MFM - 2012 ABB Adda Presentation

Cristian Tiadina - ABB S.p.A. PPHV U.O.
ADDA, March 29h, 2012
MULTI FUNCTIONAL MODULES

MFM
MULTI FUNCTIONAL MODULE - MFM

Table of contents
ABB Group
5/9/16 | Slide 2
PASS Including protection functions
PASS M0H
SCRI
MFM - Mobile Substation
Wind Farm Application
Rural Distribution

Table of contents
ABB Group
5/9/16 | Slide 3
PASS M0H
SCRI
Rural Distribution

PASS Plug And Switch System
PASS
PASS M0H
SCRI
MFM
WINDFARM
APPLICATIONs
RURAL DISTRIBUTION
BASIC CONCEPT
Include all the needed
functions in one single
module
Completely assembeld
and tested at the factory
Easily transportable using
common trailers
Delivered ready for a the
fastest and easiest
installation
February 10th, 2012 | Slide 4

PASS including protection functions.
PASS
PASS M0H
SCRI
MFM
WINDFARM
APPLICATIONs
RURAL DISTRIBUTION
Include Circuit breaker &

disconnectors control, plus
protection, metering and
monitoring features
Completely assembeld
and tested at the factory
Ready for IEC 61850
comunication protocol

Table of contents
ABB Group
5/9/16 | Slide 6
PASS M0H
SCRI
Rural Disrtribution

PASS M0H module
PASS
PASS M0H
SCRI
MFM
WINDFARM
APPLICATIONs
No. 2 PASS
DCB Modules
RURAL DISTRIBUTION
No. 4 Bays

PASS M0H module
PASS
PASS M0H
SCRI
MFM
WINDFARM
APPLICATIONs
RURAL DISTRIBUTION
PASS M0H 72 - 145kV

PASS M0H module
PASS
PASS M0H
SCRI
MFM
WINDFARM
APPLICATIONs
RURAL DISTRIBUTION
PASS M0H 170kV

PASS M0H module
PASS
PASS M0H
SCRI
MFM
WINDFARM
APPLICATIONs
RURAL DISTRIBUTION

PASS M0H module
PASS
PASS M0H 145kV 170kV
PASS M0H
SCRI
MFM
WINDFARM
APPLICATIONs
RURAL DISTRIBUTION
Advantages:
Civil works reduced to the minimum

Transportation and positioning in one single shot
Electromechanical installation activities limited to the HV and LV
connection and SF6 filling only
Minimized site testing
Reduced risks related to installation activities

Table of contents
ABB Group
5/9/16 | Slide 12
PASS M0H
SCRI
MFM Mobile Substation
Rural Disrtribution

SCRI (Compact Substation for quick installation)
PASS
PASS M0H
SCRI
MFM
WINDFARM
APPLICATIONs
RURAL DISTRIBUTION
ABB Group
5/9/16 | Slide 13
Target: transmission utilities.

Advantages:
fast feeder connection to existing transmission line;
immediate revenues generation;
no bureaucracy during installation (right of servitude / right of way);
fast and easy installation (few days) including the civil works activity.
pre-engineered, pre-assembled, pre-tested solution

Skid Installation for ENMAX
DIMENSIONS of SKID: 12.000 x 2.927 x 2.540 m

FES to be integrated on the module (height may slightly increase)
Rated Voltage: 145 kV
Frequency: 60 Hz
Minimum Temperature: -50 C (with gas mixture, no heaters)
ABB Group
5/9/16 | Slide 14

SCRI Modules IN/OUT Configuration
PASS
PASS M0H
SCRI
MFM
WINDFARM
APPLICATIONs
RURAL DISTRIBUTION
SCRI 245kV

SCRI Modules IN/OUT Configuration
PASS
PASS M0H
SCRI
MFM
WINDFARM
APPLICATIONs
LINE 1
LINE 2
RURAL DISTRIBUTION
USER

PASS
PASS M0H
SCRI
MFM
WINDFARM
APPLICATIONs
RURAL DISTRIBUTION
ABB Group
5/9/16 | Slide 17

ABB Group
5/9/16 | Slide 18

ABB Group
5/9/16 | Slide 19

ABB Group
5/9/16 | Slide 20

ABB Group
5/9/16 | Slide 21

ABB Group
5/9/16 | Slide 22

ABB Group
5/9/16 | Slide 23

Trailer / skid mounted HV substation including:
three circuit breakers;
disconnector / earthing switches;
voltage & current transformers;
cable connection for quick installation;
state of the art protection and communication
system (IEC 61850).
Suitable for T connection and In Out application
when fast installation is required.
Rapid power supply for new development areas or
plants (i.e. industrial).
Application in renewable energy as solar and wind.
Six (6) months from PO to operation.
Reduced civil work on site.
Estimated commissioning time: 1-2 weeks for the
complete installation.
ABB Group
5/9/16 | Slide 24

Compact substation for fast installation (SCRI)
ABB Group
5/9/16 | Slide 25
Trailer / skid mounted HV substation including:
three circuit breakers;
disconnector / earthing switches;
voltage & current transformers;
cable connection for quick installation;
state of the art protection and communication system (IEC

61850).
Suitable for T connection and In Out application when fast

installation is required.
Rapid power supply for new development areas or plants (i.e.

industrial).
Application in renewable energy as solar and wind.
Six (6) months from PO to operation.
Estimated commissioning time: 2 / 3 weeks for the complete

installation.

Compact Substation for Rapid Installation (SCRI)
ABB Group
5/9/16 | Slide 26

SCRI Modules Single Busbar System
PASS
72.5kV and 145kV SINGLE BUSBAR MODULE
PASS M0H
SCRI
MFM
2.5m
WINDFARM
APPLICATIONs
RURAL DISTRIBUTION
2.5m
7m
SCRI 72-145kV 2500 A - 40kA x 3s Single Busbar System. Some feeders are equipped of inductive voltage transformers
for protection and metering functions and SF6 insulated surge arresters.
SCRI 72-145kV 2500 A - 40kA x 3s BASIC SINGLE LINE DIAGRAMS


SCRI Modules Double Busbar System
72.5kV and 145kV SINGLE BUSBAR MODULE
PASS
PASS M0H
SCRI
MFM
2.5m
WINDFARM
APPLICATIONs
RURAL DISTRIBUTION
2.5m
7m
SCRI 72-145kV 2500 A - 40kA x 3s

BASIC SINGLE LINE DIAGRAM

SCRI Modules: Dimensional comparison
PASS
DOUBLE BUSBAR SYSTEM WITH CONVENTIONAL AIS
PASS M0H
86 m
SCRI
MFM
WINDFARM
APPLICATIONs
62 m
RURAL DISTRIBUTION

PASS
DOUBLE BUSBAR SYSTEM WITH PASS DBB MODULE
PASS M0H
62 m
SCRI
MFM
WINDFARM
APPLICATIONs
27 m
RURAL DISTRIBUTION

PASS
DOUBLE BUSBAR SYSTEM USING SCRI

7m
PASS M0H
SCRI
WINDFARM
APPLICATIONs
RURAL DISTRIBUTION
2,5 m
MFM
Traditional solution means:
Using SCRI:
5300 m2 land area

Civil works (200.000,00 )
Heavy and expansive logistics
(Transportation, tools, etc.)
More than 1400 manhours for
electromechanical installation and
assembly activities (50.000,00 )
At least 300 hours for site testing
(15.000,00 )
High interference risk
17.5 m2 Land area

Civil works reduced to the minimum
Transportation and positioning in one
single shot
Electromechanical installation
activities limited to the HV and LV
connection and SF6 filling only
Minimized site testing
Reduced risk

Table of contents
ABB Group
5/9/16 | Slide 32
PASS M0H
SCRI
Rural Disrtribution

MFM 00 SBB 72 and 145 kV
00
0
3
PASS
PASS M0H
SCRI
WINDFARM
APPLICATIONs
RURAL DISTRIBUTION
3100
MFM
OVERALL DIMENSIONS
1020
0

MFM 00 SBB 72 and 145 kV
PASS
PASS M0H
SCRI
MFM
WINDFARM
APPLICATIONs
RURAL DISTRIBUTION
72/12(17,5)kV 40 MVA
POWER XFMR
INCL. AUX XFMR
12 (17,5) kV MV SWITCHGEAR
BATTERIES, CHARGER
PROTECTION & CONTROL
PASS M00 module
72kV 2000A - 31,5kA

MFM 00 DCB 72 and 145kV
PASS
PASS M0H
SCRI
MFM
WINDFARM
APPLICATIONs
RURAL DISTRIBUTION
MFM 0 DCB 145 kV

MFM 00 Application H substation
PASS
PASS M0H
SCRI
MFM
WINDFARM
APPLICATIONs
RURAL DISTRIBUTION

MFM 0 DCB 170kV
PASS
PASS M0H
SCRI
MFM
WINDFARM
APPLICATIONs
RURAL DISTRIBUTION
MFM 0 DCB 170 kV

MFM 0 DCB Application H substation
PASS
PASS M0H
SCRI
MFM
WINDFARM
APPLICATIONs
RURAL DISTRIBUTION

MFM 0 DCB 170kV
PASS
PASS M0H
SCRI
MFM
WINDFARM
APPLICATIONs
RURAL DISTRIBUTION

MFM Application H Configuration Substation
PASS
PASS M0H
SCRI
MFM
WINDFARM
APPLICATIONs
RURAL DISTRIBUTION

MFM 0 DCB 170kV Example application
PASS
PASS M0H
SCRI
MFM
WINDFARM
APPLICATIONs
RURAL DISTRIBUTION

MFM 0 DCB 170kV Example application
PASS
PASS M0H
SCRI
MFM
WINDFARM
APPLICATIONs
RURAL DISTRIBUTION

MFM Application Compatibility with SCRI modules
PASS
PASS M0H
SCRI
MFM
WINDFARM
APPLICATIONs
RURAL DISTRIBUTION

Example Application Photovoltaic installation
PASS
PASS M0H
SCRI
MFM
WINDFARM
APPLICATIONs
RURAL DISTRIBUTION

PASS
Traditional solution means:
PASS M0H
SCRI
MFM
WINDFARM
APPLICATIONs
RURAL DISTRIBUTION
3700 m2 land area

Civil works (400.000,00
)
Heavy and expansive
logistics (Transportation,
tools, etc.)
More than 2400
manhours for
electromechanical
installation and
assembly activities
(90.000,00 )
At least 400 hours for
site testing (20.000,00 )
High interference risk

PASS
PASS M0H
SCRI
MFM
WINDFARM
APPLICATIONs
RURAL DISTRIBUTION
ABB MFM solution allows:

Land area reduced to 25% respect to the standard solution
Civil works minimization (-75%)
Site logistics reduced to the minimum
70% saving on electromechanical installation activities, consequently reducing
site risks
70 % saving on site testing

MFM - HV and MV Technical data
PASS
PASS M0H
SCRI
MFM
WINDFARM
APPLICATIONs
RURAL DISTRIBUTION
HV HYBRID CIRCUIT BREAKER MODULE

Rated voltage
Rated current
Rated breaking current
[kV]
[A]
[kA]
MV SWITCHGEAR
Rated voltage
Rated busbar current
Rated short circuit withstand current (x 3s)
Feeders rated current
[kV]
[A]
[kA]
[A]
72.5
145
2000
31.5
40
12(17.5)
24
2000
1250
31.5
25
Up to 2000

MFM - Transformer ratings vs design temperature
PASS
42.0
PASS M0H
40.0
SCRI
MFM
WINDFARM
APPLICATIONs
RURAL DISTRIBUTION
38.0
Rated Power [MVA]
36.0
Normal paper
Th. up. paper
34.0
32.0
30.0
40
42
44
46
48
50
52
54
56
58
60
Design Temperature [C]
Design temperature
40
45
50
55
60
Normal paper
36,8
35,3
33,8
32,0
30,2
Th. up. paper

40,2
38,6
37,0
35,0
33,0

MFM Key features - structural
PASS
PASS M0H
SCRI
MFM
WINDFARM
APPLICATIONs
RURAL DISTRIBUTION
Flat skid base with lifting beams ready to withstand weight of all the
equipment (transformer, PASS, MV and LV)
PASS directly connected to the transformer via oil/SF6 separators

PASS
PASS M0H
SCRI
MFM
WINDFARM
APPLICATIONs
RURAL DISTRIBUTION
4 Vertical supports for

connection of container for MV
equipments
50kVA 11/0.4kV Station
auxiliary transformer
Direct busbar connection

between the transformer and
the MV switchgear

PASS
PASS M0H
SCRI
MV SWITCHGEAR EMBEDDED
IN THE CONTROL ROOM
MFM
WINDFARM
APPLICATIONs
BATTERY CHARGER
RURAL DISTRIBUTION
S/S PROTECTION & CONTROL

SUPERVISING SCADA SYSTEM

MFM Key features protection & control
PASS
PASS M0H
SCRI
OPTION
HV SWITCHGEAR
PROTECTION and CONTROL
SYSTEM
MFM
STATION
SUPERVISIO
N SYSTEM
WINDFARM
APPLICATIONs
RURAL DISTRIBUTION
POWER and AUXILIARY

TRANSFORMER
SYSTEM
GSM MODEM
FIBER OPTIC
CONNECTION
MV SWITCHGEAR
SYSTEM
OR

MFM Key features - transportation
PASS
PASS M0H
SCRI
MFM
WINDFARM
APPLICATIONs
RURAL DISTRIBUTION

MFM Key features - Dimensional comparison
PASS
PASS M0H
TRADITIONAL SOLUTION
SCRI
MFM
WINDFARM
APPLICATIONs
RURAL DISTRIBUTION
LEAN DESIGN SOLUTION

Table of contents
ABB Group
5/9/16 | Slide 55
PASS M0H
SCRI
Rural Disrtribution

Windfarm solutions
PASS
PASS M0H
SCRI
MFM
WINDFARM
APPLICATIONs
RURAL DISTRIBUTION

Windfarm solutions
PASS
PASS M0H
SCRI
MFM
WINDFARM
APPLICATIONs
RURAL DISTRIBUTION

Windfarm solutions
PASS
PASS M0H
SCRI
MFM
WINDFARM
APPLICATIONs
RURAL DISTRIBUTION

Windfarm solutions
PASS
PASS M0H
SCRI
10 MVA WATER COOLED TRANSFORMER

WITH EMBEDDED 72.5kV PASS MODULE
MFM
WINDFARM
APPLICATIONs
RURAL DISTRIBUTION
PROTECTION
CONTROL
6 MVA SF6 INSULATED TRANSFORMER

WITH EMBEDDED 72.5kV PASS MODULE
PROTECTION
CONTROL

Windfarm solutions
PASS
PASS M0H
SCRI
6 MVA SF6 INSULATED TRANSFORMER

WITH EMBEDDED 72.5kV PASS MODULE COMPLETE OF
SURGE ARRESTER AND SSIVT
MFM
WINDFARM
APPLICATIONs
RURAL DISTRIBUTION
PROTECTION
CONTROL

Windfarm solutions
PASS
PASS M0H
SCRI
MFM
WINDFARM
APPLICATIONs
RURAL DISTRIBUTION

Windfarm solutions
PASS
PASS M0H
SCRI
MFM
WINDFARM
APPLICATIONs
RURAL DISTRIBUTION

Windfarm solutions
PASS
PASS M0H
SCRI
MFM
WINDFARM
APPLICATIONs
RURAL DISTRIBUTION

Windfarm solutions
PASS
PASS M0H
SCRI
MFM
WINDFARM
APPLICATIONs
RURAL DISTRIBUTION

Windfarm solutions
PASS
PASS M0H
SCRI
MFM
WINDFARM
APPLICATIONs
RURAL DISTRIBUTION

Table of contents
ABB Group
5/9/16 | Slide 66
PASS M0H
SCRI
Rural Distribution

Rural distribution
PASS
PASS M0H
SCRI
MFM
WINDFARM
APPLICATIONs
RURAL DISTRIBUTION

MFM Advantages
PASS
PASS M0H
ABB
MFM are the most compact and complete Multi Functional

Module ever designed
SCRI
No
MFM
Engineering
WINDFARM
APPLICATIONs
RURAL DISTRIBUTION
competitors on the market (yet);

activites reduced by mean of standardization;
Flexibility
to the top : customizable by mean of both hardware

and software application/improvements. Complete of several
optional accessories (such as wheels for transportation on the
roads, hydraulic landing system, gps remote monitoring, etc.);
Completely
assembled and commissioned at the factory;
Easily
transportable : they can be moved by mean of a commom

semitrailers
Lead
time and installation time reduced to the minimum;
Minimization
Elimination
Reduced
of the civil works to the essential;
of issues related to safety at site;
envrionmental impact;

MFM - 2012 ABB Adda Presentation

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Cristian Tiadina - ABB S.p.A. PPHV U.O.

ADDA, March 29h, 2012

MULTI FUNCTIONAL MODULES

MULTI FUNCTIONAL MODULE - MFM

PASS Including protection functions

MFM - Mobile Substation

Wind Farm Application

MULTI FUNCTIONAL MODULE - MFM

PASS Including protection functions

MFM - Mobile Substation

Wind Farm Application

MULTI FUNCTIONAL MODULES

February 10th, 2012 | Slide 4

MULTI FUNCTIONAL MODULES

Include Circuit breaker &

MULTI FUNCTIONAL MODULE - MFM

PASS Including protection functions

MFM - Mobile Substation

Wind Farm Application

MULTI FUNCTIONAL MODULES

February 10th, 2012 | Slide 7

MULTI FUNCTIONAL MODULES

February 10th, 2012 | Slide 8

PASS M0H 72 - 145kV

MULTI FUNCTIONAL MODULES

February 10th, 2012 | Slide 9

PASS M0H 170kV

MULTI FUNCTIONAL MODULES

February 10th, 2012 | Slide 10

MULTI FUNCTIONAL MODULES

PASS M0H 145kV 170kV

February 10th, 2012 | Slide 11

Civil works reduced to the minimum

MULTI FUNCTIONAL MODULE - MFM

PASS Including protection functions

MFM Mobile Substation

Wind Farm Application

MULTI FUNCTIONAL MODULE - MFM

Target: transmission utilities.

MULTI FUNCTIONAL MODULE - MFM

DIMENSIONS of SKID: 12.000 x 2.927 x 2.540 m

MULTI FUNCTIONAL MODULES

February 10th, 2012 | Slide 15

MULTI FUNCTIONAL MODULES

February 10th, 2012 | Slide 16

MULTI FUNCTIONAL MODULE - MFM

MULTI FUNCTIONAL MODULE - MFM

MULTI FUNCTIONAL MODULE - MFM

MULTI FUNCTIONAL MODULE - MFM

MULTI FUNCTIONAL MODULE - MFM

MULTI FUNCTIONAL MODULE - MFM

MULTI FUNCTIONAL MODULE - MFM

MULTI FUNCTIONAL MODULE - MFM

MULTI FUNCTIONAL MODULE - MFM

Trailer / skid mounted HV substation including:

three circuit breakers;

disconnector / earthing switches;

voltage & current transformers;

cable connection for quick installation;

state of the art protection and communication system (IEC

Suitable for T connection and In Out application when fast

Rapid power supply for new development areas or plants (i.e.

Application in renewable energy as solar and wind.