UNIVERSITATEA TRANSILVANIA DIN BRASOV

FACULTATEA DE INGINERIE TEHNOLOGICA

PROIECT P.S.M.
Sistem de fabricaie pentru prelucrri
prin achiere a doua familii de repere

STUDENTI: BARNA RADU LIVIU

BICI ALEXANDRU
FACULTATEA: I.T.
SECTIA: M.U.S.P.
ANUL: IV
GRUPA: 2221

ANUL UNIVERSITAR
2015-2016

Tema de proiectare:

S se proiecteze un sistem de fabricaie pentru prelucrri prin achiere a dou

familii de repere, de tip carcase i plci, pentru carcasa ambreiajului i capacul de
distribuie. Fiecare reper se execut n trei variante (de baz -b, V1 i V2), n
condiiile de producie prezentate n tabelul urmtor, n condiiile urmtorului regim
de lucru:
h = 8 ore/schimb
s = 3 schimburi/zi
Zs = 5zile/sptmn
ut 0,90
rebut = 0

Denumirea
reperului

Planul sptmnal de producie [buc/sapt]

b

V1

V2

Carcas
ambreiaj
(CA)

30

30

10

Capac
distribuie
(CD)

80

30

10

Simbol asigurat

Pentru varianta de baz a fiecrui reper, parametrii tehnico-economici de

funcionare sunt prezentai in tabelul anexat:

Pentru execuia variantelor V1 i V2 se va considera c timpii operativi sunt

mai mari cu 10% pentru varianta V1 i cu 25% pentru varianta V2 fa de cei ai
variantei de baz.

Structura proiectului:

Calculul parametrilor tehnico-economici pentru toate reperele si toate

variantele
Calculul perioadelor teoretice ale ciclurilor de lucru
Ritmul de fabricaie
Calculul timpilor Trik pentru fiecare Spejk
Grafurile fluxurilor materiale
Alocarea sarcinilor pe posturi de lucru prin toate metodele cunoscute
Schema compozrii sistemului
Calculul gradului de ncrcare a locurilor de munc
Calculul capacitii stocatoarelor
Determinarea tipului i numrului staiilor de lucru, a numrului de maini
din fiecare staie
Dimensionarea locului de munca
Elaborarea schemei de sinteza logistica
Alegerea sistemului logistic de manipulare
Elaborarea planului de amplasare al sistemului

CAPACUL DISTRIBUTIEI varianta de baz b

Spi

Coninutul OTi

ti,

(USpej)i

O
T

Condiii
de
preceden

Timpul
PLi
Timpul
mi

topi
[min/
cicl]

Prindere / desprindere, manipulare n DL

tgi
[min/c
icl]

ttf
[min/
ciclu]

Blocaje
Pi

nd

tbi

[nr
opriri
/ciclu
]

[nr
cauze/
ciclu]

[min/b
l]

taux a

tad

[h/LF]

[h/LF]

Tipul
blocaj

10

11

12

13

14

man

0.5

0.1

0.2

CPV NC
aut

10

0.005

fsup

0.2

0.4

man

0.5

0.1

0.2

2, 3

CPV NC
aut

60

15

0.030

3
3

fsup
finf

0.5

15

0.030

fsup

0.5

2
1

1
0.5

0.5
0.5

0.1
0.1

2
Frezarea suprafetei de sprijin, degrosare de finisare
3

Prindere / desprindere n DL, paletizarea de

suprafa de sprijin

4
Frezare degrosare / finisare pe contur circular i
profil, centruire, gurire n plin, lamare, teire,
alezare cu alezor, tarodare
5
6
7

2
3
4

Frezare degroare / finisare tlpi laterale, suprafee

laterale, centruire, gurire n plin, lamare, teire,
alezare cu alezor, tarodare laterala
Debavurare
Splare, curare, uscare

3
5
6

FGH
NC
CR
man
man

CAPACUL DISTRIBUTIEI varianta v1

Spi

Coninutul OTi

ti,

(USpej)i

O
T

Condiii
de
preceden

Timpul
PLi
Timpul
mi

topi
[min/
cicl]

Prindere / desprindere, manipulare n DL

tgi
[min/c
icl]

ttf
[min/
ciclu]

Blocaje
Pi

nd

tbi

[nr
opriri
/ciclu
]

[nr
cauze/
ciclu]

[min/b
l]

taux a

tad

[h/LF]

[h/LF]

Tipul
blocaj

10

11

12

13

14

man

0.5

0.1

0.2

CPV NC
aut

11

0.005

fsup

0.2

0.4

man

0.5

0.1

0.2

2, 3

CPV NC
aut

66

15

0.030

3
3

fsup
finf

0.5

16.5

0.030

fsup

0.5

2.2
1.1

1
0.5

0.5
0.5

0.1
0.1

2
Frezarea suprafetei de sprijin, degrosare de finisare
3

Prindere / desprindere n DL, paletizarea de

suprafa de sprijin

4
Frezare degrosare / finisare pe contur circular i
profil, centruire, gurire n plin, lamare, teire,
alezare cu alezor, tarodare
5
6
7

2
3
4

Frezare degroare / finisare tlpi laterale, suprafee

laterale, centruire, gurire n plin, lamare, teire,
alezare cu alezor, tarodare laterala
Debavurare
Splare, curare, uscare

3
5
6

FGH
NC
CR
man
man

CAPACUL DISTRIBUTIEI varianta v2

Spi

Coninutul OTi

ti,

(USpej)i

O
T

Condiii
de
preceden

Timpul
PLi
Timpul
mi

topi
[min/
cicl]

Prindere / desprindere, manipulare n DL

tgi
[min/c
icl]

ttf
[min/
ciclu]

Blocaje
Pi

nd

tbi

[nr
opriri
/ciclu
]

[nr
cauze/
ciclu]

[min/b
l]

taux a

tad

[h/LF]

[h/LF]

Tipul
blocaj

10

11

12

13

14

man

0.5

0.1

0.2

CPV NC
aut

12.5

0.005

fsup

0.2

0.4

man

0.5

0.1

0.2

2, 3

CPV NC
aut

75

15

0.030

3
3

fsup
finf

0.5

18.75

0.030

fsup

0.5

2.5
1.25

1
0.5

0.5
0.5

0.1
0.1

2
Frezarea suprafetei de sprijin, degrosare de finisare
3

Prindere / desprindere n DL, paletizarea de

suprafa de sprijin

4
Frezare degrosare / finisare pe contur circular i
profil, centruire, gurire n plin, lamare, teire,
alezare cu alezor, tarodare
5
6
7

2
3
4

Frezare degroare / finisare tlpi laterale, suprafee

laterale, centruire, gurire n plin, lamare, teire,
alezare cu alezor, tarodare laterala
Debavurare
Splare, curare, uscare

3
5
6

FGH
NC
CR
man
man

CARCAS AMBREAJ varianta baz b

Spi

Coninutul OTi

ti,

(USpej)i

O
T

Condiii
de
precende
n

Timpul
PLi
Timpul
mi

topi
[min/
cicl]

tgi
[min/c
icl]

ttf

Blocaje

[min/
ciclu]

Pi

nd

tbi

[nr
opriri
/ciclu
]

[nr
cauze/
ciclu]

[min/b
l]

taux a

tad

[h/LF]

[h/LF]

Tipul
blocaj

10

11

12

13

14

Prindere / desprindere, manipulare n DL pe flan

mica

man

0.5

0.1

0.2

Strunjire degrosare i finisare suprafa ghidare,

flan mare i gaur central

SF NC
aut

12

0.010

lsup

0.5

0.1

Prindere / desprindere n DL pe flan mare

man

0.5

0.1

0.2

Strunjire degrosare / finisare complet flan mic

2, 3

0.010

lsup

0.5

Prindere / desprindere n DL i paletizare pe flan

mica
Frezare, centruire, gurire n plin, lamare, teire,
alezare cu alezor, tarodare pe flan mare i pe
fund
Prindere / desprindere n DL i paletizare pe flan
mare
Frezare, centruire, gurire n plin, lamare, teire,
alezare cu alezor, tarodare pe flan mica

SF NC
aut
man

0.5

0.1

0.2

30

0.030

0.5

lsup
linf
-

0.5

2
3
-

0.1

0.2

10

0.030

2
3

lsup
linf

0.5

10

0.030

0.5

2
1

1
0.5

0.5
0.5

0.1
0.1

3
4
5

6
7
8
9
10
11

3
4
5

Frezare suprafee laterale, pinteni laterali,

centruire, gurire n plin, lamare, teire, alezare cu
alezor, tarodare pe suprafee laterale
Debavurare
Splare, curare, uscare

2, 4, 5
2
2, 4
6, 7
2, 7
9
10

CPV
NC
aut
man
CPV
NC
aut
CPH
NC
aut
man
man

2
3
-

3
-

lsup
linf
-

CARCAS AMBREAJ varianta v1

Spi

Coninutul OTi

ti,

(USpej)i

O
T

Condiii
de
precende
n

Timpul
PLi
Timpul
mi

topi
[min/
cicl]

tgi
[min/c
icl]

ttf

Blocaje

[min/
ciclu]

Pi

nd

tbi

[nr
opriri
/ciclu
]

[nr
cauze/
ciclu]

[min/b
l]

taux a

tad

[h/LF]

[h/LF]

Tipul
blocaj

10

11

12

13

14

Prindere / desprindere, manipulare n DL pe flan

mica

man

0.5

0.1

0.2

Strunjire degrosare i finisare suprafa ghidare,

flan mare i gaura centrala

SF NC
aut

13.2

0.010

lsup

0.5

0.1

Prindere / desprindere n DL pe flan mare

man

0.5

0.1

0.2

Strunjire degrosare / finisare complet flan mic

2, 3

6.6

0.010

lsup

0.5

Prindere / desprindere n DL i paletizare pe flan

mica
Frezare, centruire, gurire n plin, lamare, teire,
alezare cu alezor, tarodare pe flan mare i pe
fund
Prindere / desprindere n DL i paletizare pe flan
mare
Frezare, centruire, gurire n plin, lamare, teire,
alezare cu alezor, tarodare pe flan mica

SF NC
aut
man

0.5

0.1

0.2

33

0.030

0.5

lsup
linf
-

0.5

2
3
-

0.1

0.2

16.5

0.030

2
3

lsup
linf

0.5

11

0.030

0.5

2.2
1.1

1
0.5

0.5
0.5

0.1
0.1

3
4
5

6
7
8
9
10
11

3
4
5

Frezare suprafee laterale, pinteni laterali,

centruire, gurire n plin, lamare, teire, alezare cu
alezor, tarodare pe suprafee laterale
Debavurare
Splare, curare, uscare

2, 4, 5
2
2, 4
6, 7
2, 7
9
10

CPV
NC
aut
man
CPV
NC
aut
CPH
NC
aut
man
man

2
3
-

3
-

lsup
linf
-

CARCAS AMBREAJ varianta v2

Spi

Coninutul OTi

ti,

(USpej)i

O
T

Condiii
de
precende
n

Timpul
PLi
Timpul
mi

topi
[min/
cicl]

tgi
[min/c
icl]

ttf

Blocaje

[min/
ciclu]

Pi

nd

tbi

[nr
opriri
/ciclu
]

[nr
cauze/
ciclu]

[min/b
l]

taux a

tad

[h/LF]

[h/LF]

Tipul
blocaj

10

11

12

13

14

Prindere / desprindere, manipulare n DL pe flan

mica

man

0.5

0.1

0.2

Strunjire degrosare i finisare suprafa ghidare,

flan mare i gaura centrala

SF NC
aut

15

0.010

lsup

0.5

0.1

Prindere / desprindere n DL pe flan mare

man

0.5

0.1

0.2

Strunjire degrosare / finisare complet flan mica

2, 3

7.5

0.010

lsup

0.5

Prindere / desprindere n DL i paletizare pe flan

mica
Frezare, centruire, gurire n plin, lamare, teire,
alezare cu alezor, tarodare pe flan mare i pe
fund
Prindere / desprindere n DL i paletizare pe flan
mare
Frezare, centruire, gurire n plin, lamare, teire,
alezare cu alezor, tarodare pe flan mica

SF NC
aut
man

0.5

0.1

0.2

37.5

0.030

0.5

lsup
linf
-

0.5

2
3
-

0.1

0.2

18.75

0.030

2
3

lsup
linf

0.5

12.5

0.030

0.5

2.5
1.25

1
0.5

0.5
0.5

0.1
0.1

3
4
5

6
7
8
9
10
11

3
4
5

Frezare suprafee laterale, pinteni laterali,

centruire, gurire n plin, lamare, teire, alezare cu
alezor, tarodare pe suprafee laterale
Debavurare
Splare, curare, uscare

2, 4, 5
2
2, 4
6, 7
2, 7
9
10

CPV
NC
aut
man
CPV
NC
aut
CPH
NC
aut
man
man

2
3
-

3
-

lsup
linf
-

1. Calculul paramentrilor tehnico-economici - varianta de baz

1.1 Planul de producie n timp

nplk 70
nlk 4
PsP 70
PLP nplk nlk = 280
PAP PLP 12 = 3360

h8
sc 3
zs 5
1
ut 0.9

1.2 Fondul real de timp:

FRtimp h sc zs ut = 108

1.3 Perioada ciclului impus:

FRtimp
Tcimp
= 0.57
190
Tcimp 60 = 34.11

2. Calculul perioadelor teoretice ale ciclurilor de lucru

Spe 30 + 6 + 1 = 37

Tb 2 0.010 2 3 + 3 0.030 2 3 + 1 (1 0.030) 3 3 = [ 1.19 ]

TrCab_max 37 + 1.19 = 38.19

TrCav1_max TrCab_max 1.1 = 42.01
TrCav2_max TrCav1_max 1.25 = 52.51

3. Ritmul de fabricaie
tgi1 2
tgi2 2
tgi3 1
tgi4 1
tgi5 1
tgi6 6
tgi7 1
tgi8 3
tgi9 3
tgi10 1
tgi11 0.5

tgi1 nlk
tauxmed1
= 0.03
nplk nlk
tgi2 nlk
tauxmed2
= 0.03
nplk nlk
tgi3 nlk
tauxmed3
= 0.01
nplk nlk
tgi4 nlk
tauxmed4
= 0.01
nplk nlk
tgi5 nlk
tauxmed5
= 0.01
nplk nlk
tgi6 nlk
tauxmed6
= 0.09
nplk nlk
tgi7 nlk
tauxmed7
= 0.01
nplk nlk
tgi8 nlk
tauxmed8
= 0.04
nplk nlk
tgi9 nlk
tauxmed9
= 0.04
nplk nlk
tgi10 nlk
tauxmed10
= 0.01
nplk nlk

tgi11 nlk
tauxmed11
= 0.01
nplk nlk

topi1 0
topi2 12
topi3 0
topi4 6
topi5 0
topi6 30
topi7 0
topi8 10
topi9 10
topi10 2
topi11 1

Tc1 topi1 + tauxmed1 + tgi1 = 2.03

Tc2 topi2 + tauxmed2 + tgi2 = 14.03
Tc3 topi3 + tauxmed3 + tgi3 = 1.01
Tc4 topi4 + tauxmed4 + tgi4 = 7.01
Tc5 topi5 + tauxmed5 + tgi5 = 1.01
Tc6 topi6 + tauxmed6 + tgi6 = 36.09
Tc7 topi7 + tauxmed7 + tgi7 = 1.01
Tc8 topi8 + tauxmed8 + tgi8 = 13.04
Tc9 topi9 + tauxmed9 + tgi9 = 13.04
Tc10 topi10 + tauxmed10 + tgi10 = 3.01
Tc11 topi11 + tauxmed11 + tgi11 = 1.51

Tc1 + Tc2 + Tc3 + Tc4 + Tc5 + Tc6 + Tc7 + Tc8 + Tc9 + Tc10 + Tc11 = 92.81

1
Rfc1
60 = 29.58
Tc1
1
Rfc2
60 = 4.28
Tc2
1
Rfc3
60 = 59.15
Tc3
1
Rfc4
60 = 8.55
Tc4
1
Rfc5
60 = 59.15
Tc5
1
Rfc6
60 = 1.66
Tc6
1
Rfc7
60 = 59.15
Tc7
1
Rfc8
60 = 4.6
Tc8

1
Rfc9
60 = 4.6
Tc9
1
Rfc10 60 = 19.91
Tc10
1
Rfc11 60 = 39.81
Tc11

Rfc1 + Rfc2 + Rfc3 + Rfc4 + Rfc5 + Rfc6 + Rfc7 + Rfc8 + Rfc9 + Rfc10 + Rfc11 = 290.45

pi1 0
pi2 0.010
pi3 0
pi4 0.010
pi5 0
pi6 0.03
pi7 0.5
pi8 0.030
pi9 0.030
pi10 0
pi11 0

nd1 0
nd2 2
nd3 0
nd4 2
nd5 0
nd6 3
nd7 0
nd8 3
nd9 3
nd10 0
nd11 0

tb1 0
tb2 3
tb3 0
tb4 3
tb5 0
tb6 3
tb7 0
tb8 3
tb9 3
tb10 0
tb11 0

Tbinf1 1 (1 pi1) nd1 tb1 = [ 0 ]

2

Tbinf2 1 (1 pi2) nd2 tb2 = [ 0.12 ]

2

Tbinf3 1 (1 pi3) nd3 tb3 = [ 0 ]

2

Tbinf4 1 (1 pi4) nd4 tb4 = [ 0.12 ]

2

Tbinf5 1 (1 pi5)) nd5 tb5 = [ 0 ]

2

Tbinf6 1 (1 pi6) nd6 tb6 = [ 0.53 ]

2

Tbinf7 1 (1 pi7) nd7 tb7 = [ 0 ]

2

Tbinf8 1 (1 pi8) nd8 tb8 = [ 0.53 ]

2

Tbinf9 1 (1 pi9) nd9 tb9 = [ 0.53 ]

2

Tbinf10 1 (1 pi10) nd10 tb10 = [ 0 ]

2

Tbinf11 1 (1 pi11) nd11 tb11 = [ 0 ]

TB Tbinf1 + Tbinf2 + Tbinf3 + Tbinf4 + Tbinf5 + Tbinf6 + Tbinf7 + Tbinf8 + Tbinf9 + Tbinf10 + Tbinf11
TB = [ 1.83 ]

4. Calculul timpilor Trik pentru fiecare Spejk

tbi1 0
tbi2 3
tbi3 0
tbi4 3
tbi5 0
tbi6 3
tbi7 0
tbi8 3
tbi9 3
tbi10 0
tbi11 0

Trik1 topi1 + tgi1 + tbi1 + (2 tauxmed1) = 2.06

Trik2 topi2 + tgi2 + tbi2 + (2 tauxmed2) = 17.06
Trik3 topi3 + tgi3 + tbi3 + (2 tauxmed3) = 1.03
Trik4 topi4 + tgi4 + tbi4 + (2 tauxmed4) = 10.03
Trik5 topi5 + tgi5 + tbi5 + (2 tauxmed5) = 1.03
Trik6 topi6 + tgi6 + tbi6 + (2 tauxmed6) = 39.17
Trik7 topi7 + tgi7 + tbi7 + (2 tauxmed7) = 1.03
Trik8 topi8 + tgi8 + tbi8 + (2 tauxmed8) = 16.09
Trik9 topi9 + tgi9 + tbi9 + (2 tauxmed9) = 16.09
Trik10 topi10 + tgi10 + tbi10 + (2 tauxmed10)) = 3.03
Trik11 topi11 + tgi11 + tbi11 + (2 tauxmed11) = 1.51

5. Graful fluxurilor materiale:

6. Alocarea sarcinilor pe posturi de lucru:

6.1 Metoda Killbridge Wester

Tcimp 34

tpej 39.17

q1 Tcimp Ftot
PLF
= 0.74
q1 Tcimp
tpej
pi
= 1.15
Tcimp
q2 5

1PL

q1 11

Ftot 98.13

74% pierderi mari

q2 Tcimp Ftot
PLF
= 0.42
q2 Tcimp

42% pierderi acceptabile

6.2 Metoda irului poziional al ponderilor

PSe1 2.06 + 7.06 + 1.03 + 10.03 + 1.03 + 39.17 + 1.03 + 16.09 + 16.09 + 3.03 + 1.51 = 98.13
PSe2 7.06 + 1.03 + 10.03 + 1.03 + 39.17 + 1.03 + 16.09 + 16.09 + 3.03 + 1.51 = 96.07
PSe3 1.03 + 10.03 + 1.03 + 39.17 + 1.03 + 16.09 + 16.09 + 3.03 + 1.51 = 89.01
PSe4 10.03 + 1.03 + 39.17 + 1.03 + 16.09 + 16.09 + 3.03 + 1.51 = 87.98
PSe5 1.03 + 39.17 + 1.03 + 16.09 + 16.09 + 3.03 + 1.51 = 77.95
PSe6 39.17 + 1.03 + 16.09 + 16.09 + 3.03 + 1.51 = 76.92
PSe7 1.03 + 16.09 + 16.09 + 3.03 + 1.51 = 37.75
PSe8 16.09 + 16.09 + 3.03 + 1.51 = 36.72
PSe9 16.09 + 3.03 + 1.51 = 20.63
PSe10 3.03 + 1.51 = 4.54
PSe11 1.51
6 39.17 76.92
PLF = 0.673 <0.2
6 39.17

Tcimp 34

min/buc

7.Calculul gradului de ncarcare a locurilor de munc

tadi1 0.2
tadi2 0.1
tadi3 0.2
tadi4 1
tadi5 0.2
tadi6 1
tadi7 0.2
tadi8 1
tadi9 1
tadi10 0
tadi11 0

taux1 0.1
taux2 0.5
taux3 0.1
taux4 0.5
taux5 0.1
taux6 0.5
taux7 0.1
taux8 0.5
taux9 0.5
taux10 0.1
taux11 0.1

ttf1 0.5
ttf2 1
ttf3 0.5
ttf4 1
ttf5 0.5
ttf6 1
ttf7 0.5
ttf8 1
ttf9 1
ttf10 0.5
ttf11 0.5

Topi topi1 + topi2 + topi3 + topi4 + topi5 + topi6 + topi7 + topi8 + topi9 + topi10 + topi11
Topi = 71

Tadi tadi1 + tadi2 + tadi3 + tadi4 + tadi5 + tadi6 + tadi7 + tadi8 + tadi9 + tadi10 + tadi11
Tadi = 4.9

Taux taux1 + taux2 + taux3 + taux4 + taux5 + taux6 + taux7 + taux8 + taux9 + taux10 + taux11
Taux = 3.1

Ttf ttf1 + ttf2 + ttf3 + ttf4 + ttf5 + ttf6 + ttf7 + ttf8 + ttf9 + ttf10 + ttf11
Ttf = 8
Topi nplk nlk + Tadi nlk + Taux nlk + Ttf nplk nlk
Tftot
= 369.2
60

Tc1 nplk nlk

Tf1 = 9.467
60
Tc2 nplk nlk
Tf2 = 65.467
60
Tc3 nplk nlk
Tf3 = 4.733
60
Tc4 nplk nlk
Tf4 = 32.733
60

Tc5 nplk nlk

Tf5 = 4.733
60
Tc6 nplk nlk
Tf6 = 168.4
60
Tc7 nplk nlk
Tf7 = 4.733
60
Tc8 nplk nlk
Tf8 = 60.867
60
Tc9 nplk nlk
Tf9 = 60.867
60
Tc10 nplk nlk
Tf10 = 14.067
60
Tc11 nplk nlk
Tf11 = 7.033
60
Tf1
ut1
= 0.088
FRtimp

nplk nlk
uz1
= 0.02564
Rfc1 Tftot

Tf2
ut2
= 0.606
FRtimp

nplk nlk
uz2
= 0.17732
Rfc2 Tftot

Tf3
ut3
= 0.044
FRtimp

nplk nlk
uz3
= 0.01282
Rfc3 Tftot

Tf4
ut4
= 0.303
FRtimp

nplk nlk
uz4
= 0.089
Rfc4 Tftot

Tf5
ut5
= 0.044
FRtimp

nplk nlk
uz5
= 0.01282
Rfc5 Tftot

Tf6
ut6
= 1.559
FRtimp

nplk nlk
uz6
= 0.45612
Rfc6 Tftot

Tf7
ut7
= 0.044
FRtimp

nplk nlk
uz7
= 0.01282
Rfc7 Tftot

Tf8
ut8
= 0.564
FRtimp

nplk nlk
uz8
= 0.16486
Rfc8 Tftot

Tf9
ut9
= 0.564
FRtimp

nplk nlk
uz
= 0.16486
Rfc9 Tftot

Tf10
ut10
= 0.13
FRtimp

nplk nlk
uz10 = 0.0381
Rfc10 Tftot

Tf11
ut11
= 0.065
FRtimp

nplk nlk
uz11 = 0.01905
Rfc11 Tftot

1. Calculul paramentrilor tehnico-economici - varianta V1

1.1 Planul de producie n timp

nplk 70
nlk 4
PsP 70
PLP nplk nlk = 280
PAP PLP 12 = 3360

h8
sc 3
zs 5
1
ut 0.9

1.2 Fondul real de timp:

FRtimp h sc zs ut = 108

1.3 Perioada ciclului impus:

FRtimp
Tcimp
= 0.57
190
Tcimp 60 = 34.11

2. Calculul perioadelor teoretice ale ciclurilor de lucru

Spe_lim 30 + 6 + 1 = 37
2

Tb 2 0.010 2 3 + 3 0.030 2 3 + 1 (1 0.030) 3 3 = [ 1.19 ]

TrCab_max 37 + 1.19 = 38.19

TrCav1_max TrCab_max 1.1 = 42.01
TrCav2_max TrCav1_max 1.25 = 52.51

3. Ritmul de fabricaie
tgi1 2
tgi2 2
tgi3 1
tgi4 1
tgi5 1
tgi6 6
tgi7 1
tgi8 3
tgi9 3
tgi10 1
tgi11 0.5

tgi1 nlk
tauxmed1
= 0.03
nplk nlk
tgi2 nlk
tauxmed2
= 0.03
nplk nlk
tgi3 nlk
tauxmed3
= 0.01
nplk nlk
tgi4 nlk
tauxmed4
= 0.01
nplk nlk
tgi5 nlk
tauxmed5
= 0.01
nplk nlk
tgi6 nlk
tauxmed6
= 0.09
nplk nlk
tgi7 nlk
tauxmed7
= 0.01
nplk nlk
tgi8 nlk
tauxmed8
= 0.04
nplk nlk
tgi9 nlk
tauxmed9
= 0.04
nplk nlk
tgi10 nlk
tauxmed10
= 0.01
nplk nlk
tgi11 nlk
tauxmed11
= 0.01
nplk nlk

topi1 0
topi2 13.2
topi3 0
topi4 6.6
topi5 0
topi6 33
topi7 0
topi8 16.5
topi9 11
topi10 2.2
topi11 1.1

Timpii operativi se maresc

cu 10%

Tc1 topi1 + tauxmed1 + tgi1 = 2.03

Tc2 topi2 + tauxmed2 + tgi2 = 15.23
Tc3 topi3 + tauxmed3 + tgi3 = 1.01
Tc4 topi4 + tauxmed4 + tgi4 = 7.61
Tc5 topi5 + tauxmed5 + tgi5 = 1.01
Tc6 topi6 + tauxmed6 + tgi6 = 39.09
Tc7 topi7 + tauxmed7 + tgi7 = 1.01
Tc8 topi8 + tauxmed8 + tgi8 = 19.54
Tc9 topi9 + tauxmed9 + tgi9 = 14.04
Tc10 topi10 + tauxmed10 + tgi10 = 3.21
Tc11 topi11 + tauxmed11 + tgi11 = 1.61

Tc1 + Tc2 + Tc3 + Tc4 + Tc5 + Tc6 + Tc7 + Tc8 + Tc9 + Tc10 + Tc11 = 105.41

1
Rfc1
60 = 29.58
Tc1
1
Rfc2
60 = 3.94
Tc2
1
Rfc3
60 = 59.15
Tc3
1
Rfc4
60 = 7.88
Tc4
1
Rfc5
60 = 59.15
Tc5
1
Rfc6
60 = 1.54
Tc6
1
Rfc7
60 = 59.15
Tc7
1
Rfc8
60 = 3.07
Tc8

1
Rfc9
60 = 4.27
Tc9
1
Rfc10 60 = 18.67
Tc10
1
Rfc11 60 = 37.33
Tc11

Rfc1 + Rfc2 + Rfc3 + Rfc4 + Rfc5 + Rfc6 + Rfc7 + Rfc8 + Rfc9 + Rfc10 + Rfc11 = 283.74

pi1 0
pi2 0.010
pi3 0
pi4 0.010
pi5 0
pi6 0.03
pi7 0.5
pi8 0.030
pi9 0.030
pi10 0
pi11 0

nd1 0
nd2 2
nd3 0
nd4 2
nd5 0
nd6 3
nd7 0
nd8 3
nd9 3
nd10 0
nd11 0

tb1 0
tb2 3
tb3 0
tb4 3
tb5 0
tb6 3
tb7 0
tb8 3
tb9 3
tb10 0
tb11 0

Tbinf1 1 (1 pi1) nd1 tb1 = [ 0 ]

2

Tbinf2 1 (1 pi2) nd2 tb2 = [ 0.12 ]

2

Tbinf3 1 (1 pi3) nd3 tb3 = [ 0 ]

2

Tbinf4 1 (1 pi4) nd4 tb4 = [ 0.12 ]

2

Tbinf5 1 (1 pi5)) nd5 tb5 = [ 0 ]

2

Tbinf6 1 (1 pi6) nd6 tb6 = [ 0.53 ]

2

Tbinf7 1 (1 pi7) nd7 tb7 = [ 0 ]

2

Tbinf8 1 (1 pi8) nd8 tb8 = [ 0.53 ]

2

Tbinf9 1 (1 pi9) nd9 tb9 = [ 0.53 ]

2

Tbinf10 1 (1 pi10) nd10 tb10 = [ 0 ]

2

Tbinf11 1 (1 pi11) nd11 tb11 = [ 0 ]

TB Tbinf1 + Tbinf2 + Tbinf3 + Tbinf4 + Tbinf5 + Tbinf6 + Tbinf7 + Tbinf8 + Tbinf9 + Tbinf10 + Tbinf11
TB = [ 1.83 ]

4. Calculul timpilor Trik pentru fiecare Spejk

tbi1 0
tbi2 3
tbi3 0
tbi4 3
tbi5 0
tbi6 3
tbi7 0
tbi8 3
tbi9 3
tbi10 0
tbi11 0

Trik1 topi1 + tgi1 + tbi1 + (2 tauxmed1) = 2.06

Trik2 topi2 + tgi2 + tbi2 + (2 tauxmed2) = 18.26
Trik3 topi3 + tgi3 + tbi3 + (2 tauxmed3) = 1.03
Trik4 topi4 + tgi4 + tbi4 + (2 tauxmed4) = 10.63
Trik5 topi5 + tgi5 + tbi5 + (2 tauxmed5) = 1.03
Trik6 topi6 + tgi6 + tbi6 + (2 tauxmed6) = 42.17
Trik7 topi7 + tgi7 + tbi7 + (2 tauxmed7) = 1.03
Trik8 topi8 + tgi8 + tbi8 + (2 tauxmed8) = 22.59
Trik9 topi9 + tgi9 + tbi9 + (2 tauxmed9) = 17.09
Trik10 topi10 + tgi10 + tbi10 + (2 tauxmed10) = 3.23
Trik11 topi11 + tgi11 + tbi11 + (2 tauxmed11) = 1.61

5. Graful fluxurilor materiale:

6. Alocarea sarcinilor pe posturi de lucru

6.1 Metoda Killbridge Wester

Tcimp 34

tpej 42.17

q1 Tcimp Ftot
PLF
= 0.68
q1 Tcimp
tpej
pi = 1.24
Tcimp

q1 11

Ftot 120.73

68% pierderi mari

1PL

q2 5
q2 Tcimp Ftot
PLF
= 0.29
q2 Tcimp

29% pierderi acceptabile

6.2 Metoda irului poziional al ponderilor

PSe1 2.06 + 18.26 + 1.03 + 10.63 + 1.03 + 42.17 + 1.03 + 22.59 + 17.09 + 3.23 + 1.61 = 120.73
PSe2 18.26 + 1.03 + 10.63 + 1.03 + 42.17 + 1.03 + 22.59 + 17.09 + 3.23 + 1.61 = 118.67
PSe3 1.03 + 10.63 + 1.03 + 42.17 + 1.03 + 22.59 + 17.09 + 3.23 + 1.61 = 100.41
PSe4 10.63 + 1.03 + 42.17 + 1.03 + 22.59 + 17.09 + 3.23 + 1.61 = 99.38
PSe5 1.03 + 42.17 + 1.03 + 22.59 + 17.09 + 3.23 + 1.61 = 88.75
PSe6 42.17 + 1.03 + 22.59 + 17.09 + 3.23 + 1.61 = 87.72
PSe7 1.03 + 22.59 + 17.09 + 3.23 + 1.61 = 45.55
PSe8 22.59 + 17.09 + 3.23 + 1.61 = 44.52

PSe9 17.09 + 3.23 + 1.61 = 21.93

PSe10 3.23 + 1.61 = 4.84
PSe11 1.61

6 42.17 87.72
PLF = 0.653 <0.2
6 42.17

Tcimp 34

min/buc

7.Calculul gradului de ncarcare a locurilor de munc

tadi1 0.2
tadi2 0.1
tadi3 0.2
tadi4 1
tadi5 0.2
tadi6 1
tadi7 0.2
tadi8 1
tadi9 1
tadi10 0
tadi11 0

taux1 0.1
taux2 0.5
taux3 0.1
taux4 0.5
taux5 0.1
taux6 0.5
taux7 0.1
taux8 0.5
taux9 0.5
taux10 0.1
taux11 0.1

ttf1 0.5
ttf2 1
ttf3 0.5
ttf4 1
ttf5 0.5
ttf6 1
ttf7 0.5
ttf8 1
ttf9 1
ttf10 0.5
ttf11 0.5

Topi topi1 + topi2 + topi3 + topi4 + topi5 + topi6 + topi7 + topi8 + topi9 + topi10 + topi11
Topi = 83.6

Tadi tadi1 + tadi2 + tadi3 + tadi4 + tadi5 + tadi6 + tadi7 + tadi8 + tadi9 + tadi10 + tadi11
Tadi = 4.9

Taux taux1 + taux2 + taux3 + taux4 + taux5 + taux6 + taux7 + taux8 + taux9 + taux10 + taux11
Taux = 3.1

Ttf ttf1 + ttf2 + ttf3 + ttf4 + ttf5 + ttf6 + ttf7 + ttf8 + ttf9 + ttf10 + ttf11
Ttf = 8
Topi nplk nlk + Tadi nlk + Taux nlk + Ttf nplk nlk
Tftot
= 428
60

Tc1 nplk nlk

Tf1 = 9.467
60
Tc2 nplk nlk
Tf2 = 71.067
60
Tc3 nplk nlk
Tf3 = 4.733
60
Tc4 nplk nlk
Tf4 = 35.533
60
Tc5 nplk nlk
Tf5 = 4.733
60

Tc6 nplk nlk

Tf6 = 182.4
60
Tc7 nplk nlk
Tf7 = 4.733
60
Tc8 nplk nlk
Tf8 = 91.2
60
Tc9 nplk nlk
Tf9 = 65.533
60
Tc10 nplk nlk
Tf10 = 15
60
Tc11 nplk nlk
Tf11 = 7.5
60
Tf1
ut1
= 0.088
FRtimp

nplk nlk
uz1
= 0.02212
Rfc1 Tftot

Tf2
ut2
= 0.658
FRtimp

nplk nlk
uz2
= 0.16604
Rfc2 Tftot

Tf3
ut3
= 0.044
FRtimp

nplk nlk
uz3
= 0.01106
Rfc3 Tftot

Tf4
ut4
= 0.329
FRtimp

nplk nlk
uz4
= 0.083
Rfc4 Tftot

Tf5
ut5
= 0.044
FRtimp

nplk nlk
uz5
= 0.01106
Rfc5 Tftot

Tf6
ut6
= 1.689
FRtimp

nplk nlk
uz6
= 0.42617
Rfc6 Tftot

Tf7
ut7
= 0.044
FRtimp

nplk nlk
uz7
= 0.01106
Rfc7 Tftot

Tf8
ut8
= 0.844
FRtimp

nplk nlk
uz8
= 0.21308
Rfc8 Tftot

Tf9
ut9
= 0.607
FRtimp

nplk nlk
uz
= 0.15312
Rfc9 Tftot

Tf10
ut10
= 0.139
FRtimp

nplk nlk
uz10 = 0.03505
Rfc10 Tftot

Tf11
ut11
= 0.069
FRtimp

nplk nlk
uz11 = 0.01752
Rfc11 Tftot

1. Calculul paramentrilor tehnico-economici - varianta V2

1.1 Planul de producie n timp

nplk 70
nlk 4
PsP 70
PLP nplk nlk = 280
PAP PLP 12 = 3360

h8
sc 3
zs 5
1
ut 0.9

1.2 Fondul real de timp:

FRtimp h sc zs ut = 108

1.3 Perioada ciclului impus:

FRtimp
Tcimp
= 0.57
190
Tcimp 60 = 34.11

2. Calculul perioadelor teoretice ale ciclurilor de lucru

Spe_lim 30 + 6 + 1 = 37

Tb 2 0.010 2 3 + 3 0.030 2 3 + 1 (1 0.030) 3 3 = [ 1.19 ]

TrCab_max 37 + 1.19 = 38.19

TrCav1_max TrCab_max 1.1 = 42.01
TrCav2_max TrCav1_max 1.25 = 52.51

3. Ritmul de fabricaie
tgi1 2
tgi2 2
tgi3 1
tgi4 1
tgi5 1
tgi6 6
tgi7 1
tgi8 3
tgi9 3
tgi10 1
tgi11 0.5

tgi1 nlk
tauxmed1
= 0.03
nplk nlk
tgi2 nlk
tauxmed2
= 0.03
nplk nlk
tgi3 nlk
tauxmed3
= 0.01
nplk nlk
tgi4 nlk
tauxmed4
= 0.01
nplk nlk
tgi5 nlk
tauxmed5
= 0.01
nplk nlk
tgi6 nlk
tauxmed6
= 0.09
nplk nlk
tgi7 nlk
tauxmed7
= 0.01
nplk nlk
tgi8 nlk
tauxmed8
= 0.04
nplk nlk
tgi9 nlk
tauxmed9
= 0.04
nplk nlk
tgi10 nlk
tauxmed10
= 0.01
nplk nlk
tgi11 nlk
tauxmed11
= 0.01
nplk nlk

topi1 0
topi2 15
topi3 0
topi4 7.5
topi5 0
topi6 37.5
topi7 0
topi8 18.75
topi9 12.5
topi10 2.5
topi11 1.25

Timpii operativi se maresc

cu 25%

Tc1 topi1 + tauxmed1 + tgi1 = 2.03

Tc2 topi2 + tauxmed2 + tgi2 = 17.03
Tc3 topi3 + tauxmed3 + tgi3 = 1.01
Tc4 topi4 + tauxmed4 + tgi4 = 8.51
Tc5 topi5 + tauxmed5 + tgi5 = 1.01
Tc6 topi6 + tauxmed6 + tgi6 = 43.59
Tc7 topi7 + tauxmed7 + tgi7 = 1.01
Tc8 topi8 + tauxmed8 + tgi8 = 21.79
Tc9 topi9 + tauxmed9 + tgi9 = 15.54
Tc10 topi10 + tauxmed10 + tgi10 = 3.51
Tc11 topi11 + tauxmed11 + tgi11 = 1.76

Tc1 + Tc2 + Tc3 + Tc4 + Tc5 + Tc6 + Tc7 + Tc8 + Tc9 + Tc10 + Tc11 = 116.81

1
Rfc1
60 = 29.58
Tc1
1
Rfc2
60 = 3.52
Tc2
1
Rfc3
60 = 59.15
Tc3
1
Rfc4
60 = 7.05
Tc4
1
Rfc5
60 = 59.15
Tc5
1
Rfc6
60 = 1.38
Tc6
1
Rfc7
60 = 59.15
Tc7
1
Rfc8
60 = 2.75
Tc8

1
Rfc9
60 = 3.86
Tc9
1
Rfc10 60 = 17.07
Tc10
1
Rfc11 60 = 34.15
Tc11
Rfc1 + Rfc2 + Rfc3 + Rfc4 + Rfc5 + Rfc6 + Rfc7 + Rfc8 + Rfc9 + Rfc10 + Rfc11 = 276.82

pi1 0
pi2 0.010
pi3 0
pi4 0.010
pi5 0
pi6 0.03
pi7 0.5
pi8 0.030
pi9 0.030
pi10 0
pi11 0

nd1 0
nd2 2
nd3 0
nd4 2
nd5 0
nd6 3
nd7 0
nd8 3
nd9 3
nd10 0
nd11 0

tb1 0
tb2 3
tb3 0
tb4 3
tb5 0
tb6 3
tb7 0
tb8 3
tb9 3
tb10 0
tb11 0

Tbinf1 1 (1 pi1) nd1 tb1 = [ 0 ]

2

Tbinf2 1 (1 pi2) nd2 tb2 = [ 0.12 ]

2

Tbinf3 1 (1 pi3) nd3 tb3 = [ 0 ]

2

Tbinf4 1 (1 pi4) nd4 tb4 = [ 0.12 ]

2

Tbinf5 1 (1 pi5) nd5 tb5 = [ 0 ]

2

Tbinf6 1 (1 pi6) 2 nd6 tb6 = [ 0.53 ]

Tbinf7 1 (1 pi7) nd7 tb7 = [ 0 ]

2

Tbinf8 1 (1 pi8) nd8 tb8 = [ 0.53 ]

2

Tbinf9 1 (1 pi9) nd9 tb9 = [ 0.53 ]

2

Tbinf10 1 (1 pi10) nd10 tb10 = [ 0 ]

2

Tbinf11 1 (1 pi11) nd11 tb11 = [ 0 ]

TB Tbinf1 + Tbinf2 + Tbinf3 + Tbinf4 + Tbinf5 + Tbinf6 + Tbinf7 + Tbinf8 + Tbinf9 + Tbinf10 + Tbinf11
TB = [ 1.83 ]

4. Calculul timpilor Trik pentru fiecare Spejk

tbi1 0
tbi2 3
tbi3 0
tbi4 3
tbi5 0
tbi6 3
tbi7 0
tbi8 3
tbi9 3
tbi10 0
tbi11 0

Trik1 topi1 + tgi1 + tbi1 + (2 tauxmed1) = 2.06

Trik2 topi2 + tgi2 + tbi2 + (2 tauxmed2) = 20.06
Trik3 topi3 + tgi3 + tbi3 + (2 tauxmed3) = 1.03
Trik4 topi4 + tgi4 + tbi4 + (2 tauxmed4) = 11.53
Trik5 topi5 + tgi5 + tbi5 + (2 tauxmed5) = 1.03
Trik6 topi6 + tgi6 + tbi6 + (2 tauxmed6) = 46.67
Trik7 topi7 + tgi7 + tbi7 + (2 tauxmed7) = 1.03
Trik8 topi8 + tgi8 + tbi8 + (2 tauxmed8) = 24.84
Trik9 topi9 + tgi9 + tbi9 + (2 tauxmed9) = 18.59
Trik10 topi10 + tgi10 + tbi10 + (2 tauxmed10) = 3.53
Trik11 topi11 + tgi11 + tbi11 + (2 tauxmed11) = 1.76

5. Graful fluxurilor materiale:

6. Alocarea sarcinilor pe posturi de lucru

6.1 Metoda Killbridge Wester

Tcimp 34

tpej 46.67

q1 Tcimp Ftot
PLF = 0.65
q1 Tcimp

q1 11

Ftot 132.13

65% pierderi mari

tpej
pi
= 1.37
Tcimp
q2 5

q2 Tcimp Ftot
PLF = 0.22
q2 Tcimp

22% pierderi acceptabile

6.2 Metoda irului poziional al ponderilor

PSe1 2.06 + 20.06 + 1.03 + 11.53 + 1.03 + 46.67 + 1.03 + 24.84 + 18.59 + 3.53 + 1.76 = 132.13
PSe2 20.06 + 1.03 + 11.53 + 1.03 + 46.67 + 1.03 + 24.84 + 18.59 + 3.53 + 1.76 = 130.07
PSe3 1.03 + 11.53 + 1.03 + 46.67 + 1.03 + 24.84 + 18.59 + 3.53 + 1.76 = 110.01
PSe4 11.53 + 1.03 + 46.67 + 1.03 + 24.84 + 18.59 + 3.53 + 1.76 = 108.98
PSe5 1.03 + 46.67 + 1.03 + 24.84 + 18.59 + 3.53 + 1.76 = 97.45
PSe6 46.67 + 1.03 + 24.84 + 18.59 + 3.53 + 1.76 = 96.42
PSe7 1.03 + 24.84 + 18.59 + 3.53 + 1.76 = 49.75

PSe8 24.84 + 18.59 + 3.53 + 1.76 = 48.72

PSe9 18.59 + 3.53 + 1.76 = 23.88
PSe10 3.53 + 1.76 = 5.29
PSe11 1.76

6 46.67 96.42
PLF = 0.656 <0.2
6 46.67

Tcimp 34

min/buc

7.Calculul gradului de ncarcare a locurilor de munc

tadi1 0.2
tadi2 0.1
tadi3 0.2
tadi4 1
tadi5 0.2
tadi6 1
tadi7 0.2
tadi8 1
tadi9 1
tadi10 0
tadi11 0

taux1 0.1
taux2 0.5
taux3 0.1
taux4 0.5
taux5 0.1
taux6 0.5
taux7 0.1
taux8 0.5
taux9 0.5
taux10 0.1
taux11 0.1

ttf1 0.5
ttf2 1
ttf3 0.5
ttf4 1
ttf5 0.5
ttf6 1
ttf7 0.5
ttf8 1
ttf9 1
ttf10 0.5
ttf11 0.5

Topi topi1 + topi2 + topi3 + topi4 + topi5 + topi6 + topi7 + topi8 + topi9 + topi10 + topi11
Topi = 95

Tadi tadi1 + tadi2 + tadi3 + tadi4 + tadi5 + tadi6 + tadi7 + tadi8 + tadi9 + tadi10 + tadi11
Tadi = 4.9

Taux taux1 + taux2 + taux3 + taux4 + taux5 + taux6 + taux7 + taux8 + taux9 + taux10 + taux11
Taux = 3.1

Ttf ttf1 + ttf2 + ttf3 + ttf4 + ttf5 + ttf6 + ttf7 + ttf8 + ttf9 + ttf10 + ttf11
Ttf = 8
Topi nplk nlk + Tadi nlk + Taux nlk + Ttf nplk nlk
Tftot
= 481.2
60

Tc1 nplk nlk

Tf1 = 9.467
60
Tc2 nplk nlk
Tf2 = 79.467
60
Tc3 nplk nlk
Tf3 = 4.733
60
Tc4 nplk nlk
Tf4 = 39.733
60
Tc5 nplk nlk
Tf5 = 4.733
60

Tc6 nplk nlk

Tf6 = 203.4
60
Tc7 nplk nlk
Tf7 = 4.733
60
Tc8 nplk nlk
Tf8 = 101.7
60
Tc9 nplk nlk
Tf9 = 72.533
60
Tc10 nplk nlk
Tf10 = 16.4
60

Tc11 nplk nlk

Tf11 = 8.2
60

Tf1
ut1
= 0.088
FRtimp

nplk nlk
uz1
= 0.01967
Rfc1 Tftot

Tf2
ut2
= 0.736
FRtimp

nplk nlk
uz2
= 0.16514
Rfc2 Tftot

Tf3
ut3
= 0.044
FRtimp

nplk nlk
uz3
= 0.00984
Rfc3 Tftot

Tf4
ut4
= 0.368
FRtimp

nplk nlk
uz4
= 0.083
Rfc4 Tftot

Tf5
ut5
= 0.044
FRtimp

nplk nlk
uz5
= 0.00984
Rfc5 Tftot

Tf6
ut6
= 1.883
FRtimp

nplk nlk
uz6
= 0.42269
Rfc6 Tftot

Tf7
ut7
= 0.044
FRtimp

nplk nlk
uz7
= 0.00984
Rfc7 Tftot

Tf8
ut8
= 0.942
FRtimp

nplk nlk
uz8
= 0.21135
Rfc8 Tftot

Tf9
ut9
= 0.672
FRtimp

nplk nlk
uz
= 0.15073
Rfc9 Tftot

Tf10
ut10
= 0.152
FRtimp

nplk nlk
uz10 = 0.03408
Rfc10 Tftot

Tf11
ut11
= 0.076
FRtimp

nplk nlk
uz11 = 0.01704
Rfc11 Tftot

1. Calculul paramentrilor tehnico-economici

1.1 Planul de producie n timp

nplk 120
nlk 4
PsP 120
PLP nplk nlk = 480
PAP PLP 12 = 5760

h8
sc 3
zs 5
1
ut 0.9

1.2 Fondul real de timp:

FRtimp h sc zs ut = 108

1.3 Perioada ciclului impus:

FRtimp
Tcimp
= 0.57
190
Tcimp 60 = 34

2. Calculul perioadelor teoretice ale ciclurilor de lucru

Spe 60 + 15 + 1 = 76
1

Tb 1 0.005 1 3 + 2 0.030 3 3 + 1 (1 0.030) 3 3 = [ 0.825 ]

TrCdb_max 0.83 + 76 = 76.83

TrCdv1_max TrCdb_max + 76 = 152.83
TrCdv2_max TrCdv1_max + 76 = 228.83

3. Ritmul de fabricaie
tgi1 2
tgi2 1
tgi3 1
tgi4 15
tgi5 3
tgi6 1
tgi7 0.5
tgi1 nlk
tauxmed1
= 0.02
nplk nlk

tgi2 nlk
tauxmed2
= 0.01
nplk nlk
tgi3 nlk
tauxmed3
= 0.01
nplk nlk
tgi4 nlk
tauxmed4
= 0.13
nplk nlk
tgi5 nlk
tauxmed5
= 0.03
nplk nlk
tgi6 nlk
tauxmed6
= 0.01
nplk nlk
tgi7 nlk
tauxmed7
=0
nplk nlk

topi1 0
topi2 10
topi3 0
topi4 60
topi5 15
topi6 2
topi7 1

Tc1 topi1 + tauxmed1 + tgi1 = 2.017

Tc2 topi2 + tauxmed2 + tgi2 = 11.008
Tc3 topi3 + tauxmed3 + tgi3 = 1.008
Tc4 topi4 + tauxmed4 + tgi4 = 75.125
Tc5 topi5 + tauxmed5 + tgi5 = 18.025
Tc6 topi6 + tauxmed6 + tgi6 = 3.008
Tc7 topi7 + tauxmed7 + tgi7 = 1.504

Tc1 + Tc2 + Tc3 + Tc4 + Tc5 + Tc6 + Tc7 = 111.696

1
Rfc1
60 = 29.752
Tc1
1
Rfc2
60 = 5.45
Tc2
1
Rfc3
60 = 59.504
Tc3
1
60 = 0.799
Rfc4
Tc4

1
Rfc5
60 = 3.329
Tc5
1
Rfc6
60 = 19.945
Tc6
1
60 = 39.889
Rfc7
Tc7
Rfc1 + Rfc2 + Rfc3 + Rfc4 + Rfc5 + Rfc6 + Rfc7 = 158.668

pi1 0
pi2 0.005
pi3 0
pi4 0.030
pi5 00.30
pi6 0
pi7 0

nd1 0
nd2 1
nd3 0
nd4 3
nd5 3
nd6 0
nd7 0

tb1 0
tb2 3
tb3 0
tb4 3
tb5 3
tb6 0
tb7 0

Tbinf1 1 (1 pi1) nd1 tb1 = [ 0 ]

2

Tbinf2 1 (1 pi2) nd2 tb2 = [ 0.03 ]

2

Tbinf3 1 (1 pi3) nd3 tb3 = [ 0 ]

2

Tbinf4 1 (1 pi4) nd4 tb4 = [ 0.53 ]

2

Tbinf5 1 (1 pi5) nd5 tb5 = [ 4.59 ]

2

Tbinf6 1 (1 pi6) nd6 tb6 = [ 0 ]

2

Tbinf7 1 (1 pi7) nd7 tb7 = [ 0 ]

TB Tbinf1 + Tbinf2 + Tbinf3 + Tbinf4 + Tbinf5 + Tbinf6 + Tbinf7

TB = [ 5.152 ]

4. Calculul timpilor Trik pentru fiecare Spejk

tbi1 0
tbi2 3
tbi3 0
tbi4 3
tbi5 3
tbi6 0
tbi7 0
Trik1

topi1 + tgi1 + tbi1 + (2 tauxmed1) 2.03

Trik1 topi1 + tgi1 + tbi1 + (2 tauxmed1) = 2.03

Trik2 topi2 + tgi2 + tbi2 + (2 tauxmed2) = 14.02
Trik3 topi3 + tgi3 + tbi3 + (2 tauxmed3) = 1.02
Trik4 topi4 + tgi4 + tbi4 + (2 tauxmed4) = 78.25
Trik5 topi5 + tgi5 + tbi5 + (2 tauxmed5) = 21.05
Trik6 topi6 + tgi6 + tbi6 + (2 tauxmed6) = 3.02
Trik7 topi7 + tgi7 + tbi7 + (2 tauxmed7) = 1.51

5. Graful fluxurilor materiale:

6. Alocarea sarcinilor pe posturi de lucru

6.1 Metoda Killbridge Wester

Tcimp 34

Ftot 120.9

q1 Tcimp Ftot
PLF
= 0.49
q1 Tcimp

q1 7

tpej 78.25

49% pierderi mari

tpej
pi
= 2.3
Tcimp
q2 5
q2 Tcimp Ftot
PLF
= 0.29
q2 Tcimp

29% pierderi acceptabile

6.2 Metoda irului poziional al ponderilor

PSe1 2.03 + 14.02 + 1.02 + 78.25 + 21.05 + 3.02 + 1.51 = 120.9

PSe2 14.02 + 1.02 + 78.25 + 21.05 + 3.02 + 1.51 = 118.87
PSe3 1.02 + 78.25 + 21.05 + 3.02 + 1.51 = 104.85
PSe4 78.25 + 21.05 + 3.02 + 1.51 = 103.83
PSe5 21.05 + 3.02 + 1.51 = 25.58
PSe6 3.02 + 1.51 = 4.53
PSe7 1.51 = 1.51
5 78.25 103.83
PLF
= 0.735
5 78.25

<0.2

7.Calculul gradului de ncarcare a locurilor de munc

tadi1 0.2
tadi2 0.4
tadi3 0.2
tadi4 1
tadi5 1
tadi6 0
tadi7 0

taux1 0.1
taux2 0.2
taux3 0.1
taux4 0.5
taux5 0.5
taux6 0.1
taux7 0.1

ttf1 0.5
ttf2 1
ttf3 0.5
ttf4 1
ttf5 1
ttf6 0.5
ttf7 0.5

Topi topi1 + topi2 + topi3 + topi4 + topi5 + topi6 + topi7

Topi = 88

Tadi tadi1 + tadi2 + tadi3 + tadi4 + tadi5 + tadi6 + tadi7

Tadi = 2.8

Taux taux1 + taux2 + taux3 + taux4 + taux5 + taux6 + taux7

Taux = 1.6

Ttf ttf1 + ttf2 + ttf3 + ttf4 + ttf5 + ttf6 + ttf7

Ttf = 5

Topi nplk nlk + Tadi nlk + Taux nlk + Ttf nplk nlk
Tftot
= 744.293
60

Tc1 nplk nlk

Tf1 = 16.133
60
Tc2 nplk nlk
Tf2 = 88.067
60
Tc3 nplk nlk
Tf3 = 8.067
60
Tc4 nplk nlk
Tf4 = 601
60
Tc5 nplk nlk
Tf5 = 144.2
60
Tc6 nplk nlk
Tf6 = 24.067
60
Tc7 nplk nlk
Tf7 = 12.033
60

Tf1
ut1
= 0.149
FRtimp

nplk nlk
uz1
= 0.02168
Rfc1 Tftot

Tf2
ut2
= 0.815
FRtimp

nplk nlk
uz2
= 0.11832
Rfc2 Tftot

Tf3
ut3
= 0.075
FRtimp

nplk nlk
uz3
= 0.01084
Rfc3 Tftot

Tf4
ut4
= 5.565
FRtimp

nplk nlk
uz4
= 0.807
Rfc4 Tftot

Tf5
ut5
= 1.335
FRtimp

nplk nlk
uz5
= 0.19374
Rfc5 Tftot

Tf6
ut6
= 0.223
FRtimp

nplk nlk
uz6
= 0.03233
Rfc6 Tftot

Tf7
ut7
= 0.111
FRtimp

nplk nlk
uz7
= 0.01617
Rfc7 Tftot

1. Calculul paramentrilor tehnico-economici - varianta V1

1.1 Planul de producie n timp

nplk 120
nlk 4
PsP 120
PLP nplk nlk = 480
PAP PLP 12 = 5760

h8
sc 3
zs 5
1
ut 0.9

1.2 Fondul real de timp:

FRtimp h sc zs ut = 108

1.3 Perioada ciclului impus:

FRtimp
Tcimp
= 0.57
190
Tcimp 60 = 34.11

2. Calculul perioadelor teoretice ale ciclurilor de lucru

Spe 60 + 15 + 1 = 76

Tb 1 0.005 1 3 + 2 0.030 3 3 + 1 (1 0.030) 3 3 = [ 0.825 ]

TrCdb_max 0.83 + 76 = 76.83

TrCdv1_max TrCdb_max + 76 = 152.83
TrCdv2_max TrCdv1_max + 76 = 228.83

3. Ritmul de fabricaie
tgi1 2
tgi2 1
tgi3 1
tgi4 15
tgi5 3
tgi6 1
tgi7 0.5

tgi1 nlk
tauxmed1
= 0.02
nplk nlk
tgi2 nlk
tauxmed2
= 0.01
nplk nlk
tgi3 nlk
tauxmed3
= 0.01
nplk nlk
tgi4 nlk
tauxmed4
= 0.13
nplk nlk
tgi5 nlk
tauxmed5
= 0.03
nplk nlk
tgi6 nlk
tauxmed6
= 0.01
nplk nlk
tgi7 nlk
tauxmed7
=0
nplk nlk

topi1 0
topi2 11
topi3 0
topi4 66
topi5 16.5
topi6 2.2
topi7 1.1

Timpii operativi au crescut

cu 10%

Tc1 topi1 + tauxmed1 + tgi1 = 2.017

Tc2 topi2 + tauxmed2 + tgi2 = 12.008
Tc3 topi3 + tauxmed3 + tgi3 = 1.008
Tc4 topi4 + tauxmed4 + tgi4 = 81.125
Tc5 topi5 + tauxmed5 + tgi5 = 19.525
Tc6 topi6 + tauxmed6 + tgi6 = 3.208
Tc7 topi7 + tauxmed7 + tgi7 = 1.604

Tc1 + Tc2 + Tc3 + Tc4 + Tc5 + Tc6 + Tc7 = 120.496

1
Rfc1
60 = 29.752
Tc1
1
Rfc2
60 = 4.997
Tc2
1
60 = 59.504
Rfc3
Tc3
1
60 = 0.74
Rfc4
Tc4

1
Rfc5
60 = 3.073
Tc5
1
Rfc6
60 = 18.701
Tc6
1
60 = 37.403
Rfc7
Tc7
Rfc1 + Rfc2 + Rfc3 + Rfc4 + Rfc5 + Rfc6 + Rfc7 = 154.169

pi1 0
pi2 0.005
pi3 0
pi4 0.030
pi5 00.30
pi6 0
pi7 0

nd1 0
nd2 1
nd3 0
nd4 3
nd5 3
nd6 0
nd7 0

tb1 0
tb2 3
tb3 0
tb4 3
tb5 3
tb6 0
tb7 0

Tbinf1 1 (1 pi1) nd1 tb1 = [ 0 ]

2

Tbinf2 1 (1 pi2) nd2 tb2 = [ 0.03 ]

2

Tbinf3 1 (1 pi3) nd3 tb3 = [ 0 ]

2

Tbinf4 1 (1 pi4) nd4 tb4 = [ 0.53 ]

2

Tbinf5 1 (1 pi5) nd5 tb5 = [ 4.59 ]

2

Tbinf6 1 (1 pi6) nd6 tb6 = [ 0 ]

2

Tbinf7 1 (1 pi7) nd7 tb7 = [ 0 ]

TB Tbinf1 + Tbinf2 + Tbinf3 + Tbinf4 + Tbinf5 + Tbinf6 + Tbinf7

TB = [ 5.152 ]

4. Calculul timpilor Trik pentru fiecare Spejk

tbi1 0
tbi2 3
tbi3 0
tbi4 3
tbi5 3
tbi6 0
tbi7 0

Trik1 topi1 + tgi1 + tbi1 + (2 tauxmed1) = 2.03

Trik2 topi2 + tgi2 + tbi2 + (2 tauxmed2) = 15.02
Trik3 topi3 + tgi3 + tbi3 + (2 tauxmed3) = 1.02
Trik4 topi4 + tgi4 + tbi4 + (2 tauxmed4) = 84.25
Trik5 topi5 + tgi5 + tbi5 + (2 tauxmed5) = 22.55
Trik6 topi6 + tgi6 + tbi6 + (2 tauxmed6) = 3.22
Trik7 topi7 + tgi7 + tbi7 + (2 tauxmed7) = 1.61

5. Graful fluxurilor materiale:

6. Alocarea sarcinilor pe posturi de lucru

6.1 Metoda Killbridge Wester

Tcimp 34

tpej 84.25

q1 Tcimp Ftot
PLF
= 0.46
q1 Tcimp

tpej
pi
= 2.48
Tcimp

Ftot 129.23

q1 7

46% pierderi mari

2PL

q2 5

q2 Tcimp Ftot
PLF
= 0.24
q2 Tcimp

24% pierderi acceptabile

6.2 Metoda irului poziional al ponderilor

PSe1 2.03 + 15.02 + 1.02 + 84.25 + 22.55 + 3.22 + 1.61 = 129.7

PSe2 15.02 + 1.02 + 84.25 + 22.55 + 3.22 + 1.61 = 127.67
PSe3 1.02 + 84.25 + 22.55 + 3.22 + 1.61 = 112.65
PSe4 84.25 + 22.55 + 3.22 + 1.61 = 111.63
PSe5 22.55 + 3.22 + 1.61 = 27.38

PSe6 3.22 + 1.61 = 4.83

PSe7 1.61

5 84.25 111.63
PLF
= 0.735<0.2
5 84.25

7.Calculul gradului de ncarcare a locurilor de munc

tadi1 0.2
tadi2 0.4
tadi3 0.2
tadi4 1
tadi5 1
tadi6 0
tadi7 0

taux1 0.1
taux2 0.2
taux3 0.1
taux4 0.5
taux5 0.5
taux6 0.1
taux7 0.1

ttf1 0.5
ttf2 1
ttf3 0.5
ttf4 1
ttf5 1
ttf6 0.5
ttf7 0.5

Topi topi1 + topi2 + topi3 + topi4 + topi5 + topi6 + topi7

Topi = 96.8

Tadi tadi1 + tadi2 + tadi3 + tadi4 + tadi5 + tadi6 + tadi7

Tadi = 2.8

Taux taux1 + taux2 + taux3 + taux4 + taux5 + taux6 + taux7

Taux = 1.6

Ttf ttf1 + ttf2 + ttf3 + ttf4 + ttf5 + ttf6 + ttf7

Ttf = 5

Topi nplk nlk + Tadi nlk + Taux nlk + Ttf nplk nlk
Tftot
= 814.693
60

Tc1 nplk nlk

Tf1 = 16.133
60
Tc2 nplk nlk
Tf2 = 96.067
60
Tc3 nplk nlk
Tf3 = 8.067
60
Tc4 nplk nlk
Tf4 = 649
60
Tc5 nplk nlk
Tf5 = 156.2
60
Tc6 nplk nlk
Tf6 = 25.667
60
Tc7 nplk nlk
Tf7 = 12.833
60

Tf1
ut1
= 0.149
FRtimp

nplk nlk
uz1
= 0.0198
Rfc1 Tftot

Tf2
ut2
= 0.89
FRtimp

nplk nlk
uz2
= 0.11792
Rfc2 Tftot

Tf3
ut3
= 0.075
FRtimp

nplk nlk
uz3
= 0.0099
Rfc3 Tftot

Tf4
ut4
= 6.009
FRtimp

nplk nlk
uz4
= 0.797
Rfc4 Tftot

Tf5
ut5
= 1.446
FRtimp

nplk nlk
uz5
= 0.19173
Rfc5 Tftot

Tf6
ut6
= 0.238
FRtimp

nplk nlk
uz6
= 0.0315
Rfc6 Tftot

Tf7
ut7
= 0.119
FRtimp

nplk nlk
uz7
= 0.01575
Rfc7 Tftot

1. Calculul paramentrilor tehnico-economici - varianta V2

1.1 Planul de producie n timp

nplk 120
nlk 4
PsP 120
PLP nplk nlk = 480
PAP PLP 12 = 5760

h8
sc 3
zs 5
1
ut 0.9

1.2 Fondul real de timp:

FRtimp h sc zs ut = 108

1.3 Perioada ciclului impus:

FRtimp
Tcimp
= 0.57
190
Tcimp 60 = 34.11

2. Calculul perioadelor teoretice ale ciclurilor de lucru

Spe 60 + 15 + 1 = 76

Tb 1 0.005 1 3 + 2 0.030 3 3 + 1 (1 0.030) 3 3 = [ 0.825 ]

TrCdb_max 0.83 + 76 = 76.83

TrCdv1_max TrCdb_max + 76 = 152.83
TrCdv2_max TrCdv1_max + 76 = 228.83

3. Ritmul de fabricaie
tgi1 2
tgi2 1
tgi3 1
tgi4 15
tgi5 3
tgi6 1
tgi7 0.5

tgi1 nlk
tauxmed1
= 0.02
nplk nlk
tgi2 nlk
tauxmed2
= 0.01
nplk nlk
tgi3 nlk
tauxmed3
= 0.01
nplk nlk
tgi4 nlk
tauxmed4
= 0.13
nplk nlk
tgi5 nlk
tauxmed5
= 0.03
nplk nlk
tgi6 nlk
tauxmed6
= 0.01
nplk nlk
tgi7 nlk
tauxmed7
=0
nplk nlk

topi1 0
topi2 12.5
topi3 0
topi4 75
topi5 18.5
topi6 2.5
topi7 1.25

Timpii operativi au crescut

cu 25%

Tc1 topi1 + tauxmed1 + tgi1 = 2.017

Tc2 topi2 + tauxmed2 + tgi2 = 13.508
Tc3 topi3 + tauxmed3 + tgi3 = 1.008
Tc4 topi4 + tauxmed4 + tgi4 = 90.125
Tc5 topi5 + tauxmed5 + tgi5 = 21.525
Tc6 topi6 + tauxmed6 + tgi6 = 3.508
Tc7 topi7 + tauxmed7 + tgi7 = 1.754

Tc1 + Tc2 + Tc3 + Tc4 + Tc5 + Tc6 + Tc7 = 133.446

1
Rfc1
60 = 29.752
Tc1
1
Rfc2
60 = 4.442
Tc2
1
60 = 59.504
Rfc3
Tc3

1
Rfc4
60 = 0.666
Tc4
1
Rfc5
60 = 2.787
Tc5
1
60 = 17.102
Rfc6
Tc6
1
Rfc7
60 = 34.204
Tc7
Rfc1 + Rfc2 + Rfc3 + Rfc4 + Rfc5 + Rfc6 + Rfc7 = 148.458

pi1 0
pi2 0.005
pi3 0
pi4 0.030
pi5 00.30
pi6 0
pi7 0

nd1 0
nd2 1
nd3 0
nd4 3
nd5 3
nd6 0
nd7 0

tb1 0
tb2 3
tb3 0
tb4 3
tb5 3
tb6 0
tb7 0

Tbinf1 1 (1 pi1) nd1 tb1 = [ 0 ]

2

Tbinf2 1 (1 pi2) nd2 tb2 = [ 0.03 ]

2

Tbinf3 1 (1 pi3) nd3 tb3 = [ 0 ]

2

Tbinf4 1 (1 pi4) nd4 tb4 = [ 0.53 ]

2

Tbinf5 1 (1 pi5) nd5 tb5 = [ 4.59 ]

2

Tbinf6 1 (1 pi6)) nd6 tb6 = [ 0 ]

2

Tbinf7 1 (1 pi7) nd7 tb7 = [ 0 ]

TB Tbinf1 + Tbinf2 + Tbinf3 + Tbinf4 + Tbinf5 + Tbinf6 + Tbinf7 = [ 5.152 ]

4. Calculul timpilor Trik pentru fiecare Spejk

tbi1 0
tbi2 3
tbi3 0
tbi4 3
tbi5 3
tbi6 0
tbi7 0

Trik1 topi1 + tgi1 + tbi1 + (2 tauxmed1) = 2.03

Trik2 topi2 + tgi2 + tbi2 + (2 tauxmed2) = 16.52
Trik3 topi3 + tgi3 + tbi3 + (2 tauxmed3) = 1.02
Trik4 topi4 + tgi4 + tbi4 + (2 tauxmed4) = 93.25
Trik5 topi5 + tgi5 + tbi5 + (2 tauxmed5) = 24.55
Trik6 topi6 + tgi6 + tbi6 + (2 tauxmed6) = 3.52
Trik7 topi7 + tgi7 + tbi7 + (2 tauxmed7) = 1.76

5. Graful fluxurilor materiale:

6. Alocarea sarcinilor pe posturi de lucru

6.1 Metoda Killbridge Wester

Tcimp 34

Ftot 142.65

q1 Tcimp Ftot
PLF
= 0.4
q1 Tcimp
tpej
pi
= 2.74
Tcimp

tpej 93.25

q1 7

40% pierderi mari

2PL

q2 5
q2 Tcimp Ftot
PLF
= 0.16
q2 Tcimp

0.16% pierderi acceptabile

6.2 Metoda irului poziional al ponderilor

PSe1 2.03 + 16.52 + 1.02 + 93.25 + 24.55 + 3.52 + 1.76 = 142.65

PSe2 16.52 + 1.02 + 93.25 + 24.55 + 3.52 + 1.76 = 140.62
PSe3 1.02 + 93.25 + 24.55 + 3.52 + 1.76 = 124.1
PSe4 93.25 + 24.55 + 3.52 + 1.76 = 123.08
PSe5 24.55 + 3.52 + 1.76 = 29.83
PSe6 3.52 + 1.76 = 5.28
PSe7 1.76
5 93.25 123.08
PLF
= 0.736<0.2
5 93.25

7.Calculul gradului de ncarcare a locurilor de munc

tadi1 0.2
tadi2 0.4
tadi3 0.2
tadi4 1
tadi5 1
tadi6 0
tadi7 0

taux1 0.1
taux2 0.2
taux3 0.1
taux4 0.5
taux5 0.5
taux6 0.1
taux7 0.1

ttf1 0.5
ttf2 1
ttf3 0.5
ttf4 1
ttf5 1
ttf6 0.5
ttf7 0.5

Topi topi1 + topi2 + topi3 + topi4 + topi5 + topi6 + topi7

Topi = 109.75

Tadi tadi1 + tadi2 + tadi3 + tadi4 + tadi5 + tadi6 + tadi7

Tadi = 2.8

Taux taux1 + taux2 + taux3 + taux4 + taux5 + taux6 + taux7

Taux = 1.6

Ttf ttf1 + ttf2 + ttf3 + ttf4 + ttf5 + ttf6 + ttf7

Ttf = 5

Topi nplk nlk + Tadi nlk + Taux nlk + Ttf nplk nlk
Tftot
= 918.293
60

Tc1 nplk nlk

Tf1 = 16.133
60
Tc2 nplk nlk
Tf2 = 108.067
60
Tc3 nplk nlk
Tf3 = 8.067
60
Tc4 nplk nlk
Tf4 = 721
60
Tc5 nplk nlk
Tf5 = 172.2
60
Tc6 nplk nlk
Tf6 = 28.067
60
Tc7 nplk nlk
Tf7 = 14.033
60

Tf1
ut1
= 0.149
FRtimp

nplk nlk
uz1
= 0.01757
Rfc1 Tftot

Tf2
ut2
= 1.001
FRtimp

nplk nlk
uz2
= 0.11768
Rfc2 Tftot

Tf3
ut3
= 0.075
FRtimp

nplk nlk
uz3
= 0.00878
Rfc3 Tftot

Tf4
ut4
= 6.676
FRtimp

nplk nlk
uz4
= 0.785
Rfc4 Tftot

Tf5
ut5
= 1.594
FRtimp

nplk nlk
uz5
= 0.18752
Rfc5 Tftot

Tf6
ut6
= 0.26
FRtimp

nplk nlk
uz6
= 0.03056
Rfc6 Tftot

Tf7
ut7
= 0.13
FRtimp

nplk nlk
uz7
= 0.01528
Rfc7 Tftot