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2.0 ME T HODOL OG Y 6
4.0 C AB L E E L E C T R IC AL DAT A 18
4.2 C able R eac tanc e (Nexans T ec hnic al Data for OXY P rojec t) 19
4.3 C able C urrent R ating (Nexans T ec hnic al Data for OXY P rojec t) 20
4.4 C able S hort C irc uit R ating (Nexans T ec hnic al Data for OXY P rojec t) 20
6.0 AP P E NDIE S 21
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ELECTRCIAL CABLE SIZING Page 3 of 21
o Voltage drop
o Current rating
o Maximum cable loop impedance for earth faults shall not exceeding 1s under
solider earth fault conditions. It is meanly for long distance cables.
The short circuit breaking current of the source switchboard also takeing into account
the short circuit limiting characteristics of, e.g., fuse, relays, CBs.
The fault clearance time associated with operation of the primary, see section 2.2.
Voltage drop under steady state and motor starting condition with standard (DEP
33.64.10.10-Gen.) and project requirements. In normally shall be follows
o Less than 5% based on continuous maximum current loading and rated voltage
in A.C cables.
o Less than 20% of the rated equipment voltage during motor starting
o Less than 5% from min. system voltage at distribution board and the min.
equipment operation voltage in DC cables.
o Onshore
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For example:
o Offshore
Table 4C1 & 4C2 show correction factor is 1 if cable in air based on
ambient temperature on 300C, For example a correction factor of 0.91
shall be applied for XLPE & EPR cables and 0.87 for PVC if maximum
design ambient temperature is 400C required by project. The choice of the
type of insulation of the cables shall also consider the ambient
temperature correction factor.
• Grouping of cables
There are many methods of installation of cables: such as Open and clipped
direct (Method 1), Cables embedded direct in building materials (Method 1), in
conduit (Method 3 & 4), in trucking (Method 3), on trays (Method 11), in free air,
on cleats, brackets or a ladder (Method 12 & 13), Correction factor for grouped
cables shall be applied refer to Tables 4B1, 4B2 and 4B3. (Refer to IEE wiring
regulations 16th 19991)
Case 1: in free air – Refer to Table 52-E4 (IEC 60364-5-523) see appendix E
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ELECTRCIAL CABLE SIZING Page 5 of 21
In this case, a correction factor of 0.79 should be applied on current rating value.
½De De 2De
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• As a result
In our scope of work, cable for Electrical power system usually shall be 50Hz or 60Hz.
High frequency will not be applicable and shall not be covered in this presentation.
Normally resistance of cable is provided at 200C by Vendor. The formula for actual
resistance as a function of temperature is below.
t Conductor temperature 0C
The resistances are based on the maximum cable operating temperature of 85oC (EPR)
and 90oC (XLPE) for the different cable type codes selected.
For example:
Resistance at 200C of the 3C-4mm2 cables is 4.70 based on Draka Catalogue page 52
see Appendix A, so Resistance of the XLPE cable shall be
2.0 METHODOLOGY
2.1.2 Formula
kW × 1000
I FL =
3 × VSYS × COSθ × E FF
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ELECTRCIAL CABLE SIZING Page 7 of 21
Where:
kW Equipment Load
kW ×1000
I FL =
VSYS × COSθ × EFF
o DC system:
kW × 1000
I FL =
VSYS
Where:
l Length (m)
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2 × l × I FL × R × 100
%VDROP =
VSYS × n × 1000
HV power cables will also be sized based on their short circuit withstand capability.
I× t
A=
k
where :
K cable conductor material, insulation and the safe temperature rise of the
insulation. See-Appendix
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o Correction factor for HV & LV multicore cables shall be 0.94 x 0.85 =0.80.
o All 6.6kV motors shall have starting current not greater than 550%. The starting
current of the low voltage motors shall not exceed 600% of full load current.
o Voltage drop under steady state and motor starting conditions with the following
limitations:
• 4% during steady state condition from origin of supply and user terminals
6/10kV electrical cables shall be used for the 6.6kV power distribution system. Cables
for power distribution shall be sized based on the total current, steady state volt drop
and short circuit capacity. Motor feeders shall be sized based on the total current,
steady state and motor starting volt drops.
The short circuit rating of 6.6kV Switchboard is 50kA and for feeders protected by circuit
breakers, the cable short circuit duration is 0.4 second. 143 refer to table 43A – Values
of K for common materials, for calculation of the effects of fault current – (Refer to
appendix – B)
50000 × 0.4
A= = 217 mm 2
146
For feeders protected by fuses, the cable short circuit duration is 0.25 second.
50000 × 0.25
A= = 172mm 2
146
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G
GT-3101A
~ 16.034MVA
6/10kV Cable
31-E-HD40003
6.6kV Switchboard SB-3102A 3150A, 3P 50kA
6/10kV Cable
31-E-HP40225
M PM-3156kW
~
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Cable sizing
Total cable cross-sectional area (mm2) (VCB protected) 3 × 400 = 1200 > 217
Sin θ 0.60
Sample calculation:
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Motor data
Total cable cross-sectional area (mm2) (VCB protected) 1 x 300 = 300 > 217
Steady state power factor, Cos θ (Vendor data) 0.89 (Sinθ = 0.46)
Motor starting power factor, Cos θ (Vendor data) 0.14 (Sinθ = 0.99)
Calculations:
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The short circuit conditions for LV systems are normally not calculated as there are
many cables at the downstream to disperse the fault current in the event of a fault.
Therefore, the short circuit rating for cables will not be used here.
TR-3105
1.6MVA LNAN
0.6/1kV Cable
31-E-LD40101
415V Switchboard SB-3103A
0.6/1kV Cable
31-E-LP40137
0.6/1kV Cable
31-E-LP40320
CP ECP-1118A
0.6/1kV Cable
31-E-LP40480
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Transformer data
Cable sizing
Calculations:
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Motor data
Cable sizing
Calculations:
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• The voltage drop will be calculated in two stages – from the MCC to the Fuel
Gas Superheater Thyristor Panel (35m) and from the Thyristor Panel to the
Fuel Gas Superheater A (125m).
Cable sizing
Calculations:
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Cable sizing
Calculations:
Therefore, the final volt drop from SB-3103 to E-1118A = 0.35 + 2.13 = 2.48% <
4%
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The resistances are based on the maximum cable operating temperature of 85oC (EPR)
and 90oC (XLPE) for the different cable type codes selected.
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4.3 Cable Current Rating (Nexans Technical Data for OXY Project)
4.4 Cable Short Circuit Rating (Nexans Technical Data for OXY Project)
Conductor area Short Circuit Rating Conductor area Short Circuit Rating
(mm2) (kA) (mm2) (kA)
2.5 0.365 95 13.9
4 0.583 120 17.5
6 0.875 150 21.9
10 1.46 185 27.0
16 2.33 240 35.0
25 3.65 300 43.7
35 5.10 400 58.3
50 7.29 500 72.9
70 10.2 630 91.9
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5.0 CONCLUSION
o Current Rating
Correction of the Cable current ampacity shall be more than full current
o Voltage drop
Calculated short circuit value shall be more than system’s short circuit rating
The largest cable size shall be used based on the above point.
6.0 APPENDIES
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