FO ~l)ATIO ~ASSOCIATES E GINEERING PTE LTD

5 TIJ YL'\UE 1, SINGAPORE 639490

(FAE.OSD)
Tel: 68627737 Fax: 68627201 E-mail: sales@osd.com.sg
Co.Reg No.199200326E CST Reg No. M201045207

WELDING PROCEDURE SPECIFICATION (WPS)

IN ACCORDANCE WITH THE REQUIREMENTS OFAWS D1.1-2006
STRUCTURAL WELDING CODE-STEEL
WPSNo FAE-WPS-001 Prepared By Simon
Supporting PQR No(s) FAE-PQR-001 Reviewed By Tiah
Welding Process(es) GTAW/SMAW Revision No. 0
Type Manual Date 28th March 2008
JOINT DESIGN USED POSITION
Type SingleVee Position of Groove 6G
Single or Double Weld Single Vertical Progressive Vertical-Up
Backing Yes (SMAW) Material Weld metal
Root Opening 3-4mm ELECTRICAL CHARACTERISTICS
Root Face 1-2mm Welding Current
Groove Angle 60° - 65° Type DC
Back Gouging No Polarity EN (GTAW); EP(SMAW)

BASE METALS TECHNIQUE

Material Specification API5L Stringer or Weave Bead Both
Type or Grade X52 Single or Multiple Pass Multiple
Thickness Groove Sch 80 (12.7 mm) Peening None
Qualified Range Thickness 4.8 mm to Unlimited Interpas Cleaning Grinding and Wire Brushing
Dia. (pipe) 4" NB and Over

FILLER METALS GTAW SMAW PREHEAT

AWS Specification SFA5.18 SFA 5.1 Preheat Temperature (Min.) 50°C
AWS Classification ER70s-6 E7018 Interpas Temperature (Min) 50°C
Trade Name ESAB OK Tigrod 12.64 OK 48.04 (Max.) 250°C
Filler Size 2.4 mm 2.5 &3.2 mm Method of Checking Tempil Stick

SHIELDING POSTWELD HEAT TREATMENT

Flux N.A. Gas Al"Qon Temperature N. A.
Electrode-Flux N.A. Composition 99.99% Holding Time N. A.
(Class) Flow Rate 15 - 25 LPM

JOINT DETAIL NOTE

1) Preheat shall be done by heating torches (Gas cutting torch
30° 30° heating is not allowed).

V
2) This procedure may be used for single-vee, double-vee,
\1 single bevel & double bevel joints within the tolerance shown.
3) This procedure may be used for build-up, surface and edge

} ~/ ~
repairs on base metal.
4) This procedure could be used for backweld where ever
accessible. Fill pass parameters could be for backweld.
5) The procedure is applicable for welding of partial Joint
Groove Angle: 60° (+10° I_5°) Penetration and fillet welds using the fill & cap passes
parameter.
Root Gap: 3- 4 mm
6) Max. width of weld bead is 2.5 times core diameter of electrode.
Root Face: 1 - 2 mm 7) This procedure is qualified for the thickness range from
12.7 mm to unlimited, when CVN test is required.
Filler Metal Current Max. Heat Input
Volt Travel Speed
Weld Layer(s) Process Type of Amps
Class Diameter Range (mm/min) (kj/mm)
Polaritv Ranoe
Root & Hot GTAW ER70S-6 2.4 mm DCEN 90 -135 9 -15 50 - 95 1.31
Fill & Cap SMAW E7018 2.5&3.2mm DCEP 70 - 150 21 - 26 45 - 130 2.37

'-
-=:::; it:§\~
•
.:.
r~'~~4!

.. _~-
'
~~ ~
/"tff-u v
-
I::)
'm
1=trl)-
pp.P.IS
1828
"9'<fl

:f E f~§~
~ tj": \0009,#

.A cR
~Oi 'fIler~enu.Jf!Jr
·t·
.10.i
~
----r6"" ~. ~ST
-=- p.s'~
 FO J. ~ATIO ~ASSOCIATES ENGINEERING P'TE LTD
5 ~ASAVENUE 1, SINGAPORE 639490
(FAE.OSD)
Tel: 68627737 Fax: 68627201 E-mail: sales@osd.com.sg
Co.Reg No.199200326E CST Reg No. M201045207

WELDING PROCEDURE SPECIFICATION (WPS)

IN ACCORDANCE WITH THE REQUIREMENTS OF AWS D1.1-2006
STRUCTURAL WELDING CODE-STEEL
WPSNo FAE-WPS-002 Prepared By Simon
Supporting PQR No(s) FAE-PQR-002 Reviewed By Tiah
Welding Process(es) GTAW Revision No. 0
Type Manual Date 28th March 2008
JOINT DESIGN USED POSITION
Type SingleVee Position of Groove 6G
Single or Double Weld Single ' Vertical Progressive Vertical-Up
Backing No Material -
Root Opening 3-4mm ELECTRICAL CHARACTERISTICS
Root Face 1 - 2mm Welding Current
Groove Angle 60° - 65° Type DC
o Back Gouging No Polarity EN
I
BASE METALS TECHNIQUE
Material Specification API5L Stringer or Weave Bead Both
Type or Grade X52 Single or Multiple Pass Multiple
Thickness Groove Sch 40 (6.02 mm) Peening None
Qualified Range Thickness 3 mm to 12.04 mm Interpas Cleaning Grinding and Wire Brushing
Dia. (Pipe) 4" NB and Over

FILLER METALS PREHEAT

AWS Specification SFA5.18 Preheat Temperature (Min.) 50°C
AWS Classification ER705-6 Interpas Temperature (Min) 50°C
Trade Name ESAB OK Tigrod 12.64 (Max.) 250°C
Filler Size 2.4 mm Method of Checking Tempil Stick

SHIELDING POSTWELD HEAT TREATMENT

Flux N..A. Gas Aroon Temperature N. A.
Electrode-Flux N.A. Composition 99.99% Holding Time N. A.
(Class) Flow Rate 15 - 25 LPM
JOINT DETAIL NOTE
1) Preheat shall be done by heating torches (Gas cutting torch
300 300 heating is not allowed).
r-- 2) This procedure may be used for single-vee, double-vee,
'I \1 V single bevel & double bevel joints within the tolerance shown.

'\,/
I,
3) This procedure may be used for build-up, surface and edge

.}
repairs on base metal.
4) This procedure could be used for backweld where ever
~ accessible. Fill pass parameters could be for backweld .
5) The procedure is applicable for welding of partial Joint
Groove Angle: 600 (+1 00 I_50) Penetration and fillet welds using the fill & cap passes
parameter.
Root Gap: 3 - 4 mm
6) Max. width of weld bead is 2.5 times core diameter of electrode.
Root Face: 1 ..•.2 mm 7) This procedure is qualified for the thickness range from
12.7 mm to unlimited, when CVN test is required.
Filler Metal Current Max. Heat Input
Volt Travel Speed
Weld Layer(s) Process Type of Amps
Class Diameter Range (mm/min) (kj/mm)
Polarity Ranoe
1 Up GTAW ER70S-6 2.4mm DCEN 90 - 135 9 - 15 50 - 95 1.40

~i-'il~/.\~ [\
(iTm ,,~ ~i1 PARIS \
.,. -.....:::~ /I ..---... ;;) ~~#~~
C Q ~
~, ••••••••••••
I'"
It'!¥}
) .~§~
'eo W:IDD~
~ QC

~nu:'0.:1-
1,- It·O~ ~.
\~
- Page 1 of 1
 'llAnO T ASSOCIATES ENGINEERING PTE LTD
5 TUAS AVE1\TUE 1, SINGAPORE 639490
(FAE.OSD)
Tel: 68627737 Fax: 68627201 E-mail: sales@osd.com.sg
Co.Reg No. 199200326E GST Reg No. M201045207

WELDING PROCEDURE SPECIFICATION (WPS)

IN ACCORDANCE WITH THE REQUIREMENTS OF AWS 01.1-2006
STRUCTURAL WELDING CODE-STEEL
WPSNo FAE-WPS-003 Prepared By Simon Lee
Supporting PQR No(s) FAE-PQR-003 Reviewed By Tiah
Welding Process(es) GTAW/FCAW Revision No. 0
Type Manual 1 Semi-Auto Date 18th April 2008
JOINT DESIGN USED POSITION
Type Single Vee Position of Groove 6G
Single or Double Weld Single Vertical Progressive Vertical up
Backing Yes (FCAW) Material Weld metal
Root Opening 3-4mm ELECTRICAL CHARACTERISTICS
Root Face 1-2mm Welding Current
Groove Angle 60° -65° Type DC
Back Gouging No Polarity EN (GTAW); EP (FCAW)
Method of Back Gouging NA Electrode Wire Feed
Speed Range 50 - 150 inlmin (FCAW)
BASE METALS
Material Specification API5L Transfer Mode (GMAW) Globular
Type or Grade X52 Tungsten Electrode Size 2mm
Thickness Groove SCH 80 (12.7 mm) (GTAW) Type Soild (2% Thoriated Tungsten)
Qualified Range Thickness 4.8 mm to Unfimited Others NA
Dia. (Pipe) 4" NB and above

FILLER METALS GTAW FCAW TECHNIQUE

AWS Specification SFAA5.18 SFAA5.20 Stringer or Weave Bead Both
AWS Classification ER70~ E71T-119J Single or Multiple Pass Multiple
Trade Name ESAB OK Tigrod 12.64 ESAB Dual Shield 7100 ULTRA Oscillation N. A.
Filler Size 24mm 1.2mm Orifice of Gas Cup Size 3/8"
Peening None
SHIELDING GTAW FCAW Interpass Cleaning Grinding and Wire Brushing
Flux NA Gas Argon CO2 1/8" - 3/8" (GTAW)
Contact Tube to Work Distance
Electrode-Flux Composition 99.99% Pure 100% 1/2" - 1" (FCAW)
(Class) NA Flow Rate 15 - 20 LPM 30-35LPM Other NA

PREHEAT POSTWELD HEAT TREATMENT

Preheat Temperature (Min) 50°C Temperature N. A.
Interpass Temperature (Min) 50°C Holding Time N.A.
(Max) 250°C

UOINT DETAIL NOTE

1) Preheat shall be done by heating torches (Gas cutting torch heating
30° 30° is not allowed).

\\ 1/ 2) This procedure may be used for single-vee, double-vee, single bevel

& double bevel joints within the tolerance shown.
-
-
\/
3) This procedure may be used for build-Up, surface and edge repair on

t
I
i I
base metal.
4) The procedure is applicable for welding of partial Joint Penetration and
fillet welds using the fill & cap passes parameter.
Groove Angle: 60° (+10° I-SC) 5) The procedure is applicable for welding of partial Joint Penetration
Root Gap: 3 - 4 mm and fillet welds using the fill & cap passes parameter.
6) Max. width of weld bead is 20 times core diameter of FCAW
Root Face: 1 - 2 mm
electrode.
7) This procedure is qualified for the thickness range from 12.7 mm to
unlimited, when CVN test is required.
Filler Metal Current Max. Heat Inpu
Travel Speed
Weld Layer(s) Process Diameter Type of Amps Volt Range
Class (mm/min) , (kj/mm)
(mm) Polaritv Ranoe

Root~ ER70S-6 2.4 DCEN 90 - 135 9 -15 40 -70 1.79

~AW

Fillr;~ E71T-1/9J 1.2 DCRP 150 - 190 21 - 25 90 - 200 2.13

~~~
1~5
. VZ
~:~~
~ ~.

...~= (j§j~uli~~
~" -
C. .,~/

FO~~o/
••••••
••
..1"/0

\~~ ~
'l> 1828
~ LSINGAPOREl
Q: N0:ID~~
l/I))
:<
 FOUNDA TIO ASSOClA TES ENGINEERING PTE LTD
NO.5 TUAS AVENUE 1 SINGAPORE 639490
(FAE.OSD)
Tel: 6862 7737 Fax: 6862 7201 Email : sales@osd.com.sg

PQR No.(s) POR - FAE - SS - 02 Revision No. ~O __

WPS No.(s) WPS - FAE - SS - 02
Welding Process(es) GTA W / SMA W Type(s) _M_a_nu~a=l _
Applicable Code ASME SECTION IX : 2007 Ed

JOINTS
Joint Design: Single Vee Groove
Backing (Yes) D (No) r2:I
Backing Material (Type) ~N~A~ _
Method of Fit Up _T_ac_k_w_e_Id _
Edge Preparation Grinding / Machining
OtherN __.A_. _

~~3±lmm

BASE METALS
P No: 8 Group No: to P No: 8 Group No:
Specification type and grade A312 TP 316L to A312 TP 316L
Chern. Analysis and Mech. Prop. NA to NA
Thickness Range: 4.6mm ~ 36.52 nun Fillet ALL
Pipe Dia Range : All Fillet ALL
Other: A

FILLER METALS
F- No: 6/4
ANo: 8
Spec No. (SFA) A5.9 / A5,4
AWS No: (Class) ER316 L / E 316-16
Brand Name of Filler Metal or Electrode Blue TIG 316L / Stain Blue 316L-16
Wire Type for GMA W N .A.
Electrode Flux (Class) N.A.
Brand Name of Flux N.A.
Drying Condition: Temp N.A. Time N.A.
Other 1) Deposit weld thickness GTAW 4 mm
2) Deposit weld thickness SMAW 14.26 mm

POSITION
Position of Groove 6G
Welding Progression: r2:I
Up
Other N.A.
 FOUNDATION ASSOCIATES ENGINEERING PTE LTD
~ NO.5 TUAS AVENUE 1 SINGAPORE 639490

~ i ~ Tel: 6862 7737 Fax: 6~~~~i~~~~ail : sales@osd.com.sg

.•...._--"

PQR No.(s) PQR - FAE - SS - 01 Revision No._O __

WPSNo.(s) WPS-FAE-SS-OI
Welding Process(es) GTA W Type(s) _M_an_u_a_l _
Applicable Code ASME SECTION IX : 2007 Ed

JOINTS
~
Joint Design: Single Vee Groove
4 3
Backing (Yes) D (No) I.2J
Backing Material (Type) _N_A _
Method of Fit Up _T_ac_k_w_e_Id _ 1
Edge Preparation Grinding / Machining
Other N_.A_. _
-+~3.0±lmm

BASE METALS
P 0: 8 Group. -0: I to P 0: 8 Group No: 1
Specification .-pe and grade AJ 1 TP 3I6L to A312 TP 316L
Chern. Anal) . and echoProp. ~A to NA
TIDe ess Range : _1._6_mm_-_I_Imm _ Fillet ALL
Pipe Dia Range ; All Fillet ALL
Other: _A

FILLER METALS
~~: 6
A a: 8
Spec o. (SFA) 5.9
AWS 0; (Class) ER 316L
Brand ame of Filler Metal or Electrode B_lu_e_T_I_G_E_R_3_16_L _
Type of Filler wire Solid
Electrode Flux (Class) N.A.
Brand Name afFlux N.A.
Drying Condition: Temp N.A. Time
Other 1) Deposit weld thickness GTA W 5.5 mm

POSITION
Position of Groove 6G
Welding Progression: I.2J Up
Other N.A.
 J\
'1 FOUNDATION ASSOCIATES ENGINEERING PTE LTD
.: NO.5 TUAS AVENUE 1 SINGAPORE 639490
(FAE.OSD)
. . ~ Tel: 6862 7737 Fax: 68627201 Email: sales@osd.com.sg

PQR No.(s) POR - FAE - CS - 01 Revision No. _0 __

WPS No.(s) WPS - FAE - CS - 01
Welding Process(es) GTA W / SMAW Type(s) _M_an_u_a_l _
Applicable Code ASME SECTION IX : 2007 Ed

JOINTS
Joint Design: Single Vee Groove
Backing (Yes) 0 (No) [g]
Backing Material (Type)N__A _
Method of Fit Up _T_ac_k_w_e_l_d _
Edge Preparation Grinding / Machining
Other N_.A_. _

~~3±lmm

.BASE METALS
P No: 1 Group No: __ 1 to P No: 1 Group No:
Specification type· and grade SA516 Gr 70 to SA516 Gr 70
Chern. Analysis and Mech. Prop. NA to NA
Thickness Range : _4._6_m_m_~~3~8~.0_m_m Fillet ALL
Pipe Dia Range : All Fillet ALL
Other: NA

FILLER METALS
F- No: 6/4
ANo: 1
Spec No. (SFA) A5.18 / A5.1
AWS No: (Class) ER70S-6 / E 7018
Brand Name of Filler Metal or Electrode ESAB OK 12.64 / ESAB OK 48.04
Wire Type for GMA W N.A.
Electrode Flux (Class) N.A.
Brand Name of Flux N.A.
Drying Condition: Temp N.A. Time N.A.
Other 1) Deposit weld thickness GTA W 4.0 mm
2) Deposit weld thickness SMAW 15.0 mm

POSITION
Position of Groove lG
Welding Progression: [g] Up
Other N.A.