Professional Documents
Culture Documents
MANUAL
CIVIC
CIVIC COUPE
MAINTENANCE, REPAIR &
CONSTRUCTION 01
General Info
Specifications
Maintenance
Engine Electrical
Engine
Cooling
Fuel and Emissions
Safety Messages
Your safety and the safety of others, is very important. To help you
make informed decisions, we have provided safety messages and
other safety information throughout this manual. Of course, it is not
practical or possible to warn you about all the hazards associated
with servicing this vehicle. You must use your own good judgement.
You will find important safety information in a variety of forms
including:
Safety Labels - on the vehicle.
Safety Messages - preceded by a safety alert symbol
*Transaxle
* Body
* Body Electrical
*Restraints
DANGER
WARNING
CAUTION
Service Information
WARNING
WARNING
Introduction - Introduction
Introduction
This model has an SRS which includes a driver's airbag in the steering wheel hub and a passenger's airbag in the dashboard
above the glove box and seat belt tensioners in the front seat belt retractors, seat belt buckle tenioners in the front seat belt
buckles and side airbags in the front seat-backs. Information necessary to safely service the SRS is included in the '01 Civic Shop
Manual, P/N 62S5A00. Items marked with an asterisk (*) on the contents page include, or are located near SRS components.
Servicing, disassembling or replacing these items will require special precautions and tools and should therefore be done by an
authorised Honda dealer.
To avoid rendering the SRS inoperative, which could lead to personal injury or death in the event of a severe frontal
collision, all SRS service work must be performed by an authorised Honda dealer.
Improper service procedures, including incorrect removal and installation of the SRS, could lead to personal injury caused
by unintentional deployment of the airbags and/or side airbags.
Do not bump the SRS unit. Otherwise, the system may fail in a collision, or airbags may deploy when the ignition switch
is ON (II).
SRS electrical wiring harnesses are identified by yellow colour coding. Related components are located in the steering
column, front console, dashboard, dashboard lower panel, in the dashboard above the glove box, in the front seats and
around the floor. Do not use electrical test equipment on these circuits
Introduction - Introduction
Introduction
General
DESCRIPTION
2001 MODEL
REFERENCE
SECTION
Engine Electrical
Engine
11
Automatic Transmission
14
Body
20
Body Electrical
22
Restraints
23
General Information
1-2
1-4
Abbreviations
1-5
General Information
1-2
1-3
General Information
KB
KE
ENGINE
NUMBER
TRANSMISSION
NUMBER
LS
4AT
1HGEM22301L600001-
D17A8-1400001-
BMXA-5000001-
ES
4AT
1HGEM22901L600001-
D17A9-1400001-
BMXA-5000001-
SE
SE
Exective
KG
VEHICLE
IDENTIFICATION
NUMBER
LS
ES
5MT
1HGEM21301L600001-
D17A8-1400001-
SLW-1000001-
4AT
1HGEM22301L600001-
D17A8-1400001-
BMXA-5000001-
5MT
1HGEM21801L600001-
D17A9-140000-
SLW-1000001-
4AT
1HGEM22801L600001-
D17A9-1400001-
BMXA-5000001-
5MT
1HGEM21501L600001-
D17A8-1400001-
SLW-1000001-
4AT
1HGEM22501L600001-
D17A8-1400001-
BMXA-5000001-
5MT
1HGEM21901L600001-
D17A9-1400001-
SLW-1000001-
4AT
1HGEM22901L600001-
D17A9-1400001-
BMXA-5000001-
LS
5MT
1HGEM21301L600001-
D17A8-1400001-
SLW-1000001-
4AT
1HGEM22301L600001-
D17A8-1400001-
BMXA-5000001-
ES
5MT
1HGEM21901L600001-
D17A9-1400001-
SLW-1000001-
4AT
1HGEM22901L600001-
D17A9-1400001-
BMXA-5000001-
KK
EX
5MT
1HGEM21901L500001-
D17A2-1400001-
SLW-1000001-
4AT
1HGEM22901L500001-
D17A2-1400001-
BMXA-5000001-
KX
EX
5MT
1HGEM21901L900001-
D17A4-1400001-
SLW-1000001-
4AT
1HGEM22901L900001-
D17A4-1400001-
BMXA-5000001-
KR
KY
VTi
5MT
1HGEM219*1L700001-
D17A5-1400001-
SLW-1000001-
4AT
1HGEM229*1L700001-
D17A5-1400001-
BMXA-5000001-
General Information
1-4
1-5
General Information
Abbreviations
A/C
ACL
Air Cleaner
A/F
ALR
ALT
Alternator
AMP
Ampere(s)
ANT
Antenna
API
APPROX.
Approximately
ASSY
Assembly
A/T
Automatic Transmission
ATDC
ATF
ATT
Attachment
ATTS
AUTO
Automatic
AUX
Auxiliary
BARO
Barometric
BAT
Battery
BDC
BTDC
CARB
Carburettor
CAT
Catalytic Converter
or CATA
CHG
Charge
CKF
CKP
Crankshaft Position
CO
Carbon Monoxide
COMP
Complete
CPB
CPC
CPU
CVT
CYL
Cylinder
CYP
Cylinder Position
DI
Distributor Ignition
DIFF
Differential
DLC
EPR
EPS
EVAP
Evaporative
EX
Exhaust
Front
FIA
FL
Front Left
FP
Fuel Pump
FR
Front Right
FSR
FWD
GAL
Gallon
GND
Ground
GPS
H/B
Hatchback
HC
Hydrocarbons
HID
HO2S
IAB
IAC
IACV
IAR
IAT
ICM
ID
Identification
ID or I.D.
Inside Diameter
IG or IGN
Ignition
IMA
IMMOBI.
Immobiliser (Immobiliser)
IN
Intake
INJ
Injection
INT
Intermittent
KS
Knock Sensor
Left
L/C
Lock-up Clutch
LCD
LED
DOHC
DPI
DTC
EBD
ECM
ECT
EGR
ELD
LEV
LF
Left Front
LH
Left Handle
LHD
LR
Left Rear
LSD
L-4
1-6
General Information
Abbreviations (cont'd)
MAP
SPEC
Specification
MAX.
Maximum
S/R
Sun Roof
MBS
SRS
MCK
Motor Check
STD
Standard
MCU
SW
Switch
MIL
MIN.
Minimum
Torque
MPI
TB
Throttle Body
M/S
Manual Steering
T/B
Timing Belt
M/T
Manual Transmission
TC
Torque Converter
TCM
Neutral
TCS
Nox
Oxides of Nitrogen
TDC
TFT
OBD
On-board Diagnostic
T/N
Tool Number
O2S
Oxygen Sensor
TP
Throttle Position
OD or O.D.
Outside Diameter
TWC
Park
VC
Viscous Coupling
PAIR
VIN
PCM
VSS
PCV
VTEC
VVIS
PGM-FI
Programmed-fuel Injection
PGM-IG
Programmed Ignition
With
PH
Pressure High
W/O
Without
PL
WOT
PMR
P/N
Part Number
2WD
PRI
Primary
4WD
P/S
Power Steering
2WS
PSF
4WS
PSP
4AT
Pressure Switch
5MT
6MT
PSW
Qty
Quantity
Park
Reverse
Right
Neutral
REF
Reference
RGB
RH
Right Hand
Second
RHD
First
RL
Rear Left
Drive
RON
Second
RR
Rear Right
SAE
SCS
SEC
Second
Secondary
SOHC
SOL
Solenoid
Low
O/D
Over Drive
1ST
Low (gear)
2ND
Second (gear)
3RD
Third (gear)
4TH
Fourth (gear)
5TH
Fifth (gear)
6TH
Sixth (gear)
Specifications - Specifications
Specifications
Standards and Service Limits
Engine Electrical
2-2
Engine Assembly
2-2
Cylinder Head
2-3
Engine Block
2-5
Engine Lubrication
2-5
Cooling
2-5
2-6
Clutch
2-6
2-7
2-9
Steering
2-15
Suspension
2-15
Brakes
2-16
Air Conditioning
2-16
Design Specifications
Dimensions
2-17
Weight
2-17
Engine
2-18
Starter
2-19
Clutch
2-19
Automatic Transmission
2-19
Steering
2-19
Suspension
2-19
Wheel Alignment
2-20
Brakes
2-20
Tyres
2-20
Air Conditioning
2-20
Electrical Ratings
2-21
Body Specifications
Illustration
2-22
2-2
Item
Measurement
Ignition coil
Rated voltage
12 V
Firing order
1-3-4-2
Type
Spark plug
Qualification
Standard or New
Service Limit
NGK:
ZFR6J-11,
ZFR7J-11
D17A5 engines
DENSO:
KJ22CR-L11
NGK:
BKR6E-N-11
BKR7E-N-11
DENSO:
K20PR-L11
K22PR-L11
Gap
Ignition timing
or
Alternator belt
NOTE: Adjust a
new belt to the
new belt spec.,
run the engine for
5 minutes, then
readjust it to the
used belt spec.
Alternator
Output
70 A
at 68F (20C)
1.84-2.10 ohms
Starter
Compression
Brush length
5 mm (0.20 in.)
Output
1.0 kW
Commutator runout
Commutator O.D.
Brush length
Minimum
Maximum variation
Qualification
Standard or New
Service Limit
Engine Assembly
Item
Measurement
Compression
2-3
Cylinder Head
Item
Measurement
Qualification
Standard or New
Service Limit
Head
Warpage
Height
92.95-93.05 mm
(3.659-3.663 in.)
End play
0.05-0.15 mm
(0.002-0.006 in.)
Camshaft-to-holder oil
clearance
0.050-0.089 mm
(0.0020-0.0035 in.)
Total runout
VTEC exhaust
Exhaust
Intake
Exhaust
Intake
5.48-5.49 mm
(0.2157-0.2161 in.)
Exhaust
5-45-5.46 mm
(0.2146-0.2150 in.)
Intake
0.02-0.05 mm
(0.0008-0.0020 in.)
Exhaust
0.05-0.08 mm
(0.0020-0.0031 in.)
Intake
0.85-1.15 mm
(0.033-0.045 in.)
Exhaust
1.25-1.55 mm
(0.049-0.061 in.)
Intake
53.17-53.64 mm
(2.093-2.112 in.)
Exhaust
53-17-53.64 mm
(2.093-2.112 in.)
VTEC intake
VTEC exhaust
Intake
Exhaust
Intake
5.51-5.53 mm
(0.217-0.218 in.)
Exhaust
5-51-5.53 mm
(0.217-0.218 in.)
Intake
17.85-18.35 mm
(0.703-0.722 in.)
Exhaust
18-65-19.15 mm
(0.734-0.754 in.)
Intake
0.014-0.050 mm
(0.0007-0.0020 in.)
Camshaft
Valves
Clearance (cold)
Stem O.D
Stem-to-guide clearance
Valve seats
Width
Valve springs
Valve guides
I.D.
Installed height
Rocker arm
Arm-to-shaft clearance
0.018-0.054 mm
(0.0007-0.0021 in.)
2-4
Engine Block
Item
Measurement
Qualification
Standard or New
Service Limit
Block
Warpage of deck
Bore diameter
75.00-75.02 mm
(2.9528-2.9535 in.)
Bore taper
Reboring limit
74.98-74.99 mm
(2.9520-2.9524 in.)
Clearance in cylinder
Top
Second
Oil
Piston
Piston rings
Oil
Top
Second
Top
Second
Oil
Top
Second
Oil
Second
Oil
O.D.
Pin-to-piston clearance
Pin-to-rod interference
Piston pin
Connecting rod
2-5
Item
Measurement
Qualification
Standard or New
Service Limit
Crankshaft
End play
Runout
No. 1 journal
Crankshaft
bearings
No. 5 journal
No. 2 journal
No. 3 journal
No. 4 journal
Engine Lubrication
Item
Measurement
Qualification
Standard or New
Engine oil
Capacity
Service Limit
3.5 l (3.7 US qt, 3.1 Imp qt) for oil change, including filter
3.3 l (3.5 US qt, 2.9 Imp qt) for oil change, without filter
D17A8 engine
Oil pump
Item
Measurement
Qualification
Standard or New
Radiator
Cooling
Service Limit
Reservoir
Coolant capacity
Radiator cap
Opening pressure
Thermostat
Opening temperature
Begins to open
76-80C (169-176F)
Fully open
90C (194F)
91-95C (196-203F)
2-6
Item
Measurement
Qualification
Standard or New
Fuel pressure
regulator
Fuel tank
Capacity
Engine idle
M/T in neutral
700+50 rpm
Fast idle
700+50 rpm
M/T in neutral
1,250+50 rpm
A/T in
Idle CO%
or
Service Limit
1,250+50 rpm
0.1 max.
D17A5 engine
1.0 max.
Clutch
Item
Measurement
Qualification
Standard or New
Service Limit
Clutch pedal
Height
Stroke
Play
Disengagement height
Flywheel
Clutch disc
1.65-2.25 mm
(0.065-0.089 in.)
Thickness
Warpage
Pressure plate
2-7
Item
Measurement
Qualification
Standard or New
Service Limit
Transmission oil
Capacity
End play
0.11-0.18 mm
(0.004-0.007 in.)
Adjust
25.977-25.990 mm
(1.0227-1.0232 in.)
25.92 mm
(1.021 in.)
28.980-28.993 mm
(1.1409-1.1415 in.)
28.930 mm
(1.1390 in.)
34.984-35.000 mm
(1.3773-1.3780 in.)
34.93 mm
(1.375 in.)
25.987-26.000 mm
(1.0231-1.0236 in.)
25.93 mm
(1.020 in.)
Run out
I.D.
39.009-39.025 mm
(1.5358-1.5364 in.)
39.070 mm
(1.5382 in.)
End play
3rd gear
0.06-0.21 mm
(0.002-0.008 in.)
0.33 mm
(0.013 in.)
4th gear
0.06-0.19 mm
(0.002-0.007 in.)
0.31 mm
(0.012 in.)
3rd gear
27.92-27.97 mm
(1.099-1.101 in.)
27.85 mm
(1.096 in.)
4th gear
27.02-27.07 mm
(1.064-1.066 in.)
26.95 mm
(1.061 in.)
39.009-39.025 mm
(1.5358-1.5364 in.)
39.070 mm
(1.5382 in.)
End play
0.06-0.19 mm
(0.002-0.007 in.)
0.31 mm
(0.012 in.)
Thickness
28.92-28.97 mm
(1.139-1.141 in.)
28.85 mm
(1.136 in.)
34.000-34.015 mm
(1.3386-1.3392 in.)
33.95 mm
(1.3366 in.)
24.980-24.993 mm
(0.9835-0.9840 in.)
24.93 mm
(0.981 in.)
37.984-38.000 mm
(1.4954-1.4961 in.)
37.934 mm
(1.493 in.)
Run out
0.02 mm
(0.001 in.) max.
0.05 mm
(0.002 in.)
I.D.
43.009-43.025 mm
(1.6932-1.6939 in.)
43.070 mm
(1.6957 in.)
Endplay
0.03-0.10 mm
(0.001-0.039 in.)
0.22 mm
(0.009 in.)
Thickness
I.D.
45.009-45.025 mm
(1.7720-1.7726 in.)
45.070 mm
(1.7744 in.)
Thickness
Countershaft
Countershaft 1st
gear
Countershaft 2nd
gear
Countershaft 2nd
gear spacer collar
End play
0.24 mm
(0.009 in.)
Thickness
I.D.
34.000-34.010 mm
(1.3386-1.3390 in.)
34.040 mm
(1.3402 in.)
O.D.
39.989-40.000 mm
(1.5744-1.5748 in.)
39.930 mm
(1.5720 in.)
Length
27.53-27.56 mm
(1.084-1.085 in.)
27.51 mm
(1.083 in.)
2-8
Item
Measurement
Qualification
Standard or New
Service Limit
Mainshaft 4th
and 5th gears
spacer collar
I.D.
29.002-29.012 mm
(1.1418-1.1422 in.)
29.060 mm
(1.1441 in.)
O.D.
34.989-35.000 mm
(1.3775-1.3780 in.)
34.930 mm
(1.3752 in.)
Length
51.97-52.03 mm
(2.046-2.048 in.)
24.03-24.06 mm
(0.946-0.947 in.)
I.D.
15.016-15.043 mm
(0.5912-0.5922 in.)
15.080 mm
(0.5937 in.)
0.032-0.077 mm
(0.0012-0.0030 in.)
0.140 mm
(0.0055 in.)
Synchro ring
Ring-to-gear clearance
0.85-1.10 mm
(0.033-0.043 in.)
0.4 mm
(0.016 in.)
Dual cone
synchro
0.5-1.0 mm
(0.02-0.04 in.)
0.3 mm
(0.01 in.)
0.5-1.0 mm
(0.02-0.04 in.)
0.3 mm
(0.01 in.)
0.95-1.68 mm
(0.037-0.066 in.)
0.6 mm
(0.02 in.)
Finger thickness
7.4-7.6 mm
(0.29-0.30 in.)
5th fork
6.7-6.9 mm
(0.26-0.27 in.)
0.35-0.65 mm
(0.014-0.026 in.)
1.00 mm
(0.039 in.)
13.8-14.1 mm
(0.543-0.555 in.)
1.6-2.2 mm
(0.06-0.09 in.)
2.8 mm
(0.11 in.)
I.D.
0.2-0.5 mm
(0.008-0.020 in.)
0.62 mm
(0.024 in.)
Select lever
Finger width
Shift lever
0.05-0.40 mm
(0.002-0.016 in.)
0.6 mm
(0.024 in.)
15.00-15.15 mm
(0.591-0.596 in.)
0.013-0.07 mm
(0.0005-0.003 in.)
0.1 mm
(0.004 in.)
18.010-18.028 mm
Reverse idler
gear
Shift fork
Reverse shift
fork
Shift arm
M/T differential
M/T differential
pinion gear
(0.7091-0.7098 in.)
Carrier-to-pinion shaft clearance
0.027-0.057 mm
(0.0011-0.0022 in.)
0.100 mm
(0.0039 in.)
26.025-26.045 mm
(1.0246-1.0254 in.)
Backlash
0.05-0.15 mm
(0.002-0.006 in.)
I.D.
18.042-18.066 mm
(0.7103-0.7113 in.)
0.059-0.095 mm
(0.0023-0.0037 in.)
0.150 mm
(0.0059 in.)
2-9
Item
Measurement
Qualification
ATF (Automatic
Transmission
Fluid)
Capacity
Use genuine Honda ATF- For fluid change: 2.7 l (2.9 US qt, 2.4 Imp qt)
Z1
For overhaul: 6.0 l (6.3 US qt, 5.3 Imp qt)
ATF pressure
Line pressure
830 kPa
(8.5 kgf/cm2, 120 psi)
850-900 kPa
(8.7-9.2 kgf/cm2, 120-130 psi)
800 kPa
(8.2 kgf/cm2, 120 psi)
850-900 kPa
(8.7-9.2 kgf/cm2, 120-130 psi)
800 kPa
(8.2 kgf/cm2, 120 psi)
850-900 kPa
(8.7-9.2 kgf/cm2, 120-130 psi)
800 kPa
(8.2 kgf/cm2 120 psi)
880-930 kPa
(9.0-9.5 kgf/cm2, 120-130 psi)
830 kPa
(8.5 kgf/cm2, 120 psi)
880-930 kPa
(9.0-9.5 kgf/cm2, 120-130 psi)
830 kPa
(8.5 kgf/cm2, 120 psi)
D14Z5 engine
D16W7 engine
D16W8 engine
position
position
position
1st clutch pressure
position
position
Torque converter
Valve body
Stall speed
Check with vehicle on level
ground
Service Limit
880-930 kPa
(9.0-9.5 kgf/cm2, 120-130 psi)
or
4th clutch pressure
Standard or New
Drive gear
Driven gear
Servo body
Regulator valve
body
Stator shaft
2-10
Item
Measurement
Qualification
Clutch
0.65-0.85 mm
(0.026-0.033 in.)
0.4-0.6 mm
(0.016-0.024 in.)
1st-hold
0.5-0.8 mm
(0.020-0.031 in.)
Service Limit
1st-hold
1st, 1st-hold
When discoloured
Mark 1
Mark 2
Mark 3
Mark 4
Mark 5
Mark 6
Mark 7
Mark 8
Mark 9
Mark 1
Mark 2
Mark 3
Mark 4
No Mark
Mark 6
Mark 7
Standard or New
2-11
Item
Measurement
Qualification
Standard or New
Service Limit
Mainshaft
at stator shaft
at 2nd gear
1st gear
2nd gear
4th gear
1st gear
2nd gear
4th gear
I.D. of gears
No. 1
No. 2
No. 3
No. 4
No. 5
No. 6
No. 7
No. 8
No. 9
No. 10
26 x 45 x 3 mm
1st gear, 26 mm
35 mm sealing ring
29 mm sealing ring
1st clutch
4th clutch
2-12
Item
Measurement
Qualification
Standard or New
Service Limit
Countershaft
at left end
36.004-36.017 mm
(1.4175-1.4180 in.)
at 3rd gear
35.980-35.996 mm
(1.4165-1.4172 in.)
at 4th gear
27.980-27.993 mm
(1.1016-1.1021 in.)
31.975-31.991 mm
(1.2589-1.2595 in.)
31.975-31.991 mm
(1.2589-1.2595 in.)
1st gear
38.000-38.016 mm
(1.4961-1.4967 in.)
3rd gear
41.000-41.016 mm
(1.6142-1.6148 in.)
4th gear
33.000-33.016 mm
(1.2992-1.2998 in.)
Reverse gear
38.000-38.016 mm
(1.4961-1.4967 in.)
1st gear
3rd gear
4th gear
Reverse gear
No. 1
No. 2
No. 3
No. 4
No. 5
No. 6
No. 7
No. 8
No. 9
I.D. of gears
2-13
Item
Measurement
Sub-shaft
Standard or New
Service Limit
13.990-14.000 mm
(0.5508-0.5512 in.)
I.D.
18.007-18.020 mm
(0.7089-0.7094 in.)
End play
14.416-14.434 mm
(0.5676-0.5683 in.)
at transmission housing
25.991-26.000 mm
(1.023-1.024 in.)
23.9935-23.0065 mm
(0.9446-0.9058 in.)
32.000-32.016 mm
(1.2600-1.2605 in.)
0.05-0.17 mm
(0.002-0.007 in.)
24.0-24.1 mm
(0.945-0.949 in.)
2.95-3.10 mm
(0.116-0.122 in.)
2.93-3.00 mm
(0.115-0.118 in.)
7.97-7.98 mm
(0.3138-0.3142 in.)
Item
Measurement
Qualification
Standard or New
Wire
O.D.
Diameter
1.1 mm
(0.043 in.)
8.6 mm
(0.339 in.)
37.1 mm
(1.4161 in.)
13.4
1.4 mm
(0.055 in)
9.4 mm
(0.370 in.)
33.8 mm
(1.331 in.)
10.9
1.0 mm
(0.039 in.)
8.1 mm
(0.319 in.)
40.9 mm
(1.610 in.)
16.2
0.9 mm
(0.035 in.)
7.6 mm
(0.299 in.)
41.3 mm
(1.626 in.)
16.3
0.7 mm
(0.028 in.)
6.6 mm
(0.260 in.)
34.8 mm
(1.370 in.)
22.0
1.0 mm
(0.039 in.)
8.1 mm
(0.319 in.)
52.1 mm
(2.051 in.)
20.8
4.5 mm
(0.177 in.)
35.4 mm
(1.394 in.)
30.3 mm
(1.193 in.)
1.9
1.9 mm
(0.075 in.)
14.7 mm
(0.579 in.)
77.4 mm
(3.047 in.)
15.2
1.8 mm
(0.071 in.)
9.6 mm
(0.378 in.)
44.0 mm
(1.732 in.)
12.6
1.0 mm
(0.039 in.)
8.4 mm
(0.331 in.)
33.8 mm
(1.331 in.)
8.2
Qualification
1.0 mm
(0.039 in.)
8.4 mm
(0.331 in.)
33.8 mm
(1.331 in.)
8.2
0.8 mm
(0.031 in.)
6.0 mm
(0.236 in.)
38.4 mm
(1.512 in.)
30.3
2-14
Item
Secondary valve
body springs (see
page 14-187)
Measurement
Qualification
Wire
Diameter
O.D.
Free
Length
No. of Coil
0.9 mm
(0.035 in.)
7.6 mm
(0.299 in.)
57.0 mm
(2.244 in.)
26.8
0.9 mm
(0.035 in.)
7.6 mm
(0.299 in.)
57.0 mm
(2.244 in.)
26.8
0.9 mm
(0.035 in.)
6.1 mm
(0.240 in.)
36.4 mm
(1.433 in.)
19.5
0.7 mm
(0.028 in.)
6.6 mm
(0.260 in.)
37.5 mm
(1.476 in.)
24.6
2.1 mm
(0.083 in.)
16.0 mm
(0.630 in.)
89.1 mm
(3.508 in.)
16.2
2.6 mm
(0.102 in.)
17.0 mm
(0.669 in.)
88.4 mm
(3.480 in.)
14.2
2.3 mm
(0.091 in.)
10.2 mm
(0.402 in.)
51.6 mm
(2.031 in.)
13.8
2.8 mm
(0.110 in.)
17.5 mm
(0.689 in.)
94.3 mm
(3.713 in.)
15.6
2.1 mm
(0.083 in.)
31.0 mm
(1.220 in.)
38.2 mm
(1.504 in.)
2.4
2.2 mm
(0.087 in.)
14.5 mm
(0.571 in.)
68.0 mm
(2.677 in.)
13.9
2.4 mm
(0.094 in.)
29.0 mm
(1.142 in.)
39.0 mm
(1.535 in.)
2.9
2.7 mm
(0.106 in.)
17.0 mm
(0.669 in.)
39.0 mm
(1.535 in.)
6.3
0.9 mm
(0.035 in.)
7.6 mm
(0.299 in.)
73.7 mm
(2.902 in.)
32.0
0.9 mm
(0.035 in.)
8.1 mm
(0.319 in.)
80.7 mm
(3.177 in.)
54.2
Lock-up valve
body springs (see
page 14-189)
Standard or New
Item
Measurement
Standard or New
Service Limit
A/T differential
carrier
18-010-18.028 mm
(0.709-0.710 in.)
0.023-0.057 mm
(0.001-0.002 in.)
26.025-26.045 mm
(1.0246-1.0254 in.)
Carrier-to-driveshaft clearance
0.045-0.086 mm
(0.002-0.003 in.)
0.12 mm
(0.005 in.)
0-0.15 mm
(0-0.006 in.)
Adjust
Backlash
0.05-0.15 mm
(0.002-0.006 in.)
I.D.
18.042-18.066 mm
(0.7103-0.7113 in.)
0.055-0.095 mm
A/T differential
pinion gear
Qualification
(0.0022-0.0037 in.)
2-15
Item
Measurement
Qualification
Standard or New
Service Limit
Steering wheel
20 Max.
Gearbox
Pump
Power steering
fluid
Capacity
Power steering
pump belt NOTE:
Adjust a new belt
to the new belt
spec, run the
engine for 5
minutes, then
readjust it to the
used belt spec.
Suspension
Item
Measurement
Qualification
Standard or New
Front
000'+45
Service Limit
Rear
-045'+45'
Caster
Front
133'+1
Total Toe
Front
Rear
Inside wheel
3800'2
Runout
Outside wheel
3000' (Reference)
Axial
Radial
Axial
Radial
Front
Rear
2-16
Item
Measurement
Qualification
Standard or New
Service Limit
Rear drum brake 6-7 clicks, Rear disc brake 7-8 clicks
M/T
A/T
Free play
Master cylinder
Piston-to-pushrod clearance
Brake disc
Thickness
Front
Rear
Runout
Parallelism
Thickness Front
Thickness Rear
Brake drum
I.D.
Brake shoes
Lining thickness
Brake booster
Vehicle with ABS
N (kgf, lbf)
Brake pads
Brake booster
Vehicle without
ABS
Vacuum
kPa (mmHg, inHg)
(1)
(2)
0 (0, 0)
0 (0, 0)
0 (0, 0)
98 (10, 22)
294 (30, 66)
98 (10, 22)
10500 (107,
1500)
N (kgf, lbf)
Vacuum
kPa (mmHg, inHg)
10300 (105,
1500)
(3)
(4)
0 (0, 0)
0 (0, 0)
0 (0, 0)
98 (10, 22)
294 (30, 66)
98 (10, 22)
10500 (107,
1500)
10300 (105,
1500)
(1) KK, KY, KX models(2) Except KK, KY, KX models(3) KK, KY, KX models
(4) Except KK, KY, KX models
Air Conditioning
Item
Measurement
Refrigerant
Type
HFC-134 a (R-134 a)
Capacity or system
Refrigerant Oil
Type
Capacity of components
Compressor
Compressor belt
NOTE: Adjust a
Qualification
Condenser
Standard or New
Evaporator
Receiver
Compressor
130-150 ml (4 1/3 fl oz, 3.7 Imp oz-5 fl oz, 4.5 Imp oz)
at 20C (68F)
3.05-3.35 ohms
Pulley-to-pressure plate
clearance
2-17
Design Specifications
Item
Measurement
Qualification
Specification
4,440 mm (174.8 in.)
Overall width
Overall height
Wheelbase
Track
Rear
Ground clearance
Seating capacity
WEIGHT
Curb Weight
Five
(M/T)
(A/T)
*1: KK models
*2: Except KK models
2-18
Design Specifications
(cont'd)
Item
ENGINE
Measurement
Type
Qualification
Specification
D17A8 engine
Cylinder arrangement
Displacement
Compression ratio
9.5
9.9
Valve train
D17A8 engine
2-19
Design Specifications
(cont'd)
Item
Measurement
ENGINE
Lubrication system
STARTER
CLUTCH
Qualification
Specification
Fuel required
KK model
KX model
KY model
Type
Gear reduction
Normal output
1.0 kW
Hour rating
30 seconds
Direction of rotation
Clutch
A/T
Torque converter
M/T
1st
3.461
2nd
1.869
3rd
1.241
4th
0.969
5th
0.805
Reverse
3.230
Type
Gear ratio
4.411
Type
Primary reduction
Direct 1:1
Gear ratio
Final reduction
SUSPENSION
Primary reduction
Final reduction
STEERING
M/T
Type
Gear ratio
AUTOMATIC
TRANS-MISSION
1st
2.722
2nd
1.468
3rd
0.975
4th
0.674
Reverse
1.955
Type
Gear ratio
4.357
Type
Overall ratio
14.49
Turns, lock-to-lock
2.83
Type
Strut
Shock absorber
Rear
Double wishbone
2-20
Design Specifications
(cont'd)
Item
WHEEL
ALIGNMENT
BRAKE
Measurement
Camber
Qualification
Front
Rear
-045'
Caster
Front
133'
Total toe
Front
0 mm (0 in.)
Rear
In 2 mm (1/16 in.)
Front
Rear
TYRES
Front
Rear
KK, KX models
P185/65R 15 86H
P195-60R 15 88H
T125/70D 15 95M
Specification
Cooling capacity
Compressor
Scroll/SANDEN
Number of cylinders
Capacity
Maximum speed
12,000 rpm
Lubricant capacity
Lubricant type
Condenser
Type
Corrugated fin
Evaporator
Type
Corrugated fin
Blower
Type
Radial fan
Motor type
190 W/12 V
Speed control
9-speed
Maximum capacity
Type
Electrical power
consumption at 20C
(68F)
42 W maximum at 12 V
Type
HFC-134a (R-134a)
Quantity
Temperature clutch
Compressor clutch
Refrigerant
Air-mix type
2-21
Design Specifications
(cont'd)
Item
ELECTRICAL
RATINGS
Measurement
Qualification
Battery
Specification
12 V - 36 AH/5 hours*1
12 V - 38 AH/5 hours*2
Starter
DENSO
12 V - 1.0 kW
MITSUBA
12 V - 1.2 kW
Alternator
Fuses
Light bulbs
12 V - 70 A
Under-hood fuse/relay
box
80 A, 60 A, 40 A, 30 A, 20 A, 15 A, 10 A, 7.5 A
Under-dash fuse/relay
box
30 A, 20 A, 15 A, 10 A, 7.5 A
12 V - 60 W
12 V - 55 W
12 V - 21 W/5 W
12 V - 5 W/3 CP (candlepower)
12 V - 5 W
12 V - 21 W
12 V - 21 W
12 V - 21 W
Inner taillight
12 V - 5 W
12 V - 21 W
Back-up light
12 V - 21 W
12 V - 3 CP
Ceiling light
12 V - 8 W
Trunk light
12 V - 5 W
12 V - 8 W
Spotlights
Gauge light
14 V - 1.4 W
Indicator light
12 V - 1.12 W
12 V - 55 W
12 V - 21 W
12 V - 3.4 W
12 V - 5 W
Body Specifications
Body Specifications
2-22
Unit: mm (in.)
Maintenance - Maintenance
Maintenance
3-2
3-4
3-6
3-8
3-10
*1 Always use genuine Honda Manual Transmission Fluid (MTF). Using motor oil can cause stiffer shifting because it does not
contain the proper additives.
*2 Always use genuine Honda ATF-Z1 (ATF). Using a non-Honda ATF can affect shift quality.
*3 We recommend Genuine Honda Brake Fluid. Using a non-Honda brake fluid can cause corrosion and decrease the life of the
system.
*4 Always Honda Power Steering Fluid. Using any other type of power steering fluid or automatic transmission fluid can cause
increased wear and poor steering in cold weather.
3-2
For the details of lubrication points and type of lubricants to be applied, refer to the illustrated index and various work procedures
(such as Assembly/Reassembly, Replacement, Overhaul, Installation, etc.) contained in each section.
NO.
1
LUBRICATION POINTS
Engine
LUBRICANT
Always use fuel-efficient that says "API service SG, SH or SJ"
SAE Viscosity See chart below.
Transmission
Manual
Automatic
Clutch line
Silicon grease
Multi-purpose grease
10
11
12
Shift lever
13
Pedal linkage
14
Battery terminals
15
16
17
18
19
20
21
Silicone grease
22
Rust preventatives
23
24
CAUTION
Used engine oil may cause skin cancer if repeatedly left in contact with the skin for prolonged
periods. Although this is unlikely unless you handle used oil on a daily basis, it is still advisable
to thoroughly wash your hands with soap and water as soon as possible after handling used oil.
3-3
(cont'd)
NOTE: If the customer's vehicle is driven OCCASIONALLY under severe condition, you should follow the Normal Condition
Maintenance Schedule on pages 3-4 and 3-5.
*1: Refer to shop manual: '01 CIVIC MAINTENANCE, REPAIR and CONSTRUCTION Code No. 62S5A00 on this CD.
3-4
(European Model)
Listed by Distance/Time
Follow the Normal Conditions Maintenance Schedule if the severe driving conditions specified in the Severe Conditions
Maintenance Schedule on 3-6 and 3-7 do not apply.
km x 1,000
miles x 1,000
12 24 36 48 60
72
84
96
108 120
months
12 24 36 48 60
72
84
96
108 120
l l l l l
l l l l l
Manual Transmission
Automatic Transmission
l l l l l
Every 36 months
l l
l l l l l
l l l l l
l l l l l
l
l
3-5
NOTES
Check
Check
Check
Check
the
the
the
the
Use only DOT 3 or DOT 4 brake fluid. (We recommend Genuine Honda Brake Fluid.) Check
that Brake fluid level is between the upper and lower marks on the reservoir.
Check for correct installation and position, check for cracks, deterioration rust
and leaks.
Check tightness of screws, nuts and joints. If necessary, retighten.
Check rack grease and steering linkage. Check the boot for damage and
leaking grease.
Check the fluid line for damage and leaks.
Check the master cylinder, proportioning control valve and ABS modulator and leakage.
Check for leaks.
Check the catalytic converter heat shield, exhaust pipe and muffler for damage, leaks and
tightness.
Check fuel lines for loose connections, cracks and deterioration. Retighten loose connections
and replace any damaged parts
Check for pressure, puncture or cuts and irregular tread wear.
3-6
Listed by Distance/Time
km x 1,000
miles x 1,000
12 24 36 48 60 72 84 96 108 120
months
12 24 36 48 60 72 84 96 108 120
l l l l l l l l l
l l l l l l l l l
Manual Transmission
Automatic Transmission
Every 36 months
l l l l l l l l l
l l l l l l l l l
l l l l l l l l l
Driveshaft boots
Brake hoses and lines (including ABS)
l l l l l l l l l
Follow the Servere Conditions Maintenance Schedule if the customer's vehicle is driven MAINLY under one or more of the
following conditions:
Driving less than 8 km (5 miles) per trip or in freezing temperatures, driving less than 16 km (10 miles) per trip.
Driving in extremely hot over 35C (95F) conditions.
Extensive idling of long periods of stop-and-go-driving.
Trailer towing, driving with a car-top carrier or driving in mountainous conditions.
Driving on muddy, dusty or de-iced roads.
3-7
NOTES
Check
Check
Check
Check
the
the
the
the
Use only DOT 3 or DOT 4 brake fluid. (We recommend Genuine Honda Brake Fluid.) Check
that Brake fluid level is between the upper and lower marks on the reservoir.
Check for correct installation and position, check for cracks, deterioration
rust and leaks.
Check tightness of screws, nuts and joints. If necessary, retighten.
Check rack grease and steering linkage. Check the boot for damage and
leaking grease.
Check the fluid line for damage and leaks.
Check the master cylinder, proportioning control valve and ABS modulator and leakage.
Check for leaks.
Check the catalytic converter heat shield, exhaust pipe and muffler for damage, leaks and
tightness.
Check fuel lines for loose connections, cracks and deterioration. Retighten loose connections
and replace any damaged parts
Check for pressure, puncture or cuts and irregular tread wear.
3-8
Listed by Distance/Time
Follow the Normal Conditions Maintenance Schedule if the severe driving conditions specified in the Severe Conditions
Maintenance Schedule on 3-10 and 3-11 do not apply.
Service at the indicated distance or time whichever comes
first.
km x 1,000
miles x 1,000
12 24 36 48 60 72 84 96 108 120
months
12 24 36 48 60 72 84 96 108 120
Unleaded type: Every 10,000 km (6,000
miles) or 12 months
Manual Transmission
Automatic Transmission
Every 36 months
l l
Rotate tyre (Check tyre inflation and condition at least once per month)
Suspension components
Driveshaft boots
l l l l l l l l l l
3-9
NOTES
Check
Check
Check
Check
the
the
the
the
Use only DOT 3 or DOT 4 brake fluid. (We recommend Genuine Honda Brake Fluid.) Check
that Brake fluid level is between the upper and lower marks on the reservoir.
The suggested rotation method is shown in the diagram of the Owner's Manual.
Check for correct installation and position, check for cracks, deterioration
rust and leaks.
Check tightness of screws, nuts and joints. If necessary, retighten.
Check rack grease and steering linkage. Check the boot for damage and
leaking grease.
Check the fluid line for damage and leaks.
Check the master cylinder, proportioning control valve and ABS modulator and leakage.
Check for leaks.
Check the catalytic converter heat shield, exhaust pipe and muffler for damage, leaks and
tightness.
Check fuel lines for loose connections, cracks and deterioration. Retighten loose connections
and replace any damaged parts
*1: Refer to shop manual: '01 CIVIC MAINTENANCE, REPAIR and CONSTRUCTION Code No. 62S5A00 on this CD.
Driving less than 8 km (5 miles) per trip or, in freezing temperatures, driving less than 16 km (10 miles) per trip.
Driving in extremely hot over 35C (95F) conditions.
Extensive idling of long periods of stop-and-go-driving.
Trailer towing, driving with a car-top carrier, or driving in mountainous conditions.
Driving on muddy, dusty, or de-iced roads.
3-10
Listed by Distance/Time
km x 1,000
miles x 1,000
12 24 36 48 60 72 84 96 108 120
months
12 24 36 48 60 72 84 96 108 120
Manual Transmission
Automatic Transmission
Every 36 months
l l
Rotate tyre (Check tyre inflation and condition at least once per month)
Driveshaft boots
Brake hoses and lines (including ABS)
l l l l l l l l l l
Follow the Severe Conditions Maintenance Schedule if the customer's vehicle is driven MAINLY under one or more of the following
conditions:
3-11
NOTES
Check
Check
Check
Check
the
the
the
the
Use only DOT 3 or DOT 4 brake fluid. (We recommend Genuine Honda Brake Fluid.) Check
that Brake fluid level is between the upper and lower marks on the reservoir.
The suggested rotation method is shown in the diagram of the Owner's Manual
Check for correct installation and position, check for cracks, deterioration rust
and leaks.
Check tightness of screws, nuts and joints. If necessary, retighten.
Check rack grease and steering linkage. Check the boot for damage and
leaking grease.
Check the fluid line for damage and leaks.
Check the master cylinder, proportioning control valve and ABS modulator and leakage.
Check for leaks.
Check the catalytic converter heat shield, exhaust pipe and muffler for damage, leaks and
tightness.
Check fuel lines for loose connections, cracks and deterioration. Retighten loose connections
and replace any damaged parts
NOTE: If the customer's vehicle is driven OCCASIONALLY under severe condition, you should follow the Normal Condition
Maintenance Schedule on pages 3-8 and 3-9.
Engine Electrical
Special Tools
Starting System
4-2
4-3
Circuit Diagram
4-4
4-5
4-7
Starter Overhaul
4-8
Ignition System
Component Location Index
4-15
Circuit Diagram
4-16
4-17
Charging System
Circuit Diagram
4-18
Cruise Control
Circuit Diagram
4-19
NOTE: Refer to the '01 Civic Shop Manual, P/N 62S5A00 on this CD for items not shown in this section.
Outline of Model Change
D17A8, D17A9 engines have been added.
Engine Electrical
4-2
Special Tools
Number
1
2
3
Tool Number
07JGG-0010100
07746-0010400
07749-0010000
Description
Belt Tension Gauge
Driver Attachment, 52 x 55 mm
Handle Driver
Qty
1
1
1
Starting System
4-3
Starting System
4-4
Circuit Diagram
Starting System
4-5
NOTE:
1.
2.
2.
Starting System
4-6
1.
4.
Starting System
4-7
1.
2.
1.
2.
3.
Electric current
90 A or less
Motor speed
3,000 rpm (min-1) or more
(1.0 Kw)
Starting System
4-8
Starter Overhaul
Disassembly/Reassembly - M/T
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
STARTER SOLENOID
MOLYBDENUM DISULPHIDE
SOLENOID LEVER
GEAR HOUSING
OVERRUNNING CLUTCH
ASSEMBLY
ARMATURE
ARMATURE HOUSING
MOLYBDENUM DISULPHIDE
MOLYBDENUM DISULPHIDE
BRUSH HOLDER
END COVER
Starting System
4-9
Disassembly/Reassembly - A/T
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
STARTER SOLENOID
MOLYBDENUM DISULPHIDE
SOLENOID LEVER
GEAR HOUSING
OVERRUNNING CLUTCH
ASSEMBLY
ARMATURE
ARMATURE HOUSING
MOLYBDENUM DISULFIDE
MOLYBDENUM DISULFIDE
BRUSH HOLDER
END COVER
Starting System
4-10
2.
1.
2.
Starting System
4-11
1.
2.
7. Check the mica depth (A). If the mica is too high (B),
undercut the mica with a hacksaw blade to the
proper depth. Cut away all the mica (C) between the
commutator segments. The undercut should not be
too shallow, too narrow, or V-shaped (D).
Commutator Mica Depth
Standard (New):
0.45 - 0.75 mm (0.018 - 0.030 in.)
Service Limit:
0.2 mm (0.008 in.)
1.
2.
Starting System
4-12
3.
13. Check for continuity between each brush (A) and the
armature housing (B). If there is continuity, replace
the armature housing.
2.
15. Insert the brush (A) into the brush holder and bring
the brush into contact with the commutator, then
attach a spring scale (B) to the spring (C). Measure
the spring tension at the moment the spring lifts off
the brush.
Spring Tension:
13.7 - 17.7 N (1.4 - 1.8 kgf, 3.07 - 3.97 lbf)
Starting System
4-13
1.
2.
1.
18. Install the starter end cover (A) to retain the brush
holder (B).
Starting System
4-14
3.
4.
Ignition System
4-15
Ignition System
4-16
Circuit Diagram
Ignition System
4-17
1.
1.
Engine Type
D17A2,
D17A9
3.
1.
2.
3.
4.
D17A5
BKR6E-N-11 (NGK)
BKR7E-N-11 (NGK)
K20PR-L11 (DENSO)
2.
2.
Charging System
Charging System
4-18
Circuit Diagram
Cruise Control
Cruise Control
4-19
Engine Mechanical
Engine Assembly
Engine Removal
5-2
Engine Installation
5-10
Cylinder Head
6-1
Engine Block
7-1
Engine Lubrication
8-1
9-1
Engine Cooling
10-1
NOTE: Refer to the '01 Civic Shop Manual, P/N 62S5A00on this CD, for items not shown in this section.
Outline of Model Change
D17A8, D17A9 engines have been added.
Engine Assembly
5-2
Engine Removal
NOTE:
1.
1.
2.
3.
4.
1.
2.
3.
7. Remove the intake air duct (A) and ground cable (B).
Engine Assembly
5-3
1.
1.
2.
3.
2.
Engine Assembly
5-4
1.
2.
14. Remove the glove box stops, then open the glove
box.
15. Disconnect the Engine Control Module
(ECM)/Powertrain Control Module (PCM) connectors.
1.
2.
Engine Assembly
5-5
1.
2.
3.
1.
2.
21.
22.
23.
24.
3.
Engine Assembly
5-6
1.
2.
29. Remove the shift cable covers (A), then remove the
shift control cable (B) (A/T).
3.
1.
2.
3.
Engine Assembly
5-7
1.
35. Remove the ATF cooler hoses, then plug the ATF
cooler hoses and lines (A/T).
2.
1.
2.
Engine Assembly
5-8
1.
1.
2.
3.
4.
A/T:
Engine Assembly
5-9
1.
Engine Assembly
5-10
Engine Installation
1.
1. Install the accessory brackets and tighten their bolts and nuts to the specified torques.
1. REAR STIFFENER
(D17A8, D17A9
engines M/T)
2. REAR STIFFENER
(D17A8, D17A9
engines A/T)
3. P/S PUMP BRACKET
4. ENGINE MOUNT
BRACKET
5. A/C COMPRESSOR
BRACKET
6. STIFFENER
(D17A2, D17A5,
D17A8, D17A9
engines A/T)
7. FRONT STIFFENER
(D17A8, D17A9
engines)
Engine Assembly
5-11
1.
1.
2.
Engine Assembly
5-12
1.
1.
2.
A/T:
Engine Assembly
5-13
1.
14. Install exhaust pipe A/TWC (A): use new gaskets (B)
and new self-locking nuts (C). Connect the primary
HO2S connector (D) and secondary HO2S connector
(E) (Except D17A5 engine).
2.
3.
1.
2.
Engine Assembly
5-14
1.
2.
1.
22. Install the A/C hose bracket (A) and P/S hose
bracket (B).
2.
3.
Engine Assembly
5-15
1.
1.
2.
31. Install the cruise control cable, then adjust the cable,
refer to the '01 Civic Shop Manual on this CD (see
page 4-48).
32. Install the throttle cable, then adjust the cable, refer
to the '01 Civic Shop Manual on this CD (see page
11-149).
33. Install the brake booster vacuum hose.
RHD models:
LHD models:
LHD models:
2.
Engine Assembly
5-16
1.
2.
35. Install the select cable (A) and shift cable (B) using
the plastic washers (C), washers (D) and new cotter
pins (E) (M/T).
1.
36. Install the clutch slave cylinder (A) and clutch line
bracket mounting bolt (B) (M/T).
2.
Engine Assembly
5-17
1.
2.
1.
Engine Mechanical
Cylinder Head
Special Tools
6-2
6-3
6-7
6-8
6-11
6-16
6-18
Camshaft Inspection
6-20
Valve Inspection
6-22
6-23
6-23
6-24
NOTE: Refer to the 'CIVIC 4/5 D MAINTENANCE, REPAIR and CONSTRUCTION 01'the other part of this CD for the items not
shown in this section.
Outline of Model Change
D17A8, D17A9 engines have been added.
Cylinder Head
6-2
Special Tools
Ref. No
1
2
3
4
5
6
7
8
9
10
11
12
13
Tool Number
07HAH-PJ70100
07JAA-0010200
07JAB-0010200
07JAB-0010400
07LAJ-PR30101
07LAJ-PR30201
07MAB-PY30100
07NAJ-P070100
07PAD-0010000
07ZAJ-S5A0200
07406-0070001
07742-0010100
07757-0010000
Description
Valve Guide Reamer, 5.525 mm
Socket Wrench, 19 mm
Handle
Pulley Holder Attachment, HEX 50 mm
Valve Inspection Set
Air Stopper
Pulley Holder Attachment, HEX 50 mm
Oil Pressure Gauge Attachment
Stem Seal Driver
Hose, Oil Pressure
Low Pressure Gauge
Valve Guide Driver, 5.5 mm
Valve Spring Compressor
Qty
1
1
1
1
1
1
1
1
1
1
1
1
1
Cylinder Head
6-3
7.
8.
9.
10.
11.
12.
13.
14.
15.
Cylinder Head
6-4
WATER PASSAGE
CYLINDER HEAD BOLT
DOWEL PIN
O-RING
CYLINDER HEAD GASKET
GASKET
Cylinder Head
6-5
Cylinder Head
6-6
D17A8 engine:
1. ROCKER ARM ASSEMBLY
Overhaul, page 6-17
Inspection, page 6-18
2. DOWEL PIN
3. CAMSHAFT
Inspection, page 6-20
4. VALVE SPRING
5. SEAL
6. CAMSHAFT PULLEY
7. INTAKE VALVE SEAL
Replacement, page 6-42 in the
'01 Civic Shop Manual on this
CD
8. VALVE GUIDE
Replacement, page 6-44 in the
'01 Civic Shop Manual on this
CD
9. BACK COVER
10. RUBBER SEAL
11. EXHAUST VALVE
Inspection, page 6-22
Removal, page 6-42 in the '01
Civic Shop Manual on this CD
Installation, page 6-48 in the '01
Civic Shop Manual on this CD
12. INTAKE VALVE
Inspection, page 6-22
Removal, page 6-42 in the '01
Civic Shop Manual on this CD
Installation, page 6-48 in the '01
Civic Shop Manual on this CD
13. CYLINDER HEAD
Removal, page 6-11
Inspection, page 6-34 in the '01
Civic Shop Manual on this CD
Installation, page 6-50 in the '01
Civic Shop Manual on this CD
14. VALVE GUIDE
15. VALVE SPRING SEAT
16. EXHAUST VALVE SEAL
17. VALVE SPRING
18. SPRING RETAINER
19. VALVE KEEPERS
20. OIL CONTROL ORIFICE
21. CYLINDER HEAD PLUG
22. O-RING
Cylinder Head
6-7
1.
1.
2.
3.
4.
5.
6.
2.
1.
2.
3.
12. Remove the sealing bolt (A) from the inspection hole
(B) and connect the valve inspection set.
Cylinder Head
1.
2.
14. Move the intake secondary rocker arm (A) for the
No. 1 cylinder. The primary rocker arm (B) and
secondary rocker arm should move together.
If the intake primary rocker arm does not move,
remove the primary and secondary rocker arms as
an assembly and check that the piston in the
secondary and primary rocker arms move smoothly.
If any rocker arm needs replacing, replace the
primary and secondary rocker arms as an assembly
and retest.
3.
Cylinder Head
6-9
1.
2.
1.
D17A8 engine:
EXHAUST
7. Insert the feeler gauge (A) between the adjusting
screw (B) and the end of the valve stem and slide it
back and forth; you should feel a slight amount of
drag.
2.
Cylinder Head
6-10
1.
2.
3.
1.
2.
Cylinder Head
6-11
NOTE:
1.
1.
2.
3.
4.
1.
2.
Cylinder Head
6-12
1.
2.
1.
2.
Cylinder Head
6-13
1.
2.
1.
2.
Cylinder Head
6-14
1.
1.
2.
2.
20. Remove the four ignition coils refer to the '01 Civic
Shop Manual on this CD (see page 4-24).
21. Remove the throttle cable clamps (A) and harness
holder (B) from the cylinder head cover.
3.
Cylinder Head
6-15
1.
2.
23. Remove the timing belt, refer to the '01 Civic Shop
Manual on this CD (see page 6-18).
24. Remove the camshaft pulley (A) and back cover (B).
3.
4.
Cylinder Head
6-16
NOTE:
Identify parts as they are removed to ensure reinstallation in original location.
Inspect the rocker shafts and rocker arms, refer to the '01 Civic Shop Manual on this CD (see page 6-38).
The rocker arms must be installed in the same positions if reused.
When removing or installing the rocker arm assembly, do not remove the camshaft holder bolts. The bolts will keep
the holders, springs and rocker arms on the shaft.
Prior to reassembling, clean all the parts in solvent, dry them and apply lubricant to any contact points.
Bundle the rocker arms with rubber bands to keep them together as a set.
D17A2, D17A5, D17A9 engines:
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
RUBBER BAND
INTAKE ROCKER SHAFT
COLLAR B
INTAKE ROCKER ARM
ASSEMBLY
COLLAR A
No. 1 CAMSHAFT HOLDER
EXHAUST ROCKER ARM A
Letter "A" is stamped on the rocker
arm
EXHAUST ROCKER SHAFT
Letter "B" is stamped on the rocker
arm
SPRING
EXHAUST ROCKER ARM B
No. 5 CAMSHAFT HOLDER
No. 4 CAMSHAFT HOLDER
No. 3 CAMSHAFT HOLDER
No. 2 CAMSHAFT HOLDER
Cylinder Head
6-17
NOTE:
Identify parts as they are removed to ensure reinstallation in original location.
Inspect the rocker shafts and rocker arms, refer to the '01 Civic Shop Manual on this CD (see page 6-38).
The rocker arms must be installed in the same positions if reused.
When removing or installing the rocker arm assembly, do not remove the camshaft holder bolts. The bolts will keep
the holders, springs and rocker arms on the shaft.
Prior to reassembling, clean all the parts in solvent, dry them and apply lubricant to any contact points.
D17A8 engine:
1. COLLAR
2. Letter "B" is stamped on the
rocker arm
3. INTAKE ROCKER ARM B
4. INTAKE ROCKER SHAFT
5. INTAKE ROCKER ARM A
6. Letter "A" is stamped on the
rocker arm
7. SPRING
8. No. 1 CAMSHAFT HOLDER
9. EXHAUST ROCKER ARM A
10. Letter "A" is stamped on the
rocker arm
11. EXHAUST ROCKER SHAFT
12. Letter "B" is stamped on the
rocker arm
13. SPRING
14. EXHAUST ROCKER ARM B
15. No. 5 CAMSHAFT HOLDER
16. No. 4 CAMSHAFT HOLDER
17. No. 3 CAMSHAFT HOLDER
18. No. 2 CAMSHAFT HOLDER
Cylinder Head
6-18
1.
2.
1.
2.
3.
Cylinder Head
6-19
1.
1.
6-20
Cylinder Head
Camshaft Inspection
NOTE:
Do not rotate the camshaft during inspection.
Remove the rocker arms and rocker shafts.
1.
1. Put the camshaft and the camshaft holders on the
cylinder head, then tighten the bolts to the specified
torque.
Specified torque:
8 mm bolts:20 Nm (2.0 kgf/m, 14 lbf/ft)
Apply engine oil to the bolt threads.
6 mm bolts:12 Nm (1.2 kgf/m, 8.7 lbf/ft)
Apply engine oil to the bolt threads.
6 mm bolts:(11), (12), (13), (14)
2.
1.
6-21
Cylinder Head
1.
1.
D17A2,
D17A5,
D17A9,
engines
D17A8 engine
PRI
38.604 mm
(1.5198 in.)
SEC
32.848 mm
(1.2932 in.)
35.299 mm
(1.3897 in.)
EXHAUST
38.784 mm
(1.5269 in.)
37.281 mm
(1.4678 in.)
2.
Cylinder Head
6-22
Valve Inspection
D17A5 engine:
Cylinder Head
6-23
1.
2.
2.
Cylinder Head
6-24
1.
2.
Cylinder Head
6-25
1.
1.
2.
Cylinder Head
6-26
1.
2.
1.
2.
6-27
Cylinder Head
1.
16. Install the A/C hose bracket (A) and P/S hose
bracket (B).
1.
22. Install the ground cable (A), upper radiator hose (B),
lower radiator hose (C), heater hose (D) and water
bypass hose (E).
2.
2.
6-28
Cylinder Head
1.
24. Install the brake booster vacuum hose (A) and PCV
hose (B).
2.
25. Install the air cleaner housing (A), then connect the
IAT sensor connector (B) and breather hose.
1.
2.
27. Install the cruise control cable, then adjust the cable,
refer to the '01 Civic Shop Manual on this CD (see
page 4-48).
28. Install the throttle cable, then adjust the cable, refer
to the '01 Civic Shop Manual on this CD (see page
11-149).
29. After installation, check that all tubes, hoses and
connectors are installed correctly.
30. Clean the battery posts and cable terminals with
sandpaper, then assemble them and apply grease to
prevent corrosion.
31. Inspect for fuel leaks. Turn ON (II) the ignition switch
(do not operate the starter) so that the fuel pump
runs for approximately 2 seconds and pressurises
the fuel line. Repeat this operation 2 or 3 times, then
check for fuel leakage at any point in the fuel line.
32. Refill the radiator with engine coolant and bleed air
from the cooling system with the heater valve open,
refer to the '01 Civic Shop Manual on this CD (see
page 10-8).
33. Enter the anti-theft code for the radio, then enter the
customer's radio station presets.
Engine Mechanical
Engine Block
Special Tools
7-2
7-3
7-5
7-7
7-9
Crankshaft Installation
7-11
NOTE: Refer to the '01 Civic Shop Manual, P/N 62S5A00 on this CD for items not shown in this section.
Outline of Model Change
D17A8, D17A9 engines have been added.
Engine Block
7-2
Special Tools
Ref. No.
1
2
3
4
5
Tool Number
07LBA-PV00100
07PAF-0010000
07PAF-0010650
07749-0010000
07948-SB00101
Description
Ring Gear Holder
Piston Pin Assembly Tool Set
Pilot Collar, O.D. 19 mm
Handle Driver
Driver Attachment, 96 mm
Qty
1
1
1
1
1
Engine Block
7-3
Engine Block
7-4
Engine Block
7-5
1.
2.
Engine Block
7-6
1.
Engine Block
7-7
1.
2.
Engine Block
7-8
1.
Engine Block
7-9
1.
2.
1.
2.
Engine Block
7-10
1.
5. Install the top ring (A) and second ring (B) as shown.
The manufacturing marks (C) must be facing upward.
1.
2.
3.
Engine Block
7-11
Crankshaft Installation
1.
2.
Engine Block
7-12
1.
2.
3.
1.
16. Clean and dry the engine block end cover mating
surfaces.
2.
17. Apply liquid gasket, part No. 08718-0001 or 087180003, evenly to the block mating surface of the
engine block end cover and to the inner threads of
the bolt holes. Install the dowel pins (A), and the
engine block end cover (B) on the cylinder block.
NOTE: Do not install the parts if 5 minutes or more have
elapsed since applying the liquid gasket. Instead, reapply
liquid gasket after removing the old residue.
3.
Engine Block
7-13
1.
2.
21. Install the oil screen (D) with a new gasket (E).
22. Install the oil pan, refer to the '01 Civic Shop Manual
on this CD (see page 7-24).
Engine Mechanical
Engine Lubrication
Component Location Index
8-2
8-3
NOTE: Refer to the '01 Civic Shop Manual, P/N 62S5A00 on this CD for items not shown in this section.
Outline of Model Change
D17A8, D17A9 engines have been added.
Engine Lubrication
8-2
Engine Lubrication
8-3
1.
D17A8 engine:
2.
Engine Mechanical
9-2
9-3
NOTE: Refer to the '01 Civic Shop Manual, P/N 62S5A00 on this CD for items not shown in this section.
Outline of Model Change
D17A8, D17A9 engines have been added.
9-2
COVER
GASKET, Replace.
EXHAUST MANIFOLD
8 x 1.25 mm, 31 Nm (3.2 kgf/m,
23 lbf/ft), Replace.
5. 8 x 1.25 mm, 31 Nm (3.2 kgf/m,
23 lbf/ft), Replace
9-3
9-4
Engine Cooling
Cooling System
10-2
Fan Controls
Circuit Diagram
10-5
NOTE: Refer to the '01 Civic Shop Manual, P/N62S5A00 on this CD for items not shown in this section.
Outline of Model Change
D17A8, D17A9 engines have been added.
Cooling System
10-2
DENSO:
1. A/C CONDENSER FAN ASSEMBLY
Replacement, page 10-11 in the '01 CIVIC
Shop Manual on this CD
Fan Motor Test, page 10-6 in the '01 CIVIC
Shop Manual on this CD
2. O-RING
3. UPPER RADIATOR HOSE
4. RADIATOR CAP
5. RADIATOR
Replacement, page 10-11 in the '01 CIVIC
Shop Manual on this CD
6. COOLANT RESERVOIR
7. LOWER RADIATOR HOSE
8. ATF COOLER HOSES
9. DRAIN PLUG
10. RADIATOR FAN
Replacement, page 10-11 in the '01 CIVIC
Shop Manual on this CD
11. RADIATOR FAN SHROUD
Replacement, page 10-11 in the '01 CIVIC
Shop Manual on this CD
12. RADIATOR FAN MOTOR
Test, page 10-6 in the '01 CIVIC Shop Manual
on this CD
Replacement, page 10-11 in the '01 CIVIC
Shop Manual on this CD
TOYO RADIATOR:
1. A/C CONDENSER FAN ASSEMBLY
Replacement, page 10-11 in the '01 CIVIC
Shop Manual on this CD
Fan Motor Test, page 10-6 in the '01 CIVIC
Shop Manual on this CD
2. O-RING
3. UPPER RADIATOR HOSE
4. RADIATOR CAP
5. RADIATOR
Replacement, page 10-11 in the '01 CIVIC
Shop Manual on this CD
6. COOLANT RESERVOIR
7. LOWER RADIATOR HOSE
8. ATF COOLER HOSES
9. DRAIN PLUG
10. RADIATOR FAN
Replacement, page 10-11 in the '01 CIVIC
Shop Manual on this CD
11. RADIATOR FAN MOTOR
Test, page 10-6 in the '01 CIVIC Shop Manual
on this CD
Replacement, page 10-11 in the '01 CIVIC
Shop Manual on this CD
12. RADIATOR FAN SHROUD
Replacement, page 10-11 in the '01 CIVIC
Shop Manual on this CD
Cooling System
10-3
RHD models:
1.
2.
3.
4.
5.
1.
2.
3.
4.
5.
LHD models:
Cooling System
10-4
Fan Controls
Fan Controls
10-5
Circuit Diagram
11-1
11-75
11-2
11-5
System Descriptions
11-6
PGM-FI System
Component Location Index
11-51
DTC Troubleshooting
11-54
11-56
11-68
11-69
11-71
11-72
11-73
Refer to the 2001 Civic Shop Manual, P/N 62S5A000 on this CD [4-door (KB, KE, KG, TR models)], for items not shown in this
section.
Outline of Civic Coupe Model Change
D17A8, D17A9 engine has been added.
11-2
Honda DTC
Detection Item
Page
DTC
Temporary
DTC
DTC (MIL
Indication*)
Temporary
DTC
P0107
3-1 (3)
P0108
3-2 (3)
P0112
10-1 (10)
P0113
10-2 (10)
P0117
6-1 (6)
P0118
6-2 (6)
P0122
7-1 (7)
P0123
7-2 (7)
P0131
1-1 (1)
P0132
1-2 (1)
P0133
P0133
61-1 (61)
T61-1
P0135
41-2 (41)
P0137
P0137
63-1 (63)
T63-1
P0138
P0138
63-2 (63)
T63-2
P0139
P0139
63-3 (63)
T63-3
*:These DTCs will be indicated by the blinking of the Malfunction Indicator Lamp (MIL) when SCS short connector is connected.
**:The D indicator light and the Malfunction Indicator Lamp (MIL) may come on simultaneously.
*1:D17A9 engine
*2:A/T
*3:M/T
11-3
Honda DTC
Detection Item
Page
DTC
Temporary
DTC
DTC (MIL
Indication*)
Temporary
DTC
P0141
65-2 (65)
P0171
P0171
45-2 (45)
T45-2
P0172
P0172
45-1 (45)
T45-1
P0300 and
some of
P0301
P0302
P0303
P0304
71-1 (71)
72-1 (72)
Random Misfire
P0301
P0301
71-1(71)
T71-1
P0302
P0302
72-1(72)
T72-1
P0303
P0303
73-1(73)
T73-1
P0304
P0304
74-1(74)
T74-1
P0325
23-1 (23)
P0335
4-1 (4)
Crankshaft Position (CKP) Sensor No Signal Refer to the '01 Civic Shop
Manual on this CD (see page
11-88)
P0336
4-2 (4)
P0401*1
P0401*1
80-1 (80)*1
T80-1*1
P0420
P0420
67-1 (67)
T67-1
P0443
92-4 (92)
Evaporative Emission (EVAP) Canister Purge Refer to the '01 Civic Shop
Valve Circuit Malfunction
Manual on this CD (see page
11-161)
P0500*3
17-1 (17)
P0501*2
17-2*2
73-1 (73)
74-1 (74)
Exhaust Gas Recirculation (EGR) Insufficient Refer to the '01 Civic Shop
Flow
Manual on this CD (see page
11-154)
Catalyst System Efficiency Below Threshold
*:These DTCs will be indicated by the blinking of the MIL when SCS short connector is connected.
**:The D indicator light and the MIL may come on simultaneously.
*1:D17A9 engine
*2:A/T
*3:M/T
11-4
Honda DTC
Detection Item
Page
DTC
Temporary
DTC
DTC (MIL
Indication*)
Temporary
DTC
P0563
34-2 (34)
P0600
39-1 (39)
P07xx** *2
70-2 (70)*2
P1107
13-1 (13)
P1108
13-2 (13)
P1259*1
22-4 (22)*1
P1324
23-2 (23)
P1361
8-2 (8)
P1362
8-1 (8)
P1491*1
P1491*1
12-3 (12)*1
T12-3*1
P1498*1
12-2 (12)*1
P1519
14-3 (14)
P1607
0-2
P17xx** *2
70-3 (70)*2
*:These DTCs will be indicated by the blinking of the MIL when SCS short connector is connected.
**:The D indicator light and the MIL may come on simultaneously.
*1:D17A9 engine
*2:A/T
11-5
When the vehicle has one of these symptoms, check the Diagnostic Trouble Code (DTC) with the scan tool. If there is no DTC, do
the diagnostic procedure for the symptom, in the sequence listed, until you find the cause.
Symptom
Engine will not start
(MIL works OK, no DTCs set)
Diagnostic procedure
Low compression
Intake air leaks
Locked up engine
Slipped/ broken timing belt
Contaminated fuel
Engine will not start (MIL comes on and stays Troubleshoot the MIL circuit (see page 11-56).
on, or never comes on at all, no DTCs set)
Engine will not start
(immobiliser indicator light comes on)
Hard starting
(MIL works OK, no DTCs set)
Low compression
Intake air leaks
Contaminated fuel
Engine stalls
(MIL works OK, no DTCs set)
11-120).
11-6
System Descriptions
11-7
ECM/PCM Data
You can retrieve data from the ECM/PCM by connecting the scan tool or the Honda PGM Tester to the Data Link Connector (DLC).
The items listed in the table below conform to SAE recommended practice. The Honda PGM Tester also reads data beyond that
recommended by SAE so that this data may help you find the causes of intermittent problems.
NOTE:
The ''operating values'' listed are approximate and may vary depending on the environment and the individual vehicle.
Unless noted otherwise, ''at idle speed'' means idling with the engine completely warmed up, A/T in Park or neutral,
M/T in neutral position and the A/C and all accessories turned off.
Data
Description
Operating Value
Freeze Data
If no problem is detected,
there is no output.
YES
Engine Speed
YES
Vehicle Speed
YES
Manifold Absolute
Pressure (MAP)
YES
YES
NO
11-8
Description
Operating Value
Freeze Data
YES
0.6-1.5
YES
0.8-1.2
Long term fuel trim is computed from short term fuel
trim and indicates changes occurring in the fuel supply
system over a long period.
YES
Throttle Position
At idle speed:
Ignition Timing
YES
Same as ambient
temperature and ECT
YES
about 10 %
Ignition timing is the ignition advance angle set by the At idle speed: 8+2
ECM/PCM. The ECM/PCM matches ignition timing to BTDC when the SCS short
the driving conditions.
connector is connected
NO
11-9
BLK/WHT
YEL/BLK
Terminal name
PO2SHTC (PRIMARY
HEATED OXYGEN
SENSOR (PRIMARY
HO2S) HEATER
CONTROL)
Description
Drives primary HO2S
heater
Signal
With ignition switch ON (II): battery voltage
With fully warmed up engine running: duty
controlled
YEL/BLK
BLK
BLK
WHT
PHO2S (PRIMARY
HEATED OXYGEN
SENSOR (PRIMARY
HO2S), SENSOR 1)
BLU
CKP (CRANKSHAFT
POSITION (CKP)
SENSOR)
YEL
VCCR (SENSOR
VOLTAGE RETURN)
KS (KNOCK SENSOR)
RED/BLU
10
GRN/YEL
11
12
13*1
GRN/WHT
BLK/RED
WHT/BLK
15
RED/BLK
TPS (THROTTLE
Detects TP sensor signal With throttle fully open: about 4.8 V
POSITION (TP) SENSOR)
With throttle fully closed: about 0.5 V
18
WHT/GRN
*1:D17A9 engine
*2:A/T
11-10
Wire
colour
Terminal name
Description
Signal
19
GRN/RED
MAP (MANIFOLD
ABSOLUTE
PRESSURE (MAP)
SENSOR)
20
YEL/BLU
VCC2 (SENSOR
VOLTAGE)
Provides sensor
voltage
VCC1 (SENSOR
VOLTAGE)
Provides sensor
voltage
21
YEL/RED
23
BRN/YEL
24
BRN/YEL
26
GRN
27
BRN
IGPLS4 (No. 4
Drives No. 4 ignition
IGNITION COIL PULSE) coil
28
WHT/BLU
IGPLS3 (No. 3
Drives No. 3 ignition
IGNITION COIL PULSE) coil
29
BLU/RED
IGPLS2 (No. 2
Drives No. 2 ignition
IGNITION COIL PULSE) coil
30
YEL/GRN
IGPLS1 (No. 1
Drives No. 1 ignition
IGNITION COIL PULSE) coil
*1:D17A9 engine
*2:A/T
11-11
Terminal name
Description
Signal
YEL
BLU
RED
BRN
GRN
7*2
RED/BLK
RED/WHT
9*1
BLU/BLK
10
WHT/BLU
ALTL (ALTERNATOR L
SIGNAL)
ALTF (ALTERNATOR FR
SIGNAL)
Detects alternator FR
signal
13
14*1
WHT/RED
BLU/RED
15*1
GRN/YEL
At idle: about 0 V
16*2
BLK/RED
17
RED/YEL
Detects IAT sensor signal With ignition switch ON (II): about 0.1 V-4.8 V
PCS (EVAPORATIVE
EMISSION (EVAP)
CANISTER PURGE
VALVE)
21
YEL/BLU
*1:D17A9 engine
*2:A/T
11-12
Terminal name
Description
Signal
1*2
WHT/BLK
2*2
YEL/BLU
LC (TORQUE
CONVERTER CLUTCH
SOLENOID VALVE)
Drives shift solenoid valve With engine running in 1st, 2nd gears: battery
B
voltage
4*2
GRN/WHT
BLU/BLK
Drives shift solenoid valve With engine running in 2nd, 3rd gears:
A
battery voltage
With engine running in 1st, 4th gears: about
0V
7*2
WHT/RED
8*2
BRN/WHT
9*2
RED
ATPD3 (TRANSMISSION
RANGE SWITCH D3
POSITION)
Detects transmission
range switch D3 position
signal
In D3 position: about 0 V
ATPR (TRANSMISSION
RANGE SWITCH R
POSITION)
Detects transmission
range switch R position
signal
In R position: about 0 V
ATP2 (TRANSMISSION
RANGE SWITCH 2
POSITION)
Detects transmission
range switch 2 position
signal
10*2
11*2
WHT
BLU
12*2
BLU/WHT
14*2
GRN
15*2
BLU
NC (COUNTERSHAFT
SPEED SENSOR)
Detects countershaft
speed sensor signals
19*2
BRN
ATP1 (TRANSMISSION
Detects transmission
20*2
21*2
YEL
WHT/GRN
RANGE SWITCH 1
POSITION)
ATPD (TRANSMISSION
RANGE SWITCH D
POSITION)
Detects transmission
range switch D position
signal
In D position: about 0 V
NMSG (MAINSHAFT
SPEED SENSOR
GROUND)
*1:D17A8 engine
*2:A/T
11-13
Terminal name
Description
Signal
GRN/YEL
Drives PGM-FI main relay 0 V for 2 seconds after turning ignition switch
2
ON (II), then battery voltage
WHT/RED
SHO2S (SECONDARY
HEATED OXYGEN
SENSOR (SECONDARY
HO2S), SENSOR 2)
Detects secondary HO2S With throttle fully opened from idle with fully
(sensor 2) signal
warmed up engine: above 0.6 V
BRN/YEL
PNK
BLK/WHT
RED/YEL
YEL/BLK
16
18
22
Detects PSP switch signal At idle with steering wheel in straight ahead
position: about 0 V
At idle with steering wheel at full lock: battery
voltage
23
LT BLU
K-LINE
Sends and receives scan With ignition switch ON (II): pulses or battery
tool signal
voltage
24
YEL
SEFMJ
Communicates with
multiplex control unit
26
BLU
27
RED/BLU
IMOCD (IMMOBILIZER
CODE)
29
BRN
GRN/ORN
MIL (MALFUNCTION
INDICATOR LAMP)
Drives MIL
*1:D17A9 engine
*2:A/T
11-14
11-15
Vacuum Distribution
1.
0. ENGINE COOLANT.
1. (D17A9 ENGINE)
(1)
PRIMARY HEATED OXYGEN SENSOR (PRIMARY HO2S) (13) FUEL PRESSURE REGULATOR
(SENSOR 1)
(2)
(3)
(17) RESONATOR
(5)
(6)
(7)
KNOCK SENSOR
(8)
(9)
THROTTLE BODY
(10)
INJECTOR
(11)
(12)
FUEL FILTER
11-16
PGM-FI System
1.
1. THERMISTOR
1.
1. MAGNET
2.
1. THERMISTOR
11-17
Knock Sensor
1.
1. WEIGHT
2. PIEZO ELEMENT
1.
1.
2.
3.
4.
ZIRCONIA ELEMENT
SENSOR TERMINALS
HEATER TERMINALS
HEATER
Secondary
HO2S)
2.
1. SENSOR UNIT
Heated
Oxygen
Sensor
(Secondary
2.
1.
2.
3.
4.
ZIRCONIA ELEMENT
SENSOR TERMINALS
HEATER TERMINALS
HEATER
Starting Control
When the engine is started, the ECM/PCM provides a rich
mixture by increasing injector duration.
11-18
1.
1. ELEMENT
2. BRUSH HOLDER
3. BRUSH
1.
1. VALVE
2. From AIR CLEANER
3. To INTAKE MANIFOLD
1. MAGNET
11-19
Throttle Body
The throttle body is a single-barrel down draft type. The side
portion of the IAC valve is heated by engine coolant from the
cylinder head.
1.
1. TP SENSOR
2. IAC VALVE
11-20
EGR Valve
The EGR valve is designed to lower peak combustion
temperatures and reduce oxides of nitrogen emissions (NOx)
by recirculating exhaust gas through the intake manifold and
into the combustion chambers.
Positive Crankcase Ventilation (PCV) System
The PCV valve prevents blow-by gasses from escaping into
the atmosphere by venting them into the intake manifold.
1.
1. HOUSING
2. FRONT OF VEHICLE
3. THREE WAY CATALYSTS
1.
1.
2.
3.
4.
5.
6.
PCV HOSE
BREATHER PIPE
INTAKE MANIFOLD
PCV VALVE
BLOW BY VAPOUR
FRESH AIR
11-21
11-22
11-23
11-24
11-25
11-26
11-27
11-28
11-29
11-30
11-31
11-32
11-33
11-34
11-35
NOTE:
Connector with male terminals (double outline): View from terminal side
Connector with female terminals (single outline): View from wire side
11-36
11-37
NOTE:
Connector with male terminals (double outline): View from terminal side
Connector with female terminals (single outline): View from wire side
11-38
11-39
NOTE:
Connector with male terminals (double outline): View from terminal side
Connector with female terminals (single outline): View from wire side
11-40
11-41
NOTE:
Connector with male terminals (double outline): View from terminal side
Connector with female terminals (single outline): View from wire side
11-42
*1:D17A9 engine*2:A/T
11-43
NOTE:
Connector with male terminals (double outline): View from terminal side
Connector with female terminals (single outline): View from wire side
11-44
11-45
NOTE:
Connector with male terminals (double outline): View from terminal side
Connector with female terminals (single outline): View from wire side
11-46
11-47
NOTE:
Connector with male terminals (double outline): View from terminal side
Connector with female terminals (single outline): View from wire side
11-48
11-49
NOTE:
Connector with male terminals (double outline): View from terminal side
Connector with female terminals (single outline): View from wire side
11-50
NOTE:
Connector with female terminals (single outline): View from wire side
PGM-FI System
11-51
PGM-FI System
11-52
PGM-FI System
11-53
PGM-FI System
11-54
DTC Troubleshooting
1.
YES - Go to step 2.
NO - Check these items:
If the pressure is too high, replace the fuel
pressure regulator, refer to the '01 Civic Shop
Manual on this CD (see page 11-138).
If the pressure is too low, check the fuel pump,
the fuel feed pipe, the fuel filter and replace the
fuel pressure regulator, refer to the '01 Civic Shop
Manual on this CD (see page 11-138).
2.
2. Start the engine. Hold the engine at 3,000 rpm with
no load (in Park or neutral) until the radiator fan
comes on.
3. Check the primary HO2S (Sensor 1) output with the
scan tool.
Does it stay at less than 0.3 V or more than 0.6 V?
PGM-FI System
11-55
1.
If the misfiring is frequent enough to trigger detection of increased emissions during two consecutive driving cycles, the
MIL will come on and DTC P0300 (and some combination of P0301 through P0304) will be stored.
If the misfiring is frequent enough to damage the catalyst, the MIL will blink whenever the misfiring occurs and DTC
P0300 (and some combination of P0301 through P0304) will be stored. When the misfiring stops, the MIL will remain on.
1. Troubleshoot the following DTCs first if any of them were stored along with the random misfire DTC(s):
P0107, P0108: Manifold Absolute Pressure (MAP) sensor
P0131, P0132: Primary Heated Oxygen Sensor
P0171, P0172: Fuel system
P0335, P0336: Crankshaft Position (CKP) sensor
P0401, P1491, P1498: Exhaust Gas Recirculation (EGR) system*
P0505: Idle control system
P1259: VTEC system*
P1361, P1362: Top Dead Centre (TDC) sensor
P1519: Idle Air Control (IAC) valve
*: D17A9 engine
2. Test-drive the vehicle to verify the symptom.
3. Find the symptom in the chart below and do the related procedures in the order listed until you find the cause.
Symptom
Procedure(s)
Low compression.
Low quality fuel.
PGM-FI System
11-56
1.
1.
YES - Go to step 6.
NO - Go to step 4.
2.
4. Inspect the No. 10 METER (7.5 A) fuse in the underdash fuse/relay box.
Is the fuse OK?
YES - Go to step 5.
NO - Repair short in the wire between No. 10 METER
(7.5A) fuse and the gauge assembly. Also replace the No.
10 METER (7.5A) fuse.
3.
5. Inspect the No. 20 IG1 (40A) fuse in the under-hood
fuse/relay box.
Is the fuse OK?
YES - Repair open in the wire between the No. 20 IG
(40A) fuse and the gauge assembly. If the wires are OK,
test the ignition switch, refer to the '01 Civic Shop Manual
on this CD (see page 22-83).
NO - Repair short in the wire between No. 20 IG (40A) fuse
and the under-dash fuse/relay box. Also replace the No. 20
IG (40A) fuse.
4.
6. Try to start the engine.
Does the engine start?
YES - Go to step 7.
NO - Go to step 10.
5.
7. Turn the ignition switch OFF.
PGM-FI System
11-57
1.
1.
2.
RHD model:
PGM-FI System
11-58
1.
Is there continuity?
YES - Go to step 16.
NO - Replace the component that made continuity to body
ground go away when disconnected. If the item is the
ECM/PCM, substitute a known-good ECM/PCM and
recheck, refer to the '01 Civic Shop Manual on this CD (see
page 11-6). If symptom/indication goes away, replace the
original ECM/PCM.
Also replace the No. 6 ECU (ECM/PCM) (15 A) fuse.
1.
2.
PGM-FI System
11-59
1.
1.
22. Remove the PGM-FI main relay 2 (A).
LHD model:
RHD model:
2.
PGM-FI System
11-60
1.
2.
1.
Is there continuity?
YES - Replace the PGM-FI main relay 2. Also replace the
No. 17 FUEL PUMP (15A) fuse.
NO - Check the fuel pump and replace it as necessary.
Also replace the No. 17 FUEL PUMP (15A) fuse.
2.
30. Disconnect ECM/PCM connector E (31P).
31. Turn the ignition switch ON (II).
32. Measure voltage between ECM/PCM connector
terminals E9 and body ground.
ECM/PCM CONNECTOR E (31P)
PGM-FI System
11-61
1.
2.
1.
RHD model:
PGM-FI System
11-62
1.
2.
1.
2.
RHD model:
PGM-FI System
11-63
1.
1.
2.
PGM-FI System
11-64
1.
1.
2.
PGM-FI System
11-65
1.
1.
2.
PGM-FI System
11-66
1.
1.
PGM-FI System
11-67
1.
11-68
11-69
1.
2.
1.
11-70
1.
11-71
NOTE:
1.
2.
3.
3. Start the engine. Hold the engine at 3,000 rpm (min1) with no load (in Park or neutral) until the radiator
fan comes on, then let it idle.
4. Turn the ignition switch OFF.
5. Start the engine.Check the idle speed with no-load
conditions: headlights, blower fan, rear defogger,
radiator fan, and air conditioner are not operating.
Idle speed should be:
M/T
700+50 rpm (min -1 )
A/T
11-72
11-73
1.
2.
1. Relieve the fuel pressure, refer to the '01 Civic Shop Manual on this CD (see page 11-130).
2. Drain the fuel tank: Remove the fuel pump, refer to the '01 Civic Shop Manual on this CD (see page 11-139). Using a
hand pump, hose and container suitable for gasoline, draw the fuel from the fuel tank.
3. Jack up the vehicle and support it with jackstands.
4. Remove the fuel pipe cover (A). Disconnect the fuel vapour hose and quick-connect fittings.
Disconnect the hoses. Slide back the clamps, then twist the hoses as you pull to avoid damaging them.
5.
6.
7.
8.
11-76
PGM-FI System
Component Location Index
11-85
11-88
11-89
11-90
Refer to the 2001 Civic Shop Manual, P/N 62S5A000 on this CD [4-door (Except KB, KE, KG, TR models)], for items not shown in
this section.
Outline of Civic Coupe Model Change
This Coupe has been added in the body type.
11-76
System Descriptions
*1: A/T
11-77
NOTE:
Connector with male terminals (double outline): View from terminal side
Connector with female terminals (single outline): View from wire side
11-78
11-79
NOTE:
Connector with male terminals (double outline): View from terminal side
Connector with female terminals (single outline): View from wire side
11-80
11-81
NOTE:
Connector with male terminals (double outline): View from terminal side
Connector with female terminals (single outline): View from wire side
11-82
11-83
NOTE:
Connector with male terminals (double outline): View from terminal side
Connector with female terminals (single outline): View from wire side
11-84
NOTE:
Connector with female terminals (single outline): View from wire side
PGM-FI System
11-85
PGM-FI System
11-86
PGM-FI System
11-87
11-88
11-89
11-90
1.
2.
1. Relieve the fuel pressure, refer to the '01 Civic Shop Manual on this CD (see page 11-130).
2. Drain the fuel tank: Remove the fuel pump, refer to the '01 Civic Shop Manual on this CD (see page 11-139). Using a
hand pump, hose and container suitable for gasoline, draw the fuel from the fuel tank.
3. Jack up the vehicle and support it with jackstands.
4. Remove the fuel pipe cover (A). Disconnect the fuel vapour hose and quick-connect fittings.
Disconnect the hoses. Slide back the clamps, then twist the hoses as you pull to avoid damaging them.
5.
6.
7.
8.
Automatic Transmission
Road Test
Shift Schedule
14-2
Automatic Transmission
14-2
Road Test
Shift Schedule
position
Upshift
Throttle Opening
Throttle position sensor voltage:
0.75 V
Throttle position sensor voltage:
2.25 V
Fully-opened throttle, Throttle
position sensor voltage: 4.5 V
Unit of Speed
1st - 2nd
2nd - 3rd
3rd - 4th
Lock-up ON
mph
9-12
19-22
29-34
14-18
km/h
15-19
30-35
47-54
23-28
mph
22-26
42-48
60-66
68-74
km/h
36-42
68-76
96-105
110-119
mph
34-40
67-76
103-114
103-114
km/h
55-63
108-121
166-183
166-183
Unit of Speed
3rd - 2nd
2nd - 1st
Downshift
Lock-up OFF
4th - 3rd
Throttle Opening
mph
13-17
17-20
km/h
21-26
27-32
mph
93-104
85-96
55-62
25-30
km/h
150-166
137-153
89-100
40-48
Body - Body
Body
Doors
Component Location Index
20-2
20-4
20-5
20-7
20-9
20-11
20-11
20-12
20-12
20-13
20-14
20-15
Mirrors
Power Mirror Replacement
20-16
Glass
Component Location Index
20-17
Windshield Replacement
20-18
20-24
20-29
Interior Trim
Component Location Index
20-33
20-34
20-35
20-36
Headliner Removal/Installation
20-37
Seats
* Front Seat Disassembly/Reassembly-Passenger's
20-40
20-41
20-41
Bumpers
Rear Bumper Removal/Installation
20-43
Exterior Trim
Front Grille Replacement
20-44
20-44
Emblem Replacement
20-45
Openers
* Trunk Lid Opener/Fuel Fill door Opener Cable Replacement
20-46
Body - Body
Frame
* Frame Repair Chart
20-48
NOTE: Refer to the '01 CIVIC Shop Manual, P/N 62S5A00 on this CD, for the items not shown in this section.
Outline of 2-door Model Change
The Civic 2-door model has been added.
SUPPLEMENTAL RESTRAINT SYSTEM (SRS) (If body maintenance is required)
This model has an SRS which includes a driver's airbag in the steering wheel hub, a passenger's airbag in the dashboard above
the glove box, seat belt tensioners in the front seat belt retractors, seat belt buckle tensioners in the front seat belt buckles and
side airbags in the front seat-backs. Information necessary to safely service the SRS is included in the '01 Civic Shop Manual, P/N
62S5A00 on this CD. Items marked with an asterisk (*) on the contents page include or are located near SRS components.
Servicing, disassembling or replacing these items will require special precautions and tools and should be done only by an
authorised Honda dealer.
To avoid rendering the SRS inoperative, which could lead to personal injury or death in the event of a severe frontal
collision, all SRS service work must be performed by an authorised Honda dealer.
Improper service procedures, including incorrect removal and installation of the SRS, could lead to personal injury caused
by unintentional deployment of the airbags and/or side airbags.
Do not bump the SRS unit. Otherwise, the system may fail in a collision, or airbags may deploy when the ignition switch
is ON (II).
SRS electrical wiring connectors are identified by yellow colour coding. Related components are located in the steering
column, front console, dashboard, dashboard lower panel, in the dashboard above the glove box, in the front seats and
around the floor. Do not use electrical test equipment on these circuits.
Body - Doors
Doors
20-2
Body - Doors
Doors
20-3
Body - Doors
20-4
Doors
1.
Fastener Locations
C
Fastener Locations
: Screw, 1D
: Clip, 2 or 1G
: Screw, 2
: Screw, 2
2.
Body - Doors
Doors
20-5
1.
2.
: Clip, 9
3.
3.
Body - Doors
20-6
Doors
1.
1.
2.
2.
Body - Doors
Doors
20-7
1.
Body - Doors
20-8
Doors
1.
1.
6. Release the lock knob (A) from the knob bracket (B)
and detach the inner handle rod (C) from the rod
holder (D). Detach the harness clip (E) and
disconnect (and detach) the actuator connector(s)
(F).
Without Super Locking:
Body - Doors
Doors
20-9
1.
2.
3.
Body - Doors
Doors
20-10
1.
2.
: Bolt, 3D
: Bolt, 4
1.
4. Remove the bolts (C) and loosen the bolts (D), then
remove the regulator (E) through the hole in the
door. Power window is shown, manual window is
similar.
5. Grease all the sliding surfaces of the regulator (A)
where shown.
Body - Doors
Doors
20-11
NOTE:
Put on gloves to protect your hands.
Take care not to scratch the door.
1.
1. Remove the power mirror (see page 20-16).
2. Starting at the front, pry the door glass outer
weatherstrip (A) up to detach the clips (B) and
release the weatherstrip from the door sash trim (C),
then remove the weatherstrip.
Fastener Locations
B
2.
2.
: Clip, 4
Body - Doors
20-12
Doors
NOTE:
NOTE:
: Bolt, 1B
: Clip, 1C
: Clip, 17
3.
2.
: Clip, 1B
: Clip, 2
Body - Doors
Doors
20-13
NOTE:
Take care not to scratch the door.
Use a clip remover to remove the clips.
1.
1. Detach the clips, then remove the door side sill seal
(A).
Fastener Locations
: Clip, 9
2.
Body - Doors
Doors
20-14
NOTE:
1.
1.
3.
Body - Doors
Doors
20-15
NOTE: Familiarise yourself with the channel tape replacement process (see page 20-14).
Attachment Point (Reference):
a.
a. FRONT DOOR
OUTER CHANNEL
TAPE
b. DOOR OUTER
CHANNEL TAPE
c. FRONT DOOR
OUTER CHANNEL
TAPE
d. Align.
e. Outside
f. FRONT DOOR
OUTER CHANNEL
TAPE
Mirrors
Mirrors
20-16
1.
2.
1.
2.
: Clip, 1
3.
4.
Body - Glass
Glass
20-17
Body - Glass
Glass
20-18
Windshield Replacement
NOTE:
1.
2.
1.
2.
Body - Glass
Glass
20-19
1.
1.
2.
Cutting portions:
2.
Body - Glass
Glass
20-20
1.
12. Glue the side rubber dams (A), lower rubber dam (B)
and fasteners (C) to the inside face of the windshield
(D) as shown:
Be sure the rubber dam and fasteners and
dashboard seal line up with the alignment marks
(E).
Be careful not to touch the windshield where
adhesive will be applied.
1.
13. Glue the moulding (A) with adhesive tape (B) to the
upper edge of the windshield (C):
Be sure the alignment mark (D) of the moulding
lines up with the alignment mark (E) of the
windshield.
Be careful not to touch the windshield where
adhesive will be applied.
2.
: Clip, 2B
: Retainer, 10
Body - Glass
Glass
20-21
1.
2.
1.
Body - Glass
Glass
20-22
1.
2.
1.
2.
Body - Glass
Glass
20-23
1.
2.
3.
4.
1.
2.
1. Top of moulding
Body - Glass
Glass
20-24
NOTE:
1.
2.
1.
2.
3.
Body - Glass
Glass
20-25
1.
1.
2.
Cutting positions:
2.
Body - Glass
Glass
20-26
1.
11. Glue the clips (A) and fasteners (B) to the inside face
of the rear window (C) as shown:
Be sure the clips and fasteners line up with the
alignment marks (D).
Be careful not to touch the rear window where
adhesive will be applied.
1.
: Clip, 2B
: Fastener, 2
2.
13. Set the rear window in the opening and centre it.
Make alignment marks (A) across the rear window
and body with a grease pencil at the 4 points shown.
Be careful not to touch the rear window where
adhesive will be applied.
3.
Body - Glass
Glass
20-27
1.
1.
2.
Body - Glass
Glass
20-28
1.
1.
19. Use suction cups to hold the rear window over the
opening, align it with the alignment marks you made
in step 13 and set it down on the adhesive. Lightly
push on the rear window until its edges are fully
seated on the adhesive all the way around. Do not
open or close the doors until the adhesive is dry.
20. Scrape or wipe the excess adhesive off with a putty
knife or towel. To remove adhesive from a painted
surface or the rear window, use a soft shop towel
dampened with alcohol.
21. Let the adhesive dry for at least 1 hour, then spray
water over the rear window and check for leaks.
Mark the leaking areas, let the rear window dry, then
seal with sealant. Let the vehicle stand for at least 4
hours after rear window installation. If the vehicle
has to be used within the first 4 hours, it must be
driven slowly.
22. Reinstall all remaining removed parts. Advise the
customer not to do the following things for 2 to 3
days:
Slam the doors with all the windows rolled up.
Twist the body excessively (such as when going
in and out of driveways at an angle or driving
over rough, uneven roads).
Body - Glass
Glass
20-29
NOTE:
1.
2.
Cutting positions:
1.
2.
Body - Glass
Glass
20-30
1.
2.
1.
2.
Body - Glass
Glass
20-31
1.
1.
2.
Body - Glass
Glass
20-32
1.
1.
16. Use suction cups (A) to hold the quarter glass (B)
over the opening, align the clips or the alignment
marks (C) made in step 10 and set it down on the
adhesive. Lightly push on the quarter glass until its
edges are fully seated on the adhesive all the way
around. Do not open or close the doors until the
adhesive is dry.
2.
Interior Trim
20-33
Interior Trim
20-34
NOTE:
Put on gloves to protect your hands.
When prying with a flat-tip screwdriver, wrap it with protective tape to prevent damage.
Take care not to bend or scratch the trim and panels.
LHD is shown, RHD is symmetrical.
Remove the trim as shown. To remove the door sill trim and centre-pillar upper trim, remove the side trim panel as necessary (see
page 20-35).
Install the trim in the reverse order of removal and note these items:
Replace any damaged clips.
Before installing the anchor bolts, make sure there are no twists or kinks in the belts.
Fastener Locations
A
: Clip, 2B : Clip, 3C
(Black)(White)
: Clip, 7
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
Interior Trim
20-35
NOTE:
Put on gloves to protect your hands.
When prying with a flat-tip screwdriver, wrap it with protective tape to prevent damage.
Take care not to bend or scratch the trim and panels.
Remove the trim as shown. To remove the side trim panel, remove the rear seat-back, refer to the '01 CIVIC Shop Manual, P/N
62S5A00 on this CD (see page 20-95).
Install the trim in the reverse order of removal and note these items:
Before installing the rear shelf, remove the clips from the body and install them to the rear shelf.
Replace any damaged clips.
When installing the rear shelf, slip the rear seat belts and centre belt through the slits in the rear shelf.
Make sure the high mount brake light connector is plugged in properly.
Fastener Locations
A
: Clip, 9B
(White)
: Clip, 1C
: Clip, 7
1. HIGH MOUNT BRAKE
LIGHT CONNECTOR
2. HOOK
3. REAR SHELF
4. REAR CENTRE BELT
5. REAR PILLAR TRIM
6. SLIT
7. REAR SEAT BELT
8. CENTRE PILLAR UPPER
TRIM
9. CAP
10. DOOR SILL TRIM
11. FRONT SEAT BELT
LOWER ANCHOR BOLTS
7/16 - 20 UNF
32 Nm (3.3 kgf/m, 24 lbf/ft)
12. SIDE TRIM PANEL
13. HOOK
14. HOOKS
15. SLIT
16. CLIP
(Three places)
17. HOOK
18. REAR SEAT BELT
19. SLIT
Interior Trim
20-36
NOTE:
Put on gloves to protect your hands.
When prying with a flat-tip screwdriver, wrap it with protective tape to prevent damage.
Take care not to bend or scratch the trim and panels.
Remove the trim as shown. To remove the trunk side trim panel, remove the side trim panel as necessary (see page 20-35).
Install the trim in the reverse order of removal and replace any damaged clips.
Fastener Locations
A
: Clip, 4B
: Clip, 2C
: Clip, 6
1. LEFT TRUNK SIDE TRIM
PANEL
2. SPARE TYRE LID
3. TRUNK FLOOR MAT
4. Without trunk floor spacer:
5. To body
6. HOOKS
7. HOOKS
8. To body.
9. RIGHT TRUNK FLOOR SIDE
SPACER
(For some models)
10. RIGHT TRUNK SIDE TRIM
PANEL
11. TRUNK FLOOR CENTRE
SPACER
(For some models)
12. TRUNK REAR TRIM PANEL
13. LEFT TRUNK FLOOR SIDE
SPACER
(For some models)
Interior Trim
20-37
Headliner Removal/Installation
NOTE:
1.
2.
1.
2.
: Screw, 4
Interior Trim
20-38
1.
1.
: Clip, 3G
: Clip, 2I
: Clip, 2E
: Cushion tape, 5 or 3
: Clip, 2
Interior Trim
20-39
1.
2.
Body - Seats
Seats
20-40
SRS components are located in this area. Review the SRS component locations, precautions and procedures in the SRS section
before performing repairs or service. Refer to the '01 CIVIC Shop Manual, P/N 62S5A00 on this CD.
NOTE:
Take care not to tear the seams or damage the seat covers.
Put on gloves to protect your hands.
When prying with a flat-tip screwdriver, wrap it with protective tape to prevent damage.
Disassemble the seat as shown.
Reassemble the seat in the reverse order of disassembly and note these items:
Apply multipurpose grease to the moving portion of the seat track.
To prevent wrinkles in the seat cushion cover, stretch the material evenly over the pad.
Make sure the rear seat access cable is connected properly on each side.
Replace any damaged clips and replace the wire ties with new ones.
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
20.
21.
22.
23.
SEAT-BACK
HEADREST
SIDE AIRBAG HARNESS
HANGER SPRING
HOOKS
Release the seat cushion cover
from the cushion frame spring
HOOKS
HOOKS
(Five places)
OPDS HARNESS
CENTRE COVER
CLIP
SEAT CUSHION FRAME/SEAT
TRACKS
SLIDE LEVER
HOOK
CLIP
CLIP
RECLINE COVER
HOOK
RECLINE KNOB
REAR SEAT ACCESS KNOB
SCREW
REAR SEAT ACCESS CABLE
WIRE TIE
Body - Seats
Seats
20-41
NOTE:
Take care not to tear the seams or damage the
seat covers.
Put on gloves to protect your hands.
1.
1. Remove the seat back, refer to the '01 M CIVIC
Shop Manual, P/N. 625A00 on this CD (see page
20-95).
2. On the left seat-back: Remove the screw, then
remove the centre belt guide (A).
Fastener Location
: Screw, 1
2.
2.
Body - Seats
Seats
20-42
1.
1.
: ClipLeft, 6
B
Right, 3
6. Pull back the edge of the seat-back cover (A) all the
way around and remove the clips (B), then remove
the seat-back cover.
Left seat back:
2.
2.
Bumpers
Bumpers
20-43
NOTE:
Have an assistant help you when removing and installing the rear bumper.
Take care not to scratch the rear bumper and body.
When prying with a flat-tip screwdriver, wrap it with protective tape to prevent damage.
Put on gloves to protect your hands.
Remove the rear bumper as shown. LHD with rear fog light is shown, RHD with fog light is symmetrical.
Install the bumper in the reverse order of removal and note these items:
If equipped, make sure the rear fog light connector is plugged in properly.
Make sure the rear bumper engages the hooks of the side spacers, upper spacers and upper brackets on both sides
securely.
Replace any damaged clips.
Fastener Locations
A
: Bolt, 2B
: Screw, 2C
: Screw, 2D
: Clip, 2
1. CAP
2. ABSORBER
3. REAR FOG LIGHT
CONNECTOR
(For some models)
4. UPPER BRACKET
5. HOOKS
6. HOOKS
7. UPPER SPACER
8. HOOKS
9. SIDE SPACER
10. HOOKS
(Six places)
11. REAR BUMPER
12. CAP
20-44
Exterior Trim
1.
2.
3.
: Screw, 2B
1.
: Clip, 4
: Nut, 3B
: Clip, 2
4.
Exterior Trim
20-45
Emblem Replacement
NOTE: When removing the emblems, take care not to scratch the body.
1.
1. Clean the body surface with a sponge dampened in alcohol. After cleaning, keep oil, grease and water from getting on
the surface.
2. Apply the emblem where shown.
1. HONDA EMBLEM (KG, KB, KR
models)/VTEC EMBLEM (KY model)
2. VERSION EMBLEM (KB, KK, KX,
KY models)/VTEC EMBLEM (KE,
KG, KR model)
3. CIVIC EMBLEM
Unit: mm (in.)
Body - Openers
Openers
20-46
SRS components are located in this area. Review the SRS component locations and the precautions and procedures in the SRS
section before performing repairs or service. Refer to the '01 CIVIC Shop Manual, P/N 62S5A00 on this CD.
NOTE:
1.
2.
3.
4. Release the opener cable from the clip (LHD) (C). Remove the cushion tape (D).
Body - Openers
Openers
20-47
1.
5. Remove the cushion tape (A) and detach the clip (B) with a clip remover. Remove the fuel fill door latch (C) by turning it
90 and detach the opener cable junction box (D) from the body.
Fastener Locations
A
2.
: Clip, 2H
: Clip, 3
6. Disconnect the trunk lid opener cable (E) from the trunk lid latch (F), refer to the '01 CIVIC Shop Manual, P/N 62S5A00
on this CD (see page 20-130).
7. Using a clip remover, detach the clip (G) from the body and detach the clips (H) from the trunk lid hinge.
8. Remove the trunk lid opener/fuel fill door opener cable from the vehicle. Take care not to bend the cable.
9. Install the opener cable in the reverse order of removal and note these items:
Align the mark on the cable with the clip on the bottom portion of the trunk lid hinge.
Replace any damaged clips.
Body - Frame
Frame
20-48
Top View
Unit : mm (in)
: Inner diameter
For
damper
(0.45)
mount
11.5
For
damper
(0.45)
mount
11.5
Body - Frame
Frame
20-49
y1, y2
a1
b1
c1
Frame 50
Frame 50
20-50
Side View
Unit : mm (in)
: Inner diameter
For
damper
(0.45)
mount
11.5
For
damper
(0.45)
mount
11.5
For transmission
(0.51)
mount
13 m
For transmission
(0.51)
mount
13 n
For transmission
(0.51)
mount
13 o
Body - Frame
Frame
20-51
y1, y2
a1
b1
c1
Body Electrical
Wire Harnesses and Ground Locations
Power Distribution
22-2
22-6
Circuit Identification
22-8
Ground Distribution
Ground to Identification
22-16
Exterior Lights
Taillights Replacement
22-26
Interior Lights
Circuit Diagram-With Sunroof
22-27
22-28
Circuit Diagram
22-29
22-30
Speaker Replacement
22-31
22-32
22-32
Power Window
Component Location Index
22-33
Circuit Diagram
22-34
22-36
22-40
22-41
22-42
Circuit Diagram
22-43
22-44
Function Test
22-45
22-45
To avoid rendering the SRS inoperative, which could lead to personal injury or death in the event of a severe frontal
collision, all SRS service work must be performed by an authorised Honda dealer.
Improper service procedures, including incorrect removal and installation of the SRS, could lead to personal injury caused
by unintentional deployment of the airbags and/or side airbags.
Do not bump the SRS unit. Otherwise, the system may fail in a collision, or airbags may deploy when the ignition switch
is ON (II).
SRS electrical wiring connectors are identified by yellow colour coding. Related components are located in the steering
column, front console, dashboard, dashboard lower panel, in the dashboard above the glove box, in the front seats and
around the floor. Do not use electrical test equipment on these circuits.
Floor
22-2
Floor
22-3
Rear
22-4
Door
22-5
Door (cont'd)
Power Distribution
22-6
Amps
Wire
Colour
20 A
BLU/YEL
BLU/RED
15 A
WHT/GRN Climate control unit, Dash lights, Front parking lights, Front side marker lights, Heater control
panel, License plate lights, Taillights
Number
7.5 A
WHT/BLU
20 A
BLU/BLK
10 A
WHT/BLK
15 A
WHT/BLK
CKP sensor, ECM/PCM, Injectors, IAC valve, Immobiliser control unit-receiver, PGM-FI main
relay 1 and 2, TDC sensor
15 A
WHT/GRN Horn, Brake lights, Brake signals (to ABS modulator-control unit, Cruise control unit,
ECM/PCM, Multiplex control unit)
20 A
10 A
WHT/RED Data link connector (DLC), Gauge assembly, Immobiliser control unit-receiver, Keyless
receiver unit, Multiplex control unit, Security control unit, Audio unit
10
40 A
11
30 A
BLK/YEL
12
40 A
BLU/WHT
Blower motor
13
40 A
WHT/BLK
No. 7 fuse (in the under-dash fuse/relay box), Power window relay
14
40 A
15
15 A
RED/YEL
16
20 A
WHT
17
15 A
RED
Right headlight
18
Not used
Battery, Power distribution
19
80 A
20
50 A*1
WHT
40 A*2
: Spare Fuse
Power Distribution
22-7
Amps
Wire
Colour
15 A
BLK/WHT
10 A
RED/BLU
10 A
BLK/ORN
Alternator, Cruise control unit, Evaporative emission (EVAP) canister purge valve, Primary
and secondary HO2S, Vehicle speed sensor (VSS)
7.5 A
7.5 A
YEL/GRN
20 A
GRN
7.5 A
YEL/RED
Sunroof open and close relays, Power window relay, Headlight adjuster unit
Sunroof motor
Audio unit, Multiplex control unit
10 A
GRN
OPDS unit
10
7.5 A
YEL
A/T reverse relay, Back-up lights, Gauge assembly, Keyless receiver unit, Multiplex control
unit, Security control unit, Shift lock solenoid
11
7.5 A
BLK/ORN
12
7.5 A
YEL/RED
13
10 A
PNK
14
10 A
BLK/YEL
A/C compressor fan relay, Heater control panel/climate control unit, Condenser fan relay,
Blower motor relay, Power mirror actuators, Radiator fan relay, Recirculation control motor,
Rear window defogger relay
15
30 A
RED/YEL
16
20 A
RED/BLK
Seat heaters
17
15 A
BLK/YEL
18
15 A
YEL/GRN
Cigarette lighter
19
7.5 A
YEL/BLK
20
20 A
GRN/BLK
SRS unit
21
22
20 A
GRN/BLK
Not used
23
20 A
Power Distribution
22-8
Circuit Identification
4 - door:
To get to the pages referenced on the above diagram, click on the following:
22-13
22-14
22-15
Power Distribution
22-9
Power Distribution
22-10
To get to the pages referenced on the above diagram, click on the following:
22-11
22-13
22-15
Power Distribution
22-11
To get to the pages referenced on the above diagram, click on the following:
22-9
22-12
22-13
Power Distribution
22-12
Power Distribution
22-13
Power Distribution
22-14
Power Distribution
22-15
Ground Distribution
22-16
Circuit Identification
Ground Distribution
22-17
Ground Distribution
22-18
Ground Distribution
22-19
Ground Distribution
22-20
Ground Distribution
22-21
Ground Distribution
22-22
Ground Distribution
22-23
Ground Distribution
22-24
Ground Distribution
22-25
Exterior Lights
Exterior Lights
22-26
Taillight Replacement
Taillights:
1.
1. Open the trunk lid.
2. Disconnect each connector from the taillight.
Brake/Taillight:21/5 W
Back-up Light18 W
Turn Signal Light:27 W
Side Marker Light
(KK, KX, KY):3.8 W
2.
Interior Lights
Interior Lights
22-27
22-28
[ ]: RHD type
1. WINDOW ANTENNA
(AM antenna grid)
Wire Test, page 22-32
Wire Repair, page 22-32
2. LEFT TWEETER (KK, KX)
Replacement, page 22-31
3. DRIVER'S [PASSENGER'S] DOOR
SPEAKER
Replacement, page 22-213 in the '01 Civic
Shop Manual on this CD
4. SUB ANTENNA LEAD
5. RIGHT TWEETER (KK, KX)
Replacement, page 22-31
6. PASSENGER'S [DRIVER'S] DOOR
SPEAKER
Replacement, page 22-213 in the '01 Civic
Shop Manual on this CD
7. AUDIO UNIT
Removal, page 22-212 in the '01 Civic
Shop Manual on this CD
Connector Replacement, page 22-30
8. ANTENNA LEAD
9. ANTENNA MODULE
Input Test, page 22-44
10. REAR WINDOW DEFOGGER
(FM antenna, grid)
Antenna Wire Test, page 22-32
Defogger Function, page 22-45
Defogger Wire Repair, page 22-45
11. REAR SPEAKERS
Replacement, page 22-31
22-29
Circuit Diagram
22-30
Cavity
Wire
Connects to
YEL/GRN
Antenna module
YEL/RED
Not used
Not used
PNK
BLU/WHT
GRN/YEL
GRN/BLK
RED/BLK
Lights-on signal
10
WHT/RED
Constant power
11
Not used
12
Not used
13
Not used
14
Not used
15
BLU/YEL
16
BLU/BLK
17
GRY/RED
18
LT GRN
19
RED
20
BLK
Ground (G503)
22-31
Speaker Replacement
Tweeter:
1.
1. Remove the door panel (see page 20-4).
2. Disconnect the 2P connector (A) from the tweeter
(B).
2.
Rear Speaker:
1.
1. Remove the rear shelf (see page 20-35).
2. Remove the four screws, and disconnect the 2P
connector (A) from the speaker (B).
22-32
1.
2.
2.
3.
Power Windows
22-33
Power Windows
22-34
Circuit Diagram
Power Windows
22-35
Power Windows
22-36
KY model
NOTE: The power window control unit is built into the power window master switch, and it only controls the driver's window
operations.
1.
1. Remove the power window master switch (A) (see page 22-40)
2. Disconnect the 14P connector (B) from the master switch.
2.
3. Inspect the connector and socket terminals to be sure they are all making good contact.
If the terminals are bent, loose or corroded, repair them as necessary, and recheck the system.
If the terminals look OK, make the following input tests at the connector.
If a test indicates a problem, find and correct the cause, then recheck the system.
If all the input tests prove OK, go to step 4.
Power Windows
22-37
1.
4. With the connector still disconnected, make these input tests at the connector.
If any test indicates a problem, find and correct the cause, then recheck the system.
If all the input tests prove OK, go to step 5.
Cavity
Wire
10
BLK
Test condition
Under all conditions
14
11
12
GRN/BLK
3
1
2.
5. Reconnect the 14P connector to the switch, and perform the following input tests.
If any test indicates a problem, find and correct the cause, then recheck the system.
If all the input tests prove OK, the control unit must be faulty; replace the power window master switch.
Cavity
5
Wire
Test condition
LT GRN
BLU
ORN
Power Windows
22-38
Except KY
NOTE: The power window control unit is built into the power window master switch, and it only controls the driver's window
operations.
1.
1. Remove the power window master switch (A) (see page 22-40).
2. Disconnect the 14P connector (B) from the master switch.
2.
3. Inspect the connector and socket terminals to be sure they are all making good contact.
If the terminals are bent, loose or corroded, repair them as necessary, and recheck the system.
If the terminals look OK, make the following input tests at the connector.
If a test indicates a problem, find and correct the cause, then recheck the system.
If all the input tests prove OK, go to step 4.
Power Windows
22-39
1.
4. With the connector still disconnected, make these input tests at the connector.
If any test indicates a problem, find and correct the cause, then recheck the system.
If all the input tests prove OK, go to step 5.
Cavity
Wire
10
BLK
Test condition
Under all conditions
14
11
GRN/BLK
4 [1]
7 [3]
3 [4]
1 [7]
2.
5. Reconnect the 14P connector to the switch, and perform the following input tests.
If any test indicates a problem, find and correct the cause, then recheck the system.
If all the input tests prove OK, the control unit must be faulty; replace the power window master switch.
Cavity
Wire
Test condition
13
BLU
[ ]: RHD type
Power Windows
22-40
1.
2.
1.
2.
Power Windows
22-41
1.
2.
3.
22-42
*: Rear window defogger switch is built into the heater control panel.
1. REAR WINDOW
DEFOGGER SWITCH*
2. UNDER-HOOD
FUSE/RELAY BOX
3. REAR WINDOW
DEFOGGER RELAY
Test, page 22-80 in the '01
Civic Shop Manual on this
CD
4. ANTENNA MODULE
Input Test, page 22-44
5. REAR WINDOW
DEFOGGER
Function Test, page 22-45
Defogger Wire Repair, page
22-45
22-43
Circuit Diagram
22-44
1.
2.
1.
3.
22-45
Function Test
NOTE:
Be careful not to scratch or damage the defogger
wires with the tester probe.
Before testing, check the No. 11 (40 A) fuse in the
under-hood fuse/relay box and No. 14 (10 A) fuse in
the under-dash fuse/relay box.
1.
1. Check for voltage between the positive terminal (A)
and body ground with the ignition switch and
defogger switch ON.
There should be battery voltage.
2.
3.
Restraints - Restraints
Restraints
Seat Belts
Front Seat Belt Replacement
23-2
Inspection
23-4
23-5
NOTE: Refer to the 'CIVIC 4/5 D MAINTENANCE, REPAIR and CONSTRUCTION 01'the other part of this CD for the items not
shown in this section.
Seat Belts
23-2
1.
2.
NOTE: Check the front seat belts for damage, and replace
them if necessary. Be careful not to damage them during
removal and installation.
Front Seat Belt
1.
2.
Seat Belts
23-3
Install the belt in the reverse order of removal and note these
items:
If the threads on the retractor mounting selftapping ET screw are worn out, use an oversized
self-tapping ET screw made specifically for this
application.
Check that the retractor locking mechanism
functions (see page 23-4).
Assemble the washers, collars and bushing on
the upper and lower anchor bolts as shown.
Before installing the anchor bolts, make sure
there are no twists or kinks in the front seat belt.
Make sure the seat belt tensioner connector is
plugged in properly.
Reconnect the negative cable to the battery.
If equipped, enter the anti-theft code for the radio,
then enter the customer's radio station presets.
Upper anchor bolt construction:
1.
1.
2.
3.
4.
5.
6.
7.
BUSHING
UPPER ANCHOR
WASHERS
TOOTHED LOCK WASHER
COLLARS
SPRING WASHER
UPPER ANCHOR BOLT
Retractor bolt:
2.
1.
1.
2.
3.
4.
1.
2.
3.
4.
5.
RETRACTOR BOLT
COLLAR
SPRING WASHER
TOOTHED LOCK WASHER
RETRACTOR
Seat Belts
23-4
Inspection
For front seat belt retractor with seat belt tensioner, review the
SRS component locations, precautions and procedures in the
SRS section before performing repairs or service. Refer to the
'01 Civic Shop Manual, P/N 62S5A00 on this CD.
Retractor
1.
2.
SRS
SRS
23-5
Removal
Installation
CAUTION
2.
CAUTION