Report 2

ARC FLASH STUDY REPORT
FOR
EMERSON PROCESS MANAGEMENT CHENNAI PVT LTD

PLANT AT
147, Karapakkam Village Chennai PIN-600097, INDIA.
STUDY CONDUCTED BY
INTERFACE ELECTRONICS PVT LTD CHENNAI

EMAIL:IFE@VSNL.COM.MOBILE NO: +919884370326
Contents
Sl.No
1
2
3
4
4(i)
4(ii)
4(iii)
4(iv)
5
6
7
8
9
10
11
12
13
14
15
16
Description
Executive Summary
Purpose of the Report
Single Line Diagram
Short Circuit Report
Short circuit currents in SLD for source fault 250MVA sec (min)
Short circuit currents in Table for source fault 250MVA sec (min)
Short circuit currents in SLD for source fault 500MVA sec (max)
Short circuit currents in Table for source fault 500MVA sec (max)
Transformer setting calculation
Cable schedule
Fuse Details
Setting Details for Panels
TCC Curves
Arc Flash Energy Calculation Report
Labels
Energy Plots with boundry limits
Arc Flash Boundries Illustration
PPE Clothing Description
PPE Illustration
Work Permit Sample
Page No
3
5
9
11
12
13
17
18
22
24
25
26
28
30
33
58
82
84
86
95
EXECUTIVE SUMMARY
Calculations were prepared utilizing EDSA Paladin Design Base 5, a commercially
available, computer aided engineering tool for the analysis of industrial, utility, and
commercial electrical power systems.
Arc flash hazard analysis was developed within the short circuit module of EDSA
Paladin Design base 5. A copy of the one line diagram developed within EDSA is
included as an attachment.
A table giving the details BUS NAME, ARC GAP, BOLTED FAULT, ESTIMATED ARC
FAULT, ESTMATED ARC FLASH BOUNDARY, INCIDENT OF ENERGY, WORKING
DISTANCE and REQUIRED CLOTHING CLASS is included in the report
Illustrations of different PPE are given in the Report.
Warning Labels as Generated for various Buses based on the Energy incident
calculations is given in the report.
Graph giving the Incident of Energy with reference to Distance is given for all
the Busses for reference.
Incident energy and arc flash boundary calculations were prepared utilizing EDSAPaladin Design Base 5. The analysis yields results as required by IEEE, namely,
specification of the arc flash boundary (AFB) and the incident arc energy at a probable
working distance. Complete results are listed in Table. The graphs and the warning
Labels are prepared based on Table
An explanation of the data presented in Table 1 is as follows:
B us Name: This is the name of the buses where an arc flash is postulated.
LL Voltage: The nominal voltage of the bus where an arc flash is postulated.
Bolted Fault (kA): This is the calculated current for a 3-phase bolted fault at the
faulted bus.
C o n t r o l l i n g b r a n c h Arc Fault (kA): This is the estimated current when arc

resistance is included in calculation. When calculating incident energy, bolted fault
current at the faulted bus is used.
Trip Time (sec): Total duration of arc fault as explained in assumptions and
inputs.
3P Arc Flash Boundary: The flash protection boundary distance in cm for the arc
gap, bolted fault current, and arc time as explained above.
Working Distance: Approximate working distance in cm
3P Energy (cal/cm): This is the incident energy from arc flash

corresponding to the trip device. The trip time associated with the trip
device is used in the calculation. The rating of personal protective
equipment (PPE) worn by workers should be based on this value.
Required Clothing Class: This is the hazard/risk category as per NFPA 70E/IEEE
Appropriate PPE, as listed in Table, is recommended according to this classification.
Purpose of the report

The purpose of this report is to document and tabulate Incident Energy and
the Flash Protection Boundary at various 11 KV, and 433 Volt unit substation
buses at EMERSON PROCESS MANAGEMENT CHENNAI PVT LTD, 147,
Karapakkam Village Chennai PIN-600097, INDIA. PLANT in the unlikely event
that electrical equipment failures occur when work is being performed in
accordance with plant policies and procedures.
The results presented in this report are to be used as a guide in the selection of
Personal Protective Equipment (PPE) if work must be performed on or near
energized electrical equipment.
DISCUSSION
Regulatory Background
U.S. Department o f Labor, Occupational S a f e t y and Health Administration

(OSHA)
is the enforcement
agency for workplace
incidents
involving
personnel. If there is an arc flash incident, it will most likely be investigated by

OSHA.
Currently, OSHA is r e c o m m e n d i n g tha t c o m p a n i e s follow NFPA 70E as
a guideline for worker safety. In addition, OSHA has begun to review NFPA 70E
guidelines as a part of their routine inspection procedures.
NFPA 70E (Standard for Electrical Safety Requirements for Employee
Workplaces) and NFPA 70 (National Electrical Code) provide the basis for
employers to determine if electrical hazards are present and to determine the
proper types of Personal Protective Equipment (PPE) that will protect
employees in the unlikely event that electrical equipment failures occur when
work is being performed in accordance with plant policies and procedures. NEC
Article 110.16 (Flash Protection) states: Switchboards, panel boards, industrial
control panels, meter socket enclosures, and motor control centre, that are
likely to require examination, adjustment, servicing, or maintenance while
energized, shall be field marked to warn qualified persons of potential
Electric arc flash hazards. The marking shall be located so as to be clearly visible
to qualified persons before examination, adjustment, servicing or maintenance of
the equipment.
EMERSON PROCESS MANAGEMENT CHENNAI PVT LTD were in the interest of safety
requested M/s Interface electronics to
to do ARC FLASH STUDY for the
entire Electrical distribution system at t h e i r K a l a p a k k a m Plant,Chennai

and submit the Report for selection of PPE and to indicate the Flash Protection
boundary
for each Electrical
Equipment
such as Switch
Boards, Panel
boards, Control panels etc.

What is Arc Flash?
Arc Flash is the rapid release of energy due to an arcing fault between a
phase conductor and another phase conductor, neutral conductor, ground
conductor, or grounded surface. During an arcing fault, ionized gases in the air
gap between conductive surfaces become current conducting plasma. Arcing
faults are generally limited to systems where the bus voltage is in excess of
250 volts, AC.
In AC systems, lower voltage levels normally will not sustain an arc as voltage
recovery is not quick enough for an arc to restrike after a zero current occurs. An
arcing fault is similar to the arc obtained during electric welding. Arcing faults
can be the result of a failure, such as: breakdown of insulation, accidental
contact, or momentary contact.
Hazardous Arc-Flash can occur in any electrical device in which voltage is high
enough to sustain an arc. In industrial settings, this includes:
P a n e l boards and switchboards
M o t o r control centre
M e t a l -clad switchgear
Transformers
M o t o r starters
H i g h voltage switching and grounding equipment
P a d -mounted switching equipment
M e t e r bases and meter banks
Any electrical equipment that has sufficient voltage to ionize the air
gap in the unlikely event that electrical equipment failure occurs
Flash Hazard Analysis and Flash Protection Boundary

Prior to commencing work o n electrically energized conductors > 50 volts, NFPA
70E 130.3 requires that a flash hazard analysis be completed in order to protect
personnel from the possibility of being injured by an arc flash. The analysis shall
determine the Flash Protection Boundary and the personal protective equipment
that shall be used within the Flash Protective Boundary. For tasks not listed, or
for power systems with greater short-circuit
capacity
or l o n g e r
fault
clearing
times,
current
a f l a s h hazard analysis shall be
required.
NFPA 70E 130.3(A) requires employers to establish a flash protection
boundary a distance from exposed energized electrical parts at which an
employee would sustain no more than a second degree burn if an electric arc
flash were to occur. Employees performing work on energized conductors
inside the flash protection boundary must be protected with appropriate PPE. At
voltage levels below 600 volts, the flash protection boundary is the distance at
which incident energy level is equal to 1.2 cal/cm2. For situations where faultclearing time is 0.1 seconds or less, the flash protection boundary is the distance
at which incident energy level is equal to 1.5 cal/cm 2.
When work is to be performed within the flash protection boundary, the flash
hazard analysis determines t he incident energy exposure of the worker
(cal/cm2). This incident energy exposure
level is based on the working
distance of the employees face and the chest areas from a potential arc
source for the specified task to be performed. Flame resistant clothing and
PPE used by the worker must be based upon the incident energy exposure
associated with the specific task. Recognizing that incident energy increases as
distance from arc flash decreases, additional PPE shall be used for any parts of
the body that are closer than the distance at which the incident energy was
determined.
NFPA 70E 2004 is a safety standard for worker safety as a part of National Fire
Protection Association (NFPA) guidelines. Among other safe workplace practices,
it provides awareness on the hazards of arc flash incidents.
Steps required to comply with NFPA 70E, Chapter 1 Article 110.8 (B)(1)(b),
130.3, and 130.7 (C)(9)(a) include:
A Comprehensive Safety Program.
Employee arc flash awareness safety training.

Safety procedures and manuals that are updated to comply with the NFPA
70E guidelines.
Up to date facility single line diagrams, short circuit
studies and protective device coordination studies
Arc flash assessment and analysis

Personal Protective Equipment
NFPA specifies the requirements f o r PPE for workers within flash protection
boundaries. All parts of the body, which may be exposed to arc flash, need to be
covered by appropriate PPE.
The entire PPE set may be comprised of fire retardant clothing, helmet,
headgear, face shield, safety glasses, gloves, shoes, etc. The amount of PPE required
needs to be determined on the basis of calculated incident energy on a worker.
The calculations need to be performed by a qualified person, such as an
engineer.
The protective clothing should limit the incident energy
reaching the chest/face of the worker to less than 1.2 cal/cm 2. Fire retardant
clothing provides thermal insulation and is also self-extinguishing.
clothing is rated in cal/cm 2.
Protective
Sample WorkPermit
SINGLE LINE DIAGRAM
GRID
GRID
CAB:rmg
10 Meters
#/PH: 1
HT VCB
50
51
CAB:TRHVS
15 Meters
#/PH: 1
DG1
GEN
DGPNL_IC1
TR
11000/433 V
Z%: 6.25
1600 kVA
DG2
BUSDUCT
10 Meters
#/PH: 1
CAB:DG2
50 Meters
#/PH: 2
DGPNL_IC2
MPNL_IC
M_PNL
DGPNL RHS
DGPNL LHS
OG1
CAB:DG_SSB12
50 Meters
#/PH: 2
CAB:OG1
28 Meters
#/PH: 6
SSB1_IC1
SSB1_OG1
APFC
SSB1_OG3
CAB:SSB1_OG3
25 Meters
#/PH: 4
CAB:MLSB
15 Meters
#/PH: 1
STAB_IC
STAB2
Z%: 0.65
500 kVA
MLSB_IC
CAB:STAB1
20 Meters
#/PH: 6
165
SSB2_IC
BBT3
102
96
48
108
114
120
PHS_OG4
PHS_OG5
PHS_OG6
87
178
PHS_OG3
SSB2_OG4
BBTSP
PH_PNL_LHS
168
PHS_OG2
SSB2_OG3
CAB:BBT SP
CAB:BBT2
CAB:BBT1
CAB:BBT3
50 Meters
50 Meters
50 Meters
50 Meters
#/PH: 1
#/PH: 1
#/PH: 1
#/PH: 1
86
PHS_OG1
81
MLSB_OG2
76
PH_IC
MLSB
MLSB_OG1
71
SSB2_OG2
SSB2
CAB:OG2
15 Meters
#/PH: 1
APFC_IC
SSB1 RHS
SSB1_OG2_F
STAB1
Z%: 0.65
1000 kVA
SSB2_OG1
SSB1_IC3
SSB1_OG2
CAB:SSB1_OG1
14 Meters
#/PH: 6
BBT1
OG2
CAB:OG4
9 Meters
#/PH: 2
SSB1_BC
SSB1_IC2
SSB1 LHS
BBT2
OG4
DGPNL_OG2
DGPNL_OG1
CAB:DG_SSB11
50 Meters
#/PH: 2
66
OG3
CAB:LSB1
50 Meters CAB:LSB2
#/PH: 1
50 Meters
#/PH: 1
LSB1
CAB:CAN
50 Meters
#/PH: 1
LSB2 CANTEEN
CAB:SSB5
50 Meters
#/PH: 1
SSB5
CAB:PAINT
50 Meters
#/PH: 1
PAINTING
APFC1
CAB:APFC1
50 Meters
#/PH: 1
SSB6
CAB:SSB6
50 Meters
#/PH: 1
SSB1
PH_BC
CAB:DG1
50 Meters
#/PH: 2
DGPNL_BC
GEN
PH_PNL_RHS
126
134
127
140
SSB61
CAB:SSB1
50 Meters
#/PH: 1
SSB3
SSB21
CAB:SSB21
50 Meters
#/PH: 1
CAB:SSB61
50 Meters
#/PH: 1
SSB61
146
SSB21
SSB3
CAB:SSB3
50 Meters
#/PH: 1
152
NEWOFFICE
CAB:NO
50 Meters
#/PH: 1
NEWOFFICE
REV. DATE
ECO#
DESCRIPTION
DWN APP
T HIS D R AW ING I S P R O PR I ET AR Y INFO R MAT IO N
Your Company Name

Address
Address
Phone and web site
Electrical
Electrical One-Line
One-Line Diagram
Diagram
D RA WN B Y/ D ATE:
DWG No.:
EN G. AP P./ DA TE:
M FG . AP P ./ D ATE:
SC A LE:
PART No.:
D WG S IZE:
REV.
Sample WorkPermit
SHORT CIRCUIT REPORT
GRID
Ik" : 13121.6A
GRID
CAB:rmg
10 Meters
#/PH: 1
HT VCB
50
51
DGPNL_IC1
GEN
CAB:TRHVS
15 Meters
#/PH: 1
TR
11000/433 V
Z%: 6.25
1600 kVA
DG2
BUSDUCT
10 Meters
#/PH: 1
CAB:DG2
50 Meters
#/PH: 2
DGPNL_IC2
MPNL_IC
OG3
OG1
CAB:DG_SSB12
50 Meters
#/PH: 2
CAB:OG1
28 Meters
#/PH: 6
SSB1_IC2
SSB1_IC1
SSB1 LHS
Ik" : 25507.47A
APFC_IC
SSB1 RHS
Ik" : 25467.38A
STAB_IC
STAB2
Z%: 4
600 kVA
MLSB_IC
CAB:STAB1
20 Meters
#/PH: 6
102
96
48
108
114
120
PHS_OG5
PHS_OG6
SSB2_OG4
178
PHS_OG4
SSB2_OG3
BBT3
Ik" : 9952.17A
87
168
PHS_OG3
SSB2_OG2
CAB:BBT SP
CAB:BBT2
CAB:BBT1
CAB:BBT3
50 Meters
50 Meters
50 Meters
50 Meters
#/PH: 1
#/PH: 1
#/PH: 1BBT2
#/PH: 1
BBTSP
Ik" : 9952.17A
Ik" : 9681.97A
86
PHS_OG2
81
PHS_OG1
76
PH_PNL_LHS
Ik" : 9871.6A
MLSB_OG2
71
PH_IC
MLSB_OG1
165
MLSB
Ik" : 18547.37A
SSB2
Ik" : 13149.79A
APFC
Ik" : 25545.67A
CAB:SSB1_OG3
25 Meters
#/PH: 4
CAB:MLSB
15 Meters
#/PH: 1
STAB1
Z%: 4
1000 kVA
CAB:OG2
15 Meters
#/PH: 1
SSB1_OG3
SSB1_OG2_F
CAB:SSB1_OG1
14 Meters
#/PH: 6
SSB2_OG1
SSB1_IC3
SSB1_OG2
SSB1_OG1
BBT1
Ik" : 9952.17A
OG2
CAB:OG4
9 Meters
#/PH: 2
SSB1_BC
CAB:DG_SSB11
50 Meters
#/PH: 2
SSB2_IC
OG4
DGPNL_OG2
DGPNL_OG1
66
M_PNL
Ik" : 26680.02A
DGPNL RHS
DGPNL LHS
CAB:LSB1
50 Meters CAB:LSB2
#/PH: 1
50 Meters
#/PH: 1
LSB1
Ik" : 12503.96A
CAB:CAN
50 Meters
#/PH: 1
LSB2 CANTEEN
Ik" : 7754.5A
Ik" : 12503.96A
CAB:SSB5
50 Meters
#/PH: 1
SSB5
Ik" : 7754.5A
CAB:PAINT
50 Meters
#/PH: 1
PAINTING
Ik" : 7754.5A
CAB:APFC1
50 Meters
#/PH: 1
APFC1
Ik" : 7754.5A
CAB:SSB6
50 Meters
#/PH: 1
SSB6
Ik" : 7754.5A
CAB:SSB1
50 Meters
#/PH: 1
SSB1
Ik" : 7754.5A
PH_BC
CAB:DG1
50 Meters
#/PH: 2
DGPNL_BC
GEN
DG1
VCB PNL
Ik" : 13089.11A
126
127
PH_PNL_RHS
Ik" : 9854.58A
134
SSB61
CAB:SSB61
50 Meters
#/PH: 1
SSB61
Ik" : 7246.88A
140
146
SSB3
SSB21
CAB:SSB21
50 Meters
#/PH: 1
SSB21
Ik" : 7246.88A
CAB:SSB3
50 Meters
#/PH: 1
SSB3
Ik" : 7246.88A
152
NEWOFFICE
CAB:NO
50 Meters
#/PH: 1
NEWOFFICE
Ik" : 7246.88A
REV. DATE
ECO#
DESCRIPTION
DWN APP
TH IS DRAWING IS PROPRIE TARY INFORM AT ION
You r C omp any Na me

Add ress
Add ress
Ph one a nd web site
Electrical One-Line DiagramShort Circuit Currents-Source 250 MVA SEC

DRAWN BY/DATE:
DWG No .:
ENG. APP./DATE:
MFG. APP./DATE:
SCALE:
PAR T No.:
DWG SIZE:
RE V.
Short Circuit Detailed Report for source Fault 250 MVA Sec
(GRID FEED)
3P Fault - IEC60909 Method at the Following Times

Bus Description
Pre fault Instantan 1/2 cycle 1 cycle
3 cycle
5 cycle
8 cycle standard
voltage in
eus
sym
sym
sym
sym
sym
sym
Volts current in current in current in current in current in current in current in
A
Amps
Amps
Amps
Amps
Amps
Amps
GRID
VCB PNL
M_PNL
APFC
SSB1 LHS
SSB1 RHS
MLSB
SSB2
LSB1
LSB2
BBT1
BBT2
BBT3
PH_PNL_LHS
PH_PNL_RHS
BBTSP
APFC1
CANTEEN
PAINTING
SSB1
SSB5
SSB6
NEWOFFICE
SSB21
SSB3
SSB61
11000
11000
415
415
415
415
415
415
415
415
415
415
415
415
415
415
415
415
415
415
415
415
415
415
415
415
37113
37022
67916
63986
63818
63233
39764
25075
24033
24033
18537
18537
18537
18057
18007
17744
13916
13916
13916
13916
13916
13916
12683
12683
12683
12683
13122
13089
26680
25546
25507
25467
18547
13150
12504
12504
9952
9952
9952
9872
9855
9682
7755
7755
7755
7755
7755
7755
7247
7247
7247
7247
13122
13089
26680
25546
25507
25467
18547
13150
12504
12504
9952
9952
9952
9872
9855
9682
7755
7755
7755
7755
7755
7755
7247
7247
7247
7247
13122
13089
26680
25546
25507
25467
18547
13150
12504
12504
9952
9952
9952
9872
9855
9682
7755
7755
7755
7755
7755
7755
7247
7247
7247
7247
13122
13089
26680
25546
25507
25467
18547
13150
12504
12504
9952
9952
9952
9872
9855
9682
7755
7755
7755
7755
7755
7755
7247
7247
7247
7247
13122
13089
26680
25546
25507
25467
18547
13150
12504
12504
9952
9952
9952
9872
9855
9682
7755
7755
7755
7755
7755
7755
7247
7247
7247
7247
13122
13089
26680
25546
25507
25467
18547
13150
12504
12504
9952
9952
9952
9872
9855
9682
7755
7755
7755
7755
7755
7755
7247
7247
7247
7247
(GRID FEED)
LL Fault - IEC60909 Method at the Following Times

Bus Description
3 cycle
5 cycle
8 cycle standard
voltage in
eus
sym
sym
sym
sym
sym
sym
A
Amps
Amps
Amps
Amps
Amps
Amps
GRID
VCB PNL
M_PNL
APFC
SSB1 LHS
SSB1 RHS
MLSB
SSB2
LSB1
LSB2
BBT1
BBT2
BBT3
PH_PNL_LHS
PH_PNL_RHS
BBTSP
APFC1
CANTEEN
PAINTING
SSB1
SSB5
SSB6
NEWOFFICE
SSB21
SSB3
SSB61
11000
11000
415
415
415
415
415
415
415
415
415
415
415
415
415
415
415
415
415
415
415
415
415
415
415
415
37113
37007
59478
55905
55757
55241
34624
21790
20881
20881
16093
16093
16093
15676
15633
15403
12074
12074
12074
12074
12074
12074
11003
11003
11003
11003
13122
13084
23365
22360
22326
22290
16182
11443
10879
10879
8650
8650
8650
8579
8564
8413
6733
6733
6733
6733
6733
6733
6290
6290
6290
6290
13122
13084
23365
22360
22326
22290
16182
11443
10879
10879
8650
8650
8650
8579
8564
8413
6733
6733
6733
6733
6733
6733
6290
6290
6290
6290
13122
13084
23365
22360
22326
22290
16182
11443
10879
10879
8650
8650
8650
8579
8564
8413
6733
6733
6733
6733
6733
6733
6290
6290
6290
6290
13122
13084
23365
22360
22326
22290
16182
11443
10879
10879
8650
8650
8650
8579
8564
8413
6733
6733
6733
6733
6733
6733
6290
6290
6290
6290
13122
13084
23365
22360
22326
22290
16182
11443
10879
10879
8650
8650
8650
8579
8564
8413
6733
6733
6733
6733
6733
6733
6290
6290
6290
6290
13122
13084
23365
22360
22326
22290
16182
11443
10879
10879
8650
8650
8650
8579
8564
8413
6733
6733
6733
6733
6733
6733
6290
6290
6290
6290
(GRID FEED)
LG Fault - IEC60909 Method at the Following Times

Bus Description
3 cycle
5 cycle
8 cycle standard
voltage in
eus
sym
sym
sym
sym
sym
sym
A
Amps
Amps
Amps
Amps
Amps
Amps
GRID
VCB PNL
M_PNL
APFC
SSB1 LHS
SSB1 RHS
MLSB
LSB1
LSB2
APFC1
BBT1
BBT2
BBT3
BBTSP
CANTEEN
NEWOFFICE
PAINTING
PH_PNL_LHS
PH_PNL_RHS
SSB1
SSB2
SSB21
SSB3
SSB5
SSB6
SSB61
11000
11000
415
415
415
415
415
415
415
415
415
415
415
415
415
415
415
415
415
415
415
415
415
415
415
415
37113
36961
64105
55343
55097
54651
33004
17302
17302
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
13122
13068
26390
24035
23958
23909
15923
9041
9041
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
13122
13068
26390
24035
23958
23909
15923
9041
9041
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
13122
13068
26390
24035
23958
23909
15923
9041
9041
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
13122
13068
26390
24035
23958
23909
15923
9041
9041
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
13122
13068
26390
24035
23958
23909
15923
9041
9041
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
13122
13068
26390
24035
23958
23909
15923
9041
9041
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
(GRID FEED)
LLG Fault - IEC60909 Method at the Following Times

Bus Description
3 cycle
5 cycle
8 cycle standard
voltage in
eus
sym
sym
sym
sym
sym
sym
A
Amps
Amps
Amps
Amps
Amps
Amps
GRID
VCB PNL
M_PNL
APFC
SSB1 LHS
SSB1 RHS
MLSB
LSB1
LSB2
SSB2
BBT1
BBT2
BBT3
PH_PNL_LHS
PH_PNL_RHS
BBTSP
APFC1
CANTEEN
PAINTING
SSB1
SSB5
SSB6
NEWOFFICE
SSB21
SSB3
SSB61
11000
11000
415
415
415
415
415
415
415
415
415
415
415
415
415
415
415
415
415
415
415
415
415
415
415
415
38476
38368
71131
63709
63507
62927
38128
21960
21960
21790
16093
16093
16093
15676
15633
15403
12074
12074
12074
12074
12074
12074
11003
11003
11003
11003
13603
13565
28077
26374
26318
26260
18005
11445
11445
11443
8650
8650
8650
8579
8564
8413
6733
6733
6733
6733
6733
6733
6290
6290
6290
6290
13603
13565
28077
26374
26318
26260
18005
11445
11445
11443
8650
8650
8650
8579
8564
8413
6733
6733
6733
6733
6733
6733
6290
6290
6290
6290
13603
13565
28077
26374
26318
26260
18005
11445
11445
11443
8650
8650
8650
8579
8564
8413
6733
6733
6733
6733
6733
6733
6290
6290
6290
6290
13603
13565
28077
26374
26318
26260
18005
11445
11445
11443
8650
8650
8650
8579
8564
8413
6733
6733
6733
6733
6733
6733
6290
6290
6290
6290
13603
13565
28077
26374
26318
26260
18005
11445
11445
11443
8650
8650
8650
8579
8564
8413
6733
6733
6733
6733
6733
6733
6290
6290
6290
6290
13603
13565
28077
26374
26318
26260
18005
11445
11445
11443
8650
8650
8650
8579
8564
8413
6733
6733
6733
6733
6733
6733
6290
6290
6290
6290
GRID
Ik" : 26243.19A
GRID
CAB:rmg
10 Meters
#/PH: 1
HT VCB
50
51
DGPNL_IC1
GEN
CAB:TRHVS
15 Meters
#/PH: 1
TR
11000/433 V
Z%: 6.25
1600 kVA
DG2
BUSDUCT
10 Meters
#/PH: 1
CAB:DG2
50 Meters
#/PH: 2
DGPNL_IC2
MPNL_IC
OG3
OG1
CAB:DG_SSB12
50 Meters
#/PH: 2
CAB:OG1
28 Meters
#/PH: 6
SSB1_IC2
SSB1_IC1
SSB1 LHS
Ik" : 26553.51A
SSB1_OG1
APFC_IC
SSB1 RHS
Ik" : 26508.72A
STAB_IC
STAB2
Z%: 4
600 kVA
MLSB_IC
CAB:STAB1
20 Meters
#/PH: 6
102
96
48
108
114
120
PHS_OG5
PHS_OG6
SSB2_OG4
178
PHS_OG4
SSB2_OG3
BBT3
Ik" : 10085.65A
87
168
PHS_OG3
SSB2_OG2
CAB:BBT SP
CAB:BBT2
CAB:BBT1
CAB:BBT3
50 Meters
50 Meters
50 Meters
50 Meters
#/PH: 1
#/PH: 1
#/PH: 1BBT2
#/PH: 1
BBTSP
Ik" : 10085.65A
Ik" : 9805.39A
86
PHS_OG2
81
PHS_OG1
76
PH_PNL_LHS
Ik" : 9999.53A
MLSB_OG2
71
PH_IC
MLSB_OG1
165
MLSB
Ik" : 19070.64A
SSB2
Ik" : 13390.27A
APFC
Ik" : 26595.11A
CAB:SSB1_OG3
25 Meters
#/PH: 4
CAB:MLSB
15 Meters
#/PH: 1
STAB1
Z%: 4
1000 kVA
CAB:OG2
15 Meters
#/PH: 1
SSB1_OG3
SSB1_OG2_F
CAB:SSB1_OG1
14 Meters
#/PH: 6
SSB2_OG1
SSB1_IC3
SSB1_OG2
BBT1
Ik" : 10085.65A
OG2
CAB:OG4
9 Meters
#/PH: 2
SSB1_BC
CAB:DG_SSB11
50 Meters
#/PH: 2
SSB2_IC
OG4
DGPNL_OG2
DGPNL_OG1
66
M_PNL
Ik" : 27834.54A
DGPNL RHS
DGPNL LHS
CAB:LSB1
50 Meters CAB:LSB2
#/PH: 1
50 Meters
#/PH: 1
LSB1
Ik" : 12723A
CAB:CAN
50 Meters
#/PH: 1
LSB2 CANTEEN
Ik" : 7830.66A
Ik" : 12723A
CAB:SSB5
50 Meters
#/PH: 1
SSB5
Ik" : 7830.66A
CAB:PAINT
50 Meters
#/PH: 1
PAINTING
Ik" : 7830.66A
CAB:APFC1
50 Meters
#/PH: 1
APFC1
Ik" : 7830.66A
CAB:SSB6
50 Meters
#/PH: 1
SSB6
Ik" : 7830.66A
CAB:SSB1
50 Meters
#/PH: 1
SSB1
Ik" : 7830.66A
PH_BC
CAB:DG1
50 Meters
#/PH: 2
DGPNL_BC
GEN
DG1
VCB PNL
Ik" : 26113.29A
126
127
PH_PNL_RHS
Ik" : 9981.87A
134
SSB61
CAB:SSB61
50 Meters
#/PH: 1
SSB61
Ik" : 7309.46A
140
146
SSB3
SSB21
CAB:SSB21
50 Meters
#/PH: 1
SSB21
Ik" : 7309.46A
CAB:SSB3
50 Meters
#/PH: 1
SSB3
Ik" : 7309.46A
152
NEWOFFICE
CAB:NO
50 Meters
#/PH: 1
NEWOFFICE
Ik" : 7309.46A
REV. DATE
ECO#
DESCRIPTION
DWN APP
TH IS DRAWING IS PROPRIE TARY INFORM AT ION
You r C omp any Na me

Add ress
Add ress
Ph one a nd web site
Electrical One-Line DiagramShort Circuit Currents-Source 500 MVA SEC

DRAWN BY/DATE:
DWG No .:
ENG. APP./DATE:
MFG. APP./DATE:
SCALE:
PAR T No.:
DWG SIZE:
RE V.
(GRID FEED)
3P Fault - IEC60909 Method at the Following Times

Bus Description
3 cycle
5 cycle
8 cycle standard
voltage in
eus
sym
sym
sym
sym
sym
sym
A
Amps
Amps
Amps
Amps
Amps
Amps
GRID
VCB PNL
M_PNL
APFC
SSB1 LHS
SSB1 RHS
MLSB
SSB2
LSB1
LSB2
BBT1
BBT2
BBT3
PH_PNL_LHS
PH_PNL_RHS
BBTSP
APFC1
CANTEEN
PAINTING
SSB1
SSB5
SSB6
NEWOFFICE
SSB21
SSB3
SSB61
11000
11000
415
415
415
415
415
415
415
415
415
415
415
415
415
415
415
415
415
415
415
415
415
415
415
415
74227
73860
70855
66157
65977
65350
40582
25396
24328
24328
18711
18711
18711
18222
18172
17904
14014
14014
14014
14014
14014
14014
12764
12764
12764
12764
26243
26113
27835
26595
26554
26509
19071
13390
12723
12723
10086
10086
10086
10000
9982
9805
7831
7831
7831
7831
7831
7831
7309
7309
7309
7309
26243
26113
27835
26595
26554
26509
19071
13390
12723
12723
10086
10086
10086
10000
9982
9805
7831
7831
7831
7831
7831
7831
7309
7309
7309
7309
26243
26113
27835
26595
26554
26509
19071
13390
12723
12723
10086
10086
10086
10000
9982
9805
7831
7831
7831
7831
7831
7831
7309
7309
7309
7309
26243
26113
27835
26595
26554
26509
19071
13390
12723
12723
10086
10086
10086
10000
9982
9805
7831
7831
7831
7831
7831
7831
7309
7309
7309
7309
26243
26113
27835
26595
26554
26509
19071
13390
12723
12723
10086
10086
10086
10000
9982
9805
7831
7831
7831
7831
7831
7831
7309
7309
7309
7309
26243
26113
27835
26595
26554
26509
19071
13390
12723
12723
10086
10086
10086
10000
9982
9805
7831
7831
7831
7831
7831
7831
7309
7309
7309
7309
(GRID FEED)
LL Fault - IEC60909 Method at the Following Times
Bus Description
GRID
VCB PNL
M_PNL
APFC
SSB1 LHS
SSB1 RHS
MLSB
SSB2
LSB1
LSB2
BBT1
BBT2
BBT3
PH_PNL_LHS
PH_PNL_RHS
BBTSP
APFC1
CANTEEN
PAINTING
SSB1
SSB5
SSB6
NEWOFFICE
SSB21
SSB3
SSB61

3 cycle
5 cycle
8 cycle standard
voltage in
eus
sym
sym
sym
sym
sym
sym
A
Amps
Amps
Amps
Amps
Amps
Amps
11000
11000
415
415
415
415
415
415
415
415
415
415
415
415
415
415
415
415
415
415
415
415
415
415
415
415
74227
73803
61720
57555
57398
56850
35242
22031
21103
21103
16225
16225
16225
15800
15757
15524
12148
12148
12148
12148
12148
12148
11064
11064
11064
11064
26243
26093
24246
23159
23123
23084
16578
11625
11044
11044
8750
8750
8750
8675
8659
8506
6790
6790
6790
6790
6790
6790
6337
6337
6337
6337
26243
26093
24246
23159
23123
23084
16578
11625
11044
11044
8750
8750
8750
8675
8659
8506
6790
6790
6790
6790
6790
6790
6337
6337
6337
6337
26243
26093
24246
23159
23123
23084
16578
11625
11044
11044
8750
8750
8750
8675
8659
8506
6790
6790
6790
6790
6790
6790
6337
6337
6337
6337
26243
26093
24246
23159
23123
23084
16578
11625
11044
11044
8750
8750
8750
8675
8659
8506
6790
6790
6790
6790
6790
6790
6337
6337
6337
6337
26243
26093
24246
23159
23123
23084
16578
11625
11044
11044
8750
8750
8750
8675
8659
8506
6790
6790
6790
6790
6790
6790
6337
6337
6337
6337
26243
26093
24246
23159
23123
23084
16578
11625
11044
11044
8750
8750
8750
8675
8659
8506
6790
6790
6790
6790
6790
6790
6337
6337
6337
6337
(GRID FEED)
LG Fault - IEC60909 Method at the Following Times
Bus Description
GRID
VCB PNL
M_PNL
APFC
SSB1 LHS
SSB1 RHS
MLSB
LSB1
LSB2
APFC1
BBT1
BBT2
BBT3
BBTSP
CANTEEN
NEWOFFICE
PAINTING
PH_PNL_LHS
PH_PNL_RHS
SSB1
SSB2
SSB21
SSB3
SSB5
SSB6
SSB61

3 cycle
5 cycle
8 cycle standard
voltage in
eus
sym
sym
sym
sym
sym
sym
A
Amps
Amps
Amps
Amps
Amps
Amps
11000
11000
415
415
415
415
415
415
415
415
415
415
415
415
415
415
415
415
415
415
415
415
415
415
415
415
74227
73618
65343
56259
56004
55543
33325
17389
17389
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
26243
26028
27023
24552
24472
24420
16139
9106
9106
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
26243
26028
27023
24552
24472
24420
16139
9106
9106
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
26243
26028
27023
24552
24472
24420
16139
9106
9106
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
26243
26028
27023
24552
24472
24420
16139
9106
9106
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
26243
26028
27023
24552
24472
24420
16139
9106
9106
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
26243
26028
27023
24552
24472
24420
16139
9106
9106
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
(GRID FEED)
LLG Fault - IEC60909 Method at the Following Times
Bus Description
GRID
VCB PNL
M_PNL
APFC
SSB1 LHS
SSB1 RHS
MLSB
LSB1
LSB2
SSB2
BBT1
BBT2
BBT3
PH_PNL_LHS
PH_PNL_RHS
BBTSP
APFC1
CANTEEN
PAINTING
SSB1
SSB5
SSB6
NEWOFFICE
SSB21
SSB3
SSB61

3 cycle
5 cycle
8 cycle standard
voltage in
eus
sym
sym
sym
sym
sym
sym
A
Amps
Amps
Amps
Amps
Amps
Amps
11000
11000
415
415
415
415
415
415
415
415
415
415
415
415
415
415
415
415
415
415
415
415
415
415
415
415
76952
76522
73185
65370
65158
64543
38703
22153
22153
22031
16225
16225
16225
15800
15757
15524
12148
12148
12148
12148
12148
12148
11064
11064
11064
11064
27206
27055
29009
27201
27142
27077
18382
11593
11593
11625
8750
8750
8750
8675
8659
8506
6790
6790
6790
6790
6790
6790
6337
6337
6337
6337
27206
27055
29009
27201
27142
27077
18382
11593
11593
11625
8750
8750
8750
8675
8659
8506
6790
6790
6790
6790
6790
6790
6337
6337
6337
6337
27206
27055
29009
27201
27142
27077
18382
11593
11593
11625
8750
8750
8750
8675
8659
8506
6790
6790
6790
6790
6790
6790
6337
6337
6337
6337
27206
27055
29009
27201
27142
27077
18382
11593
11593
11625
8750
8750
8750
8675
8659
8506
6790
6790
6790
6790
6790
6790
6337
6337
6337
6337
27206
27055
29009
27201
27142
27077
18382
11593
11593
11625
8750
8750
8750
8675
8659
8506
6790
6790
6790
6790
6790
6790
6337
6337
6337
6337
27206
27055
29009
27201
27142
27077
18382
11593
11593
11625
8750
8750
8750
8675
8659
8506
6790
6790
6790
6790
6790
6790
6337
6337
6337
6337
Sample WorkPermit
TRANSFORMER
SETTING
CALCULATIONS
Setting Calculation for Transformers 1.6 MVA TR
433 V
11 kV
2500A
50/5 A
1600 kVA
Transformer capacity
PT
1600
kVA
Primary Voltage
Secondary Voltage
Transformer HV side CT details CTHV
Turns Ratio
Transformer LV side CT details CTLV
Turns Ratio
Percentage Impedance of Transformer
Fault Current at 11 kV Bus at max source fault
Fault Current at 11 kV Bus at min source fault
min Fault current at 0.415 kV Bus
Transformer HV side current as per name plate
Relay drop off Ratio
HV Pick up Current
Vp
Vs
11
0.433
50/5
10
2500/1
2500
6.25%
kV
kV
26113
13089
23365
Amps
Amps
Amps
Amps
Transformer HV side CT Secondary Pick up Current

IDMT setting at 11 kV side
Minimum Setting proposed on HV side Ip
Curve
Transformer LV side current as per name plate
Relay drop off Ratio
LV Pick up Current
Isfl
CTRP
CTRS
Z
Transformer LV side CT Secondary Pick up Current

Relay setting for over current
83.98
0.95
1.1 x HV Currrent/ Drop off ratio
=1.1 x 83.98/0.95
97.24
9.72
2
2
Normal Inverse
2133.45
0.95
1.1 x LV Currrent/ Drop off ratio
=1.1 x2133.45/0.95
2470.31
=2470/2500
0.988124211
Minimum Setting proposed on LV side Ip

Minimum Setting proposed on LV side ACB I>>
1
6
CABLE SCHEDULE
Branch Long Name
CAB:rmg
CAB:TRHVS
CAB:OG1
CAB:OG2
CAB:OG4
CAB:DG2
CAB:SSB1_OG3
CAB:PAINT
CAB:SSB1_OG1
CAB:BBT1
CAB:BBT2
CAB:BBT3
CAB:BBT SP
CAB:SSB5
CAB:CAN
CAB:APFC1
CAB:SSB6
CAB:SSB1
CAB:SSB61
CAB:SSB21
CAB:SSB3
CAB:NO
CAB:MLSB
CAB:LSB1
CAB:LSB2
CAB:DG1
CAB:STAB1
DGPNL
DGPNL
From Bus
GRID
VCB
MPNL_OG1
MPNL_OG2
MPNL_OG4
DG2
SSB1
PHPNL
SSB1
SSB2
SSB2
SSB2
SSB2
PHP
PHP
PHP
PHP
PHP
PHP
PHP
PHP
PHP
SSB1
MLSB
MLSB
DG2
SSB1
SSB1
SSB1
To Bus
VCB
TR
SSB_IC1
HARMONIC PNL
APFC PNL
DG PNL
STAB2
PAINTING
STAB1
BBT1
BBT2
BBT3
BBTSP
SSB5
CANTEEN
APFC1
SSB6
SSB1
SSB61
SSB21
SSB3
NEWOFFICE
MLSB
LSB1
LSB2
DG PNL
STAB1
193
198
Description
3C X 185 Sq.mm AL
3C X 185 Sq.mm AL
3.5C X 400 Sq.mm AL
3.5C X 185 Sq.mm AL
3.5C X 400 Sq.mm AL
3.5C X 400 Sq.mm AL
3.5C X 400 Sq.mm AL
3.5C X 300 Sq.mm AL
3.5C X 400 Sq.mm AL
3.5C X 400 Sq.mm AL
3.5C X 400 Sq.mm AL
3.5C X 400 Sq.mm AL
3.5C X 300 Sq.mm AL
3.5C X 300 Sq.mm AL
3.5C X 300 Sq.mm AL
3.5C X 300 Sq.mm AL
3.5C X 300 Sq.mm AL
3.5C X 300 Sq.mm AL
3.5C X 185 Sq.mm AL
3.5C X 185 Sq.mm AL
3.5C X 185 Sq.mm AL
3.5C X 185 Sq.mm AL
3.5C X 185 Sq.mm AL
3.5C X 300 Sq.mm AL
3.5C X 300 Sq.mm AL
3.5C X 400 Sq.mm AL
3.5C X 400 Sq.mm AL
3.5C X 400 Sq.mm AL
3.5C X 400 Sq.mm AL
Length
(MET)
10
15
28
15
9
50
25
50
14
50
50
50
50
50
50
50
50
50
50
50
50
50
15
50
50
50
20
50
50
NO OF RUNS
PER PH
1
1
6
1
2
2
4
1
6
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
6
2
2
Cable Voltage
11000.00
11000.00
415.00
415.00
415.00
415.00
415.00
415.00
415.00
415.00
415.00
415.00
415.00
415.00
415.00
415.00
415.00
415.00
415.00
415.00
415.00
415.00
415.00
415.00
415.00
415.00
415.00
415.00
415.00
FUSES DETAILS
REF
SSB2_OG1
SSB2_OG2
SSB2_OG3
SSB2_OG4
Interrupt Rating [kA]

50
50
50
50
MAKE
L&T
L&T
L&T
L&T
SIZE OF FUSE
LV HRC SIZE 1, 2 & 3
AMP RATING
400
400
400
250
TYPE
Standard
Standard
Standard
Standard
PHS_OG1
PHS_OG2
PHS_OG3
PHS_OG4
PHS_OG5
PHS_OG6
50
50
50
50
50
50
L&T
L&T
L&T
L&T
L&T
L&T

250
250
250
630
630
400
Standard
Standard
Standard
Standard
Standard
Standard
SSB61
SSB21
SSB3
NEWOFFICE
50
50
50
50
L&T
L&T
L&T
L&T

100
100
100
100
Standard
Standard
Standard
Standard
MLSB_IC
MLSB_OG1
MLSB_OG2
50 L&T
50 L&T
50 L&T

630
63
63
Standard
Standard
Standard
SSB1_OG2
50 L&T
630
Standard
Sample WorkPermit
SETTING DETAILS
FOR PANELS
Setting Details for Panels

Location of
device
Device
description and
release
Sevice ID
Breaker
Set
Current In
OVERLOAD PROTECTION
SETTING
Long time Primary
RANGE IR=In Pick up
Current
X
Current
setting (I1)
time lag
setting in
sec 2.5
sec @6 Ir
Main LT Panel
IC
2500 A ACB
OG1
2000 A ACB
OG2
800 A ACB
OG3
800 A ACB
SSB1 Panel
SSB1_IC1
1600 A ACB
SSB1_IC2
800 A ACB
SSB1_IC3
800 A ACB
SSB1_OG1
1600 A ACB
SSB1_OG3
1250 A ACB
DG Panel
DGPNL_IC1
800 A ACB
DGPNL_IC2
800 A ACB
DGPNL_OG1 800 A ACB
DGPNL_OG2 800 A ACB
Power House Panel
PH PNL IC
1250 A ACB
SSB2 Panel
SSB2_IC
1600 A ACB
Phase Current Settings

Ground Current Settings
Short-time delayed short-circuit protection
Ground-fault protection
Setting
Short time
Primary
Setting
Short
Setting
Operati Primar Setting range
range Isd
Pick up
Current range for
time
range of the
ng
y
of the delay
= I1 ...
Current
delay
delay in operating current Current time tg in ms
Settint (Isd)
time tsd sec (Tsd)
current Ig setting
in ms
Ig
in ms
Delay
time tg
in ms
Incomer
Outgoing to SSB1
Outgoing Filter Panel
Outgoing to APFC
2500
2000
800
800
0.5-1.0 X In
0.5-1.0 X In
0.5-1.0 X In
0.5-1.0 X In
1
0.7
0.7
0.7
2500
1400
560
560
2.5
2.5
2.5
2.5
2-10 xIR
2-10 xIR
2-10 xIR
2-10 xIR
2.5
2.5
2.5
2.5
6250
3500
1400
1400
20-600
20-600
20-600
20-600
400
400
400
400
0.2-0.6
0.2-0.6
0.2-0.6
0.2-0.6
xIn
xIn
xIn
xIn
0.3
0.2
0.2
0.2
750
400
160
160
OFF-/100-400
OFF-/100-400
OFF-/100-400
OFF-/100-400
400
300
200
200
Incomer from Main Panel

Incomer from DG Panel
Incomer from DG Panel
Outgoing to1000 kVA Stablizer
Outgoing to 500 kVA Stablizer
1600
800
800
1600
1250
0.5-1.0 X In
0.5-1.0 X In
0.5-1.0 X In
0.5-1.0 X In
0.5-1.0 X In
1
0.9
0.9
0.95
0.65
1600
720
720
1520
812.5
2.5
2.5
2.5
2.5
2.5
2-10 xIR
2-10 xIR
2-10 xIR
2-10 xIR
2-10 xIR
2.5
2.5
2.5
2.5
2.5
4000
1800
1800
3800
2031
20-600
20-600
20-600
20-600
20-600
400
400
400
400
400
0.2-0.6
0.2-0.6
0.2-0.6
0.2-0.6
0.2-0.6
xIn
xIn
xIn
xIn
xIn
0.2
0.2
0.2
0.2
0.3
320
160
160
320
375
OFF-/100-400
OFF-/100-400
OFF-/100-400
OFF-/100-400
OFF-/100-400
200
200
200
300
200
800
800
800
800
0.5-1.0 X In
0.5-1.0 X In
0.5-1.0 X In
0.5-1.0 X In
0.9
0.7
0.9
0.9
720
560
720
720
2.5
2.5
2.5
2.5
2-10 xIR
2-10 xIR
2-10 xIR
2-10 xIR
2.5
2.5
2.5
2.5
1800
1400
1800
1800
20-600
20-600
20-600
20-600
400
400
400
400
0.2-0.6
0.2-0.6
0.2-0.6
0.2-0.6
xIn
xIn
xIn
xIn
0.2
0.2
0.2
0.2
160
160
160
160
OFF-/100-400
OFF-/100-400
OFF-/100-400
OFF-/100-400
200
200
200
200
Incomer from 500 kVA Stabilizer
1250 0.5-1.0 X In
0.6
750
2.5 2-10 xIR
2.5
1875 20-600
400 0.2-0.6 xIn
0.2
250 OFF-/100-400
200
Incoming from 1000 kVA Stablizer
1600 0.5-1.0 X In
0.9
1440
2.5 2-10 xIR
2.5
3600 20-600
400 0.2-0.6 xIn
0.2
320 OFF-/100-400
200
Incomer from DG1

Incomer from DG2
Outgoing to SSB1 LHS
Outgoing to SSB1 RHS
TIME CURRENT
CHARACTERSTIC
CURVES
10000
1000
MPNL_IC
100
SSB1_IC1
SSB1_OG1
SSB2_IC
Time in Seconds
10
BBT1_fuse
HT VCB
TR 1600.0 KVA
Transformer
.01
.1
.5
415 Volt Phase

1 - path1_BBT1
10
100
Current in Amperes X 100
Time-Current Characteristic Curves
1000
10000
05-01-2016
13:56:59
EMER_NEW_180416
ARC FLASH ENERGY

CALCULATIONS &
REPORT
ARC Flash Energy and PPE requirement

Bus Name
Protective Device Name
Bus kV
3P Bolted
Fault (kA)
Branch
Current
(kAmp)
3P Arcing
Trip Delay
Current (kA) Time (sec)
3P Fault
Duration
(sec)
Working
Distance
(cm)
3P Energy
(cal/cm2)
Required
IEEE 1584
PPE Class
APFC1
BBT1
BBT2
BBT3
BBTSP
CANTEEN
LSB1
LSB2
M_PNL
MLSB
NEWOFFICE
PAINTING
PH_PNL_LHS
PH_PNL_RHS
SSB1
SSB1 LHS
SSB1 RHS
SSB2
SSB21
SSB3
SSB5
SSB6
SSB61
DGPNL LHS
DGPNL RHS
VCB PNL
PH_IC
BBT1_fuse
BBT2 fuse
BBT3 FUSE
BBTSP_FUSE
CANTEEN FUSE
MLSB1 FUSE
MLSB2 FUSE
MPNL_IC
163
NEW OFFICE FUSE
PAINTING FUSE
PH_IC
PH_IC
PH_IC
SSB1_IC1
SSB1_IC1
SSB2_IC
SSB21FUSE
SSB3 FUSE
SSB5 FUSE
PH_IC
SSB61_FUSE
DGPNL_IC1
DGPNL_IC2
HT VCB
0.415
0.415
0.415
0.415
0.415
0.415
0.415
0.415
0.415
0.415
0.415
0.415
0.415
0.415
0.415
0.415
0.415
0.415
0.415
0.415
0.415
0.415
0.415
0.415
0.415
11.000
7.75
10.97
10.97
10.97
10.65
7.75
12.50
12.50
26.68
18.55
7.25
7.75
9.87
9.85
7.75
25.51
25.47
14.95
7.25
7.25
7.75
7.75
7.25
7.31
5.92
13.09
7.75
10.97
10.97
10.97
10.65
7.75
12.50
12.50
26.68
18.55
7.25
7.75
9.87
9.85
7.75
25.51
25.47
14.95
7.25
7.25
7.75
7.75
7.25
7.31
5.92
13.09
4.662
5.223
5.450
5.450
5.103
3.963
6.821
6.821
12.475
7.937
4.417
3.963
5.650
5.643
4.662
12.037
12.022
7.863
4.417
4.417
3.963
4.662
4.417
4.448
3.871
12.646
0.150
0.248
0.162
0.200
0.033
0.084
0.010
0.010
0.450
0.356
0.010
0.104
0.150
0.150
0.150
0.450
0.450
0.450
0.010
0.010
0.084
0.150
0.010
0.150
0.150
1.116
61.00
61.00
61.00
61.00
61.00
61.00
61.00
61.00
61.00
61.00
61.00
61.00
61.00
61.00
61.00
61.00
61.00
61.00
61.00
61.00
61.00
61.00
61.00
61.00
61.00
91.00
1.38
2.58
2.81
3.47
0.34
0.65
0.14
0.14
12.03
5.84
0.09
0.80
1.70
1.70
1.38
11.57
11.55
7.30
0.09
0.09
0.65
1.38
0.09
1.31
1.80
18.57
1
1
1
1
0
0
0
0
3
2
0
0
1
1
1
3
3
2
0
0
0
1
0
1
1
3
0.150
0.248
0.162
0.200
0.033
0.084
0.010
0.010
0.450
0.356
0.010
0.104
0.150
0.150
0.150
0.450
0.450
0.450
0.010
0.010
0.084
0.150
0.010
0.150
0.150
1.116
DETAILED ARC FLASH ENERGY,BOUNDRY CALCULATIONS
Bus Name
Protective Device Name Branch Name
LL Voltage 3P Bolted
(kV)
Fault
(Amp)
Branch
Current
(Amp)
3P Arcing
Current
(kA) at
100%
Controlling Trip Delay 3P Fault

Branch
Time (sec) Duration
Arcing
(sec)
Current (kA)
at 100%
Gap
3P Arc
(mm) Flash
Boundary
(cm) at
100%
Worki 3P Energy
ng
(cal/cm^2)
Distan at 100%
ce
(cm)
Required
IEEE 1584
PPE Class
(100%)
3P Arcing Controlling Trip Delay

Current
Branch
Time (sec)
(kA) at 85% Arcing
at 85%
Current
(kA) at 85%
3P Fault
Duration
at 85%
(sec)
3P Energy 3P Arc
(cal/cm^2) Flash
at 85%
Boundary
(cm) at
85%
Required
IEEE 1584
PPE Class
(85%)
Max
Required
Energy
IEEE 1584
(cal/cm^2) PPE Class
(Max)
Max 3P
Arc Flash
Boundary
(cm)
Max Trip Max 3P

Delay
Fault
Time (sec) Duration
(sec)
Limited
Approach
Distance
(cm)
Restricted
Approach
Distance
(cm)
Prohibited Bus Name

Approach
Distance
(cm)
APFC1
BBT1
BBT2
BBT3
BBTSP
CANTEEN
LSB1
LSB2
M_PNL
MLSB
NEWOFFICE
PAINTING
PH_PNL_LHS
PH_PNL_RHS
SSB1
SSB1 LHS
SSB1 RHS
SSB2
SSB21
SSB3
SSB5
SSB6
SSB61
VCB PNL
PH_IC
!#
BBT1_fuse
BBT2 fuse
BBT3 FUSE
BBTSP_FUSE
CANTEEN FUSE
MLSB1 FUSE
MLSB2 FUSE
MPNL_IC
163
NEW OFFICE FUSE
PAINTING FUSE
PH_IC
PH_IC
PH_IC
!#
SSB1_IC1
SSB1_IC1
SSB2_IC
SSB21FUSE
SSB3 FUSE
SSB5 FUSE
PH_IC
!#
SSB61_FUSE
HT VCB
0.415
0.415
0.415
0.415
0.415
0.415
0.415
0.415
0.415
0.415
0.415
0.415
0.415
0.415
0.415
0.415
0.415
0.415
0.415
0.415
0.415
0.415
0.415
11.000
7754.5
10968.3
10968.3
10968.3
10652.0
7754.5
12504.0
12504.0
26680.0
18547.4
7246.9
7754.5
9871.6
9854.6
7754.5
25507.5
25467.4
14947.4
7246.9
7246.9
7754.5
7754.5
7246.9
13089.1
4.662
6.145
6.145
6.145
6.003
4.662
6.821
6.821
12.475
9.338
4.417
4.662
5.650
5.643
4.662
12.037
12.022
7.863
4.417
4.417
4.662
4.662
4.417
12.646
4.662
6.145
6.145
6.145
6.003
4.662
6.821
6.821
12.475
9.338
4.417
4.662
5.650
5.643
4.662
12.037
12.022
7.863
4.417
4.417
4.662
4.662
4.417
12.646
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
153
61
61
61
61
61
61
61
61
61
61
61
61
61
61
61
61
61
61
61
61
61
61
61
91
1
1
0
1
0
0
0
0
3
1
0
0
1
1
1
3
3
2
0
0
0
1
0
3
3.963
5.223
5.223
5.223
5.103
3.963
5.798
5.798
10.604
7.937
3.755
3.963
4.803
4.796
3.963
10.231
10.218
6.684
3.755
3.755
3.963
3.963
3.755
N/A
0.150
0.248
0.200
0.248
0.033
0.084
0.010
0.010
0.450
0.356
0.010
0.104
0.150
0.150
0.150
0.450
0.450
0.450
0.010
0.010
0.084
0.150
0.010
N/A
1.16
2.58
2.09
2.58
0.34
0.65
0.12
0.12
10.09
5.84
0.07
0.80
1.43
1.43
1.16
9.70
9.69
6.13
0.07
0.07
0.65
1.16
0.07
N/A
0
1
1
1
0
0
0
0
3
2
0
0
1
1
0
3
3
2
0
0
0
0
0
N/A
1.38
2.58
2.09
2.58
0.34
0.65
0.14
0.14
12.03
5.84
0.09
0.80
1.70
1.70
1.38
11.57
11.55
7.30
0.09
0.09
0.65
1.38
0.09
18.57
67.4
103.0
89.1
103.0
25.8
40.3
14.2
14.2
292.6
179.2
10.3
46.5
77.6
77.5
67.4
285.0
284.7
208.5
10.3
10.3
40.3
67.4
10.3
1527.0
0.150
0.248
0.200
0.248
0.033
0.084
0.010
0.010
0.450
0.356
0.010
0.104
0.150
0.150
0.150
0.450
0.450
0.450
0.010
0.010
0.084
0.150
0.010
1.116
106.7
106.7
106.7
106.7
106.7
106.7
106.7
106.7
106.7
106.7
106.7
106.7
106.7
106.7
106.7
106.7
106.7
106.7
106.7
106.7
106.7
106.7
106.7
152.4
30.5
30.5
30.5
30.5
30.5
30.5
30.5
30.5
30.5
30.5
30.5
30.5
30.5
30.5
30.5
30.5
30.5
30.5
30.5
30.5
30.5
30.5
30.5
66.0
2.5
2.5
2.5
2.5
2.5
2.5
2.5
2.5
2.5
2.5
2.5
2.5
2.5
2.5
2.5
2.5
2.5
2.5
2.5
2.5
2.5
2.5
2.5
17.8
PH_IC
SSB2_OG1
SSB2_OG2
SSB2_OG3
SSB2_OG4
PHS_OG1
MLSB_OG1
MLSB_OG2
MPNL_IC
MLSB_IC
NEWOFFICE
PHS_OG3
PH_IC
PH_IC
PH_IC
SSB1_IC1
SSB1_IC1
SSB2_IC
SSB21
SSB3
PHS_OG2
PH_IC
SSB61
HT VCB
7754.5
10968.3
10968.3
10968.3
10652.0
7754.5
12504.0
12504.0
26680.0
18547.4
7246.9
7754.5
9871.6
9854.6
7754.5
25507.5
25467.4
14947.4
7246.9
7246.9
7754.5
7754.5
7246.9
13089.1
0.150
0.110
0.089
0.110
0.017
0.041
0.010
0.010
0.450
0.130
0.010
0.049
0.150
0.150
0.150
0.450
0.450
0.450
0.010
0.010
0.041
0.150
0.010
1.116
0.150
0.110
0.089
0.110
0.017
0.041
0.010
0.010
0.450
0.130
0.010
0.049
0.150
0.150
0.150
0.450
0.450
0.450
0.010
0.010
0.041
0.150
0.010
1.116
67.4
66.8
57.9
66.8
18.7
27.8
14.2
14.2
292.6
102.1
10.3
31.6
77.6
77.5
67.4
285.0
284.7
208.5
10.3
10.3
27.8
67.4
10.3
1527.0
1.38
1.36
1.11
1.36
0.21
0.38
0.14
0.14
12.03
2.55
0.09
0.45
1.70
1.70
1.38
11.57
11.55
7.30
0.09
0.09
0.38
1.38
0.09
18.57
3.963
5.223
5.223
5.223
5.103
3.963
5.798
5.798
10.604
7.937
3.755
3.963
4.803
4.796
3.963
10.231
10.218
6.684
3.755
3.755
3.963
3.963
3.755
N/A
0.150
0.248
0.200
0.248
0.033
0.084
0.010
0.010
0.450
0.356
0.010
0.104
0.150
0.150
0.150
0.450
0.450
0.450
0.010
0.010
0.084
0.150
0.010
N/A
59.8
103.0
89.1
103.0
25.8
40.3
12.6
12.6
259.7
179.2
9.1
46.5
68.9
68.8
59.8
252.9
252.7
185.1
9.1
9.1
40.3
59.8
9.1
N/A
1
1
1
1
0
0
0
0
3
2
0
0
1
1
1
3
3
2
0
0
0
1
0
3
0.150
0.248
0.200
0.248
0.033
0.084
0.010
0.010
0.450
0.356
0.010
0.104
0.150
0.150
0.150
0.450
0.450
0.450
0.010
0.010
0.084
0.150
0.010
1.116
APFC1
BBT1
BBT2
BBT3
BBTSP
CANTEEN
LSB1
LSB2
M_PNL
MLSB
NEWOFFICE
PAINTING
PH_PNL_LHS
PH_PNL_RHS
SSB1
SSB1 LHS
SSB1 RHS
SSB2
SSB21
SSB3
SSB5
SSB6
SSB61
VCB PNL
Sample WorkPermit
Labels
Warning
Bus Electrical Shock and Arc Flash Hazard

Appropriate PPE Required
Shock Distances (cm) - Limited = 152.4, Restricted = 66.0, Prohibited = 17.8
Volts
11000.0
Max Short Circuit kA
13.1
PPE Based on 91 cm Working Distance

(Arc Flash boundary, PPE required within 1527.0 cm)
Clothing
Level
Suit
Hood
Glove
Class
Eye
Protection
Insulated
Tools
Required
Not Required
Not Allowed X
Project: EMER_NEW_180416
Non-melting AR
Hair/Beard Nets
Arc Flash boundary at energy < 1.2 cal/cm^2

Equipment Name: VCB PNL
May 01, 2016 15:00:38
Warning

Volts
415.0
7.2

Clothing
Level
Face
Shield
Glove
Class
00
Eye
Protection
Insulated
Tools
Non-melting AR
Hair/Beard Nets
Required
Not Required
Not Allowed X

Equipment Name: SSB61
May 01, 2016 15:00:38
Warning

Volts
415.0
7.8

Clothing
Level
Face
Shield
Glove
Class
00
Eye
Protection
Insulated
Tools
Non-melting AR
Hair/Beard Nets
Required
Not Required
Not Allowed X

May 01, 2016 15:00:38
Warning

Volts
415.0
7.8

Clothing
Level
Face
Shield
Glove
Class
00
Eye
Protection
Insulated
Tools
Non-melting AR
Hair/Beard Nets
Required
Not Required
Not Allowed X

May 01, 2016 15:00:38
Warning

Volts
415.0
7.2

Clothing
Level
Face
Shield
Glove
Class
00
Eye
Protection
Insulated
Tools
Non-melting AR
Hair/Beard Nets
Required
Not Required
Not Allowed X

May 01, 2016 15:00:38
Warning

Volts
415.0
7.2

Clothing
Level
Face
Shield
Glove
Class
00
Eye
Protection
Insulated
Tools
Non-melting AR
Hair/Beard Nets
Required
Not Required
Not Allowed X

May 01, 2016 15:00:38
Warning

Volts
415.0
14.9

Clothing
Level
Face
Shield
Glove
Class
00
Eye
Protection
Insulated
Tools
Non-melting AR
Hair/Beard Nets
Required
Not Required
Not Allowed X

May 01, 2016 15:00:38
Warning

Volts
415.0
25.5

Clothing
Level
Suit
Hood
Glove
Class
00
Eye
Protection
Insulated
Tools
Non-melting AR
Hair/Beard Nets
Required
Not Required
Not Allowed X

Equipment Name: SSB1 RHS
May 01, 2016 15:00:38
Warning

Volts
415.0
25.5

Clothing
Level
Suit
Hood
Glove
Class
00
Eye
Protection
Insulated
Tools
Non-melting AR
Hair/Beard Nets
Required
Not Required
Not Allowed X

Equipment Name: SSB1 LHS
May 01, 2016 15:00:38
Warning

Volts
415.0
7.8

Clothing
Level
Face
Shield
Glove
Class
00
Eye
Protection
Insulated
Tools
Non-melting AR
Hair/Beard Nets
Required
Not Required
Not Allowed X

May 01, 2016 15:00:38
Warning

Volts
415.0
9.9

Clothing
Level
Face
Shield
Glove
Class
00
Eye
Protection
Insulated
Tools
Non-melting AR
Hair/Beard Nets
Required
Not Required
Not Allowed X

Equipment Name: PH_PNL_RHS
May 01, 2016 15:00:38
Warning

Volts
415.0
9.9

Clothing
Level
Face
Shield
Glove
Class
00
Eye
Protection
Insulated
Tools
Non-melting AR
Hair/Beard Nets
Required
Not Required
Not Allowed X

Equipment Name: PH_PNL_LHS
May 01, 2016 15:00:38
Warning

Volts
415.0
7.8

Clothing
Level
Face
Shield
Glove
Class
00
Eye
Protection
Insulated
Tools
Non-melting AR
Hair/Beard Nets
Required
Not Required
Not Allowed X

Equipment Name: PAINTING
May 01, 2016 15:00:37
Warning

Volts
415.0
7.2

Clothing
Level
Face
Shield
Glove
Class
00
Eye
Protection
Insulated
Tools
Non-melting AR
Hair/Beard Nets
Required
Not Required
Not Allowed X

Equipment Name: NEWOFFICE
May 01, 2016 15:00:37
Warning

Volts
415.0
18.5

Clothing
Level
Face
Shield
Glove
Class
00
Eye
Protection
Insulated
Tools
Non-melting AR
Hair/Beard Nets
Required
Not Required
Not Allowed X

Equipment Name: MLSB
May 01, 2016 15:00:37
Warning

Volts
415.0
26.7

Clothing
Level
Suit
Hood
Glove
Class
00
Eye
Protection
Insulated
Tools
Non-melting AR
Hair/Beard Nets
Required
Not Required
Not Allowed X

Equipment Name: M_PNL
May 01, 2016 15:00:37
Warning

Volts
415.0
12.5

Clothing
Level
Face
Shield
Glove
Class
00
Eye
Protection
Insulated
Tools
Non-melting AR
Hair/Beard Nets
Required
Not Required
Not Allowed X

Equipment Name: LSB2
May 01, 2016 15:00:37
Warning

Volts
415.0
12.5

Clothing
Level
Face
Shield
Glove
Class
00
Eye
Protection
Insulated
Tools
Non-melting AR
Hair/Beard Nets
Required
Not Required
Not Allowed X

Equipment Name: LSB1
May 01, 2016 15:00:37
Warning

Volts
415.0
7.8

Clothing
Level
Face
Shield
Glove
Class
00
Eye
Protection
Insulated
Tools
Non-melting AR
Hair/Beard Nets
Required
Not Required
Not Allowed X

Equipment Name: CANTEEN
May 01, 2016 15:00:37
Warning

Volts
415.0
10.7

Clothing
Level
Face
Shield
Glove
Class
00
Eye
Protection
Insulated
Tools
Non-melting AR
Hair/Beard Nets
Required
Not Required
Not Allowed X

Equipment Name: BBTSP
May 01, 2016 15:00:37
Warning

Volts
415.0
11.0

Clothing
Level
Face
Shield
Glove
Class
00
Eye
Protection
Insulated
Tools
Non-melting AR
Hair/Beard Nets
Required
Not Required
Not Allowed X

Equipment Name: BBT3
May 01, 2016 15:00:37
Warning

Volts
415.0
11.0

Clothing
Level
Face
Shield
Glove
Class
00
Eye
Protection
Insulated
Tools
Non-melting AR
Hair/Beard Nets
Required
Not Required
Not Allowed X

May 01, 2016 15:00:37
Warning

Volts
415.0
11.0

Clothing
Level
Face
Shield
Glove
Class
00
Eye
Protection
Insulated
Tools
Non-melting AR
Hair/Beard Nets
Required
Not Required
Not Allowed X

May 01, 2016 15:00:37
Warning

Volts
415.0
7.8

Clothing
Level
Face
Shield
Glove
Class
00
Eye
Protection
Insulated
Tools
Non-melting AR
Hair/Beard Nets
Required
Not Required
Not Allowed X

Equipment Name: APFC1
May 01, 2016 14:44:40
Sample WorkPermit
ENERGY PLOTS
Estimated Total Energy 3-Phase

Bus:VCB PNL,11000.0V, Bolted Short-circuit = 13089.107422A, 153 mm arc
100
Working Distance
PPE 3 Min Distance
>1.2 cal/ cm^2
<1.2 cal/ cm^2
)
2
^
m
c
/l
a
C
(
y
g
r
e
n
E
10.0
1.00
0.100
0
500
1000
1500
2000
2500
3000
3500
4000
Distance from Arc Gap (cm)

0
10
20
30
40
50
Job File: EMER_NEW_180416
60
70
Date: 05/01/16
80
90
100

Bus:SSB61,415.0V, Bolted Short-circuit = 7246.876465A, 32 mm arc
100
Working Distance
PPE 0 Min Distance
>1.2 cal/ cm^2
<1.2 cal/ cm^2
)
2
^
m
c
/l
a
C
(
y
g
r
e
n
E
10.0
1.00
0.100
0.0
5.0
10.0
15.0
20.0
25.0

0
10
20
30
40
50
60
70
Date: 05/01/16
80
90
100

100
Working Distance
PPE 1 Min Distance
>1.2 cal/ cm^2
<1.2 cal/ cm^2
)
2
^
m
c
/l
a
C
(
y
g
r
e
n
E
10.0
1.00
0.100
0
20
40
60
80
100
120
140
160
180

0
10
20
30
40
50
60
70
Date: 05/01/16
80
90
100

100
Working Distance
PPE 0 Min Distance
>1.2 cal/ cm^2
<1.2 cal/ cm^2
)
2
^
m
c
/l
a
C
(
y
g
r
e
n
E
10.0
1.00
0.100
0.0
10.0
20.0
30.0
40.0
50.0
60.0
70.0

0
10
20
30
40
50
60
70
Date: 05/01/16
80
90
100

100
Working Distance
PPE 0 Min Distance
>1.2 cal/ cm^2
<1.2 cal/ cm^2
)
2
^
m
c
/l
a
C
(
y
g
r
e
n
E
10.0
1.00
0.100
0.0
5.0
10.0
15.0
20.0
25.0

0
10
20
30
40
50
60
70
Date: 05/01/16
80
90
100

100
Working Distance
PPE 0 Min Distance
>1.2 cal/ cm^2
<1.2 cal/ cm^2
)
2
^
m
c
/l
a
C
(
y
g
r
e
n
E
10.0
1.00
0.100
0.0
5.0
10.0
15.0
20.0
25.0

0
10
20
30
40
50
60
70
Date: 05/01/16
80
90
100

100
Working Distance
PPE 2 Min Distance
>1.2 cal/ cm^2
<1.2 cal/ cm^2
)
2
^
m
c
/l
a
C
(
y
g
r
e
n
E
10.0
1.00
0.100
0
100
200
300
400
500

0
10
20
30
40
50
60
70
Date: 05/01/16
80
90
100

Bus:SSB1 RHS,415.0V, Bolted Short-circuit = 25467.380859A, 32 mm arc
100
Working Distance
PPE 3 Min Distance
>1.2 cal/ cm^2
<1.2 cal/ cm^2
)
2
^
m
c
/l
a
C
(
y
g
r
e
n
E
10.0
1.00
0.100
0
100
200
300
400
500
600
700

0
10
20
30
40
50
60
70
Date: 05/01/16
80
90
100

Bus:SSB1 LHS,415.0V, Bolted Short-circuit = 25507.470703A, 32 mm arc
100
Working Distance
PPE 3 Min Distance
>1.2 cal/ cm^2
<1.2 cal/ cm^2
)
2
^
m
c
/l
a
C
(
y
g
r
e
n
E
10.0
1.00
0.100
0
100
200
300
400
500
600
700

0
10
20
30
40
50
60
70
Date: 05/01/16
80
90
100

100
Working Distance
PPE 1 Min Distance
>1.2 cal/ cm^2
<1.2 cal/ cm^2
)
2
^
m
c
/l
a
C
(
y
g
r
e
n
E
10.0
1.00
0.100
0
20
40
60
80
100
120
140
160
180

0
10
20
30
40
50
60
70
Date: 05/01/16
80
90
100

Bus:PH_PNL_RHS,415.0V, Bolted Short-circuit = 9854.584961A, 32 mm arc
100
Working Distance
PPE 1 Min Distance
>1.2 cal/ cm^2
<1.2 cal/ cm^2
)
2
^
m
c
/l
a
C
(
y
g
r
e
n
E
10.0
1.00
0.100
0
20
40
60
80
100
120
140
160
180
200

0
10
20
30
40
50
60
70
Date: 05/01/16
80
90
100

Bus:PH_PNL_LHS,415.0V, Bolted Short-circuit = 9871.598633A, 32 mm arc
100
Working Distance
PPE 1 Min Distance
>1.2 cal/ cm^2
<1.2 cal/ cm^2
)
2
^
m
c
/l
a
C
(
y
g
r
e
n
E
10.0
1.00
0.100
0
20
40
60
80
100
120
140
160
180
200

0
10
20
30
40
50
60
70
Date: 05/01/16
80
90
100

Bus:PAINTING,415.0V, Bolted Short-circuit = 7754.501465A, 32 mm arc
100
Working Distance
PPE 0 Min Distance
>1.2 cal/ cm^2
<1.2 cal/ cm^2
)
2
^
m
c
/l
a
C
(
y
g
r
e
n
E
10.0
1.00
0.100
0.0
10.0
20.0
30.0
40.0
50.0
60.0
70.0
80.0

0
10
20
30
40
50
60
70
Date: 05/01/16
80
90
100

Bus:NEWOFFICE,415.0V, Bolted Short-circuit = 7246.876465A, 32 mm arc
100
Working Distance
PPE 0 Min Distance
>1.2 cal/ cm^2
<1.2 cal/ cm^2
)
2
^
m
c
/l
a
C
(
y
g
r
e
n
E
10.0
1.00
0.100
0.0
5.0
10.0
15.0
20.0
25.0

0
10
20
30
40
50
60
70
Date: 05/01/16
80
90
100

Bus:MLSB,415.0V, Bolted Short-circuit = 18547.365234A, 32 mm arc
100
Working Distance
PPE 2 Min Distance
>1.2 cal/ cm^2
<1.2 cal/ cm^2
)
2
^
m
c
/l
a
C
(
y
g
r
e
n
E
10.0
1.00
0.100
0
50
100
150
200
250

0
10
20
30
40
50
60
70
Date: 05/01/16
80
90
100

Bus:M_PNL,415.0V, Bolted Short-circuit = 26680.019531A, 32 mm arc
100
Working Distance
PPE 3 Min Distance
>1.2 cal/ cm^2
<1.2 cal/ cm^2
)
2
^
m
c
/l
a
C
(
y
g
r
e
n
E
10.0
1.00
0.100
0
100
200
300
400
500
600
700
800

0
10
20
30
40
50
60
70
Date: 05/01/16
80
90
100

Bus:LSB2,415.0V, Bolted Short-circuit = 12503.959961A, 32 mm arc
100
Working Distance
PPE 0 Min Distance
>1.2 cal/ cm^2
<1.2 cal/ cm^2
)
2
^
m
c
/l
a
C
(
y
g
r
e
n
E
10.0
1.00
0.100
0.0
5.0
10.0
15.0
20.0
25.0
30.0
35.0

0
10
20
30
40
50
60
70
Date: 05/01/16
80
90
100

Bus:LSB1,415.0V, Bolted Short-circuit = 12503.959961A, 32 mm arc
100
Working Distance
PPE 0 Min Distance
>1.2 cal/ cm^2
<1.2 cal/ cm^2
)
2
^
m
c
/l
a
C
(
y
g
r
e
n
E
10.0
1.00
0.100
0.0
5.0
10.0
15.0
20.0
25.0
30.0
35.0

0
10
20
30
40
50
60
70
Date: 05/01/16
80
90
100

Bus:CANTEEN,415.0V, Bolted Short-circuit = 7754.501465A, 32 mm arc
100
Working Distance
PPE 0 Min Distance
>1.2 cal/ cm^2
<1.2 cal/ cm^2
)
2
^
m
c
/l
a
C
(
y
g
r
e
n
E
10.0
1.00
0.100
0.0
10.0
20.0
30.0
40.0
50.0
60.0
70.0

0
10
20
30
40
50
60
70
Date: 05/01/16
80
90
100

Bus:BBTSP,415.0V, Bolted Short-circuit = 10651.997070A, 32 mm arc
100
Working Distance
PPE 0 Min Distance
>1.2 cal/ cm^2
<1.2 cal/ cm^2
)
2
^
m
c
/l
a
C
(
y
g
r
e
n
E
10.0
1.00
0.100
0.0
5.0
10.0
15.0
20.0
25.0
30.0
35.0
40.0
45.0
50.0

0
10
20
30
40
50
60
70
Date: 05/01/16
80
90
100

Bus:BBT3,415.0V, Bolted Short-circuit = 10968.322266A, 32 mm arc
100
Working Distance
PPE 1 Min Distance
>1.2 cal/ cm^2
<1.2 cal/ cm^2
)
2
^
m
c
/l
a
C
(
y
g
r
e
n
E
10.0
1.00
0.100
0
20
40
60
80
100
120
140
160
180

0
10
20
30
40
50
60
70
Date: 05/01/16
80
90
100

100
Working Distance
PPE 1 Min Distance
>1.2 cal/ cm^2
<1.2 cal/ cm^2
)
2
^
m
c
/l
a
C
(
y
g
r
e
n
E
10.0
1.00
0.100
0
20
40
60
80
100
120
140
160

0
10
20
30
40
50
60
70
Date: 05/01/16
80
90
100

100
Working Distance
PPE 1 Min Distance
>1.2 cal/ cm^2
<1.2 cal/ cm^2
)
2
^
m
c
/l
a
C
(
y
g
r
e
n
E
10.0
1.00
0.100
0
20
40
60
80
100
120
140
160
180

0
10
20
30
40
50
60
70
Date: 05/01/16
80
90
100
Sample WorkPermit
PPE ILLUSTRATIONS
Sample WorkPermit
ENERGIZED ELECTRICAL WORK PERMIT

Job/Work Order Number:
PART 1: TO BE COMPLETED BY THE REQUESTER
(1) Description of circuit / equipment / job location / bus name:
DB1
(2) Description of work to be done:
Work on energized parts, including voltage testing
(3) Reasons why the circuit / equipment cannot be de-energized or the work deferred until the next scheduled outage:
_________________________________________________
Requester / Title
______________________________________
Date
PART II: TO BE COMPLETED BY THE ELECTRICALLY QUALIFIED PERSONS DOING THE WORK:
Check
When
Complete
____
(1) Detailed job description procedure to be used in performing the above detailed work:
___________________________________________________________________________________________________________
___________________________________________________________________________________________________________
____
(2) Description of the Safe Work Practices to be employed:
___________________________________________________________________________________________________________
___________________________________________________________________________________________________________
Arc Flash Boundary
20.3 cm
Arc Flash Hazard
0.2 cal/cm^2
Limited Approach
304.8 cm
Restricted Approach
30.5 cm
Required PPE
0
Shock Hazard
0.415000 kV
Cotton underclothing plus FR shirt, pants, overalls or equivalent
Working Distance
Prohibited Approach
Glove Class
61.000000
cm
2.5 cm
00
(3) Means employed to restrict the access of unqualified persons from the work area:
____
___________________________________________________________________________________________________________
____
(4) Evidence of completion of a Job Briefing including discussion of any job-related hazards:
___________________________________________________________________________________________________________
(5) Do you agree the above described work can be done safely?
Yes
No (if no, return to requestor)
_________________________________________________
______________________________________
_________________________________________________
______________________________________
Electrically Qualified Person(s)
Electrically Qualified Person(s)
Date
Date
PART III: APPROVAL(S) TO PERFROM THE WORK WHILE ELECTRICALLY ENERGIZED

_________________________________________________
______________________________________
_________________________________________________
______________________________________
_________________________________________________
______________________________________
Maintenance / Engineering Manager

Safety Manager
General Manager
Manufacturing Manager
Electrically Knowledgeable Person

Date

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ARC FLASH STUDY REPORT

EMERSON PROCESS MANAGEMENT CHENNAI PVT LTD

147, Karapakkam Village Chennai PIN-600097, INDIA.

INTERFACE ELECTRONICS PVT LTD CHENNAI

C o n t r o l l i n g b r a n c h Arc Fault (kA): This is the estimated current when arc

gap, bolted fault current, and arc time as explained above.

Working Distance: Approximate working distance in cm

3P Energy (cal/cm): This is the incident energy from arc flash

Purpose of the report

U.S. Department o f Labor, Occupational S a f e t y and Health Administration

agency for workplace

personnel. If there is an arc flash incident, it will most likely be investigated by

to do ARC FLASH STUDY for the

entire Electrical distribution system at t h e i r K a l a p a k k a m Plant,Chennai

for each Electrical

boards, Control panels etc.

P a n e l boards and switchboards

H i g h voltage switching and grounding equipment

P a d -mounted switching equipment

M e t e r bases and meter banks

Flash Hazard Analysis and Flash Protection Boundary

level is based on the working

Employee arc flash awareness safety training.

Arc flash assessment and analysis

The protective clothing should limit the incident energy

T HIS D R AW ING I S P R O PR I ET AR Y INFO R MAT IO N

Your Company Name

TH IS DRAWING IS PROPRIE TARY INFORM AT ION

You r C omp any Na me

Electrical One-Line DiagramShort Circuit Currents-Source 250 MVA SEC

3P Fault - IEC60909 Method at the Following Times

LL Fault - IEC60909 Method at the Following Times

LG Fault - IEC60909 Method at the Following Times

LLG Fault - IEC60909 Method at the Following Times

TH IS DRAWING IS PROPRIE TARY INFORM AT ION

You r C omp any Na me

Electrical One-Line DiagramShort Circuit Currents-Source 500 MVA SEC

3P Fault - IEC60909 Method at the Following Times

LL Fault - IEC60909 Method at the Following Times

Pre fault Instantan 1/2 cycle 1 cycle

LG Fault - IEC60909 Method at the Following Times

Pre fault Instantan 1/2 cycle 1 cycle

LLG Fault - IEC60909 Method at the Following Times

Pre fault Instantan 1/2 cycle 1 cycle

Setting Calculation for Transformers 1.6 MVA TR

Transformer HV side CT Secondary Pick up Current

Transformer LV side CT Secondary Pick up Current

Minimum Setting proposed on LV side Ip

Interrupt Rating [kA]

LV HRC SIZE 1, 2 & 3

LV HRC SIZE 1, 2 & 3

LV HRC SIZE 1, 2 & 3

LV HRC SIZE 1, 2 & 3

Setting Details for Panels

Phase Current Settings

Incomer from Main Panel

Incomer from 500 kVA Stabilizer

2.5 2-10 xIR

400 0.2-0.6 xIn

Incoming from 1000 kVA Stablizer

2.5 2-10 xIR

400 0.2-0.6 xIn

Incomer from DG1

415 Volt Phase