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TWI Global
> Technical Knowledge > FAQs > Process FAQs > FAQ: How do you determine the minimum size of a fillet
weld?
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mm
T < 1/4
T<6
1/8c
3c
6 < T < 12
3/16
12 < T < 20
1/4
<T
20 < T
5/16
Notes
1. For non low-hydrogen processes without preheat calculated in conformance with 4.8.4, T equals thickness of
thicker part joined; single pass welds shall be used.
For non low-hydrogen processes using procedures established to prevent cracking in conformance with 4.8.4 and for
low-hydrogen processes, T equals thickness of thinner part joined; single pass requirement shall not apply.
1. Except that the weld size need not exceed the thickness of the thinner part joined.
2. Minimum size for cyclically loaded structure shall be 3/16in [5mm].
DISCLAIMER: the advice provided above cannot substitute appropriate design of the welded structure and
consultation of the applicable standards and specifications. It is an opinion only, and cannot be taken as a
definitive answer. No liability rests with TWI for any damages arising from the information provided in this
web page.
http://www.twi-global.com/technical-knowledge/faqs/process-faqs/faq-how-do-you-d... 13-04-2016