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A collection of small computers connected by a network to form a system specially designed for process
control.
Or
At DCS is a form of instrumentation that locates the controlling portion of the control system in the
processing area where it measures process values (and discrete inputs) and produce output signal to
position the actuators as a function of deviation from the set point, while by means if electrical
transmission process information is communicated to a central location where the operator can sit and
manipulate on the loop of control in the system.
DCS offers powerful automation capabilities from basic control functions to production and quality
management.
The functions of the system are distributed to different stations which are connected to one another
through a bus interface. The stations are able to operate independently of the rest of the system.
1. The system should be functional and topographically distributed design and should have a
hierarchical structure.
2. It should distribute the functions among devices and stations in accordance with the hierarchy
and modularity of the automation task and to suit the individual requirements involved.
The devices in this architecture are grouped three categories.
The HLHI is located in the instrument engineer area so that control system monitoring and
analysis can be done without disturbing plant operations. This type of installation is typical of
early DCS configurations in which equipment location and operator interface design follows
convention practices.
The fully distributed control system configuration is shown below. In this case, each in LCU is
located in the plant area closest to the portion of the process that it controls. Associated LLHI
equipment is also located in this area.
The control room and instrument engineering areas contain HLHI units, which are used to
perform all of the primary operational and engineering functions. The lower level units are used
only as manual backup controls in case the high level equipment fails or needs maintenance.
This configuration takes advantage of two areas of the equipment savings that result from a
totally distributed system architecture.
1. Reduction in control room size by eliminating panel board equipment.
2. Reduction in field wiring costs by placing LCU’s near the process.
The algorithm library resides in a ROM. The specific settings of the controller to match a problem are
featured in a removable personalization card. The personalization card consists of the process control
scheme and the control of parameters. The communication processor manages two serially connected
asynchronous 2400 baud lines, allowing communication with the operating center through the
concentrator or the selector. Both the lines are independent and galvanically isolated.
To achieve a video operating center, a high speed serially connected bus is used to transmit data
between the various items. Distance may be as much as 2 km between a cabinet room and the control
room.
1. Shielded twisted pairs in the areas where due to the presence of several subscribers by passers
are necessary on the bus.
2. Optic fiber for long distances without bypass between two groups of subscribers.
On the general purpose control station, the various functions of separate set point station and control
station are connected. The station allows sequential control of various process loops. A loop is called
the selection keyboard which allocates the selector which is indeed a solid state multiplexer.
Transmission between micro Z cards and the general purpose control station is asynchronous up
to 2400 baud. The selector control station assembly is completely independent of the connected bus
system. Since each micro Z card is provided with two 2400 baud serially connected communication
lines, two communication systems can coexist in the same unit and on the same micro Z card.
The general purpose stations can be connected to any control loop and adjustments made to
the GPC can act as a plant level control. Either GPC or conventional control station can act as
redundancy for the video control center.
Examples of such new Automation Systems are numerous. In the meantime, that is over 50
modern distributed computer control systems in the market today, such as
CP 80 (AEG- telefunken)
DCI 4000 (Fisher and Porter)
MAX 1 (Leads and Northup)
MICON (VDO)
PROCONTROL (Brown Boveri)
MOD III (Taylor and ABB)
MV 8000 (Beckmann)
PCS 8000 (Phillips)
PLS 80 (J.C. Echardt)
P 4000 (Kent)
PMS (Ferranti)
PROVOX (Fisher Controls)
TDC 3000 (Honey Well)
TELEPERM-M (Siemens)
TOSDIC (Toshiba)
TPS system (Honey Well)
Lonwork System (Echelon) and so on
These systems have been introduced only after a few years after first DCS has been
installed.