Professional Documents
Culture Documents
When re-ordering this document please quote the following part number:
Manual Z037885
Original Issue . . . . . . . . . . . October 2010
NOTE:
The Serial Number Plate is located on the left hand side of
the sub-frame, on the rear face of the suction spigot
mounting and inboard of the suction nozzle lifting ram.
This information MUST accompany EVERY parts order to ensure that the correct parts
are supplied.
Pour enregistrer une modification apportée au manuel, inscrire sur cette feuille le numéro de Ia fiche
de modification et Ia date de I’insertion, II y a lieu de marquer chaque modification du numéro de
Ia fiche pour éviter toute confusion lors de l’émission de modifications consécutives portant sur une
même rubrique.
Un eine Abänderung in diesem Handbuch zu registriersen, soIl man die Nummer des
Abänderungsblattes und Datum dessen Eingliederung auf dieser Karte eintragen. Es ist ratsam, dass
jede Abänderung mit der Blattnimmer gekennzeichnet wird, so dass keine Verwechslung eintreten
kann, wenn weitere Abänderungen des selbel TeiIs herausgegeben werden.
Para registrar una modificación del manual, anótese el número de Ia hoja de modificación y Ia
fecha de incorporación en esta tarjeta. Es conveniente anotar las modificaciónes con el número de
Ia hoja para evitar confusiones cuando se publiquen modificaciónes sucesivas de Ia misma sección.
Per annotare le modifiche a manuale, registrare il numero dell’ opuscolo modificato e Ia data
d’ incororazione, su questa scheda. Annotare cascuna modifica con il numero dell’ opuscolo per
evitare confusione, in caso di modifiche successive alla stessa sezione.
All Merlin & Magnum Models Illustrated Parts Catalogue Page iii
LIST OF EFFECTIVE PAGES
Page Page
Section Status Section Status
Number Number
As the parts list develops it can be seen how the individual items comprising the Main Assembly are
related and how this relationship is shown by indenting. In some cases these might be actual factory
sub-assemblies but they could equally be logical groupings of items that are related to one another,
such as a gearbox shaft, the gears that fit on that shaft and the bearings that the shaft runs in.
ITEM REFERENCE NUMBERS
Item reference numbers are used to cross-refer items from the parts lists to their associated illustrations
and vice-versa. Normally, all items other than attaching parts are given a number, however, there
are two exceptions:
Attaching parts that are not standard items e.g. a special screw, are given an item reference
number.
Items that are not illustrated for a particular reason, e.g. where one half of a handed assembly is
already illustrated, or where illustration of that item is superfluous, are listed as not illustrated (NI).
VEHICLE CHECKS
(All checks are visual unless otherwise stated)
BEFORE DRIVING THE VEHICLE:
1. Check that the hydraulic oil level is correct.
2. Check for hydraulic oil leaks. in the event of an hydraulic oil leak on Hydrostatic
machines, IMMEDIATELY disengage the transmission gearbox. Failure to comply can
result in damage to the pumps and motors.
3. Check brushes and skirts for wear and remove any items such as string which might
have become entangled.
4. Check that all equipment is correctly stowed and that all brushes are in the raised
position.
5. Check water spray jets for blockages.
6. Check that hopper screens and fan are clean.
6. Check general vehicle condition for safety.
7. Check exterior lighting for correct operation and general cleanliness.
8. Check the following fluid levels and top up as required:
(a) Engine oil
(b) Engine coolant
(c) Windscreen wash
(d) Brake fluid
(e) Fuel
9. Check tyres for damage and for correct inflation pressures.
All Merlin & Magnum Models Illustrated Parts Catalogue Page vii
MAIN FEATURES OF THE SCARAB MERLIN & MAGNUM
OIL TANK
OIL COOLER HOPPER COVER
PNEUMATIC VALVES
MAIN HYDRAULIC VALVES
SIDE LOADING
EXHAUST GANTRY FLAP
EQUIPMENT LOCKER
WATER TANK
SIDE LOADING FLAP
WANDER
HOSE
REAR
DOOR
Page viii Illustrated Parts Catalogue All Merlin & Magnum Models
CAB CONTROLS & INSTRUMENTS A
TRANSMISSION SYSTEMS B
MULTI-LINGUAL GLOSSARY K
SECTION A
CONTROLS & INSTRUMENTS
TABLE OF CONTENTS
Assembly/Description Page
NOTE:
Associated Information can be found by referring to Section H Electrical Equipment.
CONTROLS - CANbus 3
1 036801 1 . MAIN CONTROL PANEL, COMPLETE .................................. Page H1
2 037055 1 . . Fixing plate, enclosure, main control panel
000346 2 . . . Screw, socket buttonhead, M5 x 16 mm long
000155 2 . . . Nut, hex, M5 Nyloc
3 037073 1 . . Ball joint, control panel mounting
NI 036912 1 . . LOOM, MAIN CONTROL PANEL ....................................... Page H3
NI 036914 1 . . . LOOM, MAIN CONTROL PANEL POWER ....................... Page H3
4 037046 1 . Display screen
5 030188 1 . . Ball joint, display screen
NI 036916 1 . . LOOM, DISPLAY SCREEN................................................... Page H3
6 037074 1 . Hopper controller, complete
NI 037047 1 . . LOOM, HOPPER CONTROLLER ......................................... Page H3
7 037300 1 . . Storage pocket, hopper controller
8 036804 1 . Auxiliary control panel (door pod) LH, complete
NI 036805 1 . Auxiliary controller (door pod) RH, complete
9 037064 1 . . Clamp, fixing plate
NI 036913 1 . . LOOM, AUXILIARY CONTROLLER...................................... Page H3
NI 036915 1 . . . LOOM, AUXILIARY CONTROLLER POWER...................... Page H3
10 See note* 1 . . Bracket, mounting, auxiliary controller
NI 036907 1 . LOOM, CLUTCH SWITCH ..................................................... Page H3
NI 026332 1 . LOOM, TACHO..................................................................... Page H3
NI 036666 1 . LOOM, MAIN CONTROLLER................................................ Page H3
* This Item is Chassis Specific - Please contact the Parts Department quoting Model, Chassis Type
and Machine Serial Number.
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
1
4
A
6
10
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
* This Item is Chassis Specific - Please Contact the Parts Department Quoting Model, Chassis Type
and Machine Serial Number.
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
A
3
1 2 4
REAR VIEW 6
ADDITIONAL CAB ITEMS
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
SECTION B
TRANSMISSION
TABLE OF CONTENTS
Assembly/Description Page
HYDROSTATIC GEARBOX
Gearbox assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Gearbox internal parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Gearbox external parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Gearbox build - Pump, Motor & Ratio configurations . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Gear change arrangement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
UNIDRIVE REDUCTION GEARBOXES
Reduction gearbox internal parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Reduction gearbox external parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
Reduction gearbox - change arrangement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
Non-Scarab reduction box PTO seal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
Non-Scarab reduction box seal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
Scarab gearbox & prop shaft installations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
Scarab gearbox mounting arrangements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
NOTE:
When replacing hoses, please ensure that the length required is checked physically. In some
cases, it will have been necessary to alter hose runs depending upon chassis and/or options
fitted, or it might not be practical to fit the replacement hose into the original hose run, thereby
requiring a different length to that stated in the parts list.
A list of available replacement hoses is included at Section F.
NOTE:
For an exploded illustration of internal parts, refer to Page A3
For more detail and an exploded illustration of external parts, refer to Page A5
SERVICE EXCHANGE UNITS
When ordering a complete service exchange gearbox, contact Scarab Parts Department quoting,
your machine serial number and model.
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
B
3 7
8
9
7
10
13
11
5
14
12
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
8
9
B
10
11
3
12
10
7
13
6
14
5
15
4
10
3
2
16
17 18
1
19
20
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
7
8 B
10
11,12
9
18 19
17
20
16 13
19
21
21
15
3
14
5
13
1
12
11
4
10
9
6
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
11
10
1
4
7
9
2 6
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
5
6
B
8
7
4
10 11
1
9
2
13
3
Motor Plate
Ref. Only
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
1 8
12
3
10
4
11
6 9
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
}
8 014482 2 . . . Seal Cap, Gearbox
011028 8 . . . . Cap Screw, Skt Hd, M10 x 25 mm long
NI 014502 2 . . . . Gasket, Seal Cap Used on
9 022081 2 . . . . Seal, V-ring, V550-75 input/output
10 014433 2 . . Flange
11 014499 2 . . . Washer 60 x 41 x 3
12 014498 2 . . . Lock nut, Special, M40 x 1.5
13 014480 2 . . Bearing cap
14 014503 2 . . . Gasket
000070 8 . . . Screw, socket caphead, M10 x 50 mm long
15 014491 1 . . . Sight glass, oil level
16 011244 1 . . . Plug, ” BSP
17 021524 1 . . . . Adaptor, ” x “ BSP, M/F
18 011155 1 . . . . Seal, dowty, ” BSP
NI 021316 1 . Drain plug, magnetic
NI 014489 2 . . Bracket, gearbox mounting
NOTE:
Some vehicles are equipped with the Knowles Reduction Gearbox instead of the Scarab Unit. If parts
are required, please contact our parts department quoting your model/chassis type and the
machine serial number.
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
13
14
B
16,17,18
1
2,3,4,5
1314
6
15
8
97
11
10
12
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
B
1
2
5
3
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
SECTION C
HOPPER, SUBFRAME & RELATED EQUIPMENT
TABLE OF CONTENTS
Assembly/Description Page
Optional Equipment
NOTE:
1. This section does not attempt to cover variations in assemblies such as exhaust gantries or sub-
frames. This is because of the many modifications made necessary by differing customer
requirements and also as a result of changes introduced by the chassis manufacturers.
In the event that spares are required for these assemblies, please contact your nearest Scarab agent
or the Scarab parts department, quoting model and serial number.
2. In France, Merlin equates to Major 3001, 5001, 6001 or Maxim 3501, 5501, 6501 and Magnum
equates to Major 7001or Maxim 7501.
NOTE:
A/R = Quantity is As Required - where vehicle is either single sweep or dual sweep.
The type of the subframe/stub and leg are dependent on many factors. Please check carefully that
the correct type is quoted when ordering. If in any doubt contact the Scarab parts department
quoting your machine serial number before ordering any parts.
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
Subframe, Hopper & Related Equipment Manual Number Z037885 / Issue: Original - 20/10/10
ILLUSTRATED PARTS CATALOGUE PAGE
ALL MERLIN & MAGNUM MODELS C/2
5
C
4
3 6
1
8
11
9
10
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
Manual Number Z037885 / Issue: Original - 20/10/10 Subframe, Hopper & Related Equipment
PAGE ILLUSTRATED PARTS CATALOGUE
C/3 ALL MERLIN & MAGNUM MODELS
Item Part Number Quantity Description
NOTE:
Items marked * are chassis specific. When ordering, contact Scarab spares department, quoting
machine serial number and chassis type.
The photographs on the opposite page are of a DAF 45 chassis, other chassis configurations may
differ.
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
Subframe, Hopper & Related Equipment Manual Number Z037885 / Issue: Original - 20/10/10
ILLUSTRATED PARTS CATALOGUE PAGE
ALL MERLIN & MAGNUM MODELS C/4
11
14
13
1
C
4 5
8 9 12 10
17
16
15
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
Manual Number Z037885 / Issue: Original - 20/10/10 Subframe, Hopper & Related Equipment
PAGE ILLUSTRATED PARTS CATALOGUE
C/5 ALL MERLIN & MAGNUM MODELS
Item Part Number Quantity Description
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
Subframe, Hopper & Related Equipment Manual Number Z037885 / Issue: Original - 20/10/10
ILLUSTRATED PARTS CATALOGUE PAGE
ALL MERLIN & MAGNUM MODELS C/6
10
11
12 5 C
1 4
2 3
6
8 9
OIL COOLER & HYDRAULICS GANTRY
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
Manual Number Z037885 / Issue: Original - 20/10/10 Subframe, Hopper & Related Equipment
PAGE ILLUSTRATED PARTS CATALOGUE
C/7 ALL MERLIN & MAGNUM MODELS
Item Part Number Quantity Description
NOTE:
For hopper ram assemblies please go to hydraulic section Page F33.
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
Subframe, Hopper & Related Equipment Manual Number Z037885 / Issue: Original - 20/10/10
ILLUSTRATED PARTS CATALOGUE PAGE
ALL MERLIN & MAGNUM MODELS C/8
2,3
7 8 9
10
4
5
1
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
Manual Number Z037885 / Issue: Original - 20/10/10 Subframe, Hopper & Related Equipment
PAGE ILLUSTRATED PARTS CATALOGUE
C/9 ALL MERLIN & MAGNUM MODELS
Item Part Number Quantity Description
Continued...
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
Subframe, Hopper & Related Equipment Manual Number Z037885 / Issue: Original - 20/10/10
ILLUSTRATED PARTS CATALOGUE PAGE
ALL MERLIN & MAGNUM MODELS C/10
1
2
18
17 C
16
3 12,13,14
9
15
10
11 6
7
8 5
NOTE:
Many variations of hopper exist therefore it is advisable to contact Scarab parts department,
quoting the machines serial number when ordering associated replacement parts.
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
Manual Number Z037885 / Issue: Original - 20/10/10 Subframe, Hopper & Related Equipment
PAGE ILLUSTRATED PARTS CATALOGUE
C/11 ALL MERLIN & MAGNUM MODELS
I
tem Part Number Quantity Description
NOTE:
Many variations of hopper exist therefore it is advisable to contact Scarab parts department, quoting
the machines serial number when ordering.
Continued...
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
Subframe, Hopper & Related Equipment Manual Number Z037885 / Issue: Original - 20/10/10
ILLUSTRATED PARTS CATALOGUE PAGE
ALL MERLIN & MAGNUM MODELS C/12
20
19
21,22
23 C
24
29
25,26
27,28
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
Manual Number Z037885 / Issue: Original - 20/10/10 Subframe, Hopper & Related Equipment
PAGE ILLUSTRATED PARTS CATALOGUE
C/13 ALL MERLIN & MAGNUM MODELS
Item Part Number Quantity Description
}
34 022657 5 . . Hook plate, toggle clip
35 031487 1 . Ancillary tool locker body
000344 4 . . Screw, button socket head, M10 x 25 mm long, st stL
000269 4 . . Nut, hex, M10 Nyloc, st stL
000270 4 . . Washer, M10, st stL
36 033114 2 . . Gas Strut OPTION
37 031489 1 . . Locker door
011019 . . . Setscrew, hex head, M8 x 90 mm long
011073 . . . Nut, hex, M8 Nyloc
38 033115 1 . . Locking latch
NOTE:
Many variations of hopper exist therefore it is advisable to contact Scarabparts department, quoting
the machines serial number when ordering.
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
Subframe, Hopper & Related Equipment Manual Number Z037885 / Issue: Original - 20/10/10
ILLUSTRATED PARTS CATALOGUE PAGE
ALL MERLIN & MAGNUM MODELS C/14
31 30
33
32 C
34
37
36
38 35
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
Manual Number Z037885 / Issue: Original - 20/10/10 Subframe, Hopper & Related Equipment
PAGE ILLUSTRATED PARTS CATALOGUE
C/15 ALL MERLIN & MAGNUM MODELS
Item Part Number Quantity Description
NOTE:
Item marked • are also supplied lined with a PU compound.
Before ordering replacement parts, please contact Scarab parts department quoting your machine
serial number.
Continued...
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
Subframe, Hopper & Related Equipment Manual Number Z037885 / Issue: Original - 20/10/10
ILLUSTRATED PARTS CATALOGUE PAGE
ALL MERLIN & MAGNUM MODELS C/16
4 7
5 C
2
1 3
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
Manual Number Z037885 / Issue: Original - 20/10/10 Subframe, Hopper & Related Equipment
PAGE ILLUSTRATED PARTS CATALOGUE
C/17 ALL MERLIN & MAGNUM MODELS
Item Part Number Quantity Description
}
14 033618 1 . Vibrator, screen shaker
15 033620 1 . Control button, screen shaker
16 033620 1 . . Bracket, control button mounting OPTION
011087 2 . . . Setscrew, hex head, M6 x 25 mm long
011071 2 . . . Nut, hex, M6 Nyloc
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
Subframe, Hopper & Related Equipment Manual Number Z037885 / Issue: Original - 20/10/10
ILLUSTRATED PARTS CATALOGUE PAGE
ALL MERLIN & MAGNUM MODELS C/18
9 8 10
13
14 12 11
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
Manual Number Z037885 / Issue: Original - 20/10/10 Subframe, Hopper & Related Equipment
PAGE ILLUSTRATED PARTS CATALOGUE
C/19 ALL MERLIN & MAGNUM MODELS
Item Part Number Quantity Description
NOTES:
Item marked • are also supplied lined with a PU compound.
Before ordering replacement parts, please contact Scarab parts department quoting your machine
serial number.
Items listed in the foregoing parts list are Identical for both LH and RH blanking assemblies, Except
where Identified specifically to one side only.
AUTO-BLANKING RAMS
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
Subframe, Hopper & Related Equipment Manual Number Z037885 / Issue: Original - 20/10/10
ILLUSTRATED PARTS CATALOGUE PAGE
ALL MERLIN & MAGNUM MODELS C/20
2
3
HOPPER
C
1
7
6
8
COVER CUT AWAY
TO AID CLARITY
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
Manual Number Z037885 / Issue: Original - 20/10/10 Subframe, Hopper & Related Equipment
PAGE ILLUSTRATED PARTS CATALOGUE
C/21 ALL MERLIN & MAGNUM MODELS
Item Part Number Quantity Description
NOTE:
Rear doors listed are for standard hoppers. Many variations of rear door exist therefore it is advisable
to contact Scarab parts department, quoting the machines serial number when ordering.
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
Subframe, Hopper & Related Equipment Manual Number Z037885 / Issue: Original - 20/10/10
ILLUSTRATED PARTS CATALOGUE PAGE
ALL MERLIN & MAGNUM MODELS C/22
2
1
3
4 C
10,11
12
6
5
4,7
8
14,15
13
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
Manual Number Z037885 / Issue: Original - 20/10/10 Subframe, Hopper & Related Equipment
PAGE ILLUSTRATED PARTS CATALOGUE
C/23 ALL MERLIN & MAGNUM MODELS
Item Part Number Quantity Description
NOTE:
The rear door auto-blanking option is only fitted when the vehicle is equipped with a rear-mounted
suction nozzle assembly.
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
Subframe, Hopper & Related Equipment Manual Number Z037885 / Issue: Original - 20/10/10
ILLUSTRATED PARTS CATALOGUE PAGE
ALL MERLIN & MAGNUM MODELS C/24
5 4
3
2
1 6
C
3
5
6,7,8
9
11
10
REAR DOOR HINGE & RAM ARRANGEMENT
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
Manual Number Z037885 / Issue: Original - 20/10/10 Subframe, Hopper & Related Equipment
PAGE ILLUSTRATED PARTS CATALOGUE
C/25 ALL MERLIN & MAGNUM MODELS
Item Part Number Quantity Description
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
Subframe, Hopper & Related Equipment Manual Number Z037885 / Issue: Original - 20/10/10
ILLUSTRATED PARTS CATALOGUE PAGE
ALL MERLIN & MAGNUM MODELS C/26
2 3 5,6 4
7 8 9 8
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
Manual Number Z037885 / Issue: Original - 20/10/10 Subframe, Hopper & Related Equipment
PAGE ILLUSTRATED PARTS CATALOGUE
C/27 ALL MERLIN & MAGNUM MODELS
Item Part Number Quantity Description
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
Subframe, Hopper & Related Equipment Manual Number Z037885 / Issue: Original - 20/10/10
ILLUSTRATED PARTS CATALOGUE PAGE
ALL MERLIN & MAGNUM MODELS C/28
1
5
2,3,4 6,7
8
C
9
10
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
Manual Number Z037885 / Issue: Original - 20/10/10 Subframe, Hopper & Related Equipment
PAGE ILLUSTRATED PARTS CATALOGUE
C/29 ALL MERLIN & MAGNUM MODELS
Item Part Number Quantity Description
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
Subframe, Hopper & Related Equipment Manual Number Z037885 / Issue: Original - 20/10/10
ILLUSTRATED PARTS CATALOGUE PAGE
ALL MERLIN & MAGNUM MODELS C/30
3,4,5,6 7
CUT-AWAY
2
TO AID CLARITY 10 C
11
1
8 9
12
13
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
Manual Number Z037885 / Issue: Original - 20/10/10 Subframe, Hopper & Related Equipment
PAGE ILLUSTRATED PARTS CATALOGUE
C/31 ALL MERLIN & MAGNUM MODELS
Item Part Number Quantity Description
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
Subframe, Hopper & Related Equipment Manual Number Z037885 / Issue: Original - 20/10/10
ILLUSTRATED PARTS CATALOGUE PAGE
ALL MERLIN & MAGNUM MODELS C/32
13
9
14
10 12
7
4
C
11
6
8 15
2
16
4 8
3
7 9
2
10
1
SPARE WHEEL CARRIER - MERLIN
5
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
Manual Number Z037885 / Issue: Original - 20/10/10 Subframe, Hopper & Related Equipment
PAGE ILLUSTRATED PARTS CATALOGUE
C/33 ALL MERLIN & MAGNUM MODELS
Item Part Number Quantity Description
NOTE:
Before ordering items identified thus * please contact the Scarab parts department stating the
appropriate Scarab model and serial number.
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
Subframe, Hopper & Related Equipment Manual Number Z037885 / Issue: Original - 20/10/10
ILLUSTRATED PARTS CATALOGUE PAGE
ALL MERLIN & MAGNUM MODELS C/34
5
2
6
SPARE WHEEL CARRIER
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
Manual Number Z037885 / Issue: Original - 20/10/10 Subframe, Hopper & Related Equipment
PAGE ILLUSTRATED PARTS CATALOGUE
C/35 ALL MERLIN & MAGNUM MODELS
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
Subframe, Hopper & Related Equipment Manual Number Z037885 / Issue: Original - 20/10/10
ILLUSTRATED PARTS CATALOGUE
ALL MERLIN & MAGNUM MODELS
SECTION D
SWEEPING, SUCTION & ASSOCIATED
EQUIPMENT
TABLE OF CONTENTS
Assembly/Description Page
SWEEPING EQUIPMENT
Side brush arrangement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
Side brush swing-out arrangement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Side brush pressure assembly X. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Auxiliary side brush (typical arrangement) X . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Widesweep assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Widesweep bearing assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
Widesweep slewing arrangement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
SUCTION EQUIPMENT
Tilting suction nozzle assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Full width nozzle arrangement X . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
Associated sweeping equipment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
Suction spigot & associated equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
Wander Hose arrangement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
Wander boom - rear mounted with remote control X . . . . . . . . . . . . . . . . . . . . . . . . .23
Rear suction nozzle assembly (Door and Mounting Arrangement)X . . . . . . . . . . . . . . 25
Rear suction nozzle assembly X . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
Overhead Boom assembly X . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29
Suction tube control yokeX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33
X Optional Equipment
NOTE:
In France, Merlin equates to Major 3001, 5001, 6001 or Maxim 3501, 5501, 6501 and Magnum equates
to Major 7001or Maxim 7501.
SIDE-BRUSH ARRANGEMENT
1 023124 1 . Kingpost, RH
NI 023120 1 . Kingpost, LH
2 1 . . RAM, HYDRAULIC (RAISE/LOWER) . . . . . . . . . . . . . . . . . Page F31
3 013011 1 . . Link, top (turnbuckle)
011140 2 . . . Bolt, hex head, M18 x 90 mm long
011138 2 . . . Washer, M18
011139 2 . . . Nut, hex, M18, Nyloc
4 023121 1 . . Plate, Swivel
5 010067 2 . . . Pin, Ram Pivot, ∅ 20 mm x 50 mm long
011103 2 . . . . Washer, M20
011122 2 . . . . Pin, split, cotter, ” x 1” long
6 1 . . BRUSH SPRAY NOZZLE ASSEMBLY . . . . . . . . . . . . . . . . . . Page E17
7 014801 1 . . Link, lower
8 014796* 2 . . . Bolt, hex head, pivot, M16 (special with grease nipple)
014798* 2 . . . Washer, 24 x 40 x 3
014797* 2 . . . Washer, 17 x 40 x 3
011060* 2 . . . Nut, hex, M16, Nyloc
9 013012 2 . . . . Bush, plastic
10 013012* 4 . . . Bush
11 010903 2 . . . Nipple, grease straight, ” BSP
12 011055 1 . . . Bolt, hex head, M12 x 60 mm long (MERLIN/XP)
12 000110 1 . . . Bolt, hex head, M12 x 80 mm long (MAGNUM)
011076 1 . . . Nut, M12
13 010749 1 . . . MOTOR, HYDRAULIC . . . . . . . . . . . . . . . . . . . . . . . . . . . Page F29
14 1 . . . Plate, motor swivel
011075 2 . . . . Nut, hex, M10 Nyloc
15 014067 1 . . . Hub, side brush, 3 holes
NI 011688 1 . . . Hub, side brush, 4 holes
16 1 . . . . BRUSH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page D17
NOTE: *
These Items comprise the lower link bush kit 024611
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
Sweeping, Suction & Associated Equipment Manual Number Z037885 / Issue: Original - 20/10/10
ILLUSTRATED PARTS CATALOGUE PAGE
ALL MERLIN & MAGNUM MODELS D/2
4 3 2
5
1
12 D
8 9 10
11
7
16 15 13
14
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
Manual Number Z037885 / Issue: Original - 20/10/10 Sweeping, Suction & Associated Equipment
PAGE ILLUSTRATED PARTS CATALOGUE
D/3 ALL MERLIN & MAGNUM MODELS
Item Part Number Quantity Description
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
Sweeping, Suction & Associated Equipment Manual Number Z037885 / Issue: Original - 20/10/10
ILLUSTRATED PARTS CATALOGUE PAGE
ALL MERLIN & MAGNUM MODELS D/4
3
2
1
9 10
4
11
8
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
Manual Number Z037885 / Issue: Original - 20/10/10 Sweeping, Suction & Associated Equipment
PAGE ILLUSTRATED PARTS CATALOGUE
D/5 ALL MERLIN & MAGNUM MODELS
Item Part no Quantity Description
NOTE:
Items marked * are chassis-specific and/or subject to optional configurations.
Before ordering replacement parts, please contact the Scarab parts department,
quoting your model type and serial number.
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
Sweeping, Suction & Associated Equipment Manual Number Z037885 / Issue: Original - 20/10/10
ILLUSTRATED PARTS CATALOGUE PAGE
ALL MERLIN & MAGNUM MODELS D/6
1
2
5
3
D
8
2
9
6
PLAN VIEW
4
NOTE:
Brush assembly omitted to aid clarity
2
8
10
13
SIDE ELEVATION
7
9
12
11
6
7
A TYPICAL AUXILIARY SIDE BRUSH ARRANGEMENT
Right hand sweep version illustrated
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
Manual Number Z037885 / Issue: Original - 20/10/10 Sweeping, Suction & Associated Equipment
PAGE ILLUSTRATED PARTS CATALOGUE
D/7 ALL MERLIN & MAGNUM MODELS
Item Part Number Quantity Description
WIDESWEEP ASSEMBLY
1 020725 1 Cover, wide-sweep
NI 025627 1 Cover, extended widesweep + 200 mm
2 020919 1 . Ring, adaptor
011031 8 . . Setscrew, hex head, M10 x 25 mm long
011095 8 . . Washer, spring, M10
3 024155 1 . . Support, wide-sweep
011031 8 . . . Setscrew, hex head, M10 x 25 mm long
011095 8 . . . Washer, spring, 10 mm
4 020729 2 . . Bush
5 023080 1 . . Shaft, tapered, wide-sweep pivot
NI 025632 1 . . Shaft, tapered, extended wide-sweep pivot
013439 2 . . . Washer, special, 50 x 16.5 x 5
011141 2 . . . setscrew, hex head, M16 x 35 mm long
NI 013292 2 . . . Key
6 023077 1 . . Plate, motor, LH
7 023078 1 . . Plate, bearing housing, RH
8 . BRUSH CORE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page D17
9 013646 1 . . Core, wide-sweep brush
NI 025642 1 . . Core, extended wide-sweep brush
10 023472 . . Spacer
11 013649 1 . . Plate, end *
011417 4 . . . Screw, socket countersunk, ” UNC x 1” long *
12 024535 1 . . . Shaft, drive
011012 1 . . . . Setscrew, M8 x 30 mm long (use thread lock compound)
011093 1 . . . . Washer, spring, 8 mm
038106 1 . . . . Spacer
024538 1 . . . . Washer, cone, special
011515 1 . . . . Key
13 010566 1 . . MOTOR, HYDRAULIC . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page F29
011053 2 . . . Setscrew, hex head, M12 x 35 mm long
011077 2 . . . Nut, hex M12, Nyloc
14 1 . . BEARING ASSEMBLY, WIDE-SWEEP . . . . . . . . . . . . . . . . . . Page D9
011053 2 . . . Setscrew, hex head, M12 x 35 mm long
011077 2 . . . Nut, hex M12, Nyloc
15 014063 2 . Shock absorber
011075 2 . . Nut, hex, M10, Nyloc
011096 2 . . Washer, M12
16 020602 2 . CYLINDER, PNEUMATIC . . . . . . . . . . . . . . . . . . . . . . . . . . . .Page G9
011067 4 . . Setscrew, hex head, M6 x 20 mm long
011093 4 . . Washer, Spring, M6
17 020731 1 . . Bracket, pneumatic cylinder
011075 1 . . . Nut, Hex, M10, Nyloc
011094 1 . . . Washer, M10
18 011000 2 . . . Spacer, rubber, ” Bore x 15 mm long
NI 011000 1 . . . Spacer, rubber, ” bore x 20 mm long (RH side)
NI 022516 1 . Skirt, wide-sweep
NI 026026 1 . Skirt, extended wide-sweep+200 mm
NI 022517 1 . . Clamp, wide-sweep skirt
NI 026025 1 . . Clamp, extended wide-sweep skirt
011073 5 . . . Nut, hex, M8, Nyloc
NI 1 . SLEWING ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page D9
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
Sweeping, Suction & Associated Equipment Manual Number Z037885 / Issue: Original - 20/10/10
ILLUSTRATED PARTS CATALOGUE PAGE
ALL MERLIN & MAGNUM MODELS D/8
16
18
15
17
D
4
6
11
3
10
13
12
2
8
NOTE:
RH shock absorber and pneumatic
14
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
Manual Number Z037885 / Issue: Original - 20/10/10 Sweeping, Suction & Associated Equipment
PAGE ILLUSTRATED PARTS CATALOGUE
D/9 ALL MERLIN & MAGNUM MODELS
Item Part Number Quantity Description
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
Sweeping, Suction & Associated Equipment Manual Number Z037885 / Issue: Original - 20/10/10
ILLUSTRATED PARTS CATALOGUE PAGE
ALL MERLIN & MAGNUM MODELS D/10
1 8
6 D
5 3 2
2
3
11
4
10
9
WIDESWEEP SLEWING ARRANGEMENT
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
Manual Number Z037885 / Issue: Original - 20/10/10 Sweeping, Suction & Associated Equipment
PAGE ILLUSTRATED PARTS CATALOGUE
D/11 ALL MERLIN & MAGNUM MODELS
Item Part Number Quantity Description
NOTE: *
These item are also supplied lined with a PU compound. Contact Scarab parts department quoting
the machine serial number when ordering.
Continued...
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
Sweeping, Suction & Associated Equipment Manual Number Z037885 / Issue: Original - 20/10/10
ILLUSTRATED PARTS CATALOGUE PAGE
ALL MERLIN & MAGNUM MODELS D/12
9
12
10
11
8
D
13
3
16,16a
4
14,14a
20
5, 5a
15,15a
18*
14,14a 19*
1a 16,16a
2a
Merlin XP version
Note apertures
13a
11
NOTES:
For a FULL set of nozzle rubber flaps order part number 024550.
Items marked * are positioned on the opposite side when fitted to LH nozzle.
Frame tow-point ball ends are welded to the frame (Item 1) but can be procured as replacements
if required. Please contact our Parts & Service Dept. for details.
When procuring replacement parts for the ram and return springs on hydraulically operated nozzle
tilt set-ups, please refer to the Scarab Parts Department.
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
Manual Number Z037885 / Issue: Original - 20/10/10 Sweeping, Suction & Associated Equipment
PAGE ILLUSTRATED PARTS CATALOGUE
D/13 ALL MERLIN & MAGNUM MODELS
Item Part Number Quantity Description
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
Sweeping, Suction & Associated Equipment Manual Number Z037885 / Issue: Original - 20/10/10
ILLUSTRATED PARTS CATALOGUE PAGE
ALL MERLIN & MAGNUM MODELS D/14
24
23
22 D
21
25
NOTES:
For a FULL set of nozzle rubber flaps order part number 024550.
Items marked * are positioned on the opposite side when fitted to LH nozzle.
Frame tow-point ball ends are welded to the frame (Item 1) but can be procured as replacements
if required. Please contact our Parts & Service Dept. for details.
When procuring replacement parts for the ram and return springs on hydraulically operated nozzle
tilt set-ups, please refer to the Scarab Parts Department.
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
Manual Number Z037885 / Issue: Original - 20/10/10 Sweeping, Suction & Associated Equipment
PAGE ILLUSTRATED PARTS CATALOGUE
D/15 ALL MERLIN & MAGNUM MODELS
Item Part Number Quantity Description
NOTE: *
These item are also supplied lined with a PU compound. Contact Scarab parts department quoting
the machine serial number when ordering.
For all other nozzle components, refer to standard nozzle arrangement on pages 11 - 13.
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
Sweeping, Suction & Associated Equipment Manual Number Z037885 / Issue: Original - 20/10/10
ILLUSTRATED PARTS CATALOGUE PAGE
ALL MERLIN & MAGNUM MODELS D/16
2,3 2,3
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
Manual Number Z037885 / Issue: Original - 20/10/10 Sweeping, Suction & Associated Equipment
PAGE ILLUSTRATED PARTS CATALOGUE
D/17 ALL MERLIN & MAGNUM MODELS
Item Part Number Quantity Description
}
3 1 . . . Clamp, skirt, 2 hole
011011 2 . . . . Setscrew, hex head, M8 x 25 mm long
Per skirt
011092 4 . . Washer, M8
011073 2 . . Nut, hex, M8 Nyloc
2a 010247 As Req . . Skirt, side brush, front, 3 slot
}
3a 1 . . . Clamp, skirt, 3 stud
011092 6 . . . . Washer, M8 Per skirt
011073 3 . . . . Nut, hex, M8 Nyloc
4 013145 As Req . . . . Clamp, angle, 3 hole
5 010607 As Req . . . . .Carabiner
6 037084 As Req . WORK LIGHT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page H5
7 022516 1 . Skirt, widesweep
8 022517 1 . . Clamp, wide-sweep
011073 5 . . . Nut, hex, M8 Nyloc
7a 026026 1 . Skirt, widesweep, extended
8a 026025 1 . . Clamp, wide-sweep
011073 5 . . . Nut, hex, M8 Nyloc
9 023168 As Req . Brush element, ∅ 300 mm, widesweep core
9a 023169 As Req . Brush element, ∅ 400 mm, widesweep core
NI 023472 As Req . . Spacer
NI
NI
023471
023474
1
1 }
. Brush element, ∅ 300 mm complete refill =
. Brush element, ∅ 400 mm 33 brush elements + 32 spacers
NOTE:
For extended widesweep brush refills add an extra 12 brushes + 12 spacers
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
Sweeping, Suction & Associated Equipment Manual Number Z037885 / Issue: Original - 20/10/10
ILLUSTRATED PARTS CATALOGUE PAGE
ALL MERLIN & MAGNUM MODELS D/18
D
3,3a
2,2a
4,5,3a
1 2a
9,9a
8,9a
7,7a
ASSOCIATED PARTS
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
Manual Number Z037885 / Issue: Original - 20/10/10 Sweeping, Suction & Associated Equipment
PAGE ILLUSTRATED PARTS CATALOGUE
D/19 ALL MERLIN & MAGNUM MODELS
Item Part Number Quantity Description
NOTE:
The Scarab sweeping equipment is mounted on a wide range of chassis types. The height of the
chassis determines which type of suction spigot is fitted. In some cases it may be advisable to obtain
either the length of spigot or the machine serial number.
• These item are also supplied lined with a PU compound. Contact Scarab parts department quoting
the machine serial number when ordering.
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
Sweeping, Suction & Associated Equipment Manual Number Z037885 / Issue: Original - 20/10/10
ILLUSTRATED PARTS CATALOGUE PAGE
ALL MERLIN & MAGNUM MODELS D/20
7,8,9
3 5
4
6
6a
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
Manual Number Z037885 / Issue: Original - 20/10/10 Sweeping, Suction & Associated Equipment
PAGE ILLUSTRATED PARTS CATALOGUE
D/21 ALL MERLIN & MAGNUM MODELS
Item Part Number Quantity Description
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
Sweeping, Suction & Associated Equipment Manual Number Z037885 / Issue: Original - 20/10/10
ILLUSTRATED PARTS CATALOGUE PAGE
ALL MERLIN & MAGNUM MODELS D/22
3 2
D
7
6 5
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
Manual Number Z037885 / Issue: Original - 20/10/10 Sweeping, Suction & Associated Equipment
PAGE ILLUSTRATED PARTS CATALOGUE
D/23 ALL MERLIN & MAGNUM MODELS
Item Part Number Quantity Description
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
Sweeping, Suction & Associated Equipment Manual Number Z037885 / Issue: Original - 20/10/10
ILLUSTRATED PARTS CATALOGUE PAGE
ALL MERLIN & MAGNUM MODELS D/24
29 10 27 1 8 9 6 3,4,5 2
26
7
20,21,22
D
25 28
11 14 19 18 23
15 13 12 16 17
24
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
Manual Number Z037885 / Issue: Original - 20/10/10 Sweeping, Suction & Associated Equipment
PAGE ILLUSTRATED PARTS CATALOGUE
D/25 ALL MERLIN & MAGNUM MODELS
Item Part Number Quantity Description
Continued...
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
Sweeping, Suction & Associated Equipment Manual Number Z037885 / Issue: Original - 20/10/10
ILLUSTRATED PARTS CATALOGUE PAGE
ALL MERLIN & MAGNUM MODELS D/26
8,9
6 6
5 7
3 4
6 6
D
2
29,30
1
10,11,12
23
24 16
15
16 17
27 26 16 18
20
20
14
22 19 20,21
31,32
13
28 25
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
Manual Number Z037885 / Issue: Original - 20/10/10 Sweeping, Suction & Associated Equipment
PAGE ILLUSTRATED PARTS CATALOGUE
D/27 ALL MERLIN & MAGNUM MODELS
Item Part Number Quantity Description
}
9 013662 4 . . . . Bush
10 033074 1 . . . Pivot bracket, nozzle tilt
11 023608 1 . . . Air cylinder, nozzle tilt
12 023827 1 . . . . Ram end assembly
13 010067 1 . . . . . Pin 20 x 20
NI 011122 2 . . . . . . Split pin ∅ ” x 1” long Tilting Nozzles only
14 020299 1 . . . . Clevis M16 x 1.5 mm
15 022673 1 . . . . . Clevis pin
16 022674 1 . . . . . . Clip retaining
17 033549 6 . . . Jacking castor wheel assembly
18 028445 1 . . . . Bracket, castor wheel assembly
19 026969 2 . . . Suction nozzle, rear
20 013360 4 . . . . Spray jet, suction box
21 026404 2 . . . . Flap, suction nozzle, front/rear
22 027826 4 . . . . . Flap retainer, front/rear (located inside nozzle)
23 026405 1 . . . . . Clamp, front/rear flaps
24 026407 2 . . . . Flap, suction nozzle, end
25 027827 4 . . . . . Flap retainer, end (located inside nozzle)
26 026406 1 . . . . . Clamp, end flaps
27 027819 2 . . Mounting panel, rear lighting
28 013482 1 . . . Rear lamp LH
29 013483 1 . . . Rear lamp RH
30 022389 1 . . . Rear marker plate
31 030690 1 . . . Lamp, rear number plate
32 033019 2 . . . Lamp, outline marker
NI 026964 2 . . Spray bar
NI 030251 AsReq . . . Jets, spray bar
NI 026197 2 . . . Bracket, spray bar
NI 014983 2 . . . . U Clamp 1 S
33 026808 2 . Proximity switch, door locking
NI 021416 4 . Sleeve
NI 012597 1 . Quick release coupling ”
NI 028656 2 . Bracket, safety interlock switch
NI 023595 2 . Leash cable, suction hose
NI 025222 AsReq . Titanfast DX78
NI 010997 1 . Hose ” x 6170 mm straight
NI 013792 13 . Grease Nipple ” BSP
NI 026048 2 . Reed switch, air cylinder
NI 006019 2 . Quick release coupling male
NI 006020 2 . Quick release coupling female
NI 010950 3 . Hose, reinforced ”
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
Sweeping, Suction & Associated Equipment Manual Number Z037885 / Issue: Original - 20/10/10
ILLUSTRATED PARTS CATALOGUE PAGE
ALL MERLIN & MAGNUM MODELS D/28
12 13
11
3 2
4
14
15
D
16
33
10
31 5 2 4 3 30 27 30
8,9
32
69
29
28 20 21,22,23
24,25,26 19
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
Manual Number Z037885 / Issue: Original - 20/10/10 Sweeping, Suction & Associated Equipment
PAGE ILLUSTRATED PARTS CATALOGUE
D/29 ALL MERLIN & MAGNUM MODELS
Item Part Number Quantity Description
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
Sweeping, Suction & Associated Equipment Manual Number Z037885 / Issue: Original - 20/10/10
ILLUSTRATED PARTS CATALOGUE PAGE
ALL MERLIN & MAGNUM MODELS D/30
14,15,16 10,11,12
20 18 17 13 9
19 D
1,2,3,4
5
21
8
27 22,23
24,25,26
28
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
Manual Number Z037885 / Issue: Original - 20/10/10 Sweeping, Suction & Associated Equipment
PAGE ILLUSTRATED PARTS CATALOGUE
D/31 ALL MERLIN & MAGNUM MODELS
Item Part Number Quantity Description
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
Sweeping, Suction & Associated Equipment Manual Number Z037885 / Issue: Original - 20/10/10
ILLUSTRATED PARTS CATALOGUE PAGE
ALL MERLIN & MAGNUM MODELS D/32
D
34
37 30,31,32,33
29
29 35
38 24,25,26
36
39
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
Manual Number Z037885 / Issue: Original - 20/10/10 Sweeping, Suction & Associated Equipment
PAGE ILLUSTRATED PARTS CATALOGUE
D/33 ALL MERLIN & MAGNUM MODELS
Item Part Number Quantity Description
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
Sweeping, Suction & Associated Equipment Manual Number Z037885 / Issue: Original - 20/10/10
ILLUSTRATED PARTS CATALOGUE PAGE
ALL MERLIN & MAGNUM MODELS D/34
D
2,3
5,6,7,8
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
Manual Number Z037885 / Issue: Original - 20/10/10 Sweeping, Suction & Associated Equipment
PAGE ILLUSTRATED PARTS CATALOGUE
D/35 ALL MERLIN & MAGNUM MODELS
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
Sweeping, Suction & Associated Equipment Manual Number Z037885 / Issue: Original - 20/10/10
ILLUSTRATED PARTS CATALOGUE
ALL MERLIN & MAGNUM MODELS
SECTION E
WASHING & DUST SUPPRESSION EQUIPMENT
TABLE OF CONTENTS
Assembly/Description Page
Continued...
SECTION E
WASHING & DUST SUPPRESSION EQUIPMENT
TABLE OF CONTENTS (Continued)
Assembly/Description Page
HIGH-PRESSURE PUMPS
30 Litre high - pressure pump assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35
30 Litre high - pressure pump -160 bar (internal components) . . . . . . . . . . . . . . . . . . . 37
42 Litre high - pressure pump assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39
42 Litre high - pressure pump (internal components). . . . . . . . . . . . . . . . . . . . . . . . . . .41
75 Litre high - pressure pump assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43
75 litre high - pressure pump (internal components) . . . . . . . . . . . . . . . . . . . . . . . . . . .45
59 litre high - pressure pump assembly (250 Bar) Prattisoli pump . . . . . . . . . . . . . . . . . 47
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
Sweeping, Suction & Associated Equipment Manual Number Z037885 / Issue: Original - 20/10/10
ILLUSTRATED PARTS CATALOGUE PAGE
ALL MERLIN & MAGNUM MODELS E/2
6 7 6 9 7
10
5 4 2 1
17,18
11,12
E
14
16
19
14
15
15 13
23
22
25
14
24 20
21
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
Manual Number Z037885 / Issue: Original - 20/10/10 Washing & Dust Suppression Equipment
PAGE ILLUSTRATED PARTS CATALOGUE
E/3 ALL MERLIN & MAGNUM MODELS
Item Part Number Quantity Description
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
Sweeping, Suction & Associated Equipment Manual Number Z037885 / Issue: Original - 20/10/10
ILLUSTRATED PARTS CATALOGUE PAGE
ALL MERLIN & MAGNUM MODELS E/4
10
3
2
16
17
12
E
7
6
12
7
8
4
13
15 14
6
11
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
Manual Number Z037885 / Issue: Original - 20/10/10 Washing & Dust Suppression Equipment
PAGE ILLUSTRATED PARTS CATALOGUE
E/5 ALL MERLIN & MAGNUM MODELS
Item Part Number Quantity Description
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
Sweeping, Suction & Associated Equipment Manual Number Z037885 / Issue: Original - 20/10/10
ILLUSTRATED PARTS CATALOGUE PAGE
ALL MERLIN & MAGNUM MODELS E/6
5
9 6 7 8
E
7,10
12,7
13,14
15
10
11
2
16,17
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
Manual Number Z037885 / Issue: Original - 20/10/10 Washing & Dust Suppression Equipment
PAGE ILLUSTRATED PARTS CATALOGUE
E/7 ALL MERLIN & MAGNUM MODELS
Item Part Number Quantity Description
NOTE :
Unless stated all the above part numbers are TBA, contact your nearest agent or Scarab parts
department, quoting the machine serial number and model.
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
Sweeping, Suction & Associated Equipment Manual Number Z037885 / Issue: Original - 20/10/10
ILLUSTRATED PARTS CATALOGUE PAGE
ALL MERLIN & MAGNUM MODELS E/8
ROTOR & SHAFT
REPAIR KIT
2x1
4x1
5x1
16 11
10
9
1
5
6
4
2
3
E
8
7
9
10
14
13
12
15
18
8 (x 2) 9 (x 2)
17
(x 3) 4 (x 1)
16 14 (x 1)
6 (x 8)
13 (x 1)
ROLLER
REPAIR KIT 037894
(x 2)
(x 2)
COUPLING REPAIR KIT
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
Manual Number Z037885 / Issue: Original - 20/10/10 Washing & Dust Suppression Equipment
PAGE ILLUSTRATED PARTS CATALOGUE
E/9 ALL MERLIN & MAGNUM MODELS
Item Part Number Quantity Description
NOTE: *
The number of valves and related fittings, is dependent on chassis/options fitted, and therefore,
which version of Item 1 has been installed.
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
Sweeping, Suction & Associated Equipment Manual Number Z037885 / Issue: Original - 20/10/10
ILLUSTRATED PARTS CATALOGUE PAGE
ALL MERLIN & MAGNUM MODELS E/10
4 1
View on opposite face
2
3
E
7
6
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
Manual Number Z037885 / Issue: Original - 20/10/10 Washing & Dust Suppression Equipment
PAGE ILLUSTRATED PARTS CATALOGUE
E/11 ALL MERLIN & MAGNUM MODELS
Item Part no Quantity Description
}
17 010933 1 . . Connector, ” BSP, M/M
18 000154 1 . . . Adaptor, galvanised, 1” x ” BSP, M/F
19 003028 1 . . . Elbow, galvanised, 1” BSP, M/F
20 000149 1 . . . Adaptor, galvanised, 1” BSP, F/F
21 003029 1 . . . Hose tail, 1” BSP x 1” hose XP
22 001077 As Req . . . . Hose, green, medium duty 1”
23 010518 1 . . . . Clamp, worm drive, 30 - 40
24 013169* 1 . . Hydrant adaptor
25 003026* 1 . . . Back-nut, 1” BSP
26 001045* As Req . . . Hose, green, medium duty 1”
NOTE: *
Reversed position on opposite side, on LH drive vehicles.
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
Sweeping, Suction & Associated Equipment Manual Number Z037885 / Issue: Original - 20/10/10
ILLUSTRATED PARTS CATALOGUE PAGE
ALL MERLIN & MAGNUM MODELS E/12
2 3
13
4,5,6,7
4,5
6
E
8
10,5,14
4,5,6,7
11
15,16
10,5 12
4,5,6,7
18,19
17
10,5,14
26
24,25
20,21,22,23
GRP WATER TANK 900-1300 litre ( RH drive Vehicle shown)
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
Manual Number Z037885 / Issue: Original - 20/10/10 Washing & Dust Suppression Equipment
PAGE ILLUSTRATED PARTS CATALOGUE
E/13 ALL MERLIN & MAGNUM MODELS
Item Part no Quantity Description
NOTE: *
Reversed position on opposite side, on LH drive vehicles.
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
Sweeping, Suction & Associated Equipment Manual Number Z037885 / Issue: Original - 20/10/10
ILLUSTRATED PARTS CATALOGUE PAGE
ALL MERLIN & MAGNUM MODELS E/14
3
2
1
4,5
6
7
8
4,5,6,7
4,5,6,7
10,5,13
12
14,15 10,5 11
4,5 6
16
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
Manual Number Z037885 / Issue: Original - 20/10/10 Washing & Dust Suppression Equipment
PAGE ILLUSTRATED PARTS CATALOGUE
E/15 ALL MERLIN & MAGNUM MODELS
Item Part no Quantity Description
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
Sweeping, Suction & Associated Equipment Manual Number Z037885 / Issue: Original - 20/10/10
ILLUSTRATED PARTS CATALOGUE PAGE
ALL MERLIN & MAGNUM MODELS E/16
4 5 9 10
E
2,3,4
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
Manual Number Z037885 / Issue: Original - 20/10/10 Washing & Dust Suppression Equipment
PAGE ILLUSTRATED PARTS CATALOGUE
E/17 ALL MERLIN & MAGNUM MODELS
Item Part no Quantity Description
NOTE:*
Item 9 is dependent on chassis type, if required please contact Scarab Parts Department quoting
model and serial number.
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
Sweeping, Suction & Associated Equipment Manual Number Z037885 / Issue: Original - 20/10/10
ILLUSTRATED PARTS CATALOGUE PAGE
ALL MERLIN & MAGNUM MODELS E/18
7 2,3,4,5,6 1 9
4,6
7
3
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
Manual Number Z037885 / Issue: Original - 20/10/10 Washing & Dust Suppression Equipment
PAGE ILLUSTRATED PARTS CATALOGUE
E/19 ALL MERLIN & MAGNUM MODELS
Item Part no Quantity Description
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
Sweeping, Suction & Associated Equipment Manual Number Z037885 / Issue: Original - 20/10/10
ILLUSTRATED PARTS CATALOGUE PAGE
ALL MERLIN & MAGNUM MODELS E/20
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
Manual Number Z037885 / Issue: Original - 20/10/10 Washing & Dust Suppression Equipment
PAGE ILLUSTRATED PARTS CATALOGUE
E/21 ALL MERLIN & MAGNUM MODELS
Item Part no Quantity Description
NOTE: *
These items are chassis specific, if required please contact Scarab Parts Department stating your
model and serial number
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
Sweeping, Suction & Associated Equipment Manual Number Z037885 / Issue: Original - 20/10/10
ILLUSTRATED PARTS CATALOGUE PAGE
ALL MERLIN & MAGNUM MODELS E/22
With H-P Hose Reel Option Fitted
HIGH PRESSURE FEED VALVE
(configuration may vary)
21
22 23
19,20 18 17 19,20
E
From low-pressure pump
3 2 4 1 5 6 7
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
Manual Number Z037885 / Issue: Original - 20/10/10 Washing & Dust Suppression Equipment
PAGE ILLUSTRATED PARTS CATALOGUE
E/23 ALL MERLIN & MAGNUM MODELS
Item Part no Quantity Description
}
8 011257 1 . . Ball valve, high pressure, ” BSP
9 011158 2 . . . Adaptor, ” BSP, M/M
High-pressure
10 011152 1 . . . . Seal, Dowty, ” BSP
11 025007 1 . . . Bracket, valve mounting
011030 1 . . . . Setscrew, hex head, M10 x 20 mm long
12 001100 1 . . Hose, rubber, ” BSP x 460 mm long, straight/90° ends (H-P supply)
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
Sweeping, Suction & Associated Equipment Manual Number Z037885 / Issue: Original - 20/10/10
ILLUSTRATED PARTS CATALOGUE PAGE
ALL MERLIN & MAGNUM MODELS E/24
8,9,10
11
E
12
5
4 2
1
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
Manual Number Z037885 / Issue: Original - 20/10/10 Washing & Dust Suppression Equipment
PAGE ILLUSTRATED PARTS CATALOGUE
E/25 ALL MERLIN & MAGNUM MODELS
Item Part no Quantity Description
}
12 023359 1 . . . Coupling, quick release, female
13 014999 1 . . . . Coupling plug Used when lance
14 023360 1 . . . Coupling, quick release, male stowage not fitted
15 114998 1 . . . . Coupling cap
NOTE:
1. Position of hose reel and lance are determined by chassis make and model.
2. When Ordering a replacement hose for H-P systems using the Pratissoli pump, please contact the
Scarab Parts Dept. stating your model and serial number.
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
Sweeping, Suction & Associated Equipment Manual Number Z037885 / Issue: Original - 20/10/10
ILLUSTRATED PARTS CATALOGUE PAGE
ALL MERLIN & MAGNUM MODELS E/26
4
3
13 15
1 14
12,4
E
2
10 11
AUTOMATIC HOSE-REEL
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
Manual Number Z037885 / Issue: Original - 20/10/10 Washing & Dust Suppression Equipment
PAGE ILLUSTRATED PARTS CATALOGUE
E/27 ALL MERLIN & MAGNUM MODELS
Item Part no Quantity Description
NOTE:
This kit is for the high-pressure lance only and is not for use with the front spray bar.
NOTE:
Teal hand basin support legs vary according to chassis manufacture, when ordering please contact
your nearest Scarab agent or Scarab parts department.
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
Sweeping, Suction & Associated Equipment Manual Number Z037885 / Issue: Original - 20/10/10
ILLUSTRATED PARTS CATALOGUE PAGE
ALL MERLIN & MAGNUM MODELS E/28
4 9
5
7 8
6
E
12 11 10
Lance end
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
Manual Number Z037885 / Issue: Original - 20/10/10 Washing & Dust Suppression Equipment
PAGE ILLUSTRATED PARTS CATALOGUE
E/29 ALL MERLIN & MAGNUM MODELS
Item Part no Quantity Description
NOTE:
Hydrant kits are located in the hopper locker (Merlin/XP) or, the auxiliary tool locker (Magnum)
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
Sweeping, Suction & Associated Equipment Manual Number Z037885 / Issue: Original - 20/10/10
ILLUSTRATED PARTS CATALOGUE PAGE
ALL MERLIN & MAGNUM MODELS E/30
1 5
2 E
10 11
9
6
MOUNTED ON SUBFRAME
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
Manual Number Z037885 / Issue: Original - 20/10/10 Washing & Dust Suppression Equipment
PAGE ILLUSTRATED PARTS CATALOGUE
E/31 ALL MERLIN & MAGNUM MODELS
Item Part no Quantity Description
NOTE:
The detergent tank and its base unit are chassis/model specific items. If a replacement tank is
required, please contact the Scarab parts department stating your model and serial number.
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
Sweeping, Suction & Associated Equipment Manual Number Z037885 / Issue: Original - 20/10/10
ILLUSTRATED PARTS CATALOGUE PAGE
ALL MERLIN & MAGNUM MODELS E/32
1
E
4
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
Manual Number Z037885 / Issue: Original - 20/10/10 Washing & Dust Suppression Equipment
PAGE ILLUSTRATED PARTS CATALOGUE
E/33 ALL MERLIN & MAGNUM MODELS
Item Part no Quantity Description
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
Sweeping, Suction & Associated Equipment Manual Number Z037885 / Issue: Original - 20/10/10
ILLUSTRATED PARTS CATALOGUE PAGE
ALL MERLIN & MAGNUM MODELS E/34
8
9
10
7
3 Pivot assembly 5
4 6
2
E
1 11
12
14,15,16
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
Manual Number Z037885 / Issue: Original - 20/10/10 Washing & Dust Suppression Equipment
PAGE ILLUSTRATED PARTS CATALOGUE
E/35 ALL MERLIN & MAGNUM MODELS
Item Part no Quantity Description
NOTE: *
For pump components, please go to Page A37.
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
Sweeping, Suction & Associated Equipment Manual Number Z037885 / Issue: Original - 20/10/10
ILLUSTRATED PARTS CATALOGUE PAGE
ALL MERLIN & MAGNUM MODELS E/36
7 8 9 6
4,5
E
12,13
3 UNLOADER VALVE 10
ARRANGEMENT
11
15,16
17
13 14,18,19 20 21
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
Manual Number Z037885 / Issue: Original - 20/10/10 Washing & Dust Suppression Equipment
PAGE ILLUSTRATED PARTS CATALOGUE
E/37 ALL MERLIN & MAGNUM MODELS
Item Part no Quantity Description
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
Sweeping, Suction & Associated Equipment Manual Number Z037885 / Issue: Original - 20/10/10
ILLUSTRATED PARTS CATALOGUE PAGE
ALL MERLIN & MAGNUM MODELS E/38
4
1
3 E
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
Manual Number Z037885 / Issue: Original - 20/10/10 Washing & Dust Suppression Equipment
PAGE ILLUSTRATED PARTS CATALOGUE
E/39 ALL MERLIN & MAGNUM MODELS
Item Part no Quantity Description
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
Sweeping, Suction & Associated Equipment Manual Number Z037885 / Issue: Original - 20/10/10
ILLUSTRATED PARTS CATALOGUE PAGE
ALL MERLIN & MAGNUM MODELS E/40
1 2 3
3
6
4,5
7,8,9
E
11 12 13 15 14 15
UNLOADER VALVE
ARRANGEMENT
10 16
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
Manual Number Z037885 / Issue: Original - 20/10/10 Washing & Dust Suppression Equipment
PAGE ILLUSTRATED PARTS CATALOGUE
E/41 ALL MERLIN & MAGNUM MODELS
Item Part no Quantity Description
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
Sweeping, Suction & Associated Equipment Manual Number Z037885 / Issue: Original - 20/10/10
ILLUSTRATED PARTS CATALOGUE PAGE
ALL MERLIN & MAGNUM MODELS E/42
36 35 41 40 15 21 1 8 4 32 31 30 22 23 7 5
42 6
37 43
38
27 25 26 24
39 28
29
16
2 20 19
E
17
45 44 9 18
40 34 33
13 12 14 13 12 11 10
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
Manual Number Z037885 / Issue: Original - 20/10/10 Washing & Dust Suppression Equipment
PAGE ILLUSTRATED PARTS CATALOGUE
E/43 ALL MERLIN & MAGNUM MODELS
Item Part no Quantity Description
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
Sweeping, Suction & Associated Equipment Manual Number Z037885 / Issue: Original - 20/10/10
ILLUSTRATED PARTS CATALOGUE PAGE
ALL MERLIN & MAGNUM MODELS E/44
2 3,4
1 20 19
3,4
9 8
10,11
18 14 15
3,4
12
16,17
13 3,4 14
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
Manual Number Z037885 / Issue: Original - 20/10/10 Washing & Dust Suppression Equipment
PAGE ILLUSTRATED PARTS CATALOGUE
E/45 ALL MERLIN & MAGNUM MODELS
Item Part no Quantity Description
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
Sweeping, Suction & Associated Equipment Manual Number Z037885 / Issue: Original - 20/10/10
ILLUSTRATED PARTS CATALOGUE PAGE
ALL MERLIN & MAGNUM MODELS E/46
KIT 43
E
KIT 44
KIT 80
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
Manual Number Z037885 / Issue: Original - 20/10/10 Washing & Dust Suppression Equipment
PAGE ILLUSTRATED PARTS CATALOGUE
E/47 ALL MERLIN & MAGNUM MODELS
Item Part no Quantity Description
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
Sweeping, Suction & Associated Equipment Manual Number Z037885 / Issue: Original - 20/10/10
ILLUSTRATED PARTS CATALOGUE PAGE
ALL MERLIN & MAGNUM MODELS E/48
1 7 8
19
16
E
18 20
13
9,11,12
14
5
10
15
6
17
2 3 4
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
Manual Number Z037885 / Issue: Original - 20/10/10 Washing & Dust Suppression Equipment
PAGE ILLUSTRATED PARTS CATALOGUE
E/49 ALL MERLIN & MAGNUM MODELS
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
Sweeping, Suction & Associated Equipment Manual Number Z037885 / Issue: Original - 20/10/10
ILLUSTRATED PARTS CATALOGUE
ALL MERLIN & MAGNUM MODELS
SECTION F
HYDRAULIC EQUIPMENT
& GANTRY ARRANGEMENT
TABLE OF CONTENTS
Assembly/Description Page
Continued...
SECTION F
HYDRAULIC EQUIPMENT
TABLE OF CONTENTS (Continued)
Assembly/Description Page
RAMS
Hydraulic brush ram assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33
Hydraulic rear door open/close ram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33
Hydraulic rear door locking ram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33
Hopper lift ram - two stage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33
CIRCUIT COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Hydrostatic gearbox piping arrangement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35
Hydraulic circuit components - water pumps with options block . . . . . . . . . . . . . . . .37
Hydraulic circuit components - water pumps without options block . . . . . . . . . . . . . 39
Hydraulic circuit components - hydrostatic drive. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41
Hydraulic circuit components - variable nozzle tilt & suction fan . . . . . . . . . . . . . . . . . 43
Hydraulic circuit components - hopper & door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45
Hydraulic circuit components - side brushes & widesweep . . . . . . . . . . . . . . . . . . . . .47
Hydraulic circuit components - gear pumps. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49
Pipe clamps. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Table Page
1. Hoses listed by Part Number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
2. Hoses listed by Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
NOTE:
Merlin equates to Major 3001, 5001, 6001 or Maxim 3501, 5501, 6501 in France.
Magnum equates to Major 7001or Maxim 7501 in France
NOTE:
When ordering items marked ** contact your nearest Scarab agent or Scarab parts department
direct, quoting the machine serial number and model.
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
REAR VIEW
4
F
2
5 6
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
2
3 8
9,10
4,5 6
7
OIL COOLER F
1 2,3
2,3
5 6
FAN ASSEMBLY
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
NOTE:
For hydraulic service kits and main hydraulic filter see page Page A21
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
6 5
4
3
3
1
27,28,29
2
F
10
26,27
24,25
22,23 15
14
20,21 16 13
12
11 17,18
19
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
NOTE:
For hydraulic service kits and main hydraulic filter see Page A21
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
7
8
6 5
3
4 3
O-RING KIT
2
F
10
To Manifold
9
19
15
14
13
16
18 12
17
11
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
}
9 011160 1 . . Adaptor, ” BSP, M/M
011154 1 . . . Seal, Dowty, ” BSP Dual gear pump
011234 1 . . . Elbow, swivel, swept, ” BSP x ” hose
10 011243 1 . . Plug, ” BSP
011154 1 . . . Seal, Dowty, ” BSP
11 011243 1 . . Plug, ” BSP
011154 1 . . . Seal, Dowty, ” BSP
11 011167 1 . . Adaptor, ” x ” BSP, M/M
011154 1 . . . Seal, Dowty, ” BSP
002048 1 . . . Elbow, swivel, swept, ” BSP x ” hose (Hi-pressure pump)
12 011167 1 . . Adaptor, ” x ” BSP, M/M
011154 1 . . . Seal, Dowty, ” BSP
002048 1 . . . Elbow, swivel, swept, ” BSP x ” hose
13 011167 1 . . Adaptor, ” x ” BSP, M/M
011154 1 . . . Seal, Dowty, ” BSP
002048 1 . . . Elbow, swivel, swept, ” BSP x ” hose
14 011167 1 . . Adaptor, ” x ” BSP, M/M
011154 1 . . . Seal, Dowty, ” BSP
002048 1 . . . Elbow, swivel, swept, ” BSP x ” hose
15 023515 1 . . Switch, temperature operated (90° C), ” BSP (c/w boot)
NI 011787 1 . . Support bracket (Front)
NI 028537 1 . . Support bracket (Rear)
NI 034014 1 . . Support bracket (Front) XP Models
NI 034015 1 . . Support bracket (Rear) XP Models
NOTE:
The above hydraulic fittings are determined by the amount of options. If in doubt contact Scarab
Parts Department quoting the machine serial number.
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
15
14
13
12
11
10
1
F
7
Not shown
6
4
5
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
NOTE:
When ordering items marked ** contact your nearest agent or Scarab parts department, quoting
machine serial number and model
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
8 7 6 5 4 3 2 1 F
17 16
15
13
12 14
18 19
MAIN CONTROL VALVE BLOCK
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
12
13
3
F
9
7
10
1
14
11
15
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
NOTE:
When ordering items marked ** contact your nearest agent or Scarab parts department direct,
quoting machine serial number and model
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
3 2
1 4 5 8 6 9 7 10 11 12
3 2
1 4 5 10 11 9 8 7 6 12
OPTIONS VALVE BLOCK
(DUAL SWEEP MODEL SHOWN)
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
1 3
5,8 9
10
11
F
VALVE BLOCK - 2 SPEED SUCTION FAN BOOST
6
7
1 3
5,8 9
10
11
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
F
8
5 4
SUCTION NOZZLE - VARIABLE TILT VALVE BLOCK ARRANGEMENT
5,6 2 3,4
3,4 7,8,9,10
VALVE BLOCK ASSEMBLY - TRANSMISSION
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
GEAR-PUMP ARRANGEMENTS
NI 024589 1 . Single gear pump - complete assembly
NI 024593 1 . . Gear pump 23 cc (Single)
1 024590 1 . Double gear pump - complete assembly
NI 024592 1 . . Gear pump 23 cc (double)
2 024537 1 . . Valve, flow control * *
000227 4 . . . Bolt, hex M8 x 110 mm long *
000056 4 . . . Bolt, hex M8 x 120 mm long *
011093 4 . . . Washer, spring, 8 mm
NI 002127 1 . . . O-Ring kit for 024537 Flow-control valve
3 031531 1 . . . Valve, Pressure Relief
4 011160 2 . . . Adaptor ” BSP, M/M
NI 011154 1 . . . . Seal, Dowty ” BSP
5 011160 2 . . . Adaptor ” BSP, M/M
NI 011154 1 . . . . Seal, Dowty ” BSP
6 011172 2 . . . Elbow, Swivel, ” BSP, M/F
7 011234 2 . . . Hose tail, swept 90° ” BSP x ” hose
NI 024591 2 . Hose Tail 1” BSP
NI 013518 2 . O-Ring 31 I/D x 3.5
NI 011012 8 . Bolt, Hex M8 x 30 mm long
NI 030628 1 Seal kit, gear pump 23 cc single
NI 030629 1 Seal kit, gear pump 23 cc double
NOTE: **
On some chassis types, the flow-control valve is remotely mounted.
Single remote flow regulator kit 030132. Double remote flow regulator kit 030133.
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
1 3
F
5,6
1 10 2,3
2,3
5
8
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
3 2
F
7
6 5
2,3
1
6
2,3
5
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
1
1
1
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
NOTE:
F
Ports are on sides and not as shown
2,3
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
NOTE:*
Please contact the Scarab Parts Dept before ordering
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
1
1
HYDRAULIC MOTOR - 30 LITRE H-P WATER PUMPS
2
2
2
F
Plain Washer x 1
Plain Washer x 7
1
HYDRAULIC MOTOR
L-P WATER PUMP &
42 LITRE H-P WATER PUMP
1
2
HYDRAULIC MOTOR
2 75 LITRE H-P WATER PUMP
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
Plain
Washer x 7
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
NOTE:*
To determine which check valve is fitted to the dual stage lift ram, please check the batch number
stamped on the ram.
Rams stamped with 42013 use the Sterling valve 028177.
Rams stamped with 42014 onwards use Integrated valve 028178.
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
2,3
REAR DOOR OPEN/CLOSE RAM
F
1
2 2 1
2 2
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
4 5,6 3 1 2
12,13
7,8,9,10
15,16
11
22
24
20 21,22,23
17,18,19 14
33
34,35
F
25,26
36
31,32
29 28 30 27
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
1 6,18 4,5 2
HYDRAULIC OIL
TANK
WS1
WS2
RH2
RH1
4,16 8 7
13 9
10
11
12,14,15,17
F
3 4,16
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
2
HYDRAULIC OIL
TANK
1
4,5
10
4,16 8
9
13
11
12,14,15,17
F
4,16
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
1 4 2 3
13,14
15
16
9,10,11
8 5,6
9,11
7
F
25
17
34
12
18
19,20,21,22
23,24
26,27,28
30,31,32,33
29
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
33 32
34 35
30
4
2,3
36 1
5,6
8,9
7
37
F
29 15 11,12
10 13,14
16
18,19 21
20
17 21 22
23
27,28
24
26
25
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
A
1 B
C
D
E
F 28 15
25
T1
2
24
To Hydraulic 23
Oil Tank
20,21,22,9
26 F
12
19
17,18,9 SUBFRAME
27
12
10,11,8
13
16
14
6,7,8,9
4
15,9
16 3 15,9 14 5
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
NOTE:
The above items marked * are for standard models, in certain cases the lengths may vary. If in any
doubt contact Scarab spares department, quoting machine serial number.
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
J
8
K
RH2
RH1
11 2
WS1
WS2
12
M LH2
N
LH1
F
13 14 15
9
10 4
20
21
5
5
19 18
16
17
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
7
6
8,9,13 8,9,13
20
16
1 21
8,9,13
14
15
2 F
14
17,18
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
F
001006 ” BSP x 200 mm long
010986 ” BSP x 2000 mm long
010985 ” BSP x 2150 mm long
011325 ” BSP x 2200 mm long
011318 ” BSP x 240 mm long
011326 ” BSP x 2440 mm long
001037 ” BSP x 2650 mm long
011327 ” BSP x 2820 mm long
011317 ” BSP x 295 mm long
010984 ” BSP x 2972 mm long
011340 ” BSP x 3000 mm long
011338 ” BSP x 3060 mm long
011339 ” BSP x 3130 mm long
001033 ” BSP x 3200 mm long
001047 ” BSP x 3550 mm long
011324 ” BSP x 360 mm long
001002 ” BSP x 3700 mm long
001026 ” BSP x 3790 mm long
001061 ” BSP x 4100 mm long, straight x 90° elbow
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
SECTION G
PNEUMATIC EQUIPMENT
TABLE OF CONTENTS
Assembly/Description Page
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
G
7 6
8 10
5 9
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
V13A
1 Main feed to P3. Widesweep pressure UP/DOWN N/A N/A
V13B
7 Main feed to P4. - Front brush pressure DOWN V15 DROP EXTEND
V16
8 Rear boom LOWER LIFT RETRACT
V16B
V16
9 Rear boom RAISE DOWN EXTEND
V16A
10 Reg. feed from P4. Front brush pressure DOWN N/A N/A N/A
V11A
11 Reg. feed from P2. Side brush pressure UP/DOWN N/A N/A
V11B
V11A
12 Main feed to P2. Side brush pressure UP/DOWN N/A N/A
V11B
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
G
38 Right-hand suction box DOWN V7 DOWN RETRACT
44 Reg. feed from P4. Front brush press. DOWN N/A DOWN EXTEND
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
PNEUMATIC FILTER/LUBRICATOR
1 032519 1 . Pneumatic filter/regulator/lubricator assembly
2 023203 2 . . Elbow, push-in, 6 mm x " BSP
011010 4 . . Setscrew, hex head, M8 x 20 mm long
011092 8 . . Washer, M8
011073 4 . . Nut, hex, M8 Nyloc
NI 005046 50 ml . . Lubrication fluid
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
2
2
PNEUMATIC FILTER/LUBRICATOR
G
1,2,3,4,5
1 2
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
5,6 8 4
3
7
2
1
NOZZLE-LIFT CYLINDER
8
G
4 3
5,6
7 1 2
GEAR CHANGE CYLINDER (HYDROSTATIC)
3
GEAR CHANGE CYLINDER
(UNIDRIVE REDUCTION GEARBOX)
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
4 3 2
1
SUCTION-NOZZLE TILT CYLINDER
3,4 2 5 7 6
G
1
WIDESWEEP RAISE/LOWER CYLINDER
6 7 5 2
3,4
1
SIDE BRUSH IN/OUT CYLINDER
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
2
AUTO BLANKING CYLINDER
2 5 7 6
G
3,4
1 REAR WANDER BOOM RAISE/LOWER CYLINDER
5 6 1 7 2
3,4
REAR WANDER BOOM BLANKING CYLINDER
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
5 6 1 7 2
3,4
REAR DOOR AUTO-BLANKING CYLINDER ASSEMBLY
6 7 1 7 5 2
G
3,4
AUTO HOPPER PROP, CYLINDER
3
2
1
AUXILIARY SIDE BRUSH EXTEND/RETRACT
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
6 7 5 2
3,4
1
AUXILIARY SIDE BRUSH IN/OUT CYLINDER
2 6
3,4 5 1
G
FRONT SPRAY BAR RAISE/LOWER CYLINDER
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
SECTION H
ELECTRICAL EQUIPMENT
TABLE OF CONTENTS
Assembly/Description Page
Electrical components - cab. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
Oil cooler/hydraulics gantry - electrical items . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
List of blade type fuses. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Wiring looms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Electrical switches & sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
List of mini fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Additional electrical components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
NOTE:*
The left and right hand auxiliary panel assemblies are identical in all respects except the back plate.
NOTE:**
These items are factory bonded as a single unit and must be purchased as such.
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
5
3 1
4 6 8 7
19
9 10
16
H
18 15
11 13 14
17
12
20 21
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
Continued...
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
NODE 4
1
NODE 5
NODE 6
H
3
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
NOTE:
If the Loom you require is not in the above list, please contact your nearest Scarab agent or the
Scarab parts department, quoting machine model and serial number.
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
SECTION J
LABELS AND DECALS
TABLE OF CONTENTS
Assembly/Description Page
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
DIESEL TO EN590
S<50 PPM
1
4
9
3
3 J
5
7
8
11
3
12 6
10
These located inside cab
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
Scarab Model
Type
Typical application shown but individual vehicles might differ depending upon livery requirements
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
SECTION K
MULTILINGUAL GLOSSARY
of
DECRIPTIONS & TERMINOLOGY
USED IN THIS PARTS CATALOGUE
TABLE OF CONTENTS
Title Page
English / Francais / Italiano . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . J1
English / Español / Svenska . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . J21
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
K
Complete Complet (complète) Completo
Components Composants Componenti
Compressor Compresseur Compressore
Cone Cône Cono
Connector Connecteur Connettore
Connecting Connectant Connessione in corso
Connection Connexion Connessione
Con Rod (Connecting Rod) Bielle Biella
Continued (Cont.) Suite Continuazione (cont.)
Control (Cntrl) Contrôle Controllo (Cntrl)
Controller Contrôleur Unità di controllo
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
K
Engine Moteur Motore
Exchange Echange Scambio
Exhaust Echappement Scarico
Exhaust Gas Recirculation Recyclage de gaz Ricircolo gas di scarico
(EGR) d’échappement
Expansion Dilatation Espansione
Extended Dilaté Esteso
Extension Extension Estensione
Extinguisher Extincteur Estintore
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
K
Q
Quick Release Rapide, raccord Disinnesco rapido
R
Radiator (Rad) Radiateur Radiatore (rad)
Raise Soulever Sollevare
Raised Soulevé(e) Sollevato
Ram Vérin Pistone
Ratio Rapport Rapporto
Rear Arrière Retro
Red Rouge Rosso
Reducer Réducteur Riduttore
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
K
Slate Ardoise Ardesia
Sleeve Gaine Manicotto
Slew Pivoter Ruotare
Slewing Orientation Rotazione
Sliding Coulissant Slittamento
Slotted Fente, A Sfinestrato
Small Petit(e) Piccolo
Socket Prise Presa
Solenoid Solénoïde / Noyau Solenoide
Spacer Pièce d’espacement
Spare Rechange, pièce de
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
K
Element Elemento Beståndsdel
Enclosure Caja Omgivet
End Extremo Slut
End Plate Placa de tope Skyddsplatta
End Cap Tapa de extremo Skyddskåpa
Engine Motor Motor
Exchange Intercambio Växla
Exhaust Escape Avgaser
Exhaust Gas Recirculation Recirculación de los gases de Avgasventil (EGR)
(EGR) escape (EGR)
Expansion Expansión Expantion
Extended Extendido Förlängd
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
K
Lap Joint Articulación de solape Fogpunkt
Large Grande Stor
Latch Pestillo Regla/stänga
Lead Plomo, avance Bly
L.E.D. (Light Emitting Diode) LED (diodo emisor de luz) L.E.D diod
Leash Correa Remm
Left Izquierda Vänster
Left Hand Drive (LHD) Conducción por la izquierda Vänsterstyrning
(LHD)
Leg Pata Ben
Length Longitud Längd
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
X
Work Light Lámpara de trabajo Arbetsljus
K
Xenon Xenón Xenon
Y
Yellow Amarillo Gul
Yoke Horquilla Sammankoppla
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description
When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description