GIAO TRiNH aAo TAO THO HAN

.. .

Trung Tam a';\Q_ Tao &. Dkh VI) Kj Thuat

Trach nhi~m chinh cua thq han

I Tien har'Jh cong vi~c theo qui trinh han phe duy~t. ~ Kiem soat chat Su'qng cong vi~c ban than tU~'n hanh an tean, chat Iu'Qng.

· Su dl:ing v~t tu' tiel: ki~m, hi~u qua.

;' .:J " :(' (_I ~ ~ ~ j~ ~ :'.I.t: .r :' I

Trach nhi~m cua ng u'oi thq han

• Trach nhi~m tnioc khi han

• Trach nhj~m sau khi han

," ,1.1

Han va kiem .tra han nhlt the nao~

• Xem xet d~c tinh cua \I~t lieu hiw?

• Xem ~et v~t tLt h2m·j thie"t bi him va cac qua trlnh him tnroc k h t tien tl im h h ~lil ?

" Kh~m tra tlnh tranq an toan, di~n, khu vlfc lam

.A ,

VI~C, ....

'I! xac ornh ro cac yeu diu k!i~m tra ch§t Iu'Qn~ lien quan tOi cong tac han?

It K~em tra quy trTnh han phe duy~t?

• Ben bi,

• Kien trl ..

• Nhan nai,

• Trung th I/e.

• H.;fp taCt

• C6 sue khoe tot_.

.. ::..:. .. ;v..-....:-~+ ...... II..Ii::oO':'O >'.IP~ ... 4III~y-=-l,:+1 ~

.... ,,.:i ...... "'.: • ...o::.~r ,..:.. I·lo.> •• ~.,.: "~.4"'"

oi. ~:i:Io.·,.io,." ... ·~~· :HJ:o' .... ;. .... ::."..,r.::.-:I~:.:-:

Cae bltac can kh~m tra

T ." n, n,9 th9 h n

can tra cac bu'oc saui

~ Kiem tra que him khi nh~n co dung iO<;li yeu diu thea qui trloh han hay khong? (chung J01;lI, nhan hi~uJ"')

• Kiem tra tu say que han con hoet dong hay khong (d"~c bl$t Ii! cac lo~i que hydro thap nhu' E7016r E70ta, .. )?

• Kiem tre 'i~t li~U ca~. hfm co dung hay khong? Kiem tra tinh tr~ng mOl ghep co bj If set, nhi~m ban (dati dau mo, t9P chat khac, ... ) hay khong?

~ Kiem tra cec thong s6 cua mOl ghe'D d2i dUQc tllan thu thee qui trinh him hay dura? (kne hOI qoc vat, rnep

ell n / .. , ) , .'.' .. . .. ' ~ .. ';, .. ', ..

... ..'':). •• '- "r ,I'" ,:. ,_.;- ~ ,.~ ..... : .... 1 ...... ,..... ,

...... :-~ ...... :- : I .-:+:-_ ) : '. ~ ~ ,.) ,_

I ·Iio II ~:~ ';0 ••• ' -f- ••.... ,"

/.

\

. '

~ :

... ....

1

. '

r

Kiem tra thiet bi h~n, tinh tr9ng cap him, kep mat, kim han Con trang tinh trang hoet 09n9 tlit hay kh6ng?

• Kiem tra xern elfe him eTa dau dung chl1a? (que him se la Cilt dl1dng DeEP hay ore Ii m D CE N) .

• Kiem tra m~t n~ him, may mai ca nhiln va cac d\lng c\l ea m tay khac eTa s~n sang eho con 9 v i ~c hay ch Ifa?

KiI~m tra xem gio, ann sang khu vue lam vi~c c6 anh hl10ng tOi cong vi~c tie n himh hay kho n g.

• Kiem tra tile trang thiet bj bao ho eil nhan nhl1 non CUng, giay, bao tay, day an toan,

L •.• , • ........ · .• ~.".·IJ .• v ,~~ ~.'w-:,/ •.• ·,_~,~ I .• .H .. ~"~"'J'" .~'~;,_",,,,,,~,::.,

~ .·t ..... ,...I.··~· ...... ", ':" .,....,.~:W.' ..... ", .

Cac bu'oc

mtra

• Lo~j bo cac khuyet t.;it nhu' xi him, ho quanq b~n toe, v~ sinh duang him, . __

• Kiem tra cac vet chay canh, esc khuyet ti1t be m~t khac [leU c6 de bao doc (6ng hay giam sat han e6 h Liang xU' Iy,

• Kiem tra I~i co din phal gia nhi~t sau khi him khong?

• Kiem tra xern co bi bien d9ng ket diu sau khi him hay khOng?

• OQn den khu vl/c lam vi~c, thu don mau que him,

cu¢n cat day him, tu say c1l nnan,,,,.. " .. "t;" ; /. '"

Ol}ng cl} do nhu: Thu'oc hi, thu'oe eu(ln. Phin chi thj nhi~t ho~c sung do nhi~t.

• ihu'ac do chuyen dyng moi nan.

Van ke/Voltmeter.

• Ampe kat/Ammeter.

• Kinh nup/Magnifying glass.

• £len chieu sang.

, - -~.'. ~ .

I.,"n·· .... ·· ..... ,..., ,,,.,.,,,,..

• ~ "I:",.~ •. ,~ • ' ,./" ,., ._.~~ A

• Tlnh tranq thdi tiet (Gio, mua,..).

• Vi tri him co thu~n ti~n eho thao tac him,

• Vi tri moi him co dung I~ vi tri dlfQc giao hay khong.

Kiem tra cac thong s6 him theo qui trinh him phi! duy~t co dLlQe dam baa suot trong qua trlnh him hay khollg?

• Kiem tra xem co phai gia nhi~t hay khong?

Kiem soat nhiet do giU'a de du'ang him.

• Kiem scat toe d¢ han (travel speed).

Nhil'ng hru y can chu ttQng

L.'! mi,it thq han chuyen nghi~p din IlN y to; ch~t I U1Jng o)ng vi%c, an loan eli nhan, y thUt t~p the, tinh than hoc hoi.

N h ih1g diill rna thQ' han nl1m dl!i V h9" hoi' '

Quan s.Jt 1>9" hoi tit orang nghi<)p ~

Quan sat hcc hOi kinl1 r19hi~m W oong nghiep cO kinh, nghiem se cern I. i kinh nll h i~rn ))hong phu i:ho bim than.

trong qua trin h hlln va klem soa t chilt I u'c;1ng mOl han., . "-

Ghi chep thay vi nho

Vi~c gni chep cQn~ Iii each d~ nno nhling kinh nghiem b6 ich d~ khi co thai gian co thJ xern 1;1; nhltng kinh nghiem do.

T" so simh chl't hrqng cling v;o,k cu~ rninh vo;

£)Ollll nghio$p *

H;mh d~ng na~ g;~p NO than tlch <:I/e phan pau d~, d"t" ,' .

. " .. "_,~~~,n,~"9~~)~I_hdn. " ./ .,','. ,< - ,

'I . I' .,. _., :,,, ......

...,~~H'····"· ·,

Any Question's

"

•

·"· ... ···r··

...... ~."'., ". "." ", . -".', .~.

2

Cae th u~t ng U' ha n

.... ~ ~<. ,N •. ..;."". I 1':v 1 ..... : < ......... ~"', I ~,_~, ... ~ .~: ... ~. ""0' .......... ~I" ."'-_h .• ~'.~"J

.~ .~I"':""~:~~,,<' ••.• : ~ .,...-...,..~:>< •.•. < •• '>

.; L I,' • ~~;I ~ (.;! ,; ~ ..

Welded Joint Terminology

Compound (Kep)

---

Edge

, (Canh)

;" :::.~ ·.:··.',~7,;~ ::~.;.~;. .::,:;':~,~-~,~I'.»

T: , ......... ~ -o,r . .ro:n· ~ ....... ,.1-= .. · ..... ·•

,-

Fillet (G6c)

Butt (Giapm6il

D~ng mOl ghep va cac thong so

Angle of bevel

~..... ~, ,

-l 1- t Root Face Root Gap (Mep cun) (Khe hO)

Single Bevel Butt (Mal ghel> vat ifdn ifol Iffl,u)

• ~ .... <, ~. '·"If ' •• ~ ~ ' ...... _" ..• , .,

,. ·~'Y'" ," .••. , I~·,., .....

Angle of bevel

t Root Face

, (Mepct'.m)

(Khe hal - Land

(Khoimg bang) Single J Butt (Vafinep'chii''J ifOid~t»

cac d{lng moi ghep

...

Open & Closed Corner (G6c mil & dong)

t;)("~~li')

Edge (Qnh)

lilp (Chong)

Tee

,~~""~""J,~~~,~L,, l_, ' •

~ .:,..,..: ...... ,"':i:: ".. ....... , ...... '....:., ....... ~: ....

D{lng mOl ghep va cac thong so

included angle (Giicmo)

Included angle (GiiemO)

~L

-', Radius': -

-l I- I Root Face

Root Gap (Mep cun)

(Khe h6')

Single -V 8\Jtt

(MOl ghip ifo, .til u d~ n9 ch ii' V)

-l 1- I Root Face Root Gap (Mep elm) (Khe ha)

Single _ U Butt

(Mo<ghep' chU' U do; .nu)

::~~; ~<."""',.;J:-'. hI ,y .... ,.~~ ..... ;~" r '. 'h"·""'·~lr""", •• "'V".,"· •. I'·"""""

, ,., ......... ,_ • .."....,; ..... ~"'I'·~"'~,."r

~

.. :~ ".::'_

>: : : -. 1\

Single Vee (ChG' V)

Single J (Chii' J)

Single U (Cher U)

,,'

. ,_ .. ".1' ,~_ ... " •.. ~ '.,." .,.~. ":: .-." .. ,- .• ..,.~< ....

3

Oiling moi ghep doi dOl aau

Th6~g thwng dang m ghep nay thwn!il GU'O'c thiet k.§ cho viec han kim 10,.; cc chieu day loon

--

Double Bevel (Ch[i' K)

Double Vee (Chll X)

Cae thong 50 moi him dol aau

ThU' phan bi~t cac thong 50 mol him doi Cau

Hay nh~n diln9 cae thong sO' thong qua de sO thIS t1/ the h ,~n nhu' ehu thlch

10

5

, ~~<~ ,' y .~.,. ~"" •• -.f. ", .~, ~

. ....v '. 0' ·• T' -~ ,.,..) ~ ..... >, .......

• y ~~.I,,~ ... ,,& ..... , ",: " ~""'>A.~

cac thu~t ngO' lien quan tai moi him

mo'llan

A, B, C & D = Weld Toes/Chan mo, han

."W' ' ~~, ·~·A·J,j ., .. ' ... ..:-,

·_;:, L.,·y,'.:-.' .• ,·N

! I.,~),_" ... ·1·_··1 ..... ~-~ .•. " .. ". -~ ..

• Hiiu h€'t cac W~U chuan Oeu yeu cau chan mOl him du'qc rna; tr~~ nh~n.

Goe de} chan mffi him

£)ApAN

• cec g6c cha n mOl him !tin dOng nghi<! vOi vi~ t~p tru n9 Ling suat gay anh hu'Ong tol ket 'au to~ the,

• G6c chan mOi him tot nhat tit trong khoang 20'" 30'

, 'J! . • ~:, : .': r f ~, ~

Poor Weld Toe Blend Angle (G6c chan mO', han khong d~ t) 3

Improved Weld Toe 6lend Angle , """".,., .. l9.oc..0~~,,,~; han D~T)

~ ..• '"' I. ~; ~. ->+.h .",,__...,, ......

< ... "1»"#0,., '.,""',':...:- _~~ "m.I,.~.,. .•

~\ .

1, (hieu coo mo, han/Cop height

2, Chan moi h,,"/Weld roes

), Bien d~ng nling chay/FuEion junction

4, VU ng a~h hlfDng nhii>t/ HAl 5 5_ Chi,>u day ki m loai cc ban! Plate trucxness

4

.. _-----_ .. _-----------------

6. Be r6~g ki m loai co him/Plate w,dth

7. Chieu d~j mOl han/Weld length

8. CIl@u ri,illg moi Mn/Weld Ylidth

g. Bien d~ng be m~t m61 he nl CapS contour

10. Hinh dang chi"i Coo ma. him/Convex cap profil~

~ :,:.~,.:;~_/:'::.: :::~~;:.';:':7:,vl~~r .. c ..

, ...... ~ft~, ~ ....... "., ; " ~ ..... ~",., '_'.,"

Cac thong so moi him g6e

a. = Chleu 010 canh dung/Vertical leg length

b. = Chieu dal canh nlim/Hori:l::ontal leg length

! [I" I !,:,: J /l r ;' J~ i lJ ~ ~.

... ·_, •• ~.''''''''~r .~'<f~o:,:."

,···· ... ,..'....,I'·'· .. 'II' '..,·,..1--II'Y'

L ••• _,...,._"t'.~ .. :~ ,..,_.._.<" ......

a. "" Chi"eu day danh nghi"a{Oesign Throat Thickness

b. = ChleU sa u nga'uj Oepth of p'7ne~r"ti().n

, M<h._~: .. ~, .• ·: ~ .••... ~ .... ~ •... "

I .• ' L.· .. ,(~., .j., .... :\, ..... "." ,.I~''''

' •• L _ ""I:''''.~'.''''"' "_~~,. x: ..... "'~, , .......

@

O\lng moi han g6e lorn m~t (Concave fillet) thLfong du"~c thiet ke cho dang chju life trong qua trinh:slt d-.mg', '.

Hinh d;;tng mOl him g6e

Mitre fillet/phang

Convex fWet/lOi

Concave fillet/15m

"' ... ·~I;;......,~' .... w,,~· ..... '''',;)'' -, ·."..11L';~"";' ~""·'I,,,,,,,,,,,,,I'.J""'"

! .• ,,~. A'~.~ ,._ ... ~ _M ",,·,·.LY:. >.+.,

Cac thong 56 m6i han gee

a. '" Chieu day danh nghia/Design Throat

b. = Chieu day thl,i'C t~IActual ThroatThicknesa ..•

; ;;.t:·::;.:·;;,:~~::,"':;:,;;, ~~;-';::' c.,

~. _~,~,_, ,.,,' .. ....., ......... ,..4··........,'l'_~

Cae kich thu'oe cua mOl him g6c

a ~ Ch,"" day tl1igt kg (DeSign I Theoretical thrDilt th kkness)

S ~ Chieu day thl/c th~ (Hfectiv" design throat)

b ~ Chieu day canh n~m(Horizontal leg length)

c ~ Chieu coo can h dlmg (Vertica I leg length)

vidu;

c( Leg len9th) ~ 6m m

s{lJasign Throat) ~ Smm x 0.7

o(Design Throat) ~ 4.2mm

Chi;;u doi canh d~'rlg/n~m tot nnat n~ nan bang chieu day vat Him Cd ban, Ch,eu day ma. ha n tn iet kif ~ 0.7 X Ch ieu coo can h d0l19 hooe en ieu de i

c~nh nam. .'." ." ", ,"., ,,'

·'h.Y"" -"·"I":'u,,, ·y.Y,,'.' ...... ·~... ~ ~:"'- ,> .~,., ' •• '· ...... '.h •.• ", 'I~:

I "'''F" .h:.:<,"" •. ~ .~.r.·I' ""~I'<'"

5

Thl,l'c hanh voi moi him goc

Hay "en ro cac thong s5 eua mOl him goc theo cac s6 thlr' tlj fan 1u'c;1t the h i~n du'CJ'i day

~ ~".I~,~~··';""""I.".I~I';'" .-.......;.~.,..T._'·"" 1 •••• ~~ """'." "'." ;... •.• ~, ••• :. h'~ ....

~ .~I",,,,,, ':..." .. ~'"'' ".':': ~_"I::J'~"""'''''''

6. ee .-9ng tiin tam / Plate width

7. Chi';;" cao tiin tIm/ Plate height

8. flay I Root

9. Vu ng anh h u'O'ng nhi~tl HAZ 10. Ch~n mol han/Weld toe

~ I-..J' _..~ ..... ,., . .'.....; ' ._~ Ii.r "'"'j ~ •• .:.: .•

~ ; .• ~~ ,I ,,..._ , ~ .,.¥.

I: l·_ .... '"'~~' ~. ~ I '~~I'. or

·¢!lI!,G

weld: il=lat PIpe:: rotat.&d .his: Har~DlIbI (:Ph~ng... Cftg n~m ngitnG ~i qulty}

,1",,,

W~ld! HDI-ilc nti!l.l vt:ttleal

iB-

."';'lO 45 f 6G W.::lcI i Upwant!li Pip.t;:ffxed

~>t. i:5~ I.ndlned

Weid: VII!I~ca.1 upwa~, P~pI!!:;' Fixed

A:cJs: Hori::tonbri

(him 100)

WlIJid: Yertiea ~ dDWnwanU Plpe.fi,J(~ Ax.,~ ~Qri~nntill (hon 'nfl'tl

P~pe! fixed A.:d .. : Verti~1

, " ~, ... ~ U""K<.: •. (~~~~!~ .. ~,),

I y ~ ","':1.·., ... ><1 :''1\0. "">:~"<""

, .'.....,....+)h.~" ..... ,< ~.¥ ... ~ ...... hN'''''.''

".'.,

:.'- .. '

1. Chfeu dill canh "amI Horizontal leg length

2. Chieu cao ca n h (I((ng / Ve rtical leg length

3. Chieu day ton hi'm/Plate thickness

4. ~ .-9ng mol him/Weld width

5. C hieu da i mOl han hay tOn tam (Plate/weld length)

Ph~n!lJFlat:

PA/1G:

-

Ngang/ttoriUlntal verticaf PB / 2F:

Ngang/ttnrizontal vertical, PC I 2G:

.,_.... ~head VertiC'~d·",g .. lnwanll-l

Tfln/Horlzontaloverhead PE / 4G PG I 3G

PO; 4F ~.,." li !,~ h,:'::r iolj: "j't

, .. '~~ON' ~_ .. "::~h •..... A ............ '1..:.,;·.'.,.( ~ .. h, ~, o,;.~+": I'. ,,,".~,;,:)! .. , '" ~ ,,~._

~. " ..... '<hh""""""h.~'<''¥: ......... ,.-I-"·_.ltll-"ro''

Any Question's

,.,

•

6

KHUYETT~T HAN

J.. ;·:~I'~.··~I .. ljw '~~~'.'''''''''''J'' ~,.<.,~

J ' "<.';. ,j w,-;--.·_:~ .• ..:,: ...

~ t....."~.,...,:,~,'~ .• ,~. ~ ....... ~:~ ..... <. ",.'.

""._, A.. I

KHUYET T~T £JAY

, :;.0,': 'j ,'I ~ r... II , .•

~ : ::.~x~., .. ;t:":.;:,~;:~~:~;.~·;;: I~~'~! ".1."

~: .• ~ ... ,...,.~ ........... r , •. ~ ~~,.I ~., +.: :r.+:"

Cae d~ng khuyet t~t day

Khuyet t~t moi him duqc xac d!nh thong qua klem tra ngoai

d,;Hlg va phan tnanh nam nhom eh inn nhrr ssu: .

• Cac khuyet tat day moi him/Root Defects

Cac kh u yet tat ve bien d~ I1g mOl h iml C 0 ntou r Defects

• NUtd~ng m~t!Surface cracks

• Cac kh u y~t t~t bat tn \(Ol1g be m~ tl Su rface i r reg u I er i ties

• Cac d;;111 9 kh uyet tat khaej Mise ell an eous

• ~~:,~:';;~~:::,:-.~.,~~ .. ',:~:',~;;~.~,T"'~.',

~ .. '.'r.'·'_ .... "'_ •• ··• ~~.~J~,.,..,., ••. ,

Do d~n lip va dOng yeU/lOI'I Amps/volts

Do khe hi! qua lon/ Large Root face

Do ke M qua nh6/Sm~1I Root Gap

• 00 roc dQ him q ua nnanh/ Fast Trovel Speed

Do g<ic dQ que hen trang qua trinh nan !<hong ",ung/lncrnrect E lectrcce Angie.

Do nhiem ba n/Coflt:"Tllna~on

~.I~., '!(,:~~t 11;~':"1",:

Kh6ng ngau day (Lack of root fusion)

Khiing thau day (Lack of root pe netratlo n)

; :;, .. A~~,,~ ;.~:;:~A:;:~::-:~~':.!' _,

~ "'".,. •. '" <w.~-:.'f: .......... ,.....:.::v.««:.,..",

Cac khuyet tat day

f)oi v&i moi him vat mep neng co lh<!l dy ra khuy~t tal 16m day do cac nguyen nhan sau day:

rMp cun qua lOon/Root faces too large

Khe he. qua '\lng/Root gap too largo Ap 1\1'0 x6ng khi cae khl Mn l1G/Excessivc back purge pressure during riG welding

Root Concavity (10m day)

Mid nhi~u day trlJ'iioc khi hi", lOop

n 6ng/Excess i ve root bead gri nd i.n 9 be ror. the appjlcati on of the sec 0 nd

.• " poso

7

• r._,"~~ ~.,~~.~.~'!~u..-<,,,,~.- •• .:.,,, ~ ., ....... ..':H:'" _.' '.':..,),:""'" .... ,~ ,N

t _·.I,~~, ... rj'.' .~.~: /~~"":"~,~,,,,,,,~

D{ln9 khuyet t~t day

HI~n tU'qng chay thung day do cac khuven nhan sau day:

Oilng ofj~n I>im qua cao,

Mep cun q uti mOng.

Kl>e hoi" qua I"9n9.

T6c ell) him qua "h.jim.

CMythung (Bum through)

; ·;:~'~-'~~·':··:r:~:-:';~Y:: ':.:~':" ....

"""',...· •• ~ ••• _n _ ••• u •••••• : ••• " •• h

D~ng khuyet t~t day

.. ~J

H iEm tu"c;m 9 kh uyet ~t foi day x ay ra do cac nguyen nhiin sau day:

Mep cun qua "h" (Root la~es too S RIa II).

Khe ho qua Ion (Root gap too l"rge).

Dong di;,;n qua cao (Excessive a m ps f volts)

TOc dll hion chi)m (Slow travel speed)

Khuyet ~ t [Oi cIa y (hces.ive root penetra tion)

" .J" ::: I 'I! '1 ~ I"

:. ,·,.,.;o;,·:~:,..;v.·~I~~ , · W.v.i·;....t , ... of\.,_

-"." ... ::.-.::;r •• .,. •• ··", " ...... ><>":O

~. '.,_,.....w-,: .. _.-. ~ _~~,.,,, . .,....'<'·· ...... h

Cac khuyet t~t day

Khuy~l tal co day xay ra do nguyen nhan kim loa; m6; han b] co ng61 dOC theo m6i ghep. D,mg ~huyet t$t nay

xay ra do cac nguyen nnan sau day

Kim lo~j han kh6ng d1~n <'lily <'Ioj vao ~he h60 m61 ghop (Insufficient weld m .. t,,1

depo sited ln the root pass J

TOe dO:> ngu91 cu. <'I"";'ng l<:It qua nhenb (Too fast a cooling rate during the application of the root

bead pass)

Co ng<:lt day (Shrink ago groove)

Ky thu~t him kbm (Poo, w .. ldlng techniqu.ta~.. ! .. ~,,' ,; ~ r } ~ [ ,',

: '. ~,~!-:~t;:~~;-:::.";;,~::.; ';.."':::.:::'::' :~' ..

\ ... I~ ....... h·."""'"~,,·.., .• "'~""" ....... ,., ..... ,

Khuyet ~t day

Chay thimg (Burn ThTough)

, .. ". ,~y.'"~.,.,, ..... '~. h~""_" '_0..:'.' ..~~.;, . .,.;. "'~y ~" , .. : .~~, " . , ...

,." •••• _, v •• •h .... , •••• , •• _ •• ,

8

Di}n9 khuyet t~t day )

Khuyet t~t mUQi than/Oxy hoa day

• Khiing du khi ><ong (TIG)ft05S or insufficient back purging gas

• Ph'a n llin ,,;'y ra tron g q ua trinh han thep tran g.

Khi xong g'om Argon, Hel; vii Nit<l.

". I,~.I ~ .'~:.':. ~~

~ 1> , .,~,. • ........... 1 "= .~~~ ~~ ~.'I r" t,.~

~ , ~ ..• ~;'. ~I"'''''':·''''' _' •. + ,:, ....

, :~ ~, "','~ ,., .. ,~ .. ,. ~ ..• :.- .. ,~ "-"";" , ...

Be mij.t mo; han kiiJtl, chan "1~ ha? .. ~~, .' > . : .~:";:.,.~~,,:;::~;,:::.;::::::5,~~r cap Profile 8c Poor Toe Blend) •

[. ........ ,... ........ -,: .r .. :~ .. ~~I .... ,.:+.:':_ ••

Bat cJau va ketthuc kern

Di}n9 khuyet t~t bien di}n9

•• :-".;"", ... :.:':~~:. ~.;~,.:: •• :.~., ~.: •• ~. h' _,

y=~, ·"'~I·'I • ~ ,~ ... ,.,' .. :·1'·.-

KHUYETT~T BIEN D~NG

i~:~ .: ~.; ;:;:" :" r « ~I·

~ :;:'.\\' .. ;:~.~-;:;;'::.'~:;~ ,':;~~.~.;'":~, 1.,..-;.:,

, .. tw.,_"_~,,,,,,,,,: ~ -~,"",I ....... v.~ •.•

Kh¢ng ifi~n diy ~. k..hong: ng~ u c:anh 11'1 com plekP 1iUiI:!d groove -+ 'Lack 'of $.idewalJ fusion

KMn ~ di~" d;\y

Inc o.mpleta. tilled groove IUnd.<Ii,,)

KMog ~I~" ~Oy ,. '"On<) ""Oo H~" , "".'. ". .. '; , "0 .

IneompllGtl!l fillBd groGVIII' * Lack or -sid BWiiIIU rug.lan· :

....... " ~;;',h~:.-:.,~~~".:::.~>.:,;..~'.. {lJnd~rftll)

, ~.,.~ .. .,..""'«'I:I:~~,...,:-..:v.-:->::<: ..... ,.

Moi him tam 9iaC I~ch canh

Di;Jng moi him ooc (tam giac) I~ch canh:

Moi him tam giac I~ch canh thu'cmg kh6ng du'c;lc xem lam khuyet t~t rna no co th§ cJ:u'gc him theo thiet ke .

9

KHUYETTAT DANG MAT

. . .

Chy qnh khorl!llien t.}c (Intermittent Cap Undercut)

:' :::: r 'i .v:: II fl ~ ;'... i ,i '

; :::~ "N. """:"',;: ;:'~,:~; ::-::",~~~~ "-..-

",.." ... " I ,~"",._ ... r'"-1""".

D~ng khuyet ~t chay trim

Chily trim/overlap

:;.. •• ','.'-" "'"'''' _ 'y~:I'~"W~ ,_,

~ •• I~~ ',- .•.•• _. til ,. ~J, ' ••

I .~~.,. ,~.~., ", ••• , _ ,.. ~:.~., •• I""

Chay chan (canh)

Chay caoh I'; dang khuyet tlt xay ra iJ char> moi him an vao kim

10'1' Cd 00". l(lluyet tat nay thuang <tJat hi~n do rile nguyen

... nhan sau day

• Dong han q ua cao. TOe dl} hi'" qui! cao,

G6c do;; que han khong dLing.

L~c que qui! 100n.

Han khong dung ky thu~t. Que han qua Ion.

""~"", •• .01 .......... ~.,_: 1 .... Y<~j<·.,...1NO~·.', - ....... ' ~ ·,·;,i '~"""""""""'''''':'~I

r ~.~ •. , ,.;, h •• ".~ .. I::, ~"

Chay tran

t :',.j'>;'~" , ~:,:.. •• ~ .. ~.~ ~_.4 y ;~"

'. '-#0" ...: , ..... :' '\~';~" ,j,.~ I~~_ '

"· ... .",..,,,.,"'""""' y,.., ...... A ..... 'I,, •• ,tl: .

Khuyet li!t chay trim xay ra do cil c nguyen n h an sa u day

Ill; m~t han nhiem b.!l'n.

To.: <1¢ hoIn cMm/Slow travel speed.

wel61ng tec:~ni"ue

DOng han t11A'p / Curren t too I"""

f.~ r ...L 11.','.of ..... ! ... r, : ,; ; _.

:' :.~, .• ~.;:: ... ";" :;~:".~h, ..... '.",:"".', .. ',' .: ,:

( .1.·,. ~. :.'''.' .... F:',· '~h .,,:

10

Khuyet t~t d~ng ho

• :~ •• ,....,. dF.,··'t .. ·, 1~~::".~·"'r-"~'" I. ,"'~ • ..,:.: .... ' ."'.·~I"'" .:-...~-:.:,:. o!

1 '''''''"':.-'''''.''''~ .• , ~ ~~h""::I:NO' ......

Nlit <fr;,c tren kim leal co ban (Longitudinal parent metal cracK)

N LIt doC mili him

(Longitudinal weld metal crack)

~ i: ~~:';,~:.\.; ~;~,:~ ~::-:: ~';:,:~::' "'-, <>

l:·· .... "·_4." .. ···~

• Toc dQ oguQi nhanh.

• Pha n ((og oxy h oa kn((,

Be m~t mOl him nhi~m ban.

N_LIt ngafl9 mil; him (Tronsverse weld me!<ll, crack)

Nlit tach lap (""meJlatteailng)'" " _

Cae d~ng khuyet t~t khac

V~t h'o quang (Arc strike)

Do mol ho QO"09 kllgo!! dung vi trl

00 va quirt khn him.

DQ cap han b! hit.

On kl'P mat k!>ong tot.

NUt

• NUt doc/Lonqitudlnal

Phan 10<:,i theo hinn d;;.ng Phan 10<:,i thea vi tri

• NUt ng a n gfTra nsve rse

• Tal vii ng ilOh hu'ong nhiet/HAZ

NUt phan nhanh/Branched • Tam mOl h~n/Centerlij)e

• NUt d~ng chii' V!Chevron

I I-!-.,.J».:<,...: ...... I:·~I~, -' ..., ...... ~r. .....

:. _:,..,L ""~,~!:i I:. ,:..,.,1 '.,' ' I·.' ·~I

, .. ,~'j~~., ~,~ ....... t·

• T.;lo mieng ho/Crater

• Ti;li vung n6ng chay/Fusion zone

• T.;li kim IOi;li co ban/Parent

metal " " " . , " " ,

cAc D~NG KHUYETT~T KHAc

f .; ,. ...; or; .'; II~ ~ .1 '. ; .. , ; I

Cae khuy~t ~t khac

. :,':+~,":~'~ .... ~~-":;:~',":',:'.: ... =:: .. :.~ .. ;~, '_ L ••

......... ~.".<- .. ~.- .~ .~.,:., ", .. ,,:

H'o quang ~ n weI Spatter

Do dong "'~n him can,

Dn que han am

Do nhiilm ban.

TOc <'I<,it cap day khcng <'lung dO; vaj ph Ltdn 9 pM P hii n MAG.

11

Cac khuyet t~t khac

• Ra khi,

• Ng~m chat ran.

• Khuyet t~t kim lo~i cd ban,

.. : .~I·_ " II' ~ ,~ "" '~ .• -..~,~

, ' '" ., ••• .,. y,.'.,~" "'.1"

: '~I ,.~,~ "~' •. "' I~ ~"":II."".~""

ReS khf

~ :~.~' ~:,:/;:"::; :.;_:II~~:.:.::~;:;, -, ,i;<->.

.~ .~. ~ ..... ~ ... u.~ ••• _ ••

Cae khuyet t~t do I&i lap rap

Do hip I<}ch mep/linear misalignment

Khe h& lOon/big gap

Do llip I<}cll gocJangular deflection

';' · ·v' ., '.' :" .• ..:.. ~ ,,"··v' ~

... .. · ·· :· ,.1."" .• ·

R6 khi

A.Cch(;Jm ~C.ll,lltltl pcrD.!.lt'!{t

R&d~~

. ",::.,'::'.<~;.:~::J~~(>.'

I •• ,"'t,'j .... -,: ..... ,. ~ -.~ .... ~,."':I, ..... ,'

00 Thieu khi baD v,;;.

V~t li~u him bi u'C't (que han • day han).

Nhii\m ban.

C h;eu dill ho q uang dil i Thuo<:: hiln bi ho ng.

Be m'it kim lo~1 bi am

Cong h,m CaD.

N9~m s i x"y sin h ra do xi h ,m !~n vilo kim I~i hiin.

Ng~ m silica xiiy ra dOt v"i I'hu',;ng ph,,1' han MAG va TlG.

Tuy thea phuong phap him,

ng~m chill: ran du'Q'c dinh nghia nhtf sau:

OJ ng{im do q .. a tnnh lam sach gi ira de tlV<tn!J hi," khong rot.

N9~ m Tungsten and 46ng xliV ra g phVdng philp han TlG va MAG.

! ., I" .,' ;_. ~ . .... : ~ ,'i ~ ,,., .

... tp,

L""h m ep d ~ng dlfitng than!J' liear mlsalign men t

, .", .

.. :, .. :.,." 'J .... ~.'~ •• ~, Po "F-.! ., ..... " ..

, ............. ~ - .. ~ .. ,.. ...... : . ..,..,.

12

-

Hu' h6ng do tic d9ng co khi

Oau dui/punch spot

Dau may rnai, va cham co khf/

grinding damage

/ ~ .. i I : I I f ,'I: .1 t; "

~ I: N. ~,..... ,'II~ z....v..1 ~~"""""' .... v •. , ~,~~.".

J., •• , •. ".'?" "'.,.,.,.,-:....:,., . ..:,,'"'"

~ .• ~ ...... L,., <

Tilch lop kim locrd

... !w...~ .. ~,.,~~ :..,".;_J., ""_ •• ~ fl. ... ,:,.

I' .O.NO" ·,~:j ..•• + I.'Il< 'L4.J'.~'

L: .• ~ ... ~ ..... __ :_ : ~

cAe PHliO'NG PHAp HAN

/--

, ._',: h:":~ 4~:"';'::. 7 :~~':'."_;,:;~~,~-:::'''' "

. '-"'.' ....... , .••.. , · ... ~" ... :~,...l·."-

Khuyet t~t tren kim IO{li cd ban

ThQ' him din kiem tra va luu y cac khuyet t~t xay ra tren be m~t kim lo~i co ban

Hv hong do va cham co khil meCh\,ical dama_g_" _~ __

C h{mg lirplov e II ap

I

t. ~ ...• ;~" .. ...: ••. ,+~.".. '''',;<"nl.·;'"4''''r..". ~ .. ..,,,,. .,~ ~, .:-... ... :~.;.~. ·_rO,. ",. ~~

~ .,~..,' .... , •• ,»:;" .. ,. ~

Any Questions

?

•

',.,. :,' .,,:.',.,, . "'.'

~ :;-...,~~ , J:.I •• x.' _;-OX~V~ I '"'

..., ~w.·:o.i.,·I' .,. ..... ..;,;"../.,. ...... ~ ......

~' .. _~ ~ •• ~ I..." ": ':I: _"'j .•. ~~.~ ..........

Cae phu'dng phap him

Cae prnrcnq phap him nang chay thong dung hii;m nay gam cac phlfdng philp h1m sau:

• Phll'o'ng phap him khi Oxy-acetylene.

• Phlfo'ng phap han ho Quang tay MMA (SMAW) ·Phliong phap himbant\1 rl1)ng CD khi boo v~ MIG/MAG (GMAW)

• Phlfdng plh3P him di~n eife tro TIG(TAG (GTAW)

• Phu'dng phap him hiS Quang chim Sub-arc (SAW)

, ~ ....... I'I.~ •..• '.1 ~""" .

... - ~ •... ,. ···'I~·:

.\, ,,: .. ~ ..... :.~ . ~ ..•..... ~- .~:

13

Phu'dng ph

quang tay

Ph lid ~g pha p ho Quang tay a Lldc ap dun\! tit the kY 19 va 11a ng Wi ng que tia n ,hOng co thuoc bao ve .

• PhtICing phap ha~ nay sit d~~g cho nan dit}n :<IJ<Jy chieu {IIC}

ho.'lc d len m c;.t cn ieu (DC)

• DE, han c1tIOC ho quang ray dbi hDi thd him phai co ky nang va kmh ngh~m lOt moi dap itng dLfi;jC yell cau cua cong vie.:

""I "',. • PhLldng phep nay cllJ1;lc ap (j~ng r6ng riii tr@g nha xtIiJng va cit til; cong ngoai cong trlfong va la phLldng Phap ph Ii bien h i~n nay

Phol..l"Ongipilap na)l' bcrt M9 99; ,·,10:.".111"'1'(,

,I os . r ;;..' ~. /l! /;':".1"

, ~ , .•• :'~~"'_'.'_'~~'._~"It ..... i.oj t;.'; ....

I .) ,,:.·~RJI ."..,.,..ot..' ....... """ •• ~".~,

[. ·---~, .... .,.:":,.."..,... ........ ·I· .. ·'

. ,;. ".',:

•• -,' , ••• ~~~.' . -~.~ .,. .... ~ .. ~ .. ~< ~ , •• ,~~ "'4' ••• ,' .p..<_ •. J"I:>I!<~

... _, ._" •• ,'-'" ~ ,.-." ,:" '·l ..... ~··'

l :. r -r .;.." i :t I,: ;" I, ! ,~

...... ,·.l ,:, . ....: ...... ',,1:;...,', ' .,.....,....., v, .... '!':~,~.,

_ .... " ... :.~"; ~ I, h'~" "T" ..: ••• , ~ .....

[. "".':j"''' ~""' .... , _A .... "' ... ,'<": .... ,'

; ., ~ .: ;.'".:,~ r .:~;: ,< ; ;.

;. :::.~:,~.:;;;-:;.::~~:.~;.::: .. .:.~r.~

• ,.!- ... ~, ."" -~:p.~~,"~" ... "

Phu'dng Quang tay ,

----~!~-------_j

Co ba chung loai que him chlnh cho phU'dng philp han hi) quang tay va dU",?C phan thanh nhom tileo thanh phan thuii"c bee nhu' sau:

• Thuoc bee bang Rutile

• llluoc bee nnorn Basic - dallh cho que hydro thap

• Thuoc b9C bang CeJlulose - df:lIlh eho que him c6 kha nang him ngau sau va n6ng chay tot .

14

t.uu y ve thiet b]:

Kiem tra so bo ve tniet bi cle oam bao riing thiet bi hoat oong tOt. Luu y ve que han:

Kiem tra xem que him khi nhan co dung chung lo~i yeu cau hay kh6ng, kiem tra tinh tranq que c6 gm u'Ot hay du'qc say U" ... hay kh6ng?

VO: Nhi~t do tu say Ion khoimg 3S0oC va duy tri Ii nhlet 0 1500C sau d6 phat cno thq him bo trong tu say d nhan khoang 700e. Rieng dOl vOi que him nh6m Cellulose and rutile kh6ng can say tnroc khl su d~ng nhu'ng phai du'qc luu tril" 0 tinh tr~ng kho rao,

/("' .~ ;...-: :,111 ~ .~ ~ ~:. ~~

" ; ..... ~.,w.·~II,I:>.r..,.jh···'· ..... ··.y.·r ....... "'" ~ ' ....... , ..... , •• ~; ... ~'.-:-... .".).'.yl I, .• '.-o::~~....",...",.,.~ 'L. ': ~ ...... :-y: ••• ,'w •.•

Quang him

• Ho qU(lng han c6 the b! thai I~ch

neu kim lo~i co ban b] nhio);m tli" tinh.

• H i~n tu'Ong thoi h a q uenq chi xay ra khi him bang di~n m¢t ehieu DC.

• Viec ho qU(lng thoi lech S"e gay ra

cac khuyet ~t him nhU" sau:

L DQ ngau kern

2. Ngo~i d~ng moi him kern.

3. Ho quang ban toe.

4. Va cac anh huong khac toi ket

Thiet b] dung de him hi) Quang tay

Biing dfeu kh ie n (amps, volts)

Til s§'y ca -F"""'II. nhan

Que han

M~t n~ hi>n

, ";:_:.-..: ':,. ---;I+~~ ::~ .:: ~.",: .:.~.;, ;;': .. h

, .,->.:-:o",.",.", •. , .•. ~

NhU'ng kh6 khan va thu~n lQ'i

Thu~n IQi

• Tieo cho yi~c him 0 coog tnron 9 hay n h ~ xu'ong

• Vat nr han phong phu

Kh6 khan

• ray nghe tho han doi hoi cao

• H~ so lam vi?c thap*

• Nhieu kh6i b~i

• C6 the han tat ca cac nr the· Phai han ehe hidro (flux)

• xac h tay thu iln ti en' K huyet ~t tgi ndi bat aa u va

• Thier. b! don gian kh6ng ket thuc 100 quang

phuc tap

'" Ph u'dng phap him nay hieu qua kinh re thap hem so voi cac phuong phap him khac nhu' MAG, SAW and FCAW

; ~.,.~ •.. ~ ,<~.·,,~.~.,., ... w.,J..'.-"'I t.,~"

, , ,.. .. ~,;~( .'".'~. "-"'M··', ;.' ....

t-. I--o.~h'.<».'<',.,., ..... ~~, .... , .. ,O! •• ,...,'

Bi~n phap tranh ho quang thai I~ch

• Neu qui tnnh eho phep thi co • the ehuyen tlr" han mot chieu sang xoav chieu.

Thay doi goe d¢ que him, dOi hu'ong dOl di~n voi he qu ang th oi I ech.

• Gili' he quang (aog ngan cang tot.

• Co the him dlnh tlr"ng dean mot roi han hoan thi~n sau,

Giam dong di~n (trong pham vi qu i trin h cho phep)

euon cap mat xung quanh v~t him.

Khu tu cho kim 10ili se han.

~ "'.~"""" .• ' •• .....J"_ hL"YL~"""·._ :~,.,

~ ,,'r, ,~r.:, .... ,~~,,, .. :.' .. ~II·· ......

. [ ·.Iu .:.."~, ..... ,~~~,~ _~ '.I!'- " •• ~ 'h~"

Phu'Ong pM p him bling Ci~n el/, tro Cl.IQ'c ng u1'l'i My pnat minh ra va <1t1Cfc sCi dung lrong the ,hien Ian 2 va ch u yeu Ii! him hc;lP kim nhom

• P hutrng ph ap ha n nay sCi dung cut: hiln khOng bi lieu hac Iii

• Ph tICf ng pMp han nily cho chat I Lf<Jng mOl h dit cao.

• T& C9 him CLra phu'Ong ph<ip han TlG thap han ha n so vai cac ph u'Ong p ha p ha n

khec .

• Qua tri n h nay yeu ea u th<;l han eo '!l nang, lay ng h~ cao

' ••• , ~.:.,-"",~., Y .... ~,

.. ,." ....

15

PhU'O'ng phap han

• .- .', -",~ .~",,~.A.,v. ,~.:" ., ,~ .... V", '''~ ,.

I ' 7>" ,..,.. .... ,.: ..... : •••. ~ .I~'"

: :~..,..,. ,.~

Cae bien so cua di~n q(c

f)i~n ql'c trd Vonfram (Tungsten electrodes)

T1itca cac thong sa vi! cfi~n cut. tn1 nhu' dU'ong kinh, chung loal, g6e nhon, ... [leu xem la bien s6 etia di~n qre vi tmng Qua tr)nh h~1n Sf! lam thav dol cac thong sO d6

Him AC

CikI1 IhU"c nay se dern I,,; hi~ qua cao eh" him nang chily b~ ng <ll~ m\it ehie" (DC)

Han bSng di~" "<laY (hieu IlI!!n "fe ma; III Ililng bi se dem I~i hi¢u qua

'1? ,tro,,? .. q~~ ~~?,h,".n

.. ;' .. ,~,,~ ,~." .... .'~. :", '.~"".' .~",., _',,, I' ,j~ .. "-.'T~;i .h~ •. ..:. ... ,. .• " 'I ~ " .....

~: ............... 'w ... , •. ~ n. ~ .. ,~~~ ._",+

Cae bien sO cua him TIG

----------,----,:---.,---:--::---:--:~:-;-----.___)

Chimg Io~ i kh r bao v~ va to.: I'It) ci p khi

Thoog thu'ong khi 000 v~ c6 hal IOi)i cMinh dUl;lc: StI dung troog pt>u'ung pnap him TIG la: "'rgoo va heliu m. Rieng nitrogen chi StI d ~ng trortg ha n dOng h~c co the ket help V<li Hydro de him hop kim tnep trilng austenitk. To.: d(\ ,gl khi ral quan lrong trong phlidng pnap han TIG

Khi tro Argon (Ar)

• E)lf(Jc 5U' dl,ng tOt cho hiln thep carbon, thep trang, hqp kim nhern va mangan

• Gia thanh re, it tieu hac khl

• SU'd"ng pllan Idn eho vi~c han vat lieu mong va tu the han doi hoi kho kMn

Klli trQn Heli va Argon

• SU' d~ ng him thep ca r bo n, thep trang, hqp kim dong, :lh6m, manqan.

• Gia th~nh cao, ton nhi(lu khi.

• ThLlong sCi dung han chc vat HeucO chieu day 100.·

esc phv ki~n cua me him T1G

~ '~::,\:.'.';~~t;:::,~';':.~:·"",".~:: ~~ r ~ ~., .

t· '."'j~''':~X:O'~' I_: ~ ~"~ •. ".~~ ,<","..,."

f)i~n cue trd

Chung loau cLi (Old types)

·Thoriated: dlfqc che tao bang khoang chat Torit. ·Zirconiated: cTlfqc che tao bang hop kim c6 pha thanh phan Zlrconiate.

Chung lo~rmoi (New types)

=Ceriurn: dlfqc che 1:90 bang hop kim Cerium ·Lanthanum: du'qc che tao bang hQ"p kim Lanthanum

",' f ,_./.';! ,- r.:) , e . ~

• ; -.,).. •. ~> ., ........ _~:.!o_ ~., ~y:w..~ y_ .. 1_, ,

, ...... + .... , v~ ~~. li ~ ,." ,', .......... ..i • .-

~ ,oL_jl, .... .,......... ·.~~ .. f.<~,,..,,"

Uu dh~m

Kh6 khan

• Ch at Ilf<;jn 9 cao

• of; dieu khil~n

• Hc'm moi tlf the

• f)oi hoi ky nang cao

• V~t tir him khong da

• Yeu rai khi baa v~ nhieu

• Ham Ilfljng Hydro thap • Tinh thanh pham thap

• it phili v~ sinh mol him • Hi;Ji tang Ozone

16

Thiet b] him TIG

ca" Wop ma.t-h ... ..ot:.'

MoMn

Kim vonfram

.... '~<' , .• ~ .......... ~.~;[.,O, "., ! •• ~.:.

, ",~ _I-.-P. ;· , .•• · I:~""

1:. ,>J..- ,.,,,.-...,,,,,._ .. , ~~ .... ,,~,..., ...... ,

~ ~ >, ~ :.~~".,.'~ N_ 1 •• \ ..... ~,~

I. ,!~ ,...,..,' ..... ~ ..... ,' • ..,.~ ~,~".Y,

,4 •• _. ,,-_ ..

Phu'dng thU'c cap day cua MAG/MIG I

• ap nhung (Dip Transfer): Voltage < 22 Amperage < 200 Pl1!Iong pMiip nay dung ChO him vilt lieu monq

• cap dang cau (Globular Transfer): Cac thilc nily dul;le xern la phLiong phap ~rung gian giua cap nhung va ban cap day.

PhLiO'ng pnap nay han che vi m~t thLiang mai kili StI dung khi CO2

• PhU'qng phap ba n cap day (Spray T ransfsr): Vo lU,ge > 27 Amperage > 220

f'hvong pMp nay ap dong cno nan v~t lieu day nhl1l'lg la; bi han che iJ tv the han biing vGi I Li(1ng ki m !"9 l din 00 xung vao mOl h,m 'an.

• Cap d,.og xung (Pul;e Transfer), Gi hoi phllo'ng phap phun cap va nhung clLiqc ap dung v¢i g;ai 50-300 xunglgi~y.

: ., .~4.·.~(:.,.;

,. ,. ~ .:0+ ' "," ..... _&. '.,. ,,_. ~

PhLiong thilp 19405 11 LiOC sir dung him Mp ki m nhO m Iii c h u yeu,

• Qua tri nh han J LiQ'C dlp d~y I len rue tu 1I1)ng

him dude bat> ve bting khi heat linh

• Ph Lielng pha p nay J LiQ'c xem I a pllLidng phap ban t.! <lQng nhung thuc te Iii p~Lidng philp ttl d;;mg,

.or. __ ..,-- T;p • Day him co the Iii day tra n hoac

a Mi nguoi til g9t ph"Ll'ClnQ

pl1ap na~ !:~.! ~M~~ v " I, !.I '

f 'J' .. ~ ;.-!.':! ':! /~,.;"

• :: ~~,',~~ ~.~',..J" ":J..o..'.'~ ~ ,.~ 1 _ •. I

!, ......... .,' .. ,'~II ".,. ....",-1"., """"1"'"

·t.:..._f.~ ........ ' ...... ~.--t ........... ,,"""""",.........~

cse bie'n so cua him ban tl/ dQng

, .. "

Tik dQ cap day (Wire feed speed)

Toe dO cap day d119c <lay len tu' dong bang each tang dong d1~n

Hi~u cfi~n the (Vo!tage)

H i ~u oi ~n the I a th ong sO q u an tr(;mg tro ng vi ~c tro ng vi~c ea i d~t phuong philp han phun, Thong 50 nay giup dieu chinh cl1i'eu dili ho quanq.

Dong di~n (Current)

Dong di~n nr dong tang khi toe dO cap day tang, dong di~n Iii thOng so quen tr9ng fmh hu'ang tOi 09 ngilu"cU3 mOi. han,

17

Cac bien sO

... ----------.--------~_j

Kh; bao v~

Kfli baa v~ cno phuong phap him MIG/~IAG c6 the fa 100% co I ho~c phil tron thee tY I~ gili'a Argon va CO2 .

• 100% CO2: Kfli SLr dung loai nay s1' dern l<;1i hi~u qua chreu sau ngau rat tot nrnrnq phLiang phap dung 100% C02 cung c6 bat 19"i la ho quang ban toe nhieu.

• Hen hQp khi Argall + CO~ : Vi~c dung hen hQp khi nay se giam dLiIjC ho quang ban toe nhung se giam do ngau eua kin loa i moi him. Tho n 9 th lfong Argo n t ro n vOi COl thea tY I ~ nr

5-20% ,.',_

~ :'.,' M" .~,"I'("~ '~j -,,_ '""'''_~''' ~,. ~:~ I .• : ...• ···vo:' ·u .. ·...;~\ ;.0. '~" ~II.,'

Kiem tra thiet bi him MIG/MAG

Kiem,tra thiet b] hfm

Kiem tra thiet bi bang mat de dam bila rang thiet hi trong ti nh tra ng hoat dOng tot.

Kiem tra day him

Kiem tra ve duong kinh, chung loat, nMn mac, tinh tr.;mg khi nMn, mVe dO ri cua day, ..

. )':" 'i ~ ~ "/.~

~ :;:'::'~~."::'~ 7.":':~:'~7':'!', -::::::,~~.~' "~''''

r . .;,_t'l •. ','+>h!"I ..... '.·~~ ... ".....: ... :vt:,+

Kiem tra tnioc khi him MIG/MAG

On9 d5n day hitn (Wire liner)

Kiem tra xem co dung chung loai, klch co sLi dung hay khong?

Contact tips

Kiem tra kich co co phu hop voi 10<;li day se him hay kh6ng' Kiem tra co hj mai man nhieu hay chua.

Kiem tra toe d(t di'p khi (Gas and gas flow-rates)

Vi~c kiem tra nay thong qua Oong ho IlI'u luong de xac d!nh vi$e cap khi co tuan thu theo qui trinh phe duy~t hay khong? Ki em tra cac thong sO h fill I i en qua n kh ae n h u'

Dong di~n, hi$u di~n the, toe oQ cap d~y ..... , "''': '" ;"'"''

",.~ ~ .,~ ·....:,...·~I ~ ~_ ~I.· ......... ,.J .~l ;o....,c.:. - - .... ~ .. "":~""(.~~'~ ",,~,-,~,:~ ... ~,..."

I. ,."...~.,.I::,,~, ....... ,. ~

u'u- Nhu'qc diem

Nhu'g'c di€m

• Tlnh thimh pham cao • Ngau kern

• Ttl d¢ng hoa de diwg • Chung 10<;li v~t ttf him khong

• Phu hdp eho cae tu' the han d d

. a oog

• Him da d<;ln9 cho cac chfeu '

day v~t li~u • can pha; bao v~ ky rang khi

• V~t lieu Mn cap lien tuc kflong bi gian doan

ngoai cong truiJng

• Thiet b! plurc tap

• Kh6 khan khi mango tay

f.: r :..i !,.' :: 'I ,I ,,":";'

• : .••. "",,,,,,,,_~~:;,, .1...., .'~ ..,.~ Y."..~ .. ' ,

..... , ...... :v~,': , ,..: •. , .. " ..... ,..~: ......

(. .._..__...~.,~.",,, ,",,:

Noz:zles or shrouds

.• ,.,~ ·+ ,L ,_.~.~.

'.'" "':'.~ , ,.,

18

Day loithuQC (FCAW)

I ~_,.I, .-.. '-, 1 01..~ ._",~ •• .o.:,.

, ....,. r. '~ •• J><o 'w.1 •... IJ ....

". ·· ·,~.....:· ... ···"·~,..I,...'~.~" ....

t10 quang chim (SAW)

(~;J;:'I!(

-i:llIH ... K'thi'Jt.::k. con~~ecte:lf to Jtowerslwpl~ !It'dl

Mo phong han ho quang chim

: .. "' .. -~~~:'-::'~:;.;:~', ':.~::;.:;" .•..

.-~~ ... M,· ...... , ~: _~", .. hh,"~'.

Him ho quang chim (SAW)

• Phl!dng phap him ho Quang cbirn aUCle Lien USA: SAW

xc> phat m inh vim the chien thtr 2 ae dimh cho

viec Ililn cac v~t lieu diw C"~>n day

• Dong elien him cho phU1:1ng pha p nay llf 100 cno tOi 2000 A, voi !long c1~n tren co the c1em lai a6 r.gau rat sau cbo kim loai mOl him.

• Thuoc him ~LJ1fc cung cap qua cd cap pheu va s{( dung dfi !J;io v~ kim I~i moi him tra n h bi axy hoa

• H6 Quang him ehim dl.ltii lop thu& len khong ph u'clng ha i cho the;! him.

(SAW)

~ ; '4A~' •. ~..J~ ... ~ ... ,.._,1'(~i·';.",.::-.:."~

'" .,'.1 ~ "" "",~. ""~,~ ,....~JI'T: _ .. " ......

~' •• I."1I'''''' ',_.._-'''!.'*..-. ~I.:..

ThuOc han h6 quang chim (SAW)

• ._ ••••• :.~. _J. ~y""~h '"'< '-.:_ ..

. -. <, ..... " , .~ ..... ~ .• '~ .. "

,.' <.'

Fused SAW Fluxes(nung cnay)

Agglomerated SAW Fluxes(g6m)

19

Uu - Nhu'gc diem

u'u dh~m

Nhu'9'c diem

• Gia V?t tlf him thap

• De d~lng dieu khien

• Tinh th/mh pham cao

• Kh6ng hai mat thq han

• Tlf the han che do thiet bi (ong kenh,

• D~ b, thai I~ch ho Quang Ic.hi him bang dong mot chieu (DC current)

• Kh uy et t~t do co ng 6t Ion

• Kho kiem scat do ngau.

• Chi h~n milt so lit the nhat dinh

, ... : .s I' ~ : oj :' i .':

Any Questions

?

•

~ :::.~~~,~,:~7:";:~:::;.~; ;,:.;:;;.,~.r .. ~"

tl A ............. IH~~I_'.:~ ....... ,...,......." ... : .. ~ ..

Him sU'a

• Sao lal d't5c cong hoac giam sat xem co clLlqc phep him sira hay khong?

• Tlen himh sua chCr'a

• Kiem tra sau khi han sua bang ngo?i di;lng va NDT

• ~.p dO .~'.'I""~''''' ....... ~ ,., .... , '", .... I :_,. ~ ....... _, .. ;:>,:.~, .. ,'.~, .. ~ ....... 1'. I=·~ ,.~ h .. -.~ ,.: ,_ ..• , ..... ~

Thiel b] him ho quang chim (SAW)

Po wer return cable

!liing d.eu khien

Thuiic "an

Thu5c han

! -::- ~ (! !? ,. j' J::' i' "1 I I:

~ :-:-:,~; .. ';,~~~"<~;:';.~~ ,': ';.~ :.:~'!'~ ~.:,

I "I~ ....... ,_·~: ...... <,: ... _~""""'-':""':"""'I

Him sU'a

/, ... J .') .. :'/;[ .:r;II.:· .. ·

• ~"J'~' .....:_~~~_ ..... , ·~_~ .. ...t~;,.I,.'.·,

;. ::::;",:,'::,:::::c.~:;.;:.::;..~,:..<

Him sU'a

£Ie IO\li bo khlJyet t~t cac phlfong phap sau day sf.! alfO'c SLr dunq

• Milil Grinding

• Dld/Chipping

• Ti~n/Machining

Diia I Filling

Thoi bling q/c carbon.

c3t bO bling Oxye-Acetylen

20

SECTION 3. PREQUAllFICATION OF WPSs

-

CO)

M Q) Q) rJI

-

...

o

- rJI

C o :;:; C'II

""'c

M:g

.!E

.c 0

{J_O

'E

-

II)

:E

___ :Opp'i(lih! Amel'i~tI 'l.NE!k:ling SCldtJ1y Prcvoed by I HS under icerse wrth AWS

No r'l!lpt'od.ucI;ioo or n~rh;ing petTr1~ without license from 11-£$

00

-

'?

E

o

~

.S j:

M

~

on cc '"' '" <n M .., '" ..,

~ g ~

62

AWS 01.1 10 1 .1 M:2006

o t::: ~ _ ~ ~ ~ ~ ~ .5 \r1 0 l,(j 0 t-- - 0 h:l = .S ~ ~ ;:: t:: .5 ~ - ~

] '1 's '5 Ij '6 -6 .§ 's 's E J; ~ ~ ~ Ij Ij '1' 's 's E '5 ·S .§ 's E 0 0 Ij Ij .§ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ $ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ §

~

~~ ~ooo<n-ooco~o~oo<nooo~o~~oo<nO~o

~12 ~~~~~~~~~~g~~g~~~g~~g~~~~N~

s~

]~ ~~<n~~~~~g~~g~~g~~~g~ig~~i~~~

~ g.. ~ r'1'") (l""j

Llceneee=Sheu GtobaL Scluticns lntematicoat a V.J.59?,;l979112 . No!: for RI!!ISah!. 031OBrLOOO 16::23:02 MoST

_"

','

SECTiON 3. PP.",OUAUFICAT:ON OF WOSs

,",,,vs 01.1101. i M:2006

~ sn:~ ~I:::: ~ ei ~ ~ ~ ~ ;J; :::i ~ ~

on on

&> ~
-a co '"" ~ O~""N 0
0 ..... "" 0 ......I 0 .....-t 0\ 0
-0,",-.0 """" ,,"""000-.0\ .-<
<-« -< -<-<-<-<-<
:?1~~ 2 1§~222
!-<!-<E-< E-< .... !-!-<E-<
<Il CI:l Vl <Il Vl<ll<Zl<ll<ll
<-<-< -< -««-< --.0 0-. _"
M r- N DO or,
-o ..;- N "" ..... 00 C\
"" - '"<I" <r, 'r. "., or, '1"1 or,
-c -< -<~ -c -<-< -<-<
~~ 22 ~ 2~ 2~
E-< .... E-<!-< f-f-
Vl ttl <Il<ll ttl VlVl CI:l til
<-< -<-< -< -<-< -<-<
0'" 0;:; Q. " '.

63

CCl~flgh! Amehean We ~11'"Lg SOC1e1)i Provdl!d b~ IHS LJOOel neense ~n. AWS

I'+;) resroecccen or ~twQrl{il1g permitted without titBrl6e- ncm IH$

Licen~e;;Shtllt Global SrJIU1KJM. 1n1t:tnatl~1 6.V.15924'97911~ NDt 10r Resale. IXVOBJ2'IJOO 1£.2J-'.~ MST

SECTION 3. PREQUALIFICATION OF WPSs

AWS D1.1iD1.1M:2006

., '" .,

u o

0::

Copy Nght American w&kjlr.g SOOcl)' ~QVided oj' tHS under ucenee with AWS

No reproduction or i..et'wo~ ~ine.;j 'lVith-LIul license from tHS

....

o

-

..... -

§§

64

uC8~e~Shell Glob~ Bonnlcne lmemetorsar a v 1!W24'9791 1:2 Not 10-f Resal!!, a3~00Ei '6.2302 Mosr

AWS D1.1iDUM:2006

.x xx X'

,x

xx xx XU UlW

~~

~8.:

SECTiON 3. f'REOUALIFICATION OF WPSs

1~

'" 00

- -

00

0\ 0\ ww

11

«'; 00

03

0\0\ WIl.l

--

"C

CD :::s c: ;:; c: o

~

Copyright American W~~~I(lGI Society Pro"'k1~ by I HS under li':;MEE! 'M1;h AWS

No reprcocctlon or nel;'lNOrl<lng pc!.rmil1o!d withC\..lt Hcenae from IHS

65

l,..i~rt5~e=:Sl'Ieli GbOb.a1 SI;)ILl~ion5 Intema!io["l:l: B.V.15S24979112 Not tor R.e!;l;:jII~, C1:;VO-6J2~ 16: 23:02 MST

SECTION 3. PREQUAl!FICATION OF WPSs

AWS 01.1/01.1 M:2006

--"" "

'"

5

§

r-----------------H-------------------------------------------~-----------------------------------,~

it) cti

Q) (I) rn

-

':'P'J'ri!;:ll'lt Aml!IlC<l'fl \lVeICllr~ 500my '-'p"TDVi!;J~ b)111iS under license With AWS

No leprQth.diOl"l er nE!l;W'Olking peunlntd WI'Ih.oul llcenae r-om IHS

Q) ... ::::J

1ti

... Q)

Q.

E

~

en II) Cr;I Q. ... Q)

N ....

cti.5 (1)"0

::alij

~-

m

Q) .t::

Q)

...

D..

E

::::J

E '2

~

'0 Q)

:e ca

::::J er

e D..

~ C if, S <:)
\0 Vl
-< ,....
u, ~ 0 V'l 0
"" ~ '" 0
0 N m
U '"d u
E .5 0 .S w·5
= V'l
E 0 N M V'l \0
N tl M ... \0 ...
E '" OJ <J
;.- .s ;.- .s >-
M 0 0 0
u {.I U
.5 ,5 ~ .5' S
.5 ::!: ::t S S
cr, "" , - N N
E .... ..... ... ....
.., 2 .., ~ .,
;g > ;.- :>-
0 -e 0 0 III
etl "l
c c
~ cl Vl-
.2
(;J etl ...... - U
o - cl
>.;:: U <.> .., OJ
'u eel :: 0.. 0.. 0.. Ili
.., ?'?' ?' N
0. -e V'l ~ ..f
(J) "" or. \0 0 ...-. ~ 0 '" \0 0 on 0 on v
tQ tQ p:) >- « '" u - \0 '" '" "" "" "" ""' v v '" or, p:) X Il.l
U '" ta '"
'-' C!) .., OJ ., ., 0) ., '" " " '-' .., " ., " " ., ., " ., ., '" '" ., ..,
e;J .", "C ] "C "C -e .", '0 ~ ] ~ '0 '0 '0 '0 '0 -e '0 ~ ] -e '0 '0 "0 'd
'" '" '" e t:! '" '" e I':! e e i'! '" i'! i'! e e ~ '" '" '"
(5 0 '"' 0 0 0 t5 0 0
0 0 0 d 0 0 d 0 d 0 Q 0 Q 0 0 0 '\

66

ucenaee=Shen GIQbel.$olutlon.s lotematicnal B V 15924979112' Not rOT Raeale, OO1{)BI2DOO 1 s 23 CQ MST

AWS 01 ,1ID'i.1,'v1:2.006

SEeTIG!>i 3, PPEQUALlFICATJO!'.i OF \,VPSs

.s

2::: 0 or) S
..... v;J
.....
N 0 0 'f'".
"". or) V"". N
..... N
-0 -0 ;j
.5 .5 '"
0 00 .- or,
0 N QO ,.., '" -D
N i:l <r. '"' '0 ...
E 5 " :> "
;,- ;,- .s ;,-
"" 0 ." 0 0
<.i <.i 0
.S .5 e
::::: 0;:: 0;:: .- 0;::
:t '7S .....
"" M ...... ..... N N
E ... ..... ,_, ...
'-' :;! .., '" ..,
~ ;,- ... >- -5 6
0 .,s 0 -

'D

II) :r c :;::;

c o (J

-

Uc Uc (.l..
"" Vlv.l "" Vl J:,
.0:: :5:5 .0::.0:: -<
...J ....l....l ...J
Vl VlVl VlVl ""Vl
::r: ::c::r ::c:::c ;J:Vl
00 00 - ...., 00 00 00
0 0 .... §§ - ..... ::r:
e '" SS 00 N
0 ..... .......... . .....
.~ -c « -<-< « '-'E-<
!§ ~:E ~~ ~~ ...l &::E ~>-
>.C In <I".lN NN
·u E-<l-< ~ ~~ ...... _"" Vl
.., Uj Vl "" <Zl "" ~~~ Q::l
"" <C « « .0::< -<
""
-;:;
,';:l vi
<n .-
In 0 NE
J.,t:l\o-D-D 0 In or) S In
'-0 I--Itr)NO U ci' '" E
"r:I)~("I"":j M 1:"1'1 <fd -<lIlcll:lV") ~ =iQ::lOor) ~o
Q::l.Q<lIlo(j~ on V")oclllo .".; .{ a-<u~ o~
-c -NN M V)r-~V)....--l~ar,. <.£1 0
Q::lQ::l",Q"'''''~Il<;''' <iJ;IU ~~~~~~~ o:.f.l v.. W 00 .,.,
"""vi~::C:ffi"" " .., '"' ;'l !LiI e.J I!..l '!.) ON c
]-g-ou Q ~~ -0-0-':' ]~~~;~~ "0 "O"O"O-':'~-OA -:I
'" '" '" '" ea~f ~- '"
~ ~ ~ ~ ~ ... '"" ... .. ~,"",........Ilo-Ir... 0 (') O(')~O ...
0(')0 00 00(') o Ol?UOO (') 67

COP'Yrigh1 A.ffit-rie<lll Weld!l'Ig. Srll:::ie~~ Pfov..i.:led by IHS under uceree with AWS

f'Ikl rE"ptCoduc:1IO"1 or netwafking pE".tmit1eo 'M1hW 11CE!1"'IS8 from IHS

ucef1SoBe~:Sheo,' GloMI Solunoos tntemeticne! S.V_I59'24979112 Net for Ii-e$sle, o:)!OSo'2006 16:23-02 MST

SINH NHIET TRUaC vA SAU KHI HAN

.: . ~ -.

BANG NHIfT DC

U1-tOIJo

f,(J-.1(II)

lO-l00

1!1Jo.}{I1)

l!<t-1S0

it NUNG SO'SO TRU6'C ~.

KHI HAN;:'Y~'fM~ilt~J

.:. Khl chieu day v~t him d~y hom 15mm thl ngay ca IMp trung blnh cO tin h han cac thl cGng phal ra n hi~tsd 1>9. Nliu ~ll 6ng sinh nhi~t \hi de >dty ra eae va nUt a ctlan ~a ~'y \lung bj tac ~;) ng n hi.;t •

.;. M~c dfch ra nh;~

- Tranh nUt is ~ilng link hu'iJn!l n hl~t 9 iij'a ~im I"", n'~n va mlii him.

- CIt i thi'" tinb tong og ~ han •

.;. Nh;~ c~ng cap m61 ~an phil; xem .et ~en yeu 16 nhu' nhi~t tung ca'p Mi mOl .an, chill" day ,,~t oan, !<ie" mol him •

» PhUong philp nhi~t luy~n 11u'Q'e thl/e hi~n sau khi

him, nhi~t luy~n nharn gi;3m va khli' ((ng suat du' Iii rat quan trgng. O'ng suit du' <:0 the gay ra vet nUt sau nay.

>- U'ng suat du' sinh ra trong qua trinh Mn Co tM' khU' du'lj1c b.ling each nung nong v~t han va l1u'ljc giO' 1$ nhj~t 119 tao sau d6 lam ngu91 tlr tU'. Cae nhi~t nung n6ng tuy theo tUng lo~i thep va tieu chua'n. Thoi gian giii' nhi~t du'ge tinh theo chieu Oay v~t him

1

:~

I .A ,

KY HleU HAN

(Welding Symbols)

-BS 499: part 2. Welding SY~~~'S4" f- ,

.b~· / ~.

-BS 499: part 2. Supplementary'5"~ .;Welding SYmbols ••.• \>:~. ," .·::>':!0~fftt!l!

c,,~:,

.11 round com ponent (peripneral weld)

·F!eld wt!ld (51~ weld)

C

·Tlte component requires

NOT iDsp.l!<.1:lon

~

·Additional informatfon,

the reference docLtm@nt Is Included tn t~e bo~

~nceline -............Arrow line

.Other side

'Arrowside

'Both side.

·BS 499: part 2. Welding Symbols·"..:

'a 4

If;}] ~

~~:

·BS 499: part; 2. W~lding SymbOIS~"'\"

DImensIons . " ': .

• a = Design th:;:;:;~t'·ttf(J;~ s -b = Leg length

-a = 0.7 of b

.4mm throat

·6mm leg

1

r:Yl1

~.:c~ 499: part 2. Welding Symbols D .. i .. m .... ens{~,ns.- ...

,,,:,"y~ -n ~numberor~

='""' on x I (e) ./: length o( eiK:1f""...eijfJf~i\ijlt -(oj ~ dj5tance between eacn weld

element .Weldsto be __ staggereJ

(50 r-T-~--~-r---<'111

(50 "<,

• Process

·Single-bevel butt

-Docbte-bevel butt

-Single-bevel butt

·S~ngle-J butt. ..

.Plug weld

~ J.:::d

-square Butt w

~

Butt broad

/::w

!~ -ss 499: part 2. '~~'~~ r":

Welding Symbols .. ~ I .~ ~

.~

,~ .'. ,,' .. ,

~ ~ ;I"~" ,'" . ~<' :-_. ,.'

,\ (-a.:.

.Single-V Butt

.Single-U Butt

·Single-V Butt flush ca~ingle-U Butt witll.~eafi

·B5 499: part 2. ''Welding Symbols'" :;~'

-d

~~

-Partlal penetration sinqle-V butt

;~~; BS 499:prt. 2 Fillet Welds '.;5. '.,.'~."';iJ:"'"'."

• 1i' bottt ~1d.8$' A ~~lJ.OIJ.$oI:OnCllve: "~- . ~.~

fIlldW\'!hiommlE!!J1I!1'IQths;.

"lh'l,JD[,La

.. 1. W!!ld~ iK'MW $I~: 'three int.@:rr'nitti!fit fl"~ / p,~,~ (.»)

w~ 6 mrn I~ leMh, 1I'Ie It:nOII'I oJ lI!!.!Jrho ·~I '311)1;1 -II

wEid lD mill, Ih.e dtstaree betw~n I!Kh wl!lcl )0() Iiiiii ~:::=3 --.... m

WlCldC"d otfl.r ;5Iid~: TYI'CIlnterm~1'lt filet «eres i! r'nn'llt1;lll!:ng.ths, tI'le len.gn, qt eaa-. 'r\Ield ]0 mm, the DIstance between ~ti1 "field llJ-mn'l. ~to~s~

• 3. Wlll:lded Ooth ,lde:J. A'COI'IlInuous.1'ii1c1:

WE:Id, tj, mm leg ~gths, ...,. mm throat ~kntSS!

w~ to be earner (;Jut 00 Sib!. ~

2

Tl1THE'HAN

( THE WELDING POSITIONS)

-~5G

Weld.. V~rt~2111 upward!l Pipe' fixed

AlI;is= Horizoneal

(ho. leo)

V.rti<ol downwanb:

Pipe.; Plxed Axis: Horizontal (h~n .rtrqtl

~.,

.

,

.

, L045/6G

WoId,U_d. Pi.,.,F_

Axis: rncJJned

pel2G

=;!~=f~D:DJJQllt~'

Axi:!l;Vertlc.a$ (hiln "110119)

Welding Positions

·Vertical up

• UK (USA) 3G ·ISOIEN PF

• UK (USA) JG ·ISO/EN PG

on 'Pipe fixed Horizontal • UK (USA) 5G

• Overhead Position ·UK (USA) 4G

• ISO/EN PE

'Vertic al

Tu' the him

"'~ [JJ

eomg/Yertical Upward. PF I 3G

~

Phang I flat, PA/1G,

It,.."",

~

Ngang I Horizontal vertica I, PB / 2f,

Ngang/ Hori.onta I vertical, PC I 2G,

.n -I"'" I

~ ~.:. . . . : .. .

!)lmg/ Yertica I downward PG/3G

~~

TroD/Horizontaloverhe.d 1 Trin/Overhead

PO{4F pe/4G

Welding Positions

• UK (USA) 1 G rotated ·ISOIEN PA

• UK (USA): tG ·ISOIEN: PA

H

,

.

• Horizontal position

• UK (USA) 2G Fixed ·ISOIEN PC

• UK (USA): 2G -ISOIEN: PC

Welding Positions

''';''il .w4 ";'~i;;~

-lncllned position fixed·lnclined position fixe

.UK (USA) 6G ·With restriction ring

.ENIISO H-L045 ·UK (USA) .,GR

• ENII SO H ·L045 R

1

KHAI NiEM KIE~M TRA PHA HUY vA "KHONG PHA HUY

( Fundamental of DT and NOT Technology)

Klen. tra bang m~

Kl~ m tra i>Ii"~ "';-0 "" ( Cn~ p phGng x~ RT) Klf:m. tra 'ban, .5Ong $lf~ .am , ur )

KH! .... ". ~t"'tlnll (MT)

lCii'm tra. )tLt)'en thi'fl.l ( PT }

Klem l:;fa iip l,!c

tciem b-e t6 ri

1

,'" - AN'

I{Y THUAT XEP LOP

.

HAN

( F C~nh him)

TO THE2F

;.. Tir ClInk 8 - 14 ban 2 hlp. lup thU- 2 dU'Crng thu- nhAt

}

L-

TRtJOC KHI HA.N (2F)

". Tir canh J - 7 ball 1 lrrp, 1 dllirng

;.. Lap thif 2 dlfirng thu- 2

1

)- TiT qnh 15 - 20 han 3 16'p, hlp Ih Ii" 3 ba duong, dU'img th u- 1

);0 TiT canh 15 - 20 him 3 hyp, 1O'p thli' 3 ba dll'img, dU'img thli' 3

XEP LOP HAN (3F)

~ TiT qnh 15 - 20 han 3 hip, l(rp th If 3 ba d Llim g, dU'iYng thif 2

TRUde KHI HAN ( 3F )

NHiN Til TRtN XU~N. HAil Til DIJOll£1I

XEP LOP HAN (3F)

11/6/2009

2

XEP LOP HAN (3F)

\

XEP LOP HAN ( 3F)

90'

TRUde KHI HAN (4F)

-.

11/3/'J()09

XEP LflP HAN ( 3F ) V1

XEP UJP HAN (3F)

XEP LOP HAN ( 4F)

3

4F

4F

4F

11/6/2009

.> ->
/ /
/ »-:
/ .>: ,- 4F

4F

4

KY THUAT XEP LaP

.

HAN (G)

Weld Bead Terminology

Cap run

Root run

XEP UJP HAN ( 1G )

XEP U1P HAN ( G )

XEP LtlP HAN ( IG )

1.t,/6/1009

1

XEP LOP HAN ( IG )

XEP LllP HAN (G )

C~DMiVii}mm

11/6/2009

XEP LaP HAN ( G )

2 .

BI~N PHAp PHONG ~RAfu

...

-~

Thli h.t

- tlt 1-12

11/6/2009

TRUO C KHI HAN

.-

<~.'

2

SAU KHI HAN

BIEN PHAp CHONG BIEN

. D~NG

r\/
Co wio CI)y:ao
i L
\ V Bi~N PHAp CHONG BIEN D~NG

Thu hi tit 1-6

HU'Ong han

/

Co vito

L

t

3

Quy trinh han bon

TrU'r;ac ngi , I~I ban lUU I, sau khi nDa n t hien dUd-I't~ dLh19 'fa nean ~ n1~1 dLr_'c han. Trir "oh Mgo J ~h.jng 150· 20D",m

'--,

L- Jv \~--------~

TRuoe KHI HAN

HAN THANH CHAN
~
\\~ 1
1/ \,
QUY TRINH HAN DAy BON .

.:- HilN Tir GlOA lOA .

• ~ HAN DUONG NGAN TRllilc, DtltlNG DAI SAU.

SAU KHI HAN

Dinh

HAN sAc cAu

/I
~ .I.
~
I~ -
A Him

11/6/2009

4

BI~N PHAp HAN CHONG BIEN nANG

eAe DIEM niNH

Di.h

D~~n9 kinh 6ng168mm Han 3 aio!m dinh

5

vA T LIEU HAN

" "

( BASIC WELDING CONSUMASlES )

.:. V! T LIl} U NEN (Kim lo~; n~n )

.:. V 4 T LI~U DIEN DA. Y( Kim lo~i di~n dAy)

,~~~

Hau het cac kim loai thong dl,lng [feu co the him dl1t;lc thea quy trinh thich hQp. Cac kim lo~i nay co the dUQc chia thanh

lo~i co sat va khong chua sat va co the phan loal chi tiet theo thanh philn hoa hoc va cac tinh chat co hoc,

J;> Filler Wire ( Day h~n )

J;> COllerd Electrode (Que h;\ n vo thu& bqc )

~

_ _~':':P:'<;:0T~

VATLIEUNEN

. .

( Welding consumables )

Xem AWS D 1.1 (2006) Trang 89~93

{{iilD\l)l;iimtlJlt.Q'n.g GilI1o!jl4pl:

(]ii1D\1d1I1;'bj~

KhDrIt ~:p..;jt ltf1llo trim Hi r (;LI rAI •• v.v.~,

, '}i

~

" , :':"s~"yt~

CAe CHUNG LO~I QUE HAN VA f)~C TINH

110 AWS~ AS.l Eoo13 t:cr wefdlng of steel sheets ,and 1I!fI:" .rtru~.e!!iI

• AW S: AS.1 E6019 fa, .11 i><>Oltion welding of t-wy ~"" '"'"<tures

• AWS: AS,l E7016 (l82S) '0' welding of h ....... duty ...,<lu, .... nd h ...... plates

• AWS: AS.1 ];7015 (lBS» For weldln~ of SOk!lf{mrn2 night ", ns 110 seee I

• AWS: AS.1 E::7(l18 (USS2-16) l,r;:.w h~droge:11 lrQ" poowded 'ClCyed ~k!rct~Q~ For wekling ot S0'kq11 m ml tLi-g n tensile steel

• AWS: AS.l ~7(l ui (L852-U) ror OI"U!I .!iIir:li!l wt:lcll rtg Q( ptpes iElhd ~lI!!!hli!l~.jd S'tfU~lIres-

1

r!~':'

~~: .

•• ,.:J".;,.~' .

~'

AWS: AS.! E70lIJ. fI .. !l52-2S, For exeluelse use In flat er hozlzont<ll fl.net welding

AWS, 1"W-5Ba ( LBW-52; 58"; 52B) Mild steel and 490Nlmm2 HT 5teai w~the r IJroof steel

• AWS: AS.l E6010 (KOSECO 6010 down warc ) "Of mild stee Land 4900Nfmm2 HT shotBl- pppt!l 'Wddlng

• AWS: AS.S E7010·G ( xcescc 7010S) fo, API K~O steel

AWS: AS. S E9010·G (KOBECO 8010S Down w.rd) For API X70 st ee , AWS: AS.1 E70,*" { LH78VS Oown ",.rtI} FOT API x51- x50 p, J>e< AWS, AS.5 '8"18-G { lM8VS} For API 51 X6" - X70 P'_

STAINLESS STEEL & DUPLEX

• AWS: Al12 (~plp!l) SM,I,W saea, 1!!~8~Hii,U.U .. U .. y." t;;rAW !R30s.,!1U.11S-11S

.llSZ (f"C, IItling)

IlASE METAl.S FIU£RS

304 + ll~ a<l4 + 304 31M or 316 + CIS

315 lOB Qf.1:1,6 309

• AWS, A,"O Uti. 531803 (Pl0H/Gr·l) D"p'" .MAW AS.9 E2109'16

GT AW M.9 E~12"!I(F")

Ac CHONG LO~I QUE;4it~

SMAW

• E6013, E6011,E6010 E6015, E6019, E6022 ...

• E70l6, E701B, E70l4, E7024, E704B ...

• ESOl6, EBOIB, ESOiS-G ...

• E9016, E901B ...

• E100I6, ElOOlS ...

j

..

" ;)'\'~:dln;';l

II AWS: AS,S E9Dl;B-G (LB~aVS DoWn watd) fOI" API 5L X80 Pipes

.. AWS~ A.5.5 E9016-G (LB62) For 590 In 780N/I"I'u1"ll high !tensile S1:ttel

• AWS, AS.S IlI001~-G ('-'HOG)

• AWS: AS.S E701';'G (18-52NS), (NBIS), {NB-2} , (E801G-C1 (l"~L) FQr welr::Jlng Qr altl;mirtl:lm • killrJ .Jteel1or law temperature

• AWS, AS.s E7016·Al, 1l9016·92, E001 .... Cl; E9016-83; EBOlll-C2; E9018·63; ESDlft..&6j E.BOlt)..8S~ E!Hl'1rS·G fw heat resi:5:tant low alloy.steel

• AWS, A5.4 S30 a- 16: E30SH·I.; E3081-16; £309-16, EJ091-1., E3091<01'16, 1;316-15; .E31"6I.-lli; E;347-16i e347L~16; E3Q81..-1r:ii for sta.inlesJ steel

-E60 13 '''''''''' .. EIIIl is - Cl low terttperatl.l~ ,J:IQ .... .:.r)
,. Mo
D.DO Q,21 03> I).Q1:! 0.008 0.07 10:>1 10." 0.012 0.00 ~10 I ~13 ';0 I";~
5
--:E6iiiO,,~ ,,,, '~QU-G""""
c SO Mo C ., Mo N; ....
C1.or 0.'" 0.97 .cU3 Cl.oXr:7 D.'" ~57 ItS o..OU 0.005 ~'" 0,'"
-.,~ .. .11016 -G,,~
• ~ SI ,., .. Cr Mo
'.0" <too 0,., 1,"" 1;1,1:;1-1 0,01 t.'" 0,;213 ".., ,"

-

,

-""::~11Jj

SMAW E 701 8

T \ TYDE Df cO?

Position (1' ',I!,V,O)' ('" '.~)- ('" f)

Tensile in Ksi

Electrode

2

NHOM THUOC BQC.·<~jll

AWS Digit Type Df coating Welding cu rrent
E6010 0 Cellu lose .ooium (val) DeEP
E5011 1 Cell urose 1I'I"" ss i urn (kal i) At or DeEP
£6022 2 Titan la sodiu m At or DCEN
EGOI3 3 Titania sod ium At or DCEN & DCEP
E7014 4 Iron powder lito nta (lito n) AC cr DeEP & DCEN
E70I8 B Iton powder bydrog"" At or DeEP GMAW- FCAW

( Xl!m bang tra v~t li~u va dl:ic tinh day han)

3

C.TY CO PHAN nAo T~O KY THU4T PVD (PVD Training & certification JSC) Dong Xuyen industrial Zan

Rach Dua Ward, Vnng Tan City

KIEM TRA LV THUYET HAN ( GTA W )

HQ va ten: .

Call 1: Phuong phap han GTAW diroc hi@u don gian 18.:

Dien eve tieu hao trong moi tnrong khi baa ve?

Dien cue khong tieu hao trong m6i truong khf baa v~?

Can 2: Han TIG thuong duoc bao v~ bing khf nao diroi day.

* Y nao dung khoanh tron. - Argon (Ar)

- Cacbonie ( CO2 )

- Heli ( He )

- Oxygen ( O2)

- Nita (N )

Call 3: Khi han TIG hay xay ra tinh trang m6i han b] r6 khf do nguyen nhan nao diroi day.

* Y nao dung khoanh tron,

- Chai khf bao v~ co Idn ham hrong khi Oxy qua nhieu,

- Tai vi trf han gio IOn.

- Dong di~n him qua Ian.

- M6i han dinh dAu rna, ~m trot.

Call 4: Dien eve han (Kim han) dung d~ him eho.

T~t ca die loai thep cae bon va hop kim.

- PhI). thuoc vao chi dinh cua nha san xu§.t dien eire cho tung Ioai thep,

Can 5: Thirong nguon di~n han d~u vim kim han TIG thi duoc d~u vao eire :

Cue (+) C\Ie ( - )

Cue nao ciing duoc,

Can 6: Luu hrong khi de c~p khi han TIG lit bao nhieu: 3 - 5 lit/p

6 - 10 lit/p

12 ~ 16 litJp

PhI). thuoc vito quy trinh han aa l~p.

Ciiu 7: Khi han thep cacbon trung binh, thep kh6ng gi, v.v ... tnr Nh6m ,diu di~n CIlC kh6ng rnai Nhon thi co anh hirong d~n cot h6 quang va vung nong chay kh6ng.

Co.

Kh6ng.

Cau 8: Khoang each gifra diu di~n C\IC d~n b~ han ( vung nong chay ) 1.1 bao nhieu: lmm

2mm

3mm

4mm

Can 9: Han thep cacbon trung binh, thep kh6ng gi, thep hop kim dung nguon di~n:

AC

DCEN ( -)

Call 10: Mep cun cua phoi miu khi han TIG IOn nh~t la bao nhieu, lrnm

2mm

3rnm

Call 11 : Khi han TIG nSu chai khi bao v~ rna ngoai vo chai kh6ng co ghi ten lil 10<;1i khi gi

Thi thong thueng thea quy dinh Quoc t~ ky hieu iJ c6 chai cua chai Argon mau gi.

Mau do. Mau den. Mau vang.

Mau xanh la cay.

Cfiu 12: Cac loai khi bao v~ rnbi him ngan kh6ng cho Oxy tharn nh?p vao vimg him trong do c6 Khi : Nita, Argon, Heli, CO2 thl han TIG bang khl CO2 co diroc kh6ng.

Diroc, Khong dUQ"C

Call 13: Khi han TIG hay xay ra khuyet t~t nhu kh6ng ngau chan duong 16t, s6ng que fa do nguyen

nhan nao duoi day;

Khe ho lr.p qua nho, Dong 9i~n him qua nho TAe o¢ han qua cham. T6c o¢ him qua nhanh.

T6e o¢ que xuong khong deu.

Cau 14: Him que him TIG duong kinh 2.4mm thi khe her l~p ph6i miu 160 nh~t la baa nhieu, 2mm

3rnrn

4mm

5mm

Call 15: Han TIG chieu cao cua dirong him 16t va phil IOn nh~t la baa nhieu thea A WS. lrnm

2mm

3mm

4mm

Call 16: Khi han thep khong gi nguoi ta baa v~ khi m~t sau nham muc dich gl.

Cho nhanh nguoi phoi.

Bao v~ vung han cho khoi Oxy hoa, T6c d6 han nhanh.

Call 17: Khi him Nbom mai han diroc lam sach b& mat han va sau meli lap han nham muc dieh.

Loai b6 lap Oxit Nh6m cho m6i him diroc dam bao, M6i him khoi bi bot khl,

M6i han dep hon.

C.TY CO PHAN DAo T ~O KY THU~ T PVD (PVD Training & certification JSC)

Dong Xuyen industrial Zon

Rach Dua Ward, Vung Tau City

KIEM TRA L Y THUYET HAN ( SMA W )

HQ va ten: .

Cau 1: May han nao ciing co phan C\IC (+) va (-) ?

Dung. Sai.

Call 2: Han h6 quang tay dien cue vo thuoc boc:

Kim kep que him diroc liy nguon di~n til CIJC (+) ? Kim kep que him diroc liy nguon di~n tu C\IC (-) ?

Tuy thea chi djnh cua nha san suAt que him va quy trlnh him aa I~p ?

Call 3: Khi han ngoai cong tnrong cap han ( day han) dai hay ng~n co anh huang d~n dong di~n?

Co. Khong,

Call 4: Trang luc him que him thuoc nh6m thuoc bee Hydro thdp (E70I8, E7016.v.v.) d~ dam bao chit IUQTIp: rn6i han.

- Han ho quang dai

Han h6 quang trung binh ? Han h6 quang ngan ?

Call 5: Que han thuoc nhom thuoc boc " Voi titan" vi du: E6013, E6019, E6015.vv ..

Thi nhiet dQ siy que 1a: 100°C 1500 C 200° C 3000 C 3500 C 4000 C

Trong thai gian la: 30 phut 60 phut 90 phut

Call 6: Que han thuoc nhom thuoc boc " Hydro thap " vi du: E70I8, E70I6, E8018, E8016.vv ..

Thl nhiet OQ say que 18.: 100° C 1500 C 2000 C 3000 C 3500 C 4000 C

Trang thai gian la: 30 phut 60 phut 90 phut

Sau do giam v~: 1000 C 1500 C 2000 C 2500 C

Can 7: Han que him co duemg kinh 3,2mm a tu th~ 30 thi dao dQng ngang duong han rQog nhat Ia: - lOmm, 13mm, 17rnm?

Call 8: Khi han mot du an Ion, nguoi ta d§ l~p ra mot guy trlnh han cho du an do.Trong luc thi cong ngiroi khac baa ban han thee y ella ho rna khong dung voi quy trinh da l~p thi ban

co lam theo khong trong khi cong viec dang dn gdp vS ti~n dO.

C6. Khong.

Cau 9: Dbi voi thep cacbon trung binh nhu A36 ( ton tAm ) hoac Al 06 ( bng ) thuoc nhom thep I va II thi do diy bao nhieu tro len thi phai ra nhiet triroc khi han

10mm, I5mm, 19rnm, 25mm, 30mm, 38mm.

Can 10: VO'I mbi han d6i diu, chieu rong b~ mi,it mbi him do duoc hi 22mm thi krp phu phai di may duong han ( Duong klnh que han 3.2mm).

, I duong , 2 duong , 3 duong.

Cau 11: Dbi voi kieu mbi nbi dbi diu goc vat 30" . khe ho' cho phep IOn nhat la bao nhieu, 2,5mm, 3mm, 3,5mrn, 4mm. (A WS Dl.1 ) .

Mep elm IOn nhit 13. bao nhieu,

0,5mm, Imm, 1,5 mm, 2mm, 3mm.

Call 12: Mbi han bi B9t khi ( R6 khf ) la do nhtrng y~u t6 nao diroi day. * Y nao dung thi khoanh tron.

~ GiD

- B~ m~t m6i han §m u6t, dinh d~u rna ~ £)i~n eire ( que han) hi Am khong say, ~ Han h6 quang ngan.

- Han h6 quang dai ( Xa h6 quang)

- Goc de) que sai.

Call 13: Hai ben chan cua lop phu b] khuyet ( chay chan) la do y~u t6 nao sau day. * Y nao dung thl khoanh tron.

- Han dong dien qua y~u.

- Han dong di~n qua manh.

- Him the ao qua cham.

Han xa h6 quang.

Call 14: Chj~u cao cua mbi han 160 nhat la bao nhieu theo tieu chuan A WS. - lmm, 2mm, 3mrn, 4mm, 5rnm.

Cau 15: Han bng co nr thS him 1 G va 20 khong?

- C6.

- Khong,

Cau 16: M6i han bi ket si tlnrong la do nguyen nhan nao duci day. * Y nao dung khoanh tron.

- Dong di~n han qua cao.

Dong di~n han qua thAp.

~ Khi lam ph6i gee vat kh6ng dung tieu chuan. - Goo QQ que di kh6ng dung.

Kg thu~t di que khong dung.

Call 17: Chi~u day cua phoi 113. 14mm thi han bao nhieu lap? - 2,3, 5, 6, 7

Call 18: Duong l6t (lap lot) kh6ng ng§u 2 chan la do nguyen nhan nao diroi day. * Y nao dung thi khoanh trim.

- Khe ha qua 100.

Duong klnh que han kh6ng phu hop voi khe ho, Khe ho qua nho.

- Dong di~n han qua yeu, Mep cun qua d§y.

- Goc vat ph6i qua nho.

Cflu 19: Lap phu cao ta do nguyen nhan nao duoi day. * Y nao dung khoanh tron,

- T6c oQ di chuyen nhanh qua.

- Tbe d¢ di chuyen cham qua.

- Goc dQ que di khong dung.

- Dong di~n han qua 160.

- Him xa h6 quang ( h6 quang dai),

Cdu 20:, Hien tUQ11g rurt rnb! ban 18. nguyen nhan nao:

- Kim loai nbn qua dAy khong sinh nhiet tnroc khi han.

~ Khong dam bao nhiet do giLra cac lap va tuan thu thea quy trinh han a11 I~p. - Ca 2 y tren d~u sai.

Cau 21: M6i han ban vira han xong, do yeu cAu cong viec g§p nen ngam vao nuoc hcac dung re uot d~p len cho nhanh nguoi.

- Duoc phep,

Kh6ng diroc phep.

"

"

, .'

Tubular.· Wires

Haw AW!i' classir:ie§ mild steel 'lux-cared (tubular} wires, FCA W process lAW.§' AS.eO}

How AW.s classiTies metal-cored wires, IiMAW process (AW§ AS. IS}

e. The le!m 'DeE!" relers 10 direct tumnl eletlrode pas;!; .. (dc, reverse pol~rity), The term "D CEN" rsiers to dire,t cui lent elsclrnde ~eg'live (dG, sir algot p~I";IYl .

E 70 C-

:::.:" T J J

Composite metal-Gored electrode

6M H4 -I

Electrode~T

Tm,"X10" ____j

Positioll

Impact siren gth: 3 e 2n 1, I~s, @ n° F 127 J @ -18 0C) 6.10 IUbi.@-20'.(27J @·2Y'Cj

FtuHore d {tubillar) el ectro de

Gas type, usability

and pertormance capabllnies ----

Shielding gas: M ~ 75%-80% Ar, ~,I.nce CO,

C = lOa% CO, ....J

M ~ Mi~ed G(lS: 7S%"80'li AI, bal,nce CO, ---I

C = 1DD% C02 __ --' ....J

1m pacts 20 n.lbi. @ -40' F

Hydlo~IlIT' .H~~le"lh3n~ml/100g ,-- __ ---' H4 = les,dll,n 8mt/1 DOg

, AWS·· . , Welding· AWS Welding
C lassili ""Ii on Position' Shieldingb Curi1'mtc Applit:atiafi'l CI assification Position' Shieldingb Currenlc Applicatc(jr)j
E70T-1C Hand F C~ DCEP M E70T-9C Hand F CO2 DGEP M
E70T-1M Hand F 75-80% AI !bat CO2 DeEP M E70T-9M KandF 75-8(J% Mbal WI DeEP M
E71T-1C H, F, VU, OH CO2 DGEP M E71T-9C H, F, Vll, OH CO2 DeEP M
E71T-1M. , H, F, Vll, OH75-BO% ArfiJal GOt DGEP M. E71T-9M H. F,.VU, OH 75-61)% Ar;bal CO2 DCEP M
E70T·2C K andf CO2 DCEP S E7OT-l0 KandF NVile DGEN S
_BOT-2M H arid F 75~80% Arlbal COl DeEP , ·S·-:·'·' -:E70T-11 Hand F None OCEN M
E71T-2C H, f, VU, OH CO2 DCEP S E71T-11 H, F, VO, OH None OCEN M
E71T~2M H,F,VU, DH 75-80% Ar;bal CO2 DCEP -. ' 'S .. . E70T-12C HaM F' CO2 DCEP M
E70T-3 Han~ F None DCEP S E7OT-12M Hand F 75-80% A!ibal CO2 DCEP M
E70T-4 H snd.F None DCEP M E71T-l.2C H, F, VU, OK CO2 DcEP M
E70T-SC Hand F Cn, DCEP M Em-12M H, f Vll, OH 75-80% AIfoa! CO2 OCEP M
E70HM HandF 75-80% Mba I CO2 DCEP M E61T-13 H, F, VO.OH NOfJe DCEN S
E71T-5C H, F, VO, OH CO2 DCEP 0 r OCENe M E71T-13 H, f,VD, Oli None DGEN S
E71T-5M H, F, VU, OK 75-80% Arfbal CO, DeEP or DCE~' M E71T-14 H, F, VD, OH NDne OCEN S'
E70T-l,i Hand F None OCEP M EXOT-G HandF Nol Specified Not Speci lied M
ElQT-? Hand F None OWl M EX1T,G H, F.VO or Vll, OH Not Specified Not Spocilied M
E71T-l !i,f, VU, OH None DGEN M EXOT-GS Hand F N 01 Sped!i ad Not Specili ell S
E70T-8 Ii andF Nane DCEN M EX1T-GS H, F, VO or VU, OH Not Spaci lif.d NotSp~cili~d S
E71T-8 H, f, VU, OH None OCEN M -_

:::c ~

a.. t,).

J:

Z to ::z:

o

-<C o

+ + + +

'.

N

+ + +

'.

+ + +

"

'.

'.

..... '-

+

z
,«
J: -
t::
J: -·co
t::..c:;
Z ·co
..c:; b·
,- 0):5 -
~ t:: ._ I::
..... o .g.<o
.5 ..c:;
>- I:: O)..c:;
'co I:: I::
::J o <0 .;;::
~I"::::& .......
a I:: (,) :::....
"<:( O)::J
.w ...... I::b'
>co '<0:>
> 0,1::>
I:J :§ ~':S!
"a3 ...... ..0
o ~ <11 .. ~
Z ~ .-
.S tr:r:
. __
I- ~t::
1«. .e"5~
::> ~~~
J:
..... + + +
~O
UJ
I-
(0·
:E (\.

ffi

Q -.I

~

Q o o e

+ + + + + + + + + + + + + + + + + + + + + + + + + +

...

+ + + + + + + + + + + + + + + + + + + + + + + + + + + + + +

/

CODE/STAN DARD:

WPS No:

Supporting PQR No:

Welding Process:

ASM E IX - 2004 PQ13 - 01.01 6G) PQR.WPSjASME - 01(6G) GTAW/SMAW

Rev. 2 Date: 01.08.2007 Rev. 2 Date: 01.08.2007 Type: Manual

JOINTS:

Joint Design: CJP (Singe Vee)

Backing: N/A

Backing Material Type: N/A

Back gouging: N/A

Method: N/A

BASE MATERIALS

* Test Material Spec & Grade: ASTM A1D6 Gr. B to ASTM A106 Gr. B

Test Dimension 219 x 12.7 mm

* Qual ified Material: P. No 1 Gr.1/Gr.2 To P. No. 1 Gr .1/Gr. 2.

S. No.1 Gr.1/Gr.2 To S. No.1 Gr.1/Gr. 2.

* Thickness:

GTAW: max 8 mm. SMAW: max 17.4 mm.

FilLER METALS REQUIREMENTS

Process GTAW SMAW
SFA No. A 5.18 A 5.1
F No. 6 4
ANo. 1 1
AWS No. ER 70S-G E 7018
Size of Filler Metal 2.4 mm 3.2; 4.0 mm
Electrode Flux Class N/A N/A
ElectrodelWire Trade Name TGS - 50 KOBELCO or LB52-18 KOBELCO or
EQUIVALENT EQUIVALENT
'\
Drying Condition As per manufacture's As per manufacture's
recommendation reco m mend ati D n
Other N/A N/A Page 2 of 3

M

__ .

--

.... '

'"-'

\

POSITIONS QUALIFIED POST WELD HEAT TREATMENT
Position of Groove : All Temperature Range: N/A
Welding Progression: Up hill Thickness Range : N/A
Position of Fillet : All Time Interval : N/A
PREHEAT GAS
Preheat Temp. Min : See instruction below Shielding Gas Argon
Interpass Temp. Max: N/A % Composition: 99.9
Preheat Maintenance: N/A Flow Rate 12-18 l/rntn
Temp. Check: Thermo-melt Stick or Purging Rate N/A
Thermometer
ELECTRICAL CHARACTERISTICS:
Current AC or DC: GTAW: DCEN SMAW: DeEP
Tungsten Electrode size & Type: N/A
Mode of Metal Transfer for GMAW : N/A
Electrode Wire Feed Speed Range: N/A
TECHNIQUE
String or Weave Bead: String or Weave max. 3 times of Electrod e Dia. or 10 mm
whichever is less
Orifice or Gas Cup Size: lO-12mm
Initial & Interpass Cleaning: Grinding / Brushing / Chipping
Method of Back Gouging: Nt A
Multi-pass or Single Pass (per side): Multi-pass
Other: Consumable baking / Preservation: as manufacturer recommended
INSTRUCTION
Base metal Thickness of thickest Minimum preheat temp, nc
part (mm)
P. No 1 Gr.1JGr.2 To P.
No.1 Gr.1/Gr. 2. 3 to 20mm incl Ambient
S. No.1 Gr.1/Gr.2 To S. 20 to 25.4 incl 65
No.1 Gr.1/Gr. 2.
Weld Filler Metal Welding CUrrent Travel Max.
layer Process Dia. Volt Speed Heat Input
Class (mm) Type Amps (mm/min) (KJ/mm)
Root GTAW ER70S-G 2.4 DCEN 100"'160 9"'11 50",aO . 1.32
Hot GTAW ER70S-G 2.4 DCEN 100"'160 9"'11 50",aO 1.32
Rest SMAW E7018 3.2 DeEP 80 N 120 19 tv 21 69 IV 90 1.68
SMAW E7018 3.2 DeEP 80 tv 120 19 tv 21 69 '" 90 1.68
Cap DeEP 22 '" 26 80 N 120 2.21
SMAW E7018 4.0 110 '" 170
Prepared by Checked by Approved by Certification Body
HOANG THANH TUNG HOANG THANH TUNG TRAN THANH TAN PHAN VUONG MINH
Managing Director Managing Director PVD Cuu Long Director .... ~
Signature: Signature: Signature:
Date: Date: Date: Date: Page 3 of 3