TRADITIONAL AND MODERN PALM OIL MILL PROCESSING SYSTEM

1. Request 2. Processing Palm Oil Mill at Now 3. Flowchart Of Processing CPO 4. Reception Station 5. Sterilisation Station 6. Threshing Station 7. Pressing Station 8. Clarification Station (Screening) 9. Clarification Station (Clarifying) 10. Clarification Station (Oil Recovery) 11. Clarification Station (Purifying) 12. Clarification Station (Moisture Removal) 13. Storage of CPO 14. PKS PT. Surya Hutama Sawit Buyer 15. Kernel Recovery Station (Depericarping) 16. Kernel Recovery Station (Nut Cracking) 17. Kernel Recovery Station (Winnower) 18. Kernel Recovery Station (Hydro Clay bath) 19. Kernel Storage

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TRADITIONAL CRUDE PALM OIL PROCESSING

2. PROCESSING AT NOW

3. Flowchart Of Processing CPO

PALM OIL MILL

Sludge

Storage Tank

Effluent Treatment Plant

PALM OIL MILL

4. Reception Station

Weight bridge
FFB Truck

Loading Ramp

Grading FFB
Over Ripe Bunch Empty bunch Old Crop Long stalk bunch

Unripe Bunch Under ripe bunch Ripe bunch

View FFB Grading

5. Sterilisation Station
Receive

PALM OIL MILL

Sterilizer

Function To Release Nut from Bunches Prevention of any further rise in FFAi Preparation of the fruit mesocarp for subsequent Processing

6. Threshing Station

PALM OIL MILL

nction eparately Fruit lets from Bunches

Thresher

Mulching at field

Empty Bunches

7. Pressing Station

PALM OIL MILL

Function: to digest the fruit lets Maximize oil extraction with minimize broken nut To break press cake before depericarping

Digester

Oil Recovery Plant

Kernel Recovery Plant Screw Press

8. Clarification Station (Screening)

PALM OIL MILL

Vibrating Screen

Function Separately crude oil from dirt Oil have been screen

Waste screen

9. Clarification Station (Clarifying)

PALM OIL MILL

Purifying

CPO

Clarifier Tank
Underflow Sludge

Function: To collect oil from crude Oil using Continuous Settling Tank

Oil Recovery

PALM OIL MILL

10. Clarification Station (Oil Recovery)

Recovered Oil Clarifier

Function: To collect oil from sludge using decanter

Effluent Treatment Plant

Underflow Sludge

Sludge

DECANTER

PALM OIL MILL

11. Clarification Station (Purifying)

CPO

Purifier
Dirt < 0.02%

Function: To purification CPO.

PALM OIL MILL

12. Clarification Station (Moisture Removal)

Vacuum Dryer
Moisture < 0.18%

Function : Decrease moisture of CPO using vacuum

Sludge

Effluent Treatment Plant

13. Storage of CPO

PALM OIL MILL

Moisture< 0.18% Dirt < 0.02% DOBI > 2.3 FFA < 3%

Function : To keep CPO with controling of Quality

Sludge
Effluent Treatment Plant

Storage Tank

14. PT. Surya Hutama Sawit POM - Buyer

PALM OIL MILL

Moisture< 0.18% Dirt < 0.02% DOBI > 2.3 FFA < 3%

Palm Oil Mill Buyer

Buyer

CPO Storage Tank

Function To keep CPO before delivery to Buyer

15. Kernel Recovery Station (Depericarping)

PALM OIL MILL

Fibre Fibre Cyclone

Depericarper

Polishing Drum
Function : Separately fiber and nut To clean up nut from fiber
Nuts

16. Kernel Recovery Station (Nut Cracking)

PALM OIL MILL

Nut Cracker

Secondary Depericarper

Function: To crack Kernel with minimize broken kernel

PALM OIL MILL

17. Kernel Recovery Station (Winnower)

Shell

Winnower Cyclone

Winnower
Function: Separately shell from kernel with pneumatic system
Kernel & Shell

Nut

PALM OIL MILL

18. Kernel Recovery Station (Hydro Clay bath)

Heating Kernel

Shell

Hydro Clay bath

Shell Cyclone

Function: Separately Shell and Kernel using Hydro clay bath

PALM OIL MILL

19. Kernel Storage

Heater Admixture< 6% Moisture < 7% FFA < 5%

Function To dry and Keeping The kernel

Kernel Despatch Silo

Shell & Fiber Cyclones

Boiler

Turbine