Funai LCDTV nlc-3216 t32127-11 SM PDF

Nexgen Mediatech Inc.
DATE
VER
PAGE
Funai_NLC-3216 Level 1 Service

Manual Without Tuner
TITLE
02/10/2006
V1.0
1/31
Approved by:
Title:
Funai_NLC-3216
Level 1 Service Manual Without Tuner
Prepared by:
Doc. No.
Preparation Date
Model
Version
Page
GSM-Funai-NLC-3216
2006/02/10
T32127-11
V1.0
1 of 31
Version
Date of new version
V1.0
Page
Version
Date
Page
Version
Date
Contents (Revision)
2006/02/10
New release
1.0
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1.0
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1.0
1.0
10 11 12 13 14 15 16 17 18 19 20
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21 22 23 24 25 26 27 28 29 30 31
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TITLE

DATE
VER
PAGE
02/10/2006
V1.0
2/31
Funai_NLC-3216 TV
Service
Manual
Model No: NLC-3216
Brand: FUNAI

TITLE

DATE
VER
PAGE
02/10/2006
V1.0
3/31
Table of content
1. Attention During Servicing.4
2. Purpose...5
3. Definition of Level 1 Service..5
4. Block Diagram6
5. Disassembly/Assembly Procedures 7
6. Trouble Shooting Analysis..15
7. Update F/W...22
8. Explosion Diagram.29
9. Level 1 Spare Parts List30

TITLE

DATE
VER
PAGE
02/10/2006
V1.0
4/31
1. Attention During Servicing

1-1. This TV should be operated from the type of power indicated on the using
label. If you are not sure of the type of power available, consult your
dealer or local power company..
1-2. The TV shall be placed at low humidity and low dust.
1-3. Place the TV on firm flat surface carefully. The surface of the TV is plastic
material and thin glass, drop or sharp impact will cause damage to the TV.
1-4. Do not use alcohol or ammonia-based liquid to clean the TV. If necessary,
clean with a slightly damp cloth. Disconnect the TV from the power supply
before cleaning.
1-5. Remove the power supply immediately in case of abnormality occurred in
the TV, especially strange noise of smell
1-6. Turn on power for testing only after completing the assembly of the TV
include casing and tighten the screw while servicing the TV to prevent
hazard.

TITLE

DATE
VER
PAGE
02/10/2006
V1.0
5/31
2. Purpose
The purpose of this service manual is for the reference of Authorized Service
Provider (ASP) while proceeding level 1 service for the product mentioned in
this manual.
3. Definition Of Level 1 Service

The definition of level 1 service is defined by Service Provider (SP hereafter)
based on service efficiency and effectiveness considerations. Normally level 1
means PCBAMechanical PartsInternal CableAccessory Component
Packing Material for LCD TV, The concrete composition of level 1 spare parts
will be mentioned in item 9, to show the level 1 list of materials.

TITLE

DATE
VER
PAGE
02/10/2006
V1.0
6/31
4. Block Diagram
LCD Panel
Inverter
MCU
LCD Panel Interface
Audio
Processor
&
LCD
Amplifier
SDRAM
Controller
DC/DC Converter
TV Module
TV
Interface
A/D Converter
Video Decoder
Graphic Interface
Audio & Power Interface

Speaker-R
OSD Keypad & Indicate LED
Power
&Speaker Connector
Speaker-L
Adapter
To CATV

TITLE

DATE
VER
PAGE
5. Disassembly Procedures
Tools.
MODEL: NLC-3216
Remove screws
Remove Power s screws
Remove Powers wires
Remove AC Plugs screws
02/10/2006
V1.0
7/31

TITLE

Power supply
DATE
VER
PAGE
Remove wall mount screws
Wall mount
Remove M/Bs EMI shelling
02/10/2006
V1.0
8/31

TITLE

EMI shelling
Remove M/B
M/B with Tuner, Attention Please!!! This Model Without TUNER
DATE
VER
PAGE
02/10/2006
V1.0
9/31

TITLE

DATE
VER
PAGE
Remove Keypad kit
Keypad
Remove IR board
IR board
10
02/10/2006
V1.0
10/31

TITLE

DATE
VER
PAGE
Remove front I/O
Front I/O PCBA
Remove Speak Kit
11
02/10/2006
V1.0
11/31

TITLE

DATE
VER
PAGE
Speak R
Speak L
SPK
Remove PANEL
Panel bracket
12
02/10/2006
V1.0
12/31
Be careful this FFC

TITLE

M/B to Panels FFC
DATE
VER
PAGE
Be careful this lock
M/B to Inverter cable
Remove Panels screws
Panels side bracket
.
13
02/10/2006
V1.0
13/31

TITLE

Stand kit and screws
Front bezel
14
DATE
VER
PAGE
02/10/2006
V1.0
14/31

TITLE

DATE
VER
PAGE
02/10/2006
V1.0
15/31
6. Trouble Shooting Analysis

Defect Mode
Failure Analysis
Light On
Test
Missing Line
Abnormal
Display
Repair
Check PCB
M/B Change
Check Panel
Panel Change
Check Panel
Panel Change
Check PCB
M/B Change
Check Panel
Panel Change
Check PCB
M/B Change
Check Panel
Panel Change
Testing
Bright Dot
Dark Dot
Backlight
Light Leakage
Mura
Image Sticking
Brightness Spot
Particle
Dot Defect
No Display
Noise
NG
Next Step
A
TEST
Completed
15

TITLE
Defect Mode
Failure Analysis
DATE
VER
PAGE
02/10/2006
V1.0
16/31
Repair
Testing
Flicker
Check PCB
M/B Change
Image Is
Too Dark
Check Panel
Panel Change
Gray
Value
Display
Check PCB
M/B Change
Check Panel
Panel Change
Check PCB
M/B Change
Check Panel
Panel Cable Change
Check PCB
M/B Change
Check Panel
Panel Change
Check PCB
M/B Change
Check D-sub Cable
D-sub Cable Change
Check PCB
M/B Change
R. G. B
Display
Abnormal
Display
Shut
Down
VGA No
Image
Power On
Display
Abnormal
NG
Next Step
TEST
Completed
16

TITLE
Defect Mode
ON/OFF
Abnormal
LED
Display
Abnormal

Failure Analysis
No Power
LED Off
DATE
VER
PAGE
02/10/2006
V1.0
17/31
Repair
Check PCB
M/B Change
Check Keypad/B
Keypad/B Change
Check FFC
FFC Change
Check PCB
M/B Change
Testing
Keypad/B Change
LED Dark
Check FFC
FFC Change
LED Flicker
Power Saving Mode

On VGA
Push Any Key

To Restart
Unavailable
Check PCB
M/B Change
LED Abnormal
Abnormal
Keyboard
Keypad/B Change
Check FFC
FFC Change
NG
Next Step
TEST
Completed
17

TITLE
Defect Mode
Other
Abnormal
Display

Failure Analysis
Display Flicker
(Tapping)
Cannot Use
Remote Control
DATE
VER
PAGE
02/10/2006
V1.0
18/31
Repair
Check PCB
M/B Change
Check Panel
Panel Change
Testing
Check keypad Board
Keypad Change
Check Remote
Remote Control
Or Battery Change
Check FFC
FFC Change
TEST
Next Step
18
NG
Completed

TITLE
Defect Mode
Audio
Abnormal

Failure Analysis
DATE
VER
PAGE
02/10/2006
V1.0
19/31
Repair
Sound Adjust
Abnormal
Check PCB
M/B Change
No Sound
Check Speaker
Speaker Change
Check FFC
FFC Change
Check PCB
M/B Change
Single Sound
Testing
Keypad/B Change
Hear Phone
Defect
Check Hear
Phone Jack
M/B Change
Check FFC
FFC Change
Check PCB
M/B Change
TEST
Completed
19

TITLE
Defect Mode
Video
Abnormal
( AV , SV ,
CV , TV )

Failure Analysis
AV , SV ,CV
No Image
DATE
VER
PAGE
02/10/2006
V1.0
20/31
Repair
Check PCB
M/B Change
Check Cable
Cable Change
Check PCB
M/B Change
Check RF Cable
RF Cable Change
Check TV Module
TV Module Change
Check PCB
M/B Change
Check TV Module
TV Module Change
TV No Image
TV No Sound
Testing
TV No Close
Caption
Or V-Chip
(NTSC)
TV No
Teletext
( PAL ,
SECAM )
TEST
Completed
20

TITLE
Defect Mode
Abnormal
BIOS
Upgrade

Failure Analysis
Cant Upgrade
BIOS
DATE
VER
PAGE
02/10/2006
V1.0
21/31
Repair
Check PCB
M/B Change
Check Firmware IC
Firmware IC
Testing
TEST
Completed
21

TITLE

Update F/W.
Connect ISP tool
RS-232 to PC
VGA cable connect to this place
22
DATE
VER
PAGE
02/10/2006
V1.0
22/31

TITLE

DATE
VER
PAGE
02/10/2006
V1.0
23/31
Press CH/ CH/VOL+ Buttons at same time, then press MENU Button.
Showing F/W Version in theFactory Mode.
(The Factory Mode picture is an example.)
Press to FACTORY
23

TITLE

Press move to FACTORY and press move to ISP
Press move to ISP
Press move to YES
24
DATE
VER
PAGE
02/10/2006
V1.0
24/31

TITLE

Press move to SELECT
To execute 8051 IspWriter.exe program on your PC
ClickSelect Chipor to selectW79E632.
25
DATE
VER
PAGE
02/10/2006
V1.0
25/31

TITLE

ClickingSelect File0or to select *.H00.
Selecting Inte Hex, press OK next.
PressingSelect File1or to select *.H01.
26
DATE
VER
PAGE
02/10/2006
V1.0
26/31

TITLE

DATE
VER
PAGE
Confirming the connection RS-232 again, pressConNectnext.
ShowingConnectedandProgram All.
PressingProgram All,then start to update F/W.
27
02/10/2006
V1.0
27/31

TITLE

DATE
VER
PAGE
02/10/2006
V1.0
28/31
ShowingProgram: OK!after update operation finished ,press YES next.
28

TITLE

Explosion Diagram
29
DATE
VER
PAGE
02/10/2006
V1.0
29/31

TITLE
PCBA
Internal cable
Acessory
Mechanical Part's
Packing Metial
Screws

818-321270-601
P/N
510-270007-511
510-271018-511
510-320009-511
510-320010-511
174-320609-601
174-321009-601
174-321009-601
174-321012-601
174-321208-601
174-321209-601
174-323006-601
170-041501-601
210-320008-621
210-320009-621
210-320010-611
230-320007-611
290-270020-621
404-000005-611
404-000009-611
404-270005-011
480-320038-611
482-000010-621
488-320002-611
200-320059-6101
200-320060-6101
200-320061-6101
460-320027-611
462-000010-011
527-321270-501
531-321270-505
533-321270-503
401-320038-611
405-320002-611
405-320003-611
600-740006-610
601-030005-610
601-030005-610
601-030005-610
DATE
VER
PAGE
02/10/2006
V1.0
30/31
T32127-11 LCD SKD SET NPB_PAL for Funai

Description
PCBA T27007-110 FRONT I0 BOARD
PCBA T27007 MAIN BOARD V1.0NPB
PCBA T32127 KEYPAD V1.0 NPB
PCBA T32127 IR BOARD V1.0 NPB
WIRE T32127 IR 6P L=750 V2 N
WIRE T32127 KEYPAD 10P L55V1 N
WIRE T32127 KEYPAD 10P L55V1 N
WIRE T32127 DC_PO 10P L630 V2N
WIRE T32127 PANEL 12P L350 V2N
WIRE T32127 AV-SV 12P L950 NPB
WIRE T32127 PANEL 30P L90 V1N
P-CORD 250V 10A EU 3P BLK 1.5M
T32127 PC NAME PLATE NPB
T32127 AV NAME PLATE NPB
T32127 CARD READER NAME PLATE
T32001 PANEL MYLAR SHEET NPB
T27004 REMOTE CONTROL-PAL NPB
PE BAG #2 60*85MM NPB
RECLOSEABLE BAG NPB
T27001 MEALIE BAG
T32127 USER'S MANUAL-FUNAI NPB
WARRANTY CARD-FUNAI NPB
T32127 APPL.GUIDE-STD NPB
T32127 BACK COVER NPB
T32127 WO ATSC PLATE NPB
T32127 ATSC PLATE NPB
T32127 SAFETY LABEL-FUNAI NPB
LOGO FUNAI
T32127 STAND KIT NPB
T32127 SKD FRONT BEZEL KIT NPB
T32127 FUNCTION KEY KIT NPB
T32127 MAIN CARTON-FUNAI NPB
T32127 SIDE CUSHION-R NPB
T32127 SIDE CUSHION-L NPB
SCREW PH D4*6 C2 NPB
SCREW BH M3-0.5*5 C2 NPB
30
Unit
set
set
set
set
pcs
pcs
pcs
pcs
pcs
pcs
pcs
pcs
pcs
pcs
pcs
pcs
pcs
pcs
pcs
pcs
pcs
pcs
pcs
pcs
pcs
pcs
pcs
pcs
set
set
set
pcs
pcs
pcs
pcs
pcs
pcs
pcs

TITLE
Others

601-030005-610
601-030005-610
601-040005-610
601-040005-610
601-040005-610
601-040005-610
601-730008-610
601-730008-610
601-730008-610
601-730008-610
601-730008-610
601-730008-610
601-730008-610
601-740012-610
601-740012-610
601-740012-610
601-740012-610
603-040008-040
603-040008-610
605-204007-611
103-320010-001
103-320012-001
103-322006-001
154-080806-501
180-320002-601
185-017901-611
195-130002-601
DATE
VER
PAGE

SCREW BH M4-0.7*5.5 C2 NPB
SCREW BH D3*8 C2 NPB
SCREW IH M4-0.7*8 C2
SCREW IH M4-0.7*8 C2 NPB
SCREW HH UNC4#-40*7 H5 NPB
T32127 EDID STD
T32127 EDID STD
T32127 F/W MCU STD PAL
SPK 8W 8R D66.8*H40 L=600 N
32" LCD PANEL MODULE 1366*768
AC/DC POWER SUPPLY 179W NPB
TUNER PAL IEC-MALE 11P
31
02/10/2006
V1.0
31/31
pcs
pcs
pcs
pcs
pcs
pcs
pcs
pcs
pcs
pcs
pcs
pcs
pcs
pcs
pcs
pcs
pcs
pcs
pcs
pcs
pcs
pcs
pcs
pcs
pcs
pcs
pcs

Funai LCDTV nlc-3216 t32127-11 SM PDF

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Nexgen Mediatech Inc.

Funai_NLC-3216 Level 1 Service

Date of new version

Nexgen Mediatech Inc.

Funai_NLC-3216 Level 1 Service

Nexgen Mediatech Inc.

Funai_NLC-3216 Level 1 Service

Nexgen Mediatech Inc.

Funai_NLC-3216 Level 1 Service

1. Attention During Servicing

Nexgen Mediatech Inc.

Funai_NLC-3216 Level 1 Service

3. Definition Of Level 1 Service

Nexgen Mediatech Inc.

Funai_NLC-3216 Level 1 Service

LCD Panel Interface

Audio & Power Interface

OSD Keypad & Indicate LED

Nexgen Mediatech Inc.

Funai_NLC-3216 Level 1 Service

Remove Power s screws

Remove Powers wires

Remove AC Plugs screws

Nexgen Mediatech Inc.

Funai_NLC-3216 Level 1 Service

Remove wall mount screws

Remove M/Bs EMI shelling

Nexgen Mediatech Inc.

Funai_NLC-3216 Level 1 Service

M/B with Tuner, Attention Please!!! This Model Without TUNER

Nexgen Mediatech Inc.

Funai_NLC-3216 Level 1 Service

Remove Keypad kit

Nexgen Mediatech Inc.

Funai_NLC-3216 Level 1 Service

Remove front I/O

Front I/O PCBA

Remove Speak Kit

Nexgen Mediatech Inc.

Funai_NLC-3216 Level 1 Service

Be careful this FFC

Nexgen Mediatech Inc.

Funai_NLC-3216 Level 1 Service

M/B to Panels FFC

Be careful this lock

M/B to Inverter cable

Remove Panels screws

Panels side bracket

Nexgen Mediatech Inc.

Funai_NLC-3216 Level 1 Service

Stand kit and screws

Nexgen Mediatech Inc.

Funai_NLC-3216 Level 1 Service

6. Trouble Shooting Analysis

Nexgen Mediatech Inc.

Panel Cable Change

Check D-sub Cable

D-sub Cable Change

Nexgen Mediatech Inc.

Funai_NLC-3216 Level 1 Service

Power Saving Mode

Push Any Key