WHITE METAL REPAIRING WORK ( PRACTICAL WORK )

DATE: 22-09-2004

REPAIRING DONE BY : SUWARNA RAJU ( PERSON CAME FROM SANGAVI, HYDERABAD. )

FOR CRACKS

USE SLIGHTLY OXDISING FLAME

FOR REMOVING WHITE METAL FROM THE BONDING SURFACE USE NO. 6 NOZZLE
FOR GAS TORCH.

FOR DEPOSITING WHITE METAL FROM BONDING SURFACE USE NO. 3 OR 2

NOZZLE FOR GAS TORCH.

DON’T USE CLEANER OR ANY CHEMICAL SOLUTION FOR CLEANING . USE ONLY M.S.
WIRE BRESH AT THE BONDING SURFACE.

REMOVE CRACK , FOREIGN MATERIAL , OIL ETC. BY REMOVING COMPLETE WHITE METAL
.USE GAS TORCH AND M.S. STICK FOR REMOVING FOREIGN MATERIAL FROM THE JOB UPTO
BONDING SURFACE.
CLEAN THE AREA BY M.S.WIRE BRESH ONLY. ( DON’T USE ACETONE OR CLEANER FOR
CLEANING )
FILL THE WHITE METAL ONE LAYER THEN DO IMMEDIATE PEENING.
DEPOSIT SECOND LAYER THEN DO PEENING, THEN THIRD LAYER UPTO FINAL WELDING.
USE WIRE BRESH FOR CLEANING BEFORE DEPOSITING SECOND LAYER.

NOTE: DON’T KEEP FILLER METAL CONTINUOUSLY IN GAS FLAME.

FOR BLOW HOLES

IF REQUIRED PUNCH THE BLOW HOLE.

REMOVE FOREIGN MATERIAL BY MELTING THE WHITE METAL AND USE M.S.STICK.

FILL THE HOLE WITH ONE OR TWO WHITE METAL DROPS THEN MELT THOSE DROPS. AND
SLIGHT PEENING TO BE DONE.

S.RAMAKRISHNA