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Chng 6

B TRUYN BNH RNG

1. Khi nim chung

Cng dng: b truyn bnh rng truyn chuyn ng v mmen xon gia 2 trc gn nhau, lm vic theo nguyn l n khp

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Phn loi theo vi tr cc trc:

bnh rng tr

bnh rng cn

bnh rng tr cho

Phn loi theo s phn b cc rng:

bnh rng ngoi

bnh rng trong

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Phn loi theo phng rng so vi ng sinh:

rng thng

rng nghing

rng cong

rng ch V

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Phn loi theo bin dng rng: bin dng thn khai, bin dng cycloid, bin dng Novikov Involute tooth profile

Base Circle

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Phn loi theo chiu nghing ca rng: nghing tri, nghing phi Nghing phi Nghing tri

Phn loi theo h o lng: bnh rng h mt, bnh rng h anh u im: Kch thc nh, kh nng ti ln T s truyn khng i Hiu sut cao, tui th cao Nhc im: Ch to phc tp, i hi chnh xc cao Gy n khi lm vic vn tc cao
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2. Thng s hnh hc bnh rng tr 2.1 Bnh rng tr rng thng Bc rng

p = .m

Mun m (tiu chun tra trang 195) Dy 1: 1 1.25 1.5 2 2.5 3 4 5 6 8 10 12 16 20 25 Dy 2: 1.125 1.375 1.75 2.25 2.75 3.5 4.5 5.5 7 9 11 14 18 22 S rng Z (Zmin=17) ng knh vng chia d = m.Z Khong cch trc

d1 + d 2 m(Z1 + Z 2 ) a= = 2 2
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2.2 Bnh rng tr rng nghing Bc php pn Bc ngang Mun php mn (tiu chun trang 195) Mun ngang

pn ps = cos

mn ms = cos

vi l gc nghing rng

bnh rng nghing chn 80 200 bnh rng ch V chn 300 400

ng knh vng chia ng knh vng nh ng knh vng chn Khong cch trc

mn Z d = ms Z = cos

d a = d + 2mn
d i = d 2.5m n

m s (Z1 + Z 2 ) mn (Z1 + Z 2 ) = a= 2 2 cos

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3. Lc tc dng v ti trng tnh 3.1 Phn tch lc tc dng trong bnh rng Lc n khp Fn c phn tch thnh 3 lc theo 3 phng vung gc nhau. Lc vng Ft c phng vung gc trc (khng ct trc)

Ft =

2T1 d1

Lc hng tm Fn c phng vung gc trc

Fr =

Ft tan n cos

Lc dc trc Fa c phng song song trc

Fa = Ft tan
Lc n khp

Ft Fn = cos n cos

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Ft1= - Ft2 Fr1= - Fr2 Fa1= - Fa2

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Chiu ca cc lc: Lc Ft : trn bnh dn ngc chiu quay, trn bnh b dn cng chiu quay Lc Fr : lun lun hng vo ng tm trc bnh rng Lc Fa : lun lun hng vo mt rng lm vic 3.3 Ti trng tnh Ti trng tnh (dng tnh ton) bao gm ti trng danh ngha v ti trong ph pht sinh trong qu trnh n khp Pt=KPdn hoc Tt=KTdn hoc Ft=KFdn Khi tnh ng sut tip xc K=KH= KH KHV KH Khi tnh ng sut un K=KF= KF KFV KF Vi KH, KF : h s tp trung ti trng (bng 6.4)
KHV, KFV : h s ti trng ng (bng 6.5 v 6.6) KH, KF : h s xt n phn b ti khng u gia cc i rng (trang 213)
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4. Hiu sut ca b truyn bnh rng Hiu sut

P2 P1

Vi P1 l cng sut trn trc dn P2 l cng sut trn trc b dn Thng thng i vi b truyn bnh rng tr bi trn lin tc bng du = 0,970,99 b truyn bnh rng tr bi trn nh k bng m = 0,930,95 b truyn bnh rng cn bi trn lin tc bng du = 0,950,98 b truyn bnh rng cn bi trn nh k bng m = 0,920,94

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5. Vt liu v nhit luyn bnh rng Yu cu: bn cao, cng cao,r tin Vt liu: thng chn gang hoc thp (ccbon, hp kim) Nhit luyn: thng ho, ti ci thin (HB<350) ti th tch, ti b mt, thm than, nit (HB>350) c im: HB<350 ct gt sau nhit luyn nn khng cn gia cng tinh li HB>350 nhit luyn sau ct gt nn cn gia cng tinh li sau nhit luyn chy mn tt th H1 > H2 + (10~15)HB

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6. ng sut cho php 6.1 ng sut tip xc Thp Khi tnh ton thit k

[ H ] = 0 H lim
N HO N HE
N HE

Vi 0Hlim, sH tra bng 6.13 h s tui th

0.9 K HL sH
N HO = 30HB 2.4
mH = 6
ni t i
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K HL = mH

vi

(nu KHL<1 chn KHL=1) Nu ti thay i theo bc

Ti = 60c T max

Khi tnh ton kim nghim

[ H ] = 0 H lim K HL Z R ZV K l K xH
sH
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Bnh rng tr rng thng Bnh rng tr rng nghing Gang Gang xm Gang c bn cao Phi kim loi Tectolic Lignofon

[H] = min([H1],[H2]) [H] = 0,45([H1]+[H2])

[H] = 1.5 HB [H] = 1.8 HB

[H] = 45 ~ 60 MPa [H] = 50 ~ 60 MPa

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6.2 ng sut un Thp Khi tnh ton thit k Vi 0Flim, sF tra bng 6.13

[ F ] = 0 F lim
mF

K FL sF
N FO = 5.10 6 khi HB350 mF = 6 khi HB>350 mF = 9
mF

K FL = h s tui th (nu KFL<1 chn KFL=1)

Nu ti thay i theo bc

NFO N FE

vi

N FE

Ti = 60c T max

ni t i

Khi tnh ton kim nghim Gang

[ F ] = 0 F lim

[ F ] =

Phi kim loi [ F ] = 15 20 MPa

[s]K

K FL YR Yx Y K FC sF

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7. Dng hng v ch tiu tnh 7.1 Dng hng C 5 dng hng xy ra trong b truyn bnh rng Trc r b mt rng do s thay i ca ng sut tip xc

Trc r b mt

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Gy rng do qu ti hoc do s thay i ca ng sut un

Gy rng

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Mn rng do trt bin dng

Dnh rng do nhit v p sut cc b cao ti vng tip xc Bong b mt rng do nhit luyn km Bin dng do b mt rng do c tnh vt liu km Dng hng c bn: trc r b mt v gy rng do mi 7.2 Ch tiu tnh Tnh theo ng sut tip xc trnh trc r b mt rng Tnh theo ng sut un trnh gy rng do mi un
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Trng hp b truyn c che kn v bi trn tt Thit k theo ch tiu tip xc Kim tra bn theo ch tiu un Trng hp b truyn h v bi trn km Thit k theo ch tiu un Kim tra bn theo ch tiu tip xc 8. Tnh bn b truyn bnh rng tr rng thng 8.1 Tnh theo ch tiu tip xc Tnh ng sut tip xc khi Fn v tr tm n khp Cng thc Hetz cho 2 hnh tr tip xc ngoi

H = ZM

qn [ H ] 2

H s vt liu

ZM =

2 E1 E 2
2 [ E 2 (1 12 ) + E1 (1 2 )
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Bn knh cong tng ng

2 2 2 u 1 = = = 2 1 d w 2 sin d w1 sin d w1 u sin 1 1 1

Ti trng phn b

qn =
Vi

K H Fn lH
4 Z = 3

b lH = w Z2

2 K H T1Z2 K H Ft q = = n lH cos bwd w1 cos

Thay tt c vo cng thc Hetz
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Cng thc kim tra bn

Z M Z H Z = d w1

Vt liu thp thp

2 K H T1 (u 1) [ H ] bw u Z M = 275 MPa
Z = 4 = 3 4 1.2 = 0.96 3

ZH

2 2 = = = 1.76 0 sin 2 w sin(2 20 )

d w1: ng knh vng chia (ln) bnh rng 1

Cng thc thit k (Khong cch trc)

a w = 50(u 1)3
Vi ba

K H T1

ba [ H ]2 u
tra bng 6.15
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bw = aw

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8.2 Tnh theo ng sut un Tnh ng sut khi lc Fn nh rng

Ft / = Fn cos ' =

Ft cos ' cos

Fn/ = Fn sin ' =

Ft sin ' cos

ng sut danh ngha chn rng

= u n
ng sut chn rng

= ( u n ) K
K : h s tp trung ng sut chn rng

Ft / l Fn/ 6 Ft l cos ' Ft sin ' = W A .K = b s 2 cos b s cos .K w u w

K F Ft 6ml cos ' m sin ' K Y F .K = F F t m.bw s 2 cos s cos mbw

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H s dng rng

6ml cos ' m sin ' YF = 2 .K s cos s cos

YF ph thuc s rng Z v h s dch chnh x, khng ph thuc mun m

13.2 27.9 x + 0.092 x 2 Z Z K FY F = F t F [ F ] Cng thc kim tra bn bw m YF = 3.47 +

Cng thc thit k (m un) Vi bd

m3

2 K F T1YF Z12 bd [ F ]

bw = d w1

tra bng 6.16

Thng chn Z1 = 17 rng

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9. Tnh bn b truyn bnh rng tr rng nghing 9.1 c im trong tnh ton Lm vic m Cng ti trng trn rng b ng tip xc nm nghing trn mt rng Thay bnh rng nghing bng bnh rng tr rng thng tng ng ng knh bnh rng tng ng

dv =

d cos 2

S rng bnh rng tng ng

Z Zv = cos3
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9.2 Tnh theo ng sut tip xc Cng thc thit k

a w = 43(u 1)3

K H T1

ba [ H ]2 u
2 K H T1 (u 1) [ H ] bw u

Cng thc kim tra bn

H =

Z M Z H Z d w1

Vi

ZH

2 cos = sin( 2 tw )

Z =

= 1 .6
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9.3 Tnh theo ng sut un Cng thc thit k

mn 3
Cng thc kim tra bn

2 K F T1YF Y Y
Z12 bd [ F ]

F =
Vi

K F Ft YF Y Y bw m

[ F ]

13.2 27.9 x YF = 3.47 + + 0.092 x 2 Zv Zv Y = 1

0
140
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Y = 1

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10. Truyn ng bnh rng nn 10.1 Thng s hnh hc M un trn mt mt ln me (tiu chun trang 195) S rng Z ng knh vng chia ngoi

d e = me Z
M un trung bnh

mm = me (1 0.5 be )
ng knh vng chia trung bnh

d m = mm Z
H s be

b = thng chn be = 0.25 0.3 Re

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B rng bnh rng b Chiu di ng sinh mt nn chia

Gc nh nn chia

1 + 2 = 90 0 Z1 1 1 = arctan = arctan Z u 2

me Re = 2

2 Z12 + Z 2

Z2 2 = arctan = arctan(u ) Z 1

10.2 Lc tc dng v ti trng tnh 10.2.1 Lc tc dng Lc n khp Fn c phn tch thnh 3 lc theo 3 phng vung gc nhau. Lc vng Ft c phng vung gc trc (khng ct trc) Lc hng tm Fr c phng vung gc trc

2T1 Ft1 = Ft 2 = d m1

Fr1 = Fa 2 = Ft1 tan cos 1

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Ft1 = - Ft2 Fa1 = - Fr2 Fr1 = - Fa2

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Lc dc trc

Fa1 = Fr 2 = Ft1 tan sin 1

Chiu ca cc lc: Lc Ft : trn bnh dn ngc chiu quay, trn bnh b dn cng chiu quay Lc Fr : lun lun hng vo ng tm trc bnh rng Lc Fa : lun lun hng ngc vi nh nn 10.2.2 Ti trng tnh Khi tnh ng sut tip xc K=KH= KH KHV Khi tnh ng sut un K=KF= KF KFV Vi KH, KF : h s tp trung ti trng (bng 6.18 v cng thc 6.105) KHV, KFV : h s ti trng ng (bng 6.17)
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10.3 Tnh bn b truyn bnh rng nn rng thng 10.3.1 c im tnh ton ng sut tip xc v ng sut un khng thay i dc theo chiu di rng Do iu kin n khp kh khn nn a vo h s hiu chnh 0.85 Thay bnh rng nn rng thng bng bnh rng tr rng thng tng ng ng knh bnh rng tng ng S rng tng ng Z v = T s truyn tng ng

Z cos

dm dv = cos

uv = u 2

Mmen xon trn bnh rng tg ng

T1 T1v = cos 1
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10.3.2 Tnh theo ng sut tip xc Cng thc thit k - Chiu di ng sinh mt nn chia (6.116b)
Re = 47.5 u + 1
2

K H T1 0.85(1 be ) 2 beu[ H ]2

Cng thc kim tra (6.114)

H = Z M Z H Z

2 K H T1 u 2 + 1 [ H ] 2 0.85bd m1u

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10.3.3 Tnh theo ng sut un Cng thc thit k - Mun trn mt mt ln (6.119c)

me 3
Vi

0.85 bd Z1[ F ](1 0.5 be )2

2 K F T1YF1

bd

b = d m1

Cng thc kim tra (6.118 )

F =

K F F1YF 1 [ F ] 0.85bmm

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11. Trnh t thit k b truyn bnh rng (thit k theo tip xc) 11.1 Thit k b truyn bnh rng tr Thng s ban u: cng sut P1, s vng quay trc dn n1, t s truyn u, iu kin lm vic. 1. Chn vt liu, phng php nhit luyn 2. Xc nh ng sut tip xc v ng sut un cho php 3. Chn h s ba Chn s b h s KH 4. Tnh khong cch trc aw (lm trn theo tiu chun nu thit k hp gim tc tiu chun) 5. Chn mun mn = (0.010.02)aw 6. Xc nh s rng. Tnh chnh xc u 7. Tnh vn tc vng v. Chn cp chnh xc ch to bnh rng 8. Xc nh li h s KH . Nu sai lch qu 5% so vi gi tr s b th tr li bc 4
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9. Kim tra theo bn un 10.Kim tra qu ti 11. Xc nh chnh xc cc thng s hnh hc ca b truyn 12. Tnh lc tc ng ln trc 11.2 Thit k b truyn bnh rng nn 1. Chn vt liu, phng php nhit luyn 2. Xc nh ng sut tip xc v ng sut un cho php 3. Chn h s be Chn s b h s KH 4. Xc nh chiu di cn ngoi 5. Chn Z1P. Xc nh me. Tnh chnh xc t s truyn 6. Xc nh mun trung bnh. Tnh vn tc vng. Chn cp chnh xc. 7. Xc nh li h s KH . Nu sai lch qu 5% so vi gi tr s b th tr li bc 4 8. Kim tra theo bn un
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10.Kim tra qu ti 11. Xc nh chnh xc cc thng s hnh hc ca b truyn 12. Tnh lc tc ng ln trc

HT CHNG 6

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