Professional Documents
Culture Documents
To cite this article: Ismail Aydin , Ilker T. Telci & Onur Dundar (2006) Prediction of downpull on closing high head gates,
Journal of Hydraulic Research, 44:6, 822-831, DOI: 10.1080/00221686.2006.9521733
To link to this article: http://dx.doi.org/10.1080/00221686.2006.9521733
ONUR DUNDAR, Graduate Student, Civil Engineering Department, METU, 06531 Ankara, Turkey. Tel.: + 90 (312) 210 24 76;
fax: 90 (312) 210 24 38; e-mail: dundar@metu.edu.tr
ABSTRACT
Downpull on tunnel gates installed in the intake structure of a hydroelectric power plant was studied experimentally using a hydraulic model. The
pressure distribution on the gate lip surface was measured, and the lip downpull was evaluated by surface-area integration of the measured pressure
distribution. An easy to use lip downpull coefficient was defined as a function of the lip angle and gate opening. The lip downpull coefficient function
is linked to a one-dimensional mathematical model of unsteady flow in the intake-penstock system. The model is based on the integral energy and
continuity equations. Overflow through the gate spacings is also included in the model to compute the water level in the gate shaft and to evaluate the
downpull component on the top face of the gate. Time-dependent calculation of the total downpull force acting on a closing gate is exemplified. The
total downpull is also measured by the direct weighing method for fixed and closing gates. Predictions of the mathematical model compare favorably
with the downpull obtained from the direct weighing method.
RSUM
Labaissement des vannes de tunnel installes dans la structure de prise deau dune usine hydrolectrique est tudi exprimentalement sur un modle
hydraulique. La distribution de pression sur la surface de la tranche de la vanne a t mesure, et leffort a t valu par lintgration de la pression
mesure sur la surface. Un coefficient, facile demploi, de leffort sur la tranche a t dfini en fonction de langle de la tranche et de louverture
de la vanne. La fonction donnant ce coefficient est lie un modle mathmatique unidimensionnel de coulement instationnaire du systme de
prise-conduite force. Le modle est bas sur lintgrale des quations dnergie et de continuit. Le dbordement dans lespace interne de la vanne
est galement inclus dans le modle pour calculer le niveau deau dans la vanne et valuer leffort sur la face suprieure de la vanne. Le calcul en
fonction du temps des efforts agissant sur la vanne en fermeture est illustr. Leffort total de fermeture est galement mesur par la mthode de pese
directe pour les vannes fixes et en fermeture. Les prvisions du modle mathmatique donnent de bonnes comparaisons.
through the spacings between the gate faces and walls of the gate
chamber. The spacings around the gate can be adjusted to control overflow and therefore the water level in the gate chamber.
Pressure on the lip surface mainly depends on the lip geometry,
flow rate under the gate and the streamline pattern around the lip.
Gate geometry is characterized by the lip angle, corner roundings and the end plate. The flow rate is usually characterized by
the average velocity in the flow section under the gate lip. The
streamline pattern of the gate region is characterized by the gate
opening.
For opening a gate, the hoist mechanism should resist the
weight of the gate, the downpull and the frictional resistance.
When the gate is closing, hydrodynamic downpull added to the
dead weight of the gate minus the frictional resistance determines
Vertical leaf gates are widely used high head gates for discharge
control and emergency closure in large cross-sectional conduits
since they provide many advantages in construction and maintenance. However, leaf gates may cause problems in certain
circumstances due to large downpull or uplift.
The hydrodynamic downpull can be defined as the total force
induced by the flowing water on the gate surfaces acting in the
closing direction. Hydrodynamic downpull results mainly from
the difference between pressure forces acting on the top and lip
surfaces of the gate. The pressure on the top surface depends
on the gate position (opening) and water level in the gate chamber. The water level in the gate chamber is affected by overflow
Revision received January 9, 2006/Open for discussion until June 30, 2007.
822
823
2 Experimental facilities
2.1 Hydraulic model
The hydraulic model (Figs 1 and 2) consists of a streamlining
pool to represent the reservoir, entrance details of the intake,
0.30 0.24 m rectangular discharge control (gate) region (section 2), ventilation shaft (section 3), transition from a rectangular
to a circular cross-section, the penstock represented by a 0.30 m
diameter circular plexiglass pipe, end valve to represent the turbine, and the discharge measuring channel. H1 is the reservoir
water surface level, h2 is the water level in the gate chamber, h3
is the piezometric head at the contracted section (section 3), and
H4 is the tail water level. For partial openings of the gate, h2 is
affected by the overflow through the spacings between the walls
of the gate chamber and the gate (Fig. 2). The gate opening is indicated by e, which is equal to e0 , the tunnel height, when the gate is
fully open. Discharge through the intake (upstream of section 2)
is indicated by QI , and discharge in the penstock (downstream of
the gate) is indicated by QP . Water discharge in the experimental
set-up is measured from a sharp-crested weir located at the end
of the prismatic measuring channel. Water levels (H1 , h2 , h3 , H4 )
are measured by manometer tubes for steady-state cases and by
electronic transducers for unsteady cases.
824
Aydin et al.
n (m)
Lip angle ( )
A
B
C
D
0.02
0.03
0.04
0.05
26.5
36.7
44.7
51.6
Piezometer tubes
0.04 m
r
3 Measurements and analysis
3.1 Experimental procedure
s
r = 0.01 m
Pressure recordings from the gate lip surface contain timedependent fluctuations due to vortex structures and turbulence
around the gate lip. Record duration and data sampling rate are
determined from power density spectrum analysis of the pressure records. The upper and lower limits on the frequency axis of
the spectrum are determined as 2 Hz and 0.01 Hz, respectively.
The digital data sampling rate is fixed as 20 Hz, which provides
10 discrete data points for a fluctuation component at the highest frequency level. The record duration is decided as 10 mins,
which enables recording six consecutive fluctuations from the
lowest frequency band.
To start a pressure recording, the gate is positioned at a desired
opening and the discharge is adjusted by the end valve. When the
discharge in the system is high, the piezometric line may fall
below the tunnel ceiling, which causes the entrance of air into
the gate region from the ventilation shaft. Air in the gate region
is entrapped into the measuring tubes due to the strong mixing
action of the vortices around the gate lip, which prevents accurate
measurement. Discharges causing low piezometric levels are not
considered to avoid any air entrainment into the measuring tubes.
825
Piezometric levels from five points arranged on the gate lip are
measured to obtain pressure head distributions and to evaluate the
lip downpull coefficients. Three parameters, i.e., the lip angle (),
dimensionless gate opening (y = e/e0 ), and the discharge under
the gate (Qg ), are considered as variables of the experimental
investigation. The discharge is replaced by the Reynolds number,
Rg , defined by using the hydraulic radius of the cross-sectional
area and the average velocity under the gate lip, Ug . Thus, all
variables are made dimensionless.
To observe variations of the pressure distributions, five gate
openings (y = 0.1, 0.2, 0.4, 0.6, and 0.8) and (for each opening)
five different discharge values are considered for the four gate lips
described in section 2.2. Pressure head distributions as a function
of the inclined distance, s, in the streamwise direction along the
gate lip are shown in Fig. 4 for y = 0.4. The pressure on the
upstream edge is lower than the pressure on the downstream edge
for lip A, which has a lip angle of 26.5 . As the lip angle increases
(lip B and lip C), pressure on the upstream edge increases. At
high Reynolds numbers, the downstream edge pressure is lower
than the upstream edge pressure for large lip angles (lip D). To
visualize the flow pattern around the gate lip, color photographs
and video records were taken by dye injection from the most
upstream piezometer tapping. It was not easy to identify any
separation vortices in the photographs. However, video records
showed that large separation vortices are formed spontaneously
for very short duration causing intermittent spikes in the pressure
records.
The measured piezometric head distributions are used to evaluate the dimensionless downpull coefficient for the gate lip. The
piezometric head, hp , is integrated over the horizontally projected
area, AhL , of the gate lip and divided by the same area to obtain
the average piezometric head, h , acting on the gate lip.
hp dAhL
h =
(1)
AhL
1.5
KL =
(3)
Lip B
p/w (m)
p/w (m)
h2 h
Ug2 /2g
1.5
Rg
100694
190873
320387
358681
470089
0.01
0.02
0.03
0.5
Rg
141915
256994
352679
449653
494544
0.04
-0.5
0
0.01
0.02
s (m)
1.5
0.03
0.04
0.05
s (m)
1.5
Lip C
Lip D
p/w (m)
Rg
0.5
140724
264983
342956
409177
474008
-0.5
0
(2)
Lip A
0.5
-0.5
0
h h 3
.
Uc2 /2g
p/w (m)
0.01
0.02
0.03
s (m)
0.04
Rg
0.5
161458
241071
328423
399702
472867
0.05
-0.5
0
0.02
0.04
s (m)
0.06
Aydin et al.
3
y = 0.1
Lip A
Lip B
Lip C
Lip D
KL
-1
0.5
1.5
Rg x 10
3
-5
y = 0.8
Lip A
Lip B
Lip C
Lip D
KL
-1
Rg x 10
-5
The complete data set for the lip downpull coefficient, KL , evaluated according to the new definition, Eq. (3), using measured
pressure data of this study is shown in Fig. 7 as a function of y
and the lip angle. At both ends of the graph, for a fully open gate
(y = 1) and completely closed gate (y = 0), KL is zero since
the average pressure on the gate lip is equal to the local static
pressure. The maximum downpull on the lip is observed at about
y = 0.4. The lip downpull increases with decreasing lip angle for
a given y value. The lip downpull coefficient is negative for gate
openings around y = 0.9, indicating that the average pressure
on the gate lip is greater than the static component due to the
stagnation pressure that result from the constriction of the flow
section by the gate. The scatter of data near the fully open gate
cases is increased due to the pressure fluctuations induced by the
vortices created around the corners of the gate chamber. That is
also the reason why the measured data of KL is not exactly zero
at y = 1.
Finally, a functional representation of KL dependent on y and
can be given. The general form of the fitting function is assumed
Lip A (=26.5 )
o
Lip B (=36.7 )
Lip C (=44.7o)
o
Lip D (=51.6 )
=20o (Naudascher, 1991)
0.8
0.6
KB
826
0.4
0.2
0
-0.2
0.2
0.4
0.6
0.8
827
1.5
(8)
where zgT is the averaged elevation of the gate top surface and
AhT is the horizontally projected area of the gate top face. The
total downpull acting on the gate is the sum of the forces acting
on the lip and on the top surface of the gate, or
KL
0.5
Lip A
Lip B
Lip C
Lip D
Eq. 5
-0.5
Fd = FdL + FdT
(9)
4 Mathematical model
-1
0.2
0.4
0.6
0.8
to be:
KL = c1 + c2 y + c3 y2 + + cn yn1
(4)
(5a)
For 0.8 y 1:
KL = (316.90 2.1243 0.03056 2 )
+ (1485.95 + 4.643 + 0.22213 )y
2
(5b)
Equation (5) is valid for 26 52 . The lip downpull coefficient, KL , can now be determined from Eq. (5) for given values
of y and , and the downpull on the gate lip can be evaluated.
(6)
The flow section in the tunnel after the gate (Fig. 2) is a junction
point of overflow, Qod , underflow beneath the gate lip, Qg , and
the inflow from the ventilation shaft, Qs . Overflow is formulated
in terms of piezometric heads at upstream and downstream points
on the tunnel ceiling (see Fig. 2), Hu and Hd , respectively. Head
losses are written in terms of head loss coefficients Kou and Kod
along the upstream and downstream spacings in the gate chamber:
Hu h2 = Kou Q2ou
(10a)
h2 Hd =
(10b)
Kod Q2od
h = H1 (1 + Ke )
(7)
where zgL is the averaged elevation of the inclined gate lip surface
and w is the specific weight of water. The downpull acting on
where Qou is the inflow into the gate chamber through the
upstream face, and Qod is the outflow from the gate chamber
through the downstream face. The head loss coefficients are
written in analogy to steady pipe flow:
f Ls dx
Kmu
1
Kou =
(11a)
+
u
2
2gw2 aum
2 0 au3
f Ls dx
Kmd
1
Kod =
(11b)
+ d
2
2gw2 adm
2 0 ad3
where w is the width of the gate, Kmu and Kmd are the loss
coefficients for the limiting case of Ls = 0, au and ad are the
spacings, aum and adm are the minimum values of au and ad
along the upstream and downstream faces, respectively, u and
d are the correction coefficients for non-uniform flow as a result
of variations in the spacings, f is the Darcys friction coefficient,
x is the streamwise distance along the gate face and Ls is the
length of the gate inside the gate chamber. The loss coefficients
Kmu and Kmd are taken equal to unity since they represent exit
losses for the case of Ls = 0. The correction coefficients u and
d are determined from a series of steady-state measurements
828
Aydin et al.
h2
Qod Qou
=
t
Agc
(13)
(15)
(16)
p
(17)
U2
+ z w d = Hcg Qg w + Hd Qod w + Hs Qs s
2g
hj Qg w hd Qp w
H 4 Q p w
Qs = Qp Qg Qod
(19)
The model equations are solved iteratively starting from full gate
opening to complete closure. In this iteration cycle, when the
ventilation shaft discharge is evaluated, the pressure at the bottom end of the ventilation shaft can be obtained by writing the
unsteady energy equation for the flow in the shaft. Detailed
description of the mathematical model, evaluation of model
parameters and the solution method were presented in Aydin
(2002).
The one-dimensional formulation of unsteady flow in the
intakepenstock system, together with the lip downpull coefficient given by Eq. (5), provide a complete mathematical model
for determination of total downpull on the gate. Some example
calculations as functions of lip angle (a), initial discharge Qm
(b), gate spacing adm (c) and closure time Tc (d) are shown in
Fig. 8. For lip A ( = 26 ), the net hydrodynamic force is positive (downpull) for 0.1 < y < 0.5 and negative (uplift) for the
other gate openings (Fig. 8a). For lip C ( = 44.7 ), positive
downpull is observed only around y = 0.25 for small downstream spacings. For lip D ( = 51.6 ), the hydrodynamic force
is always negative (uplift) for all gate openings. Increased initial
discharge produces larger downpull and shifts the occurrence of
the maximum downpull to larger gate openings (Fig. 8b). Larger
downstream spacings cause larger uplift forces (Fig. 8c). The
gate closure time has a significant influence on the downpull only
when the upstream spacing is small and downstream spacing is
relatively larger (Fig. 8d).
U
+ z w d = H1 QI w he QI w hg Qg w
t I 2g
Hu Qou w Hcg Qg w
Hs is the total head at the exit from the shaft into the penstock,
and he , hg , hj ,and hd are head losses at the intake section, in the gate region, due to hydraulic jump, and in the penstock
region, respectively. The link between the intake and the penstock
is completed by the continuity equation written at the interface
of the two volumes:
(18)
where Hcg is the total head of the underflow fluid in the contracted section, the subscript s indicates the ventilation shaft,
40
20
Fd (N)
60
aum = 0.005 m
adm = 0.001 m
u = 2.0
d = 1.0
3
Qm = 0.090 m /s
(a)
Lip A
Lip B
Lip C
Lip D
20
-20
-40
-40
0.2
0.4
0.6
0.8
-60
20
-20
Fd (N)
0.2
0.4
0.6
0.8
-20
-40
-40
-60
-80
0.2
0.4
adm (m)
0.001
0.002
0.003
0.004
1.00
1.55
2.53
3.51
0.6
0.8
(d)
Fd (N)
(c)
-60
-80
5
10
20
-120
-140
1
-160
Lip A
aum = 0.001 m
adm = 0.004 m
u = 1.00
d = 3.51
3
Qm = 0.090 m /s
Tc (s)
-100
0.2
0.4
0.6
0.8
Figure 8 Downpull obtained from the mathematical model. (a) Variations with the lip angle, (b) variations with initial discharge, (c) variations with
downstream spacing and (d) variations with closure time.
10
Qm (m /s)
0.050
0.074
0.119
-10
Fd (N)
20
Lip C
aum = 0.004 m
u = 1.58
3
Qm = 0.090 m /s
-100
0.030
0.060
0.090
0.120
-20
-60
Lip A
aum = 0.005 m
adm = 0.001 m
u = 2.0
d = 1.0
3
Qm (m /s)
(b)
40
Fd (N)
60
829
= 44.70
aum = 0.0088 m
adm = 0.0032 m
u = 3.70
d = 2.73
-20
-30
-40
-50
-60
0.2
0.4
0.6
0.8
830
Aydin et al.
20
-20
-40
Measured
Computed
-60
-80
0.2
0.4
0.6
0.8
-80
Measured
Computed
Measured
Computed
0
0.2
0.4
0.6
0.8
-20
Lip C
aum = 0.0088 m
adm = 0.0028 m
Qm = 0.120 m3/s
Tc = 7 s
-40
-60
0.2
0.4
Lip C
aum = 0.0088 m
adm = 0.0028 m
Qm = 0.075 m3/s
Tc = 7 s
Fd (N)
Fd (N)
-40
20
-20
-60
20
-80
Lip C
aum = 0.0088 m
adm = 0.0042 m
3
Qm = 0.074 m /s
Tc = 34 s
Fd (N)
Fd (N)
20
Lip C
aum = 0.0088 m
adm = 0.0042 m
Qm = 0.119 m3/s
Tc = 34 s
-20
-40
Measured
Computed
-60
0.6
0.8
-80
0.2
0.4
0.6
0.8
6 Conclusions
Acknowledgments
This study was supported financially by the Scientific and Technical Research Council of Turkey (TUBITAK), contract no.
INTAG-831.
Notation
A = Cross-sectional area
a = Spacing between the gate and walls of the gate chamber
e = Gate opening
e0 = Tunnel height
f = Functions of gate opening
g = Gravitational acceleration
H = Total head
h = Piezometric head (water surface elevation)
K = Head loss coefficient
L = Lengths
p = Pressure
Q = Discharge
R = Reynolds number
t = Time
Tc = Closure time
U = Average velocity
w = Tunnel width
x = Axial distance
y = Dimensionless gate opening (e/e0 )
z=
=
=
=
h =
=
Elevation
Overflow correction coefficient
Kinematic viscosity
Specific weight
Head loss
Volume
Subscripts
c = Vena contracta
d = Downstream side
e = Entrance
g = Gate
I = Intake
o = Overflow
p = Penstock
s = Quantities in the ventilation shaft
t = Tunnel
u = Upstream side
w = Water
1 = Reservoir
2 = Gate section
3 = Ventilation shaft
4 = Tail water
References
1. Aydin, I. (2002). Air Demand Behind High Head Gates
During Emergency Closure. J. Hydraul. Res. IAHR 40(1),
8393.
831
2. Aydin, I., Dundar, O. and Telci, I.T. (2003). Hydrodynamic Loads on Closing Hydraulic Gates (in Turkish). Report
submitted to the Scientific and Technical Research Council
of Turkey, Project no. Intag 831, February 2003, METU,
Ankara.
3. Colgate, D. (1959). Hydraulic Downpull Forces on
High Head Gates. J. Hydraul. Div. ASCE 85(HY11),
3952.
4. Murray, R.I. and Simmons, W.P. (1966). Hydraulic Downpull Forces on Large Gates. Research Report No. 4, U.S.
Department of Interior, Bureau of Reclamation, p. 41.
5. Naudascher, E. (1986). Prediction and Control of Downpull on Tunnel Gates. J. Hydraul. Engng. ASCE 112(5),
392416.
6. Naudascher, E. (1991). Hydrodynamic Forces. A. A.
Balkema, Rotterdam, The Netherlands.
7. Naudascher, E., Kobus, H.E. and Rao, R.P.R. (1964).
Hydrodynamic Analysis for High-head Leaf Gates.
J. Hydraul. Div. ASCE 90(HY3), 155192.
8. Sagar, B.T.A. (1977). Downpull in High-head Gate Installations, Parts 1, 2, 3. Water Power Dam Construct. (3),
3839; (4), 5255; (5), 2935.
9. Sagar, B.T.A. and Tullis, J.P. (1979). Downpull on
Vertical Lift Gates. Water Power Dam Construct. 12,
3541.