Professional Documents
Culture Documents
CRS3.3i
the direct
needle
Strictly confidential | 0281_Ze DS_PC/PJ-ECI| 07.08.2007 | Robert Bosch GmbH reserves all rights even in the event of industrial property
rights. We reserve all rights of disposal such as copying and passing on to third parties.
Diesel Systems
HP connector
Electrical
connection
Rail pressure
sensor RDS4.3
Rail (LWR3.3)
High
pressure
pump
CP4.1
PiezoInjector
CRI 3.3i
(1...n)
Fuel filter
Tank
Electrical
presupply
pump
EKP
Tank
New
Prefilter
EKP pressure
high pressure
backflow
pressure
Diesel Systems
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Control unit
EDC 17
U [V]
0V
pressure [bar]
2000
coupler
volume
before
nozzle
sack hole
1500
1000
500
sack hole
0
time scale
Diesel Systems
Strictly confidential | DS/PJ-EII | 0071e_Pa_583 | Robert Bosch GmbH reserves all rights even in the event of industrial property rights.
We reserve all rights of disposal such as copying and passing on to third parties.
CRI3.3i - Results
injectionP_EVI
rate
signal (-)
[bar]
CRI3.3i
20
15
10
-5
0
Advantage CRI3.3i:
fast needle opening/closing
increased steepness
minimized throtteling effects
square shaped injection rate
5
6
Kurbelwinkel [Grad]
crank angle ()
Strictly confidential | DS/EIP2 | 01.05.2007 | Robert Bosch GmbH reserves all rights even in the event of industrial property rights. We reserve
all rights of disposal such as copying and passing on to third parties.
10
CRS3.3i
180V
2000 bar
0V
100
Q (mm3/S)
Menge HE [mm/Hub]
1600 bar
80
1200 bar
800 bar
60
40
200 bar
20
0
0
0,1
0,2
0,3
0,4
0,5
0,6
0,7
0,8
0,9
1,1
1,2
1,3
1,4
1,5
ET (ms)
Dauer HE [ms]
1.Q=f(AD)_7461_0003A.xls
1.Q=f(AD)_7461_0004.xls
1.Q=f(AD)_7461_0005A.xls
1.Q=f(AD)_7461_0006A.xls
1.Q=f(AD)_7461_0007A.xls
1.Q=f(AD)_7461_0008A.xls
1.Q=f(AD)_7461_0010A.xls
1.Q=f(AD)_7461_0011A.xls
1.Q=f(AD)_7461_0012A.xls
1.Q=f(AD)_7461_0013A.xls
Strictly confidential | DS/PJ-ECI 0208_Ze | 08.04.2007 | Robert Bosch GmbH reserves all rights even in the event of industrial property rights.
We reserve all rights of disposal such as copying and passing on to third parties.
CRI3.3i - Results
100
5
2000 bar
1800 bar
90
1600 bar
80
1400 bar
1200 bar
200V
70
0V
1000 bar
800 bar
60
ca. 0,13mm/s
600 bar
400 bar
50
250 bar
200 bar
40
0
50
30
75
100
125
150
175
200
20
10
0
0,0
0,5
1,0
1,5
2,0
2,5
AD (MI) [ms]
PI
Sehr
gute Kennfeldlinearitt
Small
quantitiy
delivery possible
Sehr guteofVoraussetzung
frenergizing
Korrelationsfunktionen
(IMA,)
Highsteepness
PI quantity map,
concept has to
be optimized
Strictly confidential | DS/EIP2 | 01.05.2007 | Robert Bosch GmbH reserves all rights even in the event of industrial property rights. We reserve
all rights of disposal such as copying and passing on to third parties.
CRI3.3i - Results
Comparison
stroke/stroke-deviation
Vergleich
H/H-Streuung CRI3.3 zu CRI3.x-CRI3.3i
CRI3.3i
7
6,5
6
1600bar CRI3.3
1200bar CRI3.3
300bar CRI3.3
s/s-deviation [mm/s]
Hub/Hub-Streuung [mm/H]
5,5
5
4,5
4
3,5
3
H/H (1200bar)= H/H-3mm/H.
2,5
2
1,5
1
0,5
0
0
200
400
600
energizing
time [s]
Ansteuerdauer [s]
800
Strictly confidential | DS/EIP2 | 01.05.2007 | Robert Bosch GmbH reserves all rights even in the event of industrial property rights. We reserve
all rights of disposal such as copying and passing on to third parties.
1000
1200
CRS3.3i
S/S
spread (mm3/S)
Hub/Hub-Streuung [mm/H]
1600 bar
**
1400 bar
**
1200 bar
* **
1800 bar
**
2000 bar
**
**
1000 bar
* **
800 bar
* **
600 bar
2
400bar (Offset = +1 mm)
*
1
400 bar
* **
0
0
*Teilhub
10
**
100
200
Schrittweite 1s
300
400
**Vollhub
500
600
Schrittweite 10s
700
800
900
Ansteuerdauer [s]
1000
1100
ET (s)
Strictly confidential | DS/PJ-ECI 0208_Ze | 01.05.2007 | Robert Bosch GmbH reserves all rights even in the event of industrial property rights.
We reserve all rights of disposal such as copying and passing on to third parties.
1200
1300
1400
1500
50Hub-Messung EMI
CRS3.3i
0,6
0,5
40
0,4
30
0,3
20
0,2
10
0,1
Hub/Hub-Streuung [mm/H]
0,7
50
0,8
80mm/H.@1400bar
1,5mm/H.@800bar
2mm/H.@2000bar
60
7mm/H.@250bar
Q (mm3/S)
Einspritzmenge [mm/H]
70
20mm/H.@800bar
80
50mm/H.@2000bar
0,9
2mm/H.@1200bar
90
0
1
Prfpunkt
[Nr.]
Test
Points
11
Q 7461_0003A
Q 7461_0004A
Q 7461_0005A
Q 7461_0006A
Q 7461_0007A
Q 7461_0008A
Q 7461_0010A
Q 7461_0011A
Q 7461_0012A
Q 7461_0013A
3s H/H 7461_0003A
3s H/H 7461_0004A
3s H/H 7461_0005A
3s H/H 7461_0006A
3s H/H 7461_0007A
3s H/H 7461_0008A
3s H/H 7461_0010A
3s H/H 7461_0011A
3s H/H 7461_0012A
3s H/H 7461_0013A
Strictly confidential | DS/PJ-ECI 0208_Ze | 08.04.2007 | Robert Bosch GmbH reserves all rights even in the event of industrial property rights.
We reserve all rights of disposal such as copying and passing on to third parties.
Diesel Systems
Advantage CRS3.3i:
strongly reduced pressure wave amplitudes
free applicable injection distances, no PWC
highest flexibility
Less SW function efforts
1000 bar /
Streng vertraulich | Department | 03.2007 | 783d_0596_Sk | Alle Rechte bei Robert Bosch GmbH, auch fr den Fall von
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CRI3.3i
initial classification
fuel mass
lifetime
NVC
.x
3
I
CR
temperature
stroke
fuel mass
voltage
ISA
voltage
cold start
ET rpm p
Strictly confidential | DS/EIP2 | 01.05.2007 | Robert Bosch GmbH reserves all rights even in the event of industrial property rights. We reserve
all rights of disposal such as copying and passing on to third parties.
polarization
temp.
init-/ starting-time
CRI3.3i - Results
Aktorhub:
78m
86m
Einspritzmenge [mm/H]
50
2000bar
ca. 3mm
1500bar
U [V]
60
1000bar
40
70
30
time [s]
500bar
2000bar
60
20
ca. <1mm
1500bar
10
Einspritzmenge [mm/H]
50
without governor
0
100
300
500
700
Ansteuerdauer [s]
1000bar
40
900
1100
30
500bar
20
10
0
100
with governor
300
500
700
Ansteuerdauer [s]
14
Strictly confidential | DS/EIP2 | 01.05.2007 | Robert Bosch GmbH reserves all rights even in the event of industrial property rights. We reserve
all rights of disposal such as copying and passing on to third parties.
900
1100
Status 09/07
Project
Internal A-sample successfully tested
CRI Test Bench: > up to 2000h reached
Engine Test:
> up to 400h cumulated
z
z
z
A6-sample
Technology
Functional Concept
Strictly confidential | DS/PJ-ECI 0228_Ze, 0185_Ze | 08.04.2007 | Robert Bosch GmbH reserves all rights even in the event of industrial
property rights. We reserve all rights of disposal such as copying and passing on to third parties.
962_01
962_03
962_05
962_06
962_11
962_12
962_13
962_14
962_15
962_16
CRI3.3i
CRI3.x
S/S
CRI3.3i
CRI3.x
EM
energizing time
VE
LL
1200
1000
800
600
400
200
0
-200
-400
-600
-800
injection rate
injection rate
quantity
-1000
time scale
injection rate
quantity
time scale
CRS3.3i
CRS3.0
distance PI-MI
Diesel Systems
Strictly confidential | DS/PJ-EII | 0096_Pa_587 | Robert Bosch GmbH reserves all rights even in the event of industrial property rights.
We reserve all rights of disposal such as copying and passing on to third parties.
time scale
VL
CRS3.3i
CRI3.3i
Conclusion
CRS3.3i technically feasible; though fuel-resistant piezo stack is
a challenge
long piezo stack is driving costs of system (stack and ECU)
higher compared to CRS3.x, but market demands lower costs
reducing piezo length would require higher transition ratio
either hydraulically (coupler)
or mechanically
higher transition ratio means
less stiffness (reduced performance)
system more sensitive toward tolerances
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CRS Roadmap
CRS-HP
> 2200bar
0 ms*
0 ms*
*
**
22
Safety margin 50 s
Typical values
Streng vertraulich | B2978_4e - DS/EVL2-Gu | 26.06.2007 | B2978_4e.ppt | Alle Rechte bei Robert Bosch GmbH, auch fr den Fall von
Schutzrechtsanmeldungen. Jede Verfgungsbefugnis, wie Kopier- und Weitergaberecht, bei uns.