1.

Which of the following is required - in theory - for two perfectly matched

faces?
Top of Form 1

a.Atomic cleanliness
b.Atomic closeness
c.Pressure
d.Atomic cleanliness and atomic pressure
e.All the above
Bottom of Form 1

2. Fusion bonding creates a metallurgical effect similar to?

Top of Form 2

a.Rolling
b.Forging
c.Casting
d.Sintering
Bottom of Form 2

3. The bonding process giving very high efficiency is?

Top of Form 3

a.Fusion bonding
b.Pressure bonding
c.Flow bonding
d.Atomic bonding
Bottom of Form 3

4. A bonding process where only very small amounts of the base metal is
used is called?
Top of Form 4

a.Fusion bonding
b.Pressure bonding
c.Flow bonding
D.Cold bonding
Bottom of Form 4

5. Flow bonding is a particular type of bond, which listed below would be

classed as a flow bond?
Top of Form 5

A.Fusion welding
B.Braze welding
C.Metal arc welding
D.None of the above
Bottom of Form 5

6. Which of these defects can be found in fusion welds?

Top of Form 6

A.Porosity
B.Slag
C.Cracks
D.All of the above
Bottom of Form 6

7. That portion of the base metal affected by the welding process is known
as?
Top of Form 7

a.The weld zone

b.The heat input zone
c.The weld affect zone
d.The heat affected zone
Bottom of Form 7

8. Multiple cooling rates can have adverse affects on weld areas. What can be
done to offset this problem?
Top of Form 8

a.Use different alloy rods to control temperature

b.Using a pre-heat
c.Use different alloy rods to control temperature and using a pre-heat
d.Nothing can be done to offset the problem
Bottom of Form 8

9. Angular distortionmay occur in a weld when?

Top of Form 9

a.Restraints are used

b.Multipass welds are used
c.Single pass welds are used
d.Multiple welds and single pass welds are used
Bottom of Form 9

10. Longitudinal stresses in a weld are at a maximum?

Top of Form 10

a.Along the weld centre line

b.On the weld fusion face
c.At the heat affected zone
d.Lomgitudinal stresses are uniform across teh weld
Bottom of Form 10

11. What is required to form a fusion bond?

Top of Form 11

a.Melting of parent metals

b.A filler rod
c.Pressure
d.All of the above
Bottom of Form 11

12. Flow bonding is a term used in the welding process which of the following
would be classed as flow bonding?
Top of Form 12

a.Brazing
b.Braze welding
c.Soldering
d.All of the above
Bottom of Form 12

13. To join two metals which of teh following is essential?

Top of Form 13

a.Atomic closeness
b.Atomic cleanliness
c.Melting
d.Atomic closeness and cleanliness
e.All the above
Bottom of Form 13

14. In order to produce a fully homgenous material afetr welding which of the
following is required?
Top of Form 14

a.Preheat
b.Post heat treatment
c.Low heat input welding
d.Fillers of different composition
Bottom of Form 14

15. In electric arc welding, a metal rod is one electrode, the other is?
Top of Form 15

a.The work material

b.The rod flux
c.The earth
d.The work material and the rod flux
Bottom of Form 15

16. Stud welding is used primarily to?

Top of Form 16

a.Bond two dissimilar metals

b.Attach threaded fasteners to plates

c.Rivot plates together
d.Fuse bar ends together
Bottom of Form 16

17. A welding electrode coatings provides?

Top of Form 17

a.A shield for the arc against the atmosphere

b.Added heat input
c.Additional stresses to the weld
d.None of the above
Bottom of Form 17

18. Where gas is used as a shield for the welding process the gas is
commonly?
Top of Form 18

a.Argon
b.Helium
c.Hydrogen
d.Argon and Helium
e.All of the above
Bottom of Form 18

19. When using gas metal arc welding what range of filler wire diameter is
available?
Top of Form 19

a.0.1-0.5mm
b.0.5-3mm
c.0.1-30mm
d.0.5-10mm
Bottom of Form 19

20. Automatic welding under a flux is more commonly known as?

Top of Form 20

a.TIG welding
b.Manual metal arc welding
c.Submerged arc welding
d.Stick welding
Bottom of Form 20

21. Spot welding is commonly used in which of the following applications?

Top of Form 21

a.Car manufacturing
b.Seam welding
c.Shipbuilding

d.Fabrication yards
Bottom of Form 21

22. Which welding process takes place in a vacuum?

Top of Form 22

a.Plasma arc welding

b.Electron beam welding
c.Friction welding
d.Explosion welding
Bottom of Form 22

23. Which welding process is generally used to weld the ends of heavy round
bars or tubes?
Top of Form 23

a.Ultrasonic welding
b.Electroslag welding
c.Plasma arc welding
d.Friction welding
Bottom of Form 23

24. Explosion welding is generally used to join?

Top of Form 24

a.Two or more metals of different composition

b.Butt welds
c.Very think titanium sheeting
d.Plastics
Bottom of Form 24

25. The drawing symbol at the bottom of the page marked one illustrates a?
Top of Form 25

a.Bevel groove
b.Fillet
c.J Groove
d.Vee Groove
Bottom of Form 25

26. The drawing symbol at the bottom of the page marked two illustrates a?
Top of Form 26

a.Vee Groove
b.J Groove
c.U Groove
d.Bevel Groove
Bottom of Form 26

27. AWS categorise weld defects into three classes which below is a

dimensional defect?
Top of Form 27

a.Slag
b.Warping
c.Lack of fusion
d.Porosity
Bottom of Form 27

28. Which of the following is classed as a structural defect?

Top of Form 28

a.Undercut
b.Slag
c.Incomplete fusion
d.Slag and incomplete fusion
e.All of the above
Bottom of Form 28

29. Which of the following defects occur in the base metal?

Top of Form 29

a.Lamination
b.Slag inclusion
c.Lack of fusion
d.Lack of penetration
Bottom of Form 29

30. Welds without preheat are said to have?

Top of Form 30

a.Very low thermal gradients

b.Low thermal gradients
c.Medium thermal gradients
d.High thermal gradients
Bottom of Form 30

31. Why is it advisable to leave final inspection of a weld until well after
welding has finished?
Top of Form 31

a.Because the welds will be too hot to test

b.Due to the possibility of distortion
c.Due to the possibility of post weld cracking
d.All of the above
Bottom of Form 31

32. What is the approximate arc column temperature in an electric arc weld?
Top of Form 32

a.6000 degrees celsius

b.5000 degrees celsius
c.4000 degrees celsius
d.3000 degrees celsius
Bottom of Form 32

33. Which of the following is classified as an inert gas?

Top of Form 33

a.Hydrogen
b.Helium
c.Oxygen
d.All of the above
e.Hydrogen and helium only
Bottom of Form 33

34. Which weld process has a non-consumable electrode?

Top of Form 34

a.Manual metal arc

b.Metal inert gas
c.Tungsten inert gas
d.Manual metal arc and metal inert gas
Bottom of Form 34

35. The weld symbol is used to symbolise a?

Top of Form 35

a.Fillet weld
b.U-Groove
c.Bevel groove
d.None of the above
Bottom of Form 35

36. When using basic symbols for NDT what letters are used to denote liquid
penetrant testing?
Top of Form 36

a.LPT
b.FPT
c.PT
d.RPT
Bottom of Form 36

37.Which of the following processes could be performed using oxyacetylene

equipment?
Top of Form 37

a.Flame cutting

b.Brazing
c.Soldering
d.Brazing and Soldering
e.All of the above
Bottom of Form 37

38. How might a weld arc be shielded from oxidation?

Top of Form 38

a.Flux powders
b.Welding rod coatings
c.Inert gases
d.Welding rod coatings and inert gases
e.All of the above
Bottom of Form 38

39. The ease with which a solid union may be made between two parts by
welding is known as?
Top of Form 39

a.Weldability
b.Joining
c.Buttering
d.Soldering
Bottom of Form 39

40. A typical temperature range to stress relieve ferritic steel is?

Top of Form 40

a.100-150 degrees celsius

b.50-300 degrees celsius
c.600-650 degrees celsius
d.900-950 degrees celsius
Bottom of Form 40

Diagram One for Question 25

Diagram Two for Question 26