B mn c in t & CTM c bit

Phn II: Thit k khun trong Pro/ ENGINEER

Tr gip thit k khun l mt trong nhng chc nng ca Pro/E. Modul khun y ca Pro/E (Pro/Moldesign) cho php thc hin cc thao tc to khun, tho lp, th nghim khun, m phng qu trnh lm vic ca khun. Modul ny ch c cung cp theo yu cu ring. Qua bi ny chng ta s lm quen vi phng php to 2 na khun t mt chi tit c sn, trong file Cover.prt. l mt np hp nha, c cc mt cong, thnh mng, cc vu v l bt vt (hnh 1). Qu trnh to khun tri qua cc bc sau: - To m hnh khun, file Mould.mfg. - Ct khun, gm to mt phn khun v ct khi khun thnh 2 na theo mt phn khun. - To cc chi tit c lp cha m hnh ca cc na Hnh 1: Chi tit mu khun. - Tch khun - Th to li chi tit c p t khun mi to ra. 1. To m hnh khun M hnh khun biu din khi khun, c to trn c s chi tit mu (Reference Model). Khi to file m hnh, t thanh menu chn File New. Trong hp thoi New (hnh 2), chn Manufacturing Mold. Nhp tn file, v d Mould OK. Bc tip theo l gi chi tit mu. Trong Menu Manager, chn Mold Model Assemble RefModel. Trong hp thoi Open va hin ra, chn tn file Cover.prt. Pro/E hi tn file m hnh v gi tn mc nh l Mould_Ref. C th nhp tn khc, nhng n gin l chp nhn. Trn mn hnh Hnh 2: Gi chc nng Mold hin ra m hnh chi tit mu 1

B mn c in t & CTM c bit Khi khun s c to trn c s chi tit mu v bao ra ngoi chi tit mu. Nu c sn file m hnh khi khun th c th dng chc nng lp rp lp n vi m hnh chi tit. Trong Menu Manager, chn Assemble Workpiece chn khi khun vo v dng cc rng buc lp chng vi nhau. V chng ta cha c sn khi khun nn phi to ra n ngay trong m hnh hin thi. Trong Menu Manager, chn Mold Model Create Work Piece Manual. p li yu cu nhp tn phi, nhp Cover-W OK. Chn Creat features trong hp thoi Creation Options chn OK. Trn Menu Manage Solid Protrucsion Extrude, solid Done. Ta vo mi trng to khi quen thuc. Vo sketch, chn mt chun DTM2 lm Sketch Plane v Hnh 3: Sketch ng bin ca khun cc mt chun khc sao cho v tr ca m hnh nh hnh 3. Phc tho Rectangle bao ra ngoi chi tit v ghi kch thc nh trong hnh. Sau khi to xong ch nht, to solid bng cch chn nhp 80 cho chiu cao khi khun. Kt qu, to ra c hp khun c kch thc 235 x 140 x 80 bao quanh chi tit v c lp chnh xc vi chi tit mu (hnh 4). Khun by gi ang cn l mt khi c chi tit lp bn trong. to ra cc na khun, phi ct khi khun thnh 2 na v tch chng ra. T , chng ta s to cc chi Hnh 4: M hnh lp khun vi chi tit mu tit na khun c lp. 2. Ct khun Trong bc ny chng ta s ct khi khun thnh 2 phn ti v tr mt phn khun t to ra cc chi tit na khun. 2

B mn c in t & CTM c bit 2.1. To mt ct Mt ct l mt Feature ng vai tr "li dao", ct qua khi khun to ra mt phn khun. Mt phn khun phc tp c to nh Split Line, tng t k thut to mt ct gy trong Drawing. Trong trng hp ny chng ta dng mt ct n gin nht, l mt mt phng. Trong Menu Manager, mc Mold, chn Parting Surf Creat, nhp tn cho mt ct, v d Split-Line OK. Tip theo, chn Add Flat, chn mt DMT2 lm Sketch Plane v mt chun khc c nh Hnh 5: Sketch Palne v mt phng ct hng Sketcher nh trong hnh 5. Chn Geom Tool Use Edge, chn 4 cnh bao ca hp khun Done Sel OK. Sau khi kt thc Sketch, bm OK, mt phn khun c hnh thnh, c mu vng nh trong hnh 6. Tuy mt phn khun c to ra nhng khi khun vn cha c ct. Nhim v tip theo ca chng ta l ct khi khun thnh 2 na ti v tr mt Hnh 6: Mt phn khun c to ra phn khun. 2.2. Ct khun Trong bc ny chng ta s dng mt phn khun va c to ra ct khi khun thnh 2 na. Trong Menu Manager Mold, chn Mold Volume Split Two Volumes | All Wrkpcs | Done Chn mt phng phn khun va to (nu cn th dng Query Sel) OK. Pro/E a ra danh sch cc khi s c tch c lp vi nhau, gm 3 khi (Island). Nu di chut qua tng mc 3

B mn c in t & CTM c bit trong danh sch cc Island, chng ta s thy khi vt liu tng ng i mu. l 2 na khi khun c tch ti mt phn khun v mt khi vt liu nm trong lng chi tit mu, m Pro/E cha bit ghp khi th 3 vo na trn hay na di. Chng ta s ghp khi th 3 vo na khun di. tr li dng nhc Check mark islands to be included in the first volume (ngha l nh du cc island a vo na khun th nht), nh du vo Island1 v Island3 ri chn Done Sel OK. Nhp tn cho mt khi l Mould-Bot, khi kia l Mould-Top. M hnh by gi chuyn sang mu hng. Khi khun c chia lm 2 na, nhng cn c lu di dng tp hp cc b mt. Cn chuyn chng thnh Solid. 3. To cc chi tit na khun Trong Menu Manager, chn Mold Comp Extract. Hp thoi Create Mold Component a ra 2 i tng b mt tng ng vi 2 na khun, l Mould-Bot v Mould chn c hai Top. Bm phm OK. Pro/E chuyn hai i tng trn thnh 2 chi tit c lp, ghi ra file. Sau ny chng ta c th s dng chng vo cc vic khc, v d gia cng. Chng ta c th nhn ra chng trong Model Tree nh hnh bn. Trong m hnh lp rp MOULD.ASM, chng ta thy c 4 b phn: - MOULD_REF_1.PRT: Chi tit mu. - COVER-W.PRT: Khi khun c to lc u. - MOULD-BOT.PRT: Na di khun. - MOULD-TOP.PRT: Na trn khun. Chng ta c th cho n nhng i tng khng cn thit bng cch bm phm trn thanh cng c. Hp thoi Blank - Unblank hin ra, cho php n, 4

B mn c in t & CTM c bit hin cc i tng (hnh 7). Trong cc Component, chn chi tit COVER-W, n phm Blank di y hp thoi cho n. Chn , cho n mt ct khun. Sau cc bc trn, ch cn 2 na khun v chi tit mu c hin trn m hnh. Khun v chi tit mu vn cn nm chung trong mt khi (hnh 8). d dng quan st, chng ta c th tch chng ra. iu c thc hin nh cng c tch khun ca Pro/E.

Hnh 7: Hp thoi n - hin 4. Tch khun

Hnh 8: Khun cha c m

Trong Mold ca Menu Manager, chn Mold Opening Define Step Define Move v chn na khun trn cho chuyn dch. Chn mt cnh thng ng lm phng chuyn dch v nhp khong dch l 100. Lm tng t vi na di khun. Xong, kch Explode to ra trng thi m khun nh trong hnh 9-a. Nu chn li Done/Return th khun tr li trng thi ng nh ban u. n y, khun c thit k xong, c th a 2 na khun i gia cng. M menu File Save ghi li kt qu ra file Mould.mfg. Sau ny mun m li, chn File Open, chn file Mould.mfg. Chn Mold Opening m khun. Cng c th m cc file c lp xem hoc x l tip theo. 5. Th khun Chng ta c th th to ra chi tit nh khun va thit k. Trong Menu Manager, chn Molding Create Nhp tn chi tit, v d Molded Cover. C th nhn thy tn chi tit mi to ra trong Model Tree. C th m file m hnh 5

B mn c in t & CTM c bit chi tit ny nh trong hnh 9, pha trn. Tt nhin chng ta cha h to ra ng dn nha vo v ng thot kh ra nn chi tit c khng th c 2 ru nh trong hnh. Bn c t to ra cc l trong na khun di v th c li ln na.

(a) (b) Hnh 9: Trng thi m khun (hnh a) v chi tit c c (hnh b)