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With any switchboard or switchgear lineup, you can order ammeters, voltmeters, frequency
meters, etc. These meters come with factory-installed instrument transformers, which are
needed to convert the measured parameter to that suitable for the meter itself. Knowing
what these transformers are and how they work will help you when specifying and/or
installing them in existing equipment.
In this first part of this multi-part series, we'll talk about the potential transformer, or PT, as
it's more commonly known.
What's a PT?
Basically, a PT is a conventional, single-phase transformer that has its primary and
secondary windings on a common core. The most popular type of PT provides 120V at the
secondary when nameplate-rated voltage is applied to its primary. It's important to note
that a PT is designed so that its secondary voltage has a fixed relationship, or ratio, with its
primary voltage.
Table 1 lists commercially available Pts for application with 100% of rated primary voltage
across the primary winding when connected line-to-line or line-to-ground. Table 2 lists
commercially available Pts for line-to-line service that may be applied line-to-ground or
line-to-neutral at a winding equal to the primary voltage rating divided by 3. Most new
installations have a single voltmeter connected to a selector switch, which is used to select
the specific phase-to-phase measurement (e.g. A-B, B-C, and A-C).
Pts are capable of continuous and accurate operation when the voltage applied across the
primary is within 10% of rated primary voltage. Pts are normally identified for polarity by
marking the primary terminal H1 and the secondary terminal X1. These points may also be
identified by distinctive color markings.
According to the IEEE Buff Book (ANSI/IEEE Standard 242), standard accuracy
classifications of Pts range from 0.3 to 1.2, representing the percent ratio corrections to
obtain a true ratio. These accuracies are high enough so that any standard PT will be
adequate for protective relaying purposes as long as it is applied within its open-air thermal
and voltage limits. Table 3 lists standard burdens for Pts with a secondary voltage of 120V.
In normal practice, you should not exceed the thermal burden limits specified by the PT
manufacturer, if you want to avoid questionable PT accuracy and reduced life. Per the Buff
Book, thermal burdens are given in volt-amperes and may be arithmetically calculated by
adding the volt-ampere burdens of the devices connected to the PT. If the sum is within the
rated thermal burden, the PT will perform satisfactorily over the range of voltages from 0%
to 110% of nameplate voltage.
Choosing a PT
Suppose you've been asked to install a voltmeter and selector switch on an existing mediumvoltage switch to measure current and voltage on a 4,160V, 3-phase power line feeding a
large industrial motor. You would take the following steps in determining what's required:
1.
We know the phase-to-phase voltage is 4,160V. Most voltmeters are self contained and
come with scales ranging from 150V to 750V. When you need to measure higher voltages,
the PT reduces the measured voltage to that suitable for the voltmeter. The scale is then
proportioned to read the actual higher voltage being measured. Let's say you decide on a
voltmeter having a 150V full-scale indication. You can determine the PT ratio by dividing
the phase-to-phase voltage, which is 4,160V, by the voltmeter full-scale range, which is
150V. This simple calculation results in a value of 27.7, which you would interpret as an
approximate 28:1 ratio. The next higher standard PT ratio (see Table 2) is 40:1, and you
would choose this ratio PT.
2.
To make sure you've chosen the PT with the correct ratio, you should calculate its secondary
voltage. This is done by dividing the phase-to-phase voltage by the ratio (4,160V 40),
which yields 104V. This is well within the limits of the chosen voltmeter.
3.
You would connect the PT and voltmeter as shown in the Figure above. Where balanced
system load and, therefore, balance voltage are anticipated, you would normally connect the
Pts in open delta. Where line-to-neutral loading is expected, you would more often connect
them wye-wye, particularly where metering is required. If you have an ungrounded power
system, you can use Pts for ground detection by connecting them wye-broken delta. Note
the PT's primary fusing, which protects the power system by de-energizing a failed PT.
Usually, a current-limiting fuse (or its equivalent) is used in the primary connection to an
ungrounded power system leg or conductor.
Scaling
Adding potential transformers has the effect of reducing the measured line voltage by the PT ratio (let's say
35:1 for this example). So a voltage of 4200 Vac becomes 120 Vac. Since the meter sees 120 Vac, many of the
measurements it reports will be low by a factor of 35 unless they are scaled up by 35.
WattNode BACnet and WattNode for LonWorks models with Option PT perform this scaling internally. Other
models will need to have the data scaled externally by the data collection system.
In particular, the following quantities need to be scaled (if applicable for your meter):
Voltage
Power - since power is computed from the voltage and current. This includes all real, reactive, and
apparent power values.
Energy - This includes all real, reactive, and apparent energy values. When using a pulse meter,
multiply the kWh scale factor by the PT ratio.
The current, frequency, and power factor measurements are not affected by PTs.
Equipment
CCS supplies the WattNode meter rated up to 600 Vac and current transformers rated for use on circuits up to
600 Vac. CCS does not supply potential transformers, fuses, or CTs rated for use on medium voltage circuits,
so you will need to find other suppliers for these components.
Current Transformers
Continental Control Systems does not sell CTs rated for use over 600 Vac, so ratio CTs rated for 5 kV or higher
must be used. These CTs output 5 amps at their full scale rated current. For example, the secondary winding of
a 500:5 ratio CTs will output 5 amps when 500 amps flows through the CT's primary, which is the conductor
being measured. The 5 amp output of the ratio CT is then measured using one of our CTs which will convert
the 5 amp ratio CT's output to a 0.333 Vac signal:
When you use two CTs together like this (a ratio CT combined with a voltage output CT), you should use the
primary current of the ratio CT as the full scale current rating value for the WattNode meter. For example, if the
medium voltage CT has a 500:5 ratio, use 500 as the full scale current rating of the CTs.
It may be difficult to determine the correct polarity (which direction is the source) when installing and wiring a
0.333 Vac CT onto a 5 amp output ratio CT. You have a 50/50 chance of getting it right. Just be consistent and
install all three CT the same way. For example, install the 5 amp CTs on the ratio CT wire connected to the X1
terminal with the label facing toward the ratio CT and connect the white and black wires to the appropriate
terminals on the WattNode meter. Check the status LEDs or individual A, B, and C power (kW) readings, if
available. If any of the status LEDs are flashing red or there are negative power readings, swap the white and
black CT wires where they connect to the WattNode meter screw terminals.
Floating: In many cases, delta wound transformers are left ungrounded. This has the advantage of
allowing a ground fault on one of the phases from tripping the breaker and disrupting service.
Center Ground: In this configuration, one winding is center-tapped and the center point tied
to ground.
Other: Other possibilities are possible (though uncommon) and include resistive grounding
and inductive grounding.
All of the above grounding configurations (including floating) can be monitored as shown in Figure
3 below. This can use two or three element PTs. The third PT element is redundant (unnecessary)
for this configuration and is shown in gray in the figure. As a result of grounding the phase B output
of the PT, the WattNode meter will only report voltage, current, power, and energy for two phases:
phase A and phase C.
Blondels theorem explains that the sum results (PowerSum and EnergySum) are accurate with
this configuration. However, the reported power, reactive power, and power factor for the two
individual phases may appear imbalanced, even if the actual load is balanced, so in this
configuration, only the power and energy sums are meaningful.
Because CCS does not offer a WattNode model that supports a delta circuit with 120 Vac line-toline, you must wire the meter line-to-neutral. Therefore, we recommend using phase B as the
reference and tying it to ground and neutral. This will result in zero readings for phase B from the
meter.
Note, the PT primaries are monitoring the medium voltage line-to-line voltages, so select the PT
ratio based on the line-to-line voltages.
This is a medium voltage wye service with a neutral conductor. The utility transformer may be
a delta-wye (shown below) or a wye-wye transformer.
This is the same as the four-wire wye service except no neutral wire is brought out
to the load. VA to ground, VB to ground, and VC to ground are all nearly equal. The
ground potential is the same as neutral if neutral were used.
In this configuration, the PT primaries and secondaries are both wired in wye configurations. If one
side of the PT were wired in a delta, it would cause a 30 voltage phase shift and incorrect readings.
PT Primary
Voltage
PT Secondary Voltage
(Line-to-Neutral)
2400
120
4200
120
4800
120
7200
120
8400
120
12000
120
14400
120
The PT Ratio values are just the primary voltage divided by the
secondary voltage. For example, 4200 / 120 = 35. In rare cases,
it is also possible to use a reverse PT to step up a lower voltage
like 12 Vac to 120 Vac to enable a WattNode meter to monitor 12
or 24 Vac power consumption. This would result in PT ratios like
0.1 (12 Vac to 120 Vac) or 0.2 (24 Vac to 120 Vac). In the United
States and Canada, most PTs have a secondary voltage of 120
Vac, so we have assumed that for this supplement. If your PT has
a different secondary voltage, you will need to make sure the
Watt Node meters voltage rating matches the secondary voltage.
PT Secondary Voltage
(Line-to-Line)
PT Secondary Voltage
(Line-to-Neutral)
120
69
208
120
230
132
400
230
Note: Because CCS does not offer a model with a power supply
that can operate from 120 Vac line-to-line or 69 Vac line-toneutral, it may be necessary to tie one PT output voltage to
neutral and ground as shown in Figure 3.
If you have or are ordering a Watt Node for LonWorks with Option
PT, you can specify the PT ratio so that the meter will
automatically scale the voltage, power, and energy values.
Once you have determined the correct PT ratio, program this
into UCPTptRatio using LonMaker, the Watt Node LNS PlugIn, or another LonWorks tool. UCPTptRatio is limited to the
range 0.05 to 300. If you try to configure a value less than 0.05 or
greater than 300, the meter will revert to a PT ratio of 1.0
(effectively no PT).
If you know the PT ratio at the time you are ordering the meter,
you may specify the ratio as part of the option to have the ratio
WattNode Modbus
There is not an Option PT available for the WattNode
Modbus meter. However, you can still connect the meter
with potential transformers. You will just need to scale the
voltage, power, and energy values after you read them from
the meter. Current and power factor do not need to be
scaled by the PT ratio. For example:
WattNode Reading
PT Ratio
121.3 Vac
35
4500 W
35
100 kWh
35
WattNode Pulse
There is not an Option PT available for the WattNode
Pulse meter. However, you can still connect the meter with
potential transformers. You will just need to adjust the scale
factors by the PT ratio. For example:
Pulses Per
Kilowatt-Hour
PT Ratio
400
35
100
35
Watt-Hours
per Pulse
PT Ratio
2.5
35
10
35
Notes
Energy Rollover
The WattNode for LonWorks and WattNode Modbus
models have an internal energy rollover point of 100 GWh
(100,000,000 kWh). When the energy reaches the rollover
point, it rolls over to zero (like an odometer rolling around to
zero). Generally it requires years to reach this rollover point,
but with Option PT, rollovers could occur much more often.
For example, in an extreme case, with the maximum PT
ratio of 300, 5000 amp current transformers, and a very
high continuous load of 75% of maximum, the energy could
reach 100 GWh in as little as 30 days.
A more realistic example might be a PT ratio of 60 (7200
Vac) and 2000 amp CTs, resulting in a rollover roughly once
per year.
PT Burden
The Watt Node meter will be powered from the PT
secondarys, so you will need to select a PT with a high
enough burden rating. Watt Node models draw between 2
and 4 VA at a power factor (PF) between 0.6 and 0.8, and