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Drawing

Crankcase, Chain tensioner

034

SCS 03-2009 3.28


1

Drawing

Reference

Item number

Crankcase, Chain tensioner


Qty Description

1125 020 2120

Crankcase
3-14

1125 020 2107

Crankcase (31.2001)
3-14, 37, 38

3
4
5
6
7
8
9
10
11
12
13
14
15

1120 162 5200


1121 162 5205
1121 162 5200
0000 974 1200
1128 640 9100
9022 371 1020
9371 470 2610
0000 988 5211
9416 868 6531
9523 003 4266
9503 003 0346
1125 791 2810
0000 350 0526

1
1
2
1
1
5
2
1
2
1
1
1
1

16

9645 948 2470

Pin
Pin
Pin
Notched pin 2.6x8
Valve
Spline screw IS-M5x20
Cylindrical pin 5x18
Connector
Hollow rivet 6.5x0.5x6.8
Grooved ball bearing 15x35x13
Grooved ball bearing 6202
Stop buffer
Filler cap
16
Oring 23x3

0000 350 0510


0000 359 1210
0000 350 0900
0000 353 0600

1
1
1
1

Filler cap (31.2001)


Sealing ring (31.2001)
Rope (31.2001)
Hook (31.2001)

21
22

9640 003 1600


1125 030 0407

1
1

23
24
25

1120 036 8500


9640 003 1190
1125 029 0500

1
1
1

Oil seal 15x29.6x4


Crankshaft (25.2005)
23
Woodruff key 2x3.7
Oil seal 12x20x5
Gasket

17
18
19
20

(1)034, (2)034S

034

SCS 03-2009 3.28


2

Drawing

Crankcase, Chain tensioner

034

SCS 03-2009 3.28


3

Drawing

Reference

Item number

Crankcase, Chain tensioner


Qty Description

26

1125 007 1021

Spur gear / chain adjusting screw kit (B)


27
O-ring 7x1.5
Tensioner slide
Thrust pad
Cover plate
Pan head screw M4x8
Inner side plate 0.5 mm (B)

27
28
29
30
31
32

9646 945 0490


1125 640 1900
1125 664 1400
1122 664 2200
9041 216 0630
1122 664 1000

1
1
1
1
2
1

1125 007 1036

Chain tensioner kit X25648043 (11.1992)


26-32

33
34
35
36
37
38

1120 664 1500


1121 664 2800
9043 319 8100
1121 648 6610
1125 021 1101
9022 313 0660

1
1
1
2
1
3

Tensioning nut
Guide piece
Pan head screw M5x50
Bumper strip
Cover
Spline screw IS-M4x12

39
40

1125 021 1100


1125 021 1200

1
1

Cover (16.1988)
Cover plate (16.1988)

1125 007 1050

Set of gaskets
21, 24, 25

(1)034, (2)034S

034

SCS 03-2009 3.28


2

Drawing

Cylinder

034

SCS 03-2009 3.28


5

Drawing

Reference

Item number

Cylinder
Qty Description

1125 020 1209

1125 030 2002

3
4
5
6
7
8

1125 034 3003


1110 034 1500
9463 650 1000
0000 953 0818
1121 084 7100
1125 020 1202

2
1
2
2
1
1

1125 020 1204

1125 030 2001

10
11
12
13
14
14
15

1125 034 3001


1125 034 1500
9512 003 2340
1119 029 2301
1110 400 7005
0000 400 7000
9022 371 1020

2
1
1
1
1
1
4

Cylinder with piston 46 mm (1) CDN


2-6
Piston 46 mm (1) CDN
3-5
Piston ring 46x1.2 mm (1) CDN
Piston pin 10x6x32 (1) CDN
Snap ring 10
Stud M5
Cap
Cylinder with piston 48 mm
5, 6, 9-11
Cylinder with piston 48 mm (2)
5, 6, 9-11
Piston 48 mm (2)
5, 10, 11
Piston ring 48x1.2 mm (2)
Piston pin 10x6x32 (2)
Needle cage 10x14x13
Cylinder gasket 0.5 mm
Spark plug Bosch WSR 6 F
Spark plug NGK BPMR7A
Spline screw IS-M5x20

16
17

1125 029 2301


1118 034 3001

1
2

Cylinder gasket 1 mm (11.1992)


Piston ring 46x1.5 mm (16.1988)

1125 007 1050

Set of gaskets
13

(1)034, (2)034S

034

SCS 03-2009 3.28


6

Drawing

Muffler

034

SCS 03-2009 3.28


7

Drawing

Reference

Item number

Muffler
Qty Description

1
2
3
4

1125 141 3200


1122 145 1200
1125 149 0601
1125 140 0607

1
1
1
1

Cooling plate
Flange (1,2) CDN
Muffler gasket
Muffler (1,2)
5
Exhaust casing (1,2)

1125 145 0804

1125 145 0802


1125 140 0650

1
1

Exhaust casing (1) (11.1992)


Muffler (1,2) (08.2000)
2-5, 19, 20

1125 140 0606

Muffler (2) CDN


9, 10

1125 140 0609

Muffler (2) USA, AUS, CDN (08.2000)


9, 10

9
10

1125 145 0805


1125 141 9001

1
1

Exhaust casing (2) USA, AUS, CDN


Screen (2) USA, AUS, CDN

11
12

1125 141 9000


9099 021 0810

1
1

Screen (2) (11.1992)


Self-tapping screw 4.2x9.5 (2) (11.1992)

(1)034, (2)034S

034

SCS 03-2009 3.28


8

Drawing

Muffler

034

SCS 03-2009 3.28


9

Drawing

Reference

Item number

Muffler
Qty Description

1125 007 1034

13
14
15
16
17
18
19
20
21

1125 145 0706


1125 145 0806
9099 021 0810
9330 630 0100
9291 021 0120
9022 341 0980
9022 341 0910
9022 341 1050
9022 371 1020

1
1
1
1
4
2
2
2
2

Muffler availableinBrazilonly
13-16
Inlet casing availableinBrazilonly
Exhaust casing availableinBrazilonly
Self-tapping screw 4.2x9.5 availableinBrazilonly
Shake-proof washer 4.3 availableinBrazilonly
Washer 5.3 availableinBrazilonly
Spline screw IS-M5x16 availableinBrazilonly
Spline screw IS-M5x6
Spline screw IS-M5x25
Spline screw IS-M5x20

22

9022 341 0980

Spline screw IS-M5x16 (1,2) (08.2000)

1125 007 1050

Set of gaskets
3

(1)034, (2)034S

034

SCS 03-2009 3.28


8

Drawing

Oil pump

034

SCS 03-2009 3.28


11

Drawing

Reference

Item number

Oil pump
Qty Description

1125 640 3201

1125 640 3001


1124 007 1010

1
1

2
3
4
5
6
7
8
9

0000 997 0629


1125 647 0602
0000 958 0611
1125 647 7002
1128 647 4806
9380 620 1090
9646 945 0160

1
1
1
2
1
1
1
2

10

1125 640 3006

11
12
13

0000 997 0621


1121 647 7000
1125 647 7600

1
1
1

1125 640 3200

14
15
16

1125 647 0600


9517 003 5010
1125 647 3300

1
1
1

17
18
19

9022 313 0660


1125 647 7800
1125 640 7110

2
1
1

20
21
22
23
24
25
26
27

1125 647 2400


0000 993 0510
1122 647 9400
1117 640 3800
1110 664 0501
1128 664 0500
9022 341 0960
9214 320 0700

1
1
1
1
1
1
2
1

Oil pump
1-9
Pump housing
Oil hose kit
2
Oil hose 74 mm / 2.9'' (D)
Compression spring
Pump piston
Washer
Plug
Control bolt
Roll pin 2x10
O-ring 4x2
Pump housing X20239582 (31.1989)
2
Helical spring (C) X20239582 (31.1989)
Plug X20239582 (31.1989)
Control screw X20239582 (31.1989)
Oil pump X15423625 (14.1986)
12, 14 - 16
Pump piston X15423625 (14.1986)
Cylindrical roller 3x8 X15423625 (14.1986)
Clamp X15423625 (14.1986)
Spline screw IS-M4x12
Washer
Worm
20
Spring
Ring
Hose
Pickup body
Bumper spike
Bumper spike
Spline screw IS-M5x12
Lock nut M5

(1)034, (2)034S

034

SCS 03-2009 3.28


12

Drawing

Chain brake, Clutch

034

SCS 03-2009 3.28


13

Drawing

Reference

Item number

Chain brake, Clutch


Qty Description

1
2
3
4
5
6

1121 160 5000


1121 162 5010
0000 997 0628
9460 624 0400
1125 160 5400
1121 160 5500

1
1
1
2
1
1

1125 162 8002


1127 160 2051

1
1

8
9
10
11
12

1127 162 1000


1125 162 0802
0000 997 0909
1127 162 3000
1127 162 3200

1
3
3
3
1

Lever
Lever
Spring
E-clip 4
Brake band
Tension spring
7
Hose 20 mm / 13/16''
Clutch
8-12
Cover washer
Clutch shoe
Tension spring
Retainer
Carrier

13
14

1125 162 3201


1125 162 3000

1
3

Carrier (34.2000)
Retainer (34.2000)

15

1125 640 2006

Chain sprocket 3/8" 7T (1,3)

16
17

1125 640 2004


1125 640 2005

1
1

Chain sprocket 3/8" 7T (1,3) 149402334 (55.2000)


Chain sprocket 0.325" 7T 149402334 (55.2000)

18

9512 933 2380

Needle cage 10x16x12

19

9512 933 2260

Needle cage 10x13x10 149402334 (55.2000)

21

9512 933 2381

Needle cage 10x16x12 (B)

22

9512 003 2260

Needle cage 10x13x10 (B) 149402334 (55.2000)

23
24

0000 958 1021


9460 624 0801

1
1

Washer 33 mm
E-clip 8x1.3

(1)034, (2)034S

034

SCS 03-2009 3.28


14

Drawing

Chain brake, Clutch

034

SCS 03-2009 3.28


15

Drawing

Reference

Item number

Chain brake, Clutch


Qty Description

1125 007 1002

25
26

0000 642 1231

1
1

Rim sprocket kit 3/8" 7T (B) 149402334 (55.2000)


24-27
Rim sprocket 3/8" 7T (B) 149402334 (55.2000)
Clutch drum (B,D) 149402334 (55.2000)

27

0000 958 1022

Washer 27 mm

1125 007 1000

28

0000 642 1234


1125 007 1001

1
1

29

0000 642 1236


1125 007 1040

1
1

30
31

0000 642 1249

1
1

Rim sprocket kit 0.325" 8T (B) 149402334 (55.2000)


24, 26-28
Rim sprocket 0.325" 8T (B) 149402334 (55.2000)
Rim sprocket kit 0.325" 7T (B) 149402334 (55.2000)
24, 26, 27, 29
Rim sprocket 0.325" 7T (B) 149402334 (55.2000)
Rim sprocket kit 3/8" 7T (B) 149402334 (55.2000)
24, 27, 30, 31
Rim sprocket 3/8" 7T (B) 149402334 (55.2000)
Clutch drum (B,D) 149402334 (55.2000)

1125 007 1041

0000 642 1223


1125 007 1003

1
1
1

0000 642 1239

32
33

34

Rim sprocket kit 3/8" 7T (B)


18, 24, 32, 33
Clutch drum (B,D)
Rim sprocket 3/8" 7T (B)
Rim sprocket kit 0.325" 9T (B)
18, 24, 32, 34
Rim sprocket 0.325" 9T (B)

(1)034, (2)034S

034

SCS 03-2009 3.28


14

Drawing

Ignition system

034

SCS 03-2009 3.28


17

Drawing

Reference

Item number

Ignition system
Qty Description

1
2
3

1125 400 1202


1125 400 1200
0000 955 0802

1
1
1

Flywheel (1) CDN (25.2005)


Flywheel (2) (25.2005)
Collar nut M8x1

0000 400 1300

Ignition module
5-7

6
7
8

0000 405 0600


0000 930 2251
0000 989 1010
0000 448 1250
1125 440 1100

1
1
1
1
1
1

9
10
11
12
13

1119 442 7000


0751 030 8957
1117 442 0905
1125 442 0400
1125 440 2200

1
1
1
1
1

14
15
16
17
18
20
21

0751 030 8969


1110 442 7000
1125 123 7500
1125 084 8900
9022 341 1019
0000 998 0604
1128 405 1000

1
1
1
1
2
1
1

Ignition lead 195 mm


Ignition lead 1 m (B)
Ignition lead 10 m (B)
Grommet
Lead retainer
Short circuit wire 270 mm / 10.6''
9, 10
Contact sleeve
Terminal socket 4.8-1/0.8
Insulating hose 110 mm / 4.3''
Insulating hose 120 mm / 4.7''
Ground wire
14, 15
Terminal socket A5-1.5
Contact sleeve
Grommet
Grommet
Spline screw IS-M5x20
Torsion spring
Spark plug boot

22
23

0000 998 0603


1106 405 1000

1
1

Torsion spring (30.1995)


Spark plug boot (30.1995)

(1)034, (2)034S

034

SCS 03-2009 3.28


18

Drawing

Rewind starter

034

SCS 03-2009 3.28


19

Drawing
Reference

G
Item number

Rewind starter
Qty Description

1125 080 2105

1125 080 1830

2
3
4
5
6

1110 084 9102


0000 958 0601
9416 868 6530
0000 967 1500
1128 080 6500

1
1
1
1
1

7
8
9
10
11
12
13

0000 958 0923


1125 084 7801
1129 190 0601
1128 195 0400
1125 195 7200
1128 195 3500
1128 190 3400

1
1
1
1
2
1
1

14

1128 190 2900


0000 930 2267
9022 371 1020
1125 792 9100
0000 790 6103
0000 967 3630

1
1
3
1
1
1

15
16
17
18

Fan housing with rewind starter


1-14
Fan housing
2-8
Bushing
Washer
Hollow rivet 6.5x0.5x6.8
Nameplate STIHL
Axle
7
Washer
Segment
Rewind spring
Rope rotor
Pawl
Spring
Starter grip ElastoStart
14
Starter rope 3.5 mm
Starter rope 3.5 mm / 28 pieces
Spline screw IS-M5x20
Hand guard
Screw assy. M5
Instruction label USA

(1)034, (2)034S

034

SCS 03-2009 3.28


20

Drawing

Rewind starter (31.2001)

034

SCS 03-2009 3.28


21

Drawing

Reference

Item number

Rewind starter (31.2001)


Qty Description

1125 080 1813

Fan housing (C) availableinBrazilonly


2-5, 18
Bushing
Nameplate STIHL availableinBrazilonly

2
3

1110 084 9102


0000 967 2018

1
1

4
5
6

0000 963 0809


1125 084 6400
1118 190 0600

4
1
1

7
8
9
10
11
12
13
14
15

1118 195 0300


1125 195 0401
1113 195 8200
0000 930 2203
0000 958 0923
1125 195 7200
1128 195 3500
0000 790 6103
1121 195 3400
9022 371 1020

1
1
1
1
1
2
1
1
1
3

Bushing 146287965 (08.2000)


Sleeve 146287965 (08.2000)
Rewind spring 146287965 (08.2000)
7
Spring housing 146287965 (08.2000)
Rope rotor 146287965 (08.2000)
Starter rope 3.5x960 mm 146287965 (08.2000)
Starter rope 3.5 mm x 30.5 m (B) 146287965 (08.2000)
Washer 146287965 (08.2000)
Pawl 146287965 (08.2000)
Spring 146287965 (08.2000)
Screw assy. M5 146287965 (08.2000)
Starter grip 146287965 (08.2000)
Spline screw IS-M5x20 146287965 (08.2000)

16
17
18
19
20
21

0000 958 0514


0000 967 2020
0000 974 1000
9416 868 5630
9022 313 0680
0000 790 6100

1
1
2
4
3
1

Washer X25648043 (11.1992)


Nameplate STIHL X25648043 (11.1992)
Round head rivet 3x6 X25648043 (11.1992)
Hollow rivet 5.5x0.5x6.8 X25648043 (11.1992)
Spline screw IS-M4x16 X25648043 (11.1992)
Screw assy. M4 X25648043 (11.1992)

(1)034, (2)034S

034

SCS 03-2009 3.28


22

Drawing

Rewind starter (31.2001)

034

SCS 03-2009 3.28


23

Drawing

Reference

Item number

Rewind starter (31.2001)


Qty Description

22
23

1125 195 7200


1128 195 3500

1
1

Pawl X22990085 (02.1991)


Spring X22990085 (02.1991)

24

0000 958 0806

Washer X23052294 (02.1991)

25

0000 967 2035

Nameplate STIHL (31.2001)

1125 007 1025

Rope rotor kit/Pawl (B) X16523020 (16.1988)


8, 22, 23

(1)034, (2)034S

034

SCS 03-2009 3.28


22

Drawing

Tank housing

034

SCS 03-2009 3.28


25

Drawing

Reference

Item number

Tank housing
Qty Description

1125 350 0818

4116 122 6600

Tank housing
2, 4-8
Collar screw

1125 122 6600

Collar screw X32622639 (30.1995)

4
5

0000 967 3662


0000 350 0525

1
1

6
7

9645 948 7734


0000 350 5800

1
1

Warning pictogram MS
Filler cap
6
Oring 25x3.5
Tank vent
8
O-ring 10x2.1 FPM 70 (D)

8
9

1
0000 350 0520

10
11
12
13
14
15

0000 359 1220


0000 350 0900
0000 353 0600
1110 353 1600
1122 358 1800
1121 350 5802

1
1
1
1
1
1

16
17

1120 358 8105


9099 021 2770

1
1

Filler cap (31.2001)


10-12
Sealing ring (31.2001)
Rope (31.2001)
Hook (31.2001)
Valve (31.2001)
Filter (31.2001)
Tank vent (31.2001)
16, 17
Vent insert (31.2001)
Self-tapping screw 3.9x13 (31.2001)

18
19
20

1121 358 1800


1121 358 2500
1125 358 1000

1
1
1

Filter 147472308 (34.2000)


Cap 147472308 (34.2000)
Clip 147472308 (34.2000)

21

1121 350 5800

Tank vent X32185625 (28.1995)


16, 17

(1)034, (2)034S

034

SCS 03-2009 3.28


26

Drawing

Tank housing

034

SCS 03-2009 3.28


27

Drawing

Reference

Item number

Tank housing
Qty Description

22

4114 353 1600

Valve (11.1998)

23

1127 358 7702

Hose

24

1119 358 7701

Hose (11.1998)

25
26
27
28
29

0000 350 3504


1121 791 0600
9074 478 3076
0000 967 3500
0000 967 3685

1
1
1
1
1

Pickup body
Handle molding
Pan head self-tapping screw IS-P4x19
Instruction label USA
Instruction label BR

(1)034, (2)034S

034

SCS 03-2009 3.28


26

Drawing

AV system

034

SCS 03-2009 3.28


29

Drawing

Reference

Item number

AV system
Qty Description

1
2

1125 790 9904


1125 790 9906

2
1

1
2

1125 790 9910


1125 790 9904

2
1

1
2
3
4
5
6
7
8

1125 790 9906


1125 790 9906
9074 478 4435
1125 791 2805
1125 791 6200
1125 791 7306
1125 791 7300
1125 650 7700

2
1
1
1
2
2
1
1

9104 003 3065

AV system normal:
Annular buffer 1125/04
Annular buffer 1125/06
AV system hard:
Annular buffer 1125/10
Annular buffer 1125/04
AV system soft:
Annular buffer 1125/06
Annular buffer 1125/06
Pan head self-tapping screw IS-P6x19
Stop buffer
Screw
Plug
Plug
Chain catcher
9
Self-tapping screw P6.3x18

10

1125 790 9902

Annular buffer X14000463 (39.1984)

11
12
13
14
15

1119 121 8600


1119 141 1800
1125 141 2200
9771 021 2580

1
1
1
1
1
1

Washer
Sleeve
Manifold
Hose clip 34x7
Hose 3.1x6.7x102 mm (D)
Hose 3.1x6.7 mm x 1 m (A,B)

0000 930 2804

(1)034, (2)034S

034

SCS 03-2009 3.28


30

Drawing

Air filter, Throttle control

034

SCS 03-2009 3.28


31

Drawing

Reference

Item number

Air filter, Throttle control


Qty Description

1125 120 0613

Carburetor C3A-S31E (1)

1
1

1125 120 0617


1125 120 0606

1
1

Carburetor C3A-S38B (2)


Carburetor C3A-S19 (C) (2) (33.1997)

2
3
4
5

1125 120 0615


1125 123 7506
1125 123 7501
9210 260 0700
1125 120 1612

1
1
1
2
1

1125 120 1602

7
8

1125 121 9100


1125 120 1607

1
1

9
10

1125 122 4900


1125 141 8300
1125 120 1626

1
1
1

11

1125 120 1617

12

1125 120 1622

13
14
15
16
17
18
19
20

1118 182 1006


1117 182 4500
9371 470 2640
1125 182 1502
1125 185 2002
1125 442 1601
1125 182 0901
1117 182 0805

1
1
1
1
1
1
1
1

Carburetor C3A-S39B CDN


Grommet (1,2)
Grommet CDN
Hexagon nut M5
Air filter
6-10
Air filter
7
Bushing
Air filter
9
Filter insert
Slotted nut
Air filter, fleece
7, 9-12
Air filter, fleece
7
Air filter, fleece
9
Throttle trigger
Torsion spring
Cylindrical pin 5x24
Throttle rod
Choke rod
Contact spring
Switch shaft
Trigger interlock

(1)034, (2)034S

034

SCS 03-2009 3.28


32

Drawing

Air filter, Throttle control

034

SCS 03-2009 3.28


33

Drawing

Reference

Item number

Air filter, Throttle control


Qty Description

21

1125 140 1903

22
23
24
25
26
27
28

1121 141 2900


1130 141 2300
1125 121 7700
1125 121 7701
1125 084 8203
9041 216 0650
1125 140 1907

1
1
1
1
1
1
1

29
30

9438 929 4040


0000 967 3605

7
1

Carburetor box cover


22, 23
Cover
Twist lock
Guide piece
Guide piece CDN
Cover plate (B)
Pan head screw M4x10 (B)
Carburetor box cover (B)
22-24, 29
Blind rivet 5x8 (B)
Warning pictogram Filler cap USA, CDN

31

0000 967 3692

Warning pictogram Filler cap USA, CDN

(1)034, (2)034S

034

SCS 03-2009 3.28


32

Drawing

Air filter (08.2000), (31.2001)

034

SCS 03-2009 3.28


35

Drawing

Reference

Item number

Air filter (08.2000), (31.2001)


Qty Description

1125 120 1610

Air filter
1-3

1
2
3
4
5
6

1125 120 1600


1125 120 1605
1125 141 8300
1125 120 1615
1125 120 1620
1125 140 1900

1
1
2
1
1
1

7
8
9
10
11
12

1125 120 1501


1125 121 7700
1121 141 2300
0000 997 1335
1125 141 2101
9074 478 3025

1
1
1
1
1
1

Air filter 145945204 (08.2000)


Air filter 145945204 (08.2000)
Slotted nut 145945204 (08.2000)
Air filter, fleece 145945204 (08.2000)
Air filter, fleece 145945204 (08.2000)
Carburetor box cover 145945204 (08.2000)
7-12
Prefilter 145945204 (08.2000)
Guide piece 145945204 (08.2000)
Twist lock 145945204 (08.2000)
Compression spring 145945204 (08.2000)
Detent 145945204 (08.2000)
Pan head self-tapping screw IS-P4x16 145945204 (08.2000)

13

1125 129 0500

Gasket X18892139 (11.1989)

1125 007 1004

14

1125 140 1905

15
16

1125 084 8200


9099 021 2360

1
2

Intake air preheating kit (B) (03.2001)


7-12, 14-16
Carburetor box cover (B) (03.2001)
7-12
Cover plate (B) (03.2001)
Self-tapping screw 3.5x9.5 (B) (03.2001)

(1)034, (2)034S

034

SCS 03-2009 3.28


36

Drawing

Air filter (08.2000), (31.2001)

034

SCS 03-2009 3.28


37

Drawing

Reference

Item number

Air filter (08.2000), (31.2001)


Qty Description

1125 007 1042

17

1125 140 1907

18
19
20
21
22
23
24

1
1
7
1
1
1
1

1121 141 2900


1130 141 2300
9438 929 4040
1125 084 8200
9041 216 0650
1125 121 7701
1125 442 1601

Intake air preheating kit (31.2001)


8, 17-23
Carburetor box cover (31.2001)
8, 18-20
Cover (31.2001)
Twist lock (31.2001)
Blind rivet 5x8 (31.2001)
Cover plate (31.2001)
Pan head screw M4x10 (31.2001)
Guide piece (31.2001)
Contact spring (31.2001)

(1)034, (2)034S

034

SCS 03-2009 3.28


36

Drawing

Carburetor C3A-S31E

034

SCS 03-2009 3.28


39

Drawing
Reference

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31

N
Item number

Carburetor C3A-S31E
Qty Description

1125 120 0613

1120 122 7800


1125 121 0802
1125 129 0900
1128 121 4802
1123 121 7800
4116 121 5100
1120 122 3004
1125 121 5000
1125 129 0901
1125 121 4700
1120 121 9200
1120 122 6600
1125 121 5408
1123 121 0700
1125 121 0804
1120 122 6601
1125 122 4200
1125 122 3202
1125 120 7101
1125 122 9001
1125 121 3301
1125 122 7402
1125 122 3203
1125 120 7201
1125 122 9003
1125 121 2901
1125 122 7403
1125 122 6200
1120 122 3005
1125 122 6702
1125 122 6802

1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
4
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1

Carburetor C3A-S31E (1)


1-31
Oval head screw (1)
End cover (1)
Gasket (1)
Pump diaphragm (1)
Strainer (1)
Inlet needle (1)
Spring (1)
Inlet control lever (1)
Gasket (1)
Metering diaphragm (1)
Spindle (1)
Collar screw (1)
Valve jet 0.58 (1)
Cup plug (1)
End cover (1)
Collar screw (1)
Ball (1)
Torsion spring (1)
Throttle shaft with lever (1)
E-clip (1)
Throttle shutter (1)
Round head screw (1)
Torsion spring (1)
Choke shaft with lever (1)
E-clip (1)
Choke shutter (1)
Round head screw (1)
Idle speed adjustment screw (1)
Spring (1)
High speed adjustment screw (1)
Low speed adjustment screw (1)

(1)034, (2)034S

034

SCS 03-2009 3.28


40

Drawing

Carburetor C3A-S31E

034

SCS 03-2009 3.28


41

Drawing

Reference

Item number

Carburetor C3A-S31E
Qty Description

32

1125 121 5409

Valve jet 0.56 (B) (1) Highaltitude

33
34

1125 121 0803


4132 122 6600

1
4

End cover (1) X32622639 (30.1995)


Collar screw (1) X32622639 (30.1995)

1128 007 1065

Set of carburetor parts (1)


3-10

(1)034, (2)034S

034

SCS 03-2009 3.28


40

Drawing

Carburetor C3A-S19

034

SCS 03-2009 3.28


43

Drawing

Reference

Item number

Carburetor C3A-S19
Qty Description

1125 120 0617

Carburetor C3A-S38B (2)


1-31

1125 120 0606

Carburetor C3A-S19 (C) (2) (33.1997)


1-31

1
2
3
4
5
6

4116 121 5100


1125 121 5000
1120 122 3004
1120 121 9200
1120 122 6600
1125 121 5408

1
1
1
1
1
1

Inlet needle (2)


Inlet control lever (2)
Spring (2)
Spindle (2)
Collar screw (2)
Valve jet 0.58 (2)

1125 121 5402

Valve jet 0.60 (2) (33.1997)

7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30

1123 121 0700


1125 129 0901
1125 121 4700
1125 121 0803
4132 122 6600
1125 122 4200
1123 121 7800
1128 121 4802
1125 129 0900
1125 121 0802
1120 122 7800
1125 122 3202
1125 120 7101
1125 122 9001
1125 122 7402
1125 121 3301
1125 122 3203
1125 120 7201
1125 122 9003
1125 121 2901
1125 122 7403
1125 122 6200
1120 122 3005
1125 122 6702

1
1
1
1
4
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1

Cup plug (2)


Gasket (2)
Metering diaphragm (2)
End cover (2)
Collar screw (2)
Ball (2)
Strainer (2)
Pump diaphragm (2)
Gasket (2)
End cover (2)
Oval head screw (2)
Torsion spring (2)
Throttle shaft with lever (2)
E-clip (2)
Round head screw (2)
Throttle shutter (2)
Torsion spring (2)
Choke shaft with lever (2)
E-clip (2)
Choke shutter (2)
Round head screw (2)
Idle speed adjustment screw (2)
Spring (2)
High speed adjustment screw (2)

30
31

1125 122 6701


1125 122 6801

1
1

High speed adjustment screw (2) (33.1997)


Low speed adjustment screw (2) (33.1997)

31

1125 122 6702


1128 007 1065

1
1

High speed adjustment screw (2)


Set of carburetor parts (2)
1-3, 8, 9, 13-17

(1)034, (2)034S

034

SCS 03-2009 3.28


44

Drawing

Carburetor C3AS39B, C3AS38B

034

SCS 03-2009 3.28


45

Drawing
Reference

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27

P
Item number

Carburetor C3AS39B, C3AS38B


Qty Description

1125 120 0615

1120 122 7800


1125 121 0802
1125 129 0900
1128 121 4802
1123 121 7800
4116 121 5100
1120 122 3004
1125 121 5000
1125 129 0901
1125 121 4700
1120 121 9200
1120 122 6600
1125 121 5408
1123 121 0700
1125 121 0804
1120 122 6601
1125 122 4200
1125 122 3202
1125 120 7101
1125 122 9001
1125 121 3301
1125 122 7402
1125 122 3203
1125 120 7201
1125 122 9003
1125 121 2901
1125 122 7403

1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
4
1
1
1
1
1
1
1
1
1
1
1

Carburetor C3A-S39B CDN


1-35
Oval head screw CDN
End cover CDN
Gasket CDN
Pump diaphragm CDN
Strainer CDN
Inlet needle CDN
Spring CDN
Inlet control lever CDN
Gasket CDN
Metering diaphragm CDN
Spindle CDN
Collar screw CDN
Valve jet 0.58 CDN
Cup plug CDN
End cover CDN
Collar screw CDN
Ball CDN
Torsion spring CDN
Throttle shaft with lever CDN
E-clip CDN
Throttle shutter CDN
Round head screw CDN
Torsion spring CDN
Choke shaft with lever CDN
E-clip CDN
Choke shutter CDN
Round head screw CDN

(1)034, (2)034S

034

SCS 03-2009 3.28


46

Drawing

Carburetor C3AS39B, C3AS38B

034

SCS 03-2009 3.28


47

Drawing

Reference

28
29
30
31
32
33
34
35

36
37
38
39
40
41

Item number

Carburetor C3AS39B, C3AS38B


Qty Description

1125 122 6200


4135 121 8600
1125 122 3000
1125 122 6703
1125 122 6803
1125 122 4600
1125 121 2700
1125 121 2701

1
4
2
1
1
1
1
1

Idle speed adjustment screw CDN


Washer CDN
Spring CDN
High speed adjustment screw CDN
Low speed adjustment screw CDN
Support CDN
Cap CDN
Cap CDN

1125 120 0617

1120 122 3005


1125 122 6702
1125 122 6802
1125 121 0803
4132 122 6600

2
1
1
1
4

Carburetor C3A-S38B CDN 145945204 (08.2000)


1-14, 17-28, 36-40
Spring CDN 145945204 (08.2000)
High speed adjustment screw CDN 145945204 (08.2000)
Low speed adjustment screw CDN 145945204 (08.2000)
End cover CDN 145945204 (08.2000)
Collar screw CDN 145945204 (08.2000)

1125 121 5409


1125 007 1065

1
1

Valve jet 0.56 (B) Highaltitude


Set of carburetor parts CDN
3-10

(1)034, (2)034S

034

SCS 03-2009 3.28


46

Drawing

Chain sprocket cover, Handlebar

034

SCS 03-2009 3.28


49

Drawing
Reference

Q
Item number

Chain sprocket cover, Handlebar


Qty Description

1
2

0000 953 6605


1125 640 1701

2
1

3
4
5
6

1121 648 6610


1125 656 1501
0000 955 0801
1125 080 1620

2
1
2
1

7
8

1128 792 0900


1125 080 8000

1
1

9
10
11
12
13
14
15

9646 945 0590


9099 021 3760
1121 084 7000
1121 084 6901
1122 084 7100
1121 084 7100
1125 790 1750

1
1
1
1
1
1
1

16
17
18

9074 478 4475


9074 478 4675
1125 790 1751

2
2
1

0000 791 2009


9074 478 4435

1
1
2

19
20

Collar screw M8
Chain sprocket cover
3, 4
Bumper strip
Guard
Hexagon nut M8
Shroud
7-13
Reflector foil
Shutter
9, 10
O-ring 8x2
Self-tapping screw 4.8x13
Slotted nut
Insulator
Cap
Cap
Handlebar (1)
16, 17
Pan head self-tapping screw IS-P6x21.5
Pan head self-tapping screw IS-P6x32.5 (1)
Handlebar (2)
16, 19, 20
Handle hose 430 mm / 16 15/16'' (D) (2)
Handle hose 19mmx5m/ 3/4x197'' (B) (2)
Pan head self-tapping screw IS-P6x19 (2)

(1)034, (2)034S

034

SCS 03-2009 3.28


50

Drawing

Shroud (31.2001)

034

SCS 03-2009 3.28


51

Drawing

Reference

Item number

Shroud (31.2001)
Qty Description

1125 080 1617

Shroud (31.2001)
2-8
Reflector foil (31.2001)
Shutter (31.2001)
4, 5
O-ring 8x2 (31.2001)
Self-tapping screw 4.8x13 (31.2001)
Slotted nut (31.2001)
Insulator (31.2001)
Cap (31.2001)
Model plate 034 (31.2001)

2
3

1128 792 0900


1125 080 8000

1
1

4
5
6
7
8
9

9646 945 0590


9099 021 3760
1121 084 7000
1121 084 6900
1122 084 7100
1125 967 1507

1
1
1
1
1
1

10

1125 080 1603

11

1119 084 8300

Shroud 145945204 (08.2000)


3-7, 11
Reflector foil 145945204 (08.2000)

12
13

1125 967 1506


0000 974 1000

1
1

Model plate 034 (21.1996)


Round head rivet 3x6 (21.1996)

14
15
16

1125 656 1500


1125 656 1505
9099 021 1760

1
1
1

Guard X19332484 (11.1989)


Guard (B) X19332484 (11.1989)
Self-tapping screw 2.9x9.5 X19332484 (11.1989)

17

9294 021 0140

Washer 6.4 X16624198 (07.1987)

18
19

1121 656 1500


9039 488 0340

1
1

Guard X15057652 (14.1986)


Self-tapping screw M3x8 X15057652 (14.1986)

(1)034, (2)034S

034

SCS 03-2009 3.28


52

Drawing

Heating

034

SCS 03-2009 3.28


53

Drawing

Reference

Item number

Heating
Qty Description

1
2
3
4

1121 440 2201


1110 432 9200
1121 430 0200
1128 434 5000

1
1
1
1

Ground wire
Grommet
Heating switch
Heating element
5, 6
Terminal socket
Terminal pin
Handlebar
5, 8, 9
Insulating hose 160 mm / 6.3''
Contact sleeve
Grommet
Clamp
Insulating hose 35 mm / 1.4''
Insulating hose 40 mm / 1.6''
Hose 15mm / 5/8''
Pan head self-tapping screw IS-P6x19
Pan head self-tapping screw IS-P6x21.5

5
6
7

1118 431 6700


1118 431 6600
1125 790 1702

1
1
1

8
9
10
11
12
13
14
15
16

1124 442 0400


0000 442 7000
0000 989 0815
1121 791 9000
1121 442 0402
1121 442 0406
1125 442 0401
9074 478 4435
9074 478 4475

1
1
1
1
2
1
1
2
2

17
18

0000 989 0808


1121 434 5000

1
1

Grommet X16154158 (45.1986)


Heating element X16154158 (45.1986)
5

19

9294 021 0140

Washer 6.4 X16398262 (07.1987)

20

1125 790 1707

21

1125 434 5000

Handlebar (28.1995)
5, 8, 9
Heating element (28.1995)
5, 6

(1)034, (2)034S

034

SCS 03-2009 3.28


54

Drawing

Heating

034

SCS 03-2009 3.28


55

Drawing

Reference

Item number

Heating
Qty Description

22

1118 400 4000

23
24
25
26

1
3
1
1

1118 431 6600


9041 216 0540
1125 400 1205
1121 405 1900

Generator (33.1995)
23
Terminal pin (33.1995)
Pan head screw M3.5x12 (33.1995)
Flywheel (33.1995), (25.2005)
Support (33.1995)

(1)034, (2)034S

034

SCS 03-2009 3.28


54

Drawing

Tools, Extras

034

SCS 03-2009 3.28


57

Drawing
Reference

1
2
3
4
5
6
7
8
9

T
Item number

Tools, Extras
Qty Description

1121 890 1400

1119 890 3405


0000 890 2305
0812 370 1000
0000 890 2300
0000 792 9129
0000 792 9132
0000 891 0801
1129 890 3401
1110 893 4000

1
1
1
1
1
1
1
1
1

Tool kit availableinBrazilonly


1-3
Combination wrench
Screwdriver availableinBrazilonly
Screwdriver T27x120x70
Screwdriver
Chain scabbard
Chain scabbard extension upto63cm (B)
Tool roll (B)
Combination wrench
Filing gauge (B)

(1)034, (2)034S

034

SCS 03-2009 3.28


58

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