VLT 3000 to FC 302 converter

Contents

Contents 1. Introduction to VLT 3000 to VLT FC 302 Converter

Introduction to VLT 3000 to VLT FC 302 Converter Software version Introduction Configuration Setup up of the converter software Bus Connection Mapping List 3 3 3 3 3 4 4 6

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1. Introduction to VLT 3000 to VLT FC 302 Converter

VLT 3000 to FC 302 converter

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VLT 3000 to FC 302 converter

1. Introduction to VLT 3000 to VLT FC 302 Converter

1. Introduction to VLT 3000 to VLT FC 302 Converter

1.1. Introduction to VLT 3000 to VLT FC 302 Converter
1.1.1. Software version
VLT 3000 to FC 302 converter Manual Option card software version: 5.0x Profibus DP Norm

This manual can be used for the VLT 3000 to FC 302 converter, software version 5.0x. The software version can be seen in FC 302 parameter 15-43.

1.1.2. Introduction
This VLT 3000 to FC 302 converter is a tool intended for the conversion of a VLT 3000 to a FC 302, which replaces the VLT 3000. The conversion is possible for all VLT 3000's with the serial numbers from XXXXXXG265. To purchase (obligatory): - FC 302 130B1245 - with Software version 4.35 or Higher. For Mechanical adaption, several adapter plates are available. For VLT 3002-3004 Compact IP 00, ordering number 130B0056. For VLT 3002-3004 Compact IP00 with Brake ordering number 130B0058

Please notify some parameters in the VLT 3000 are not supported in the FC 302 and some FC 302 parameters can not be accessed via the Profibus converter Option.

1.1.3. Configuration
With the Profibus converter software the FC 302 will react on the Profibus network as a VLT 3000; it means that it is not necessary to change anything in the PLC programme. A write command to for example ramp up time in VLT 3000 is automatically linked to the corresponding ramp up time parameter in FC 302.

Please note that the converter software will only work on a Profibus DP Norm network. It will not work on a Sinec L2 or a Siemens DP network. You can check your Profibus network either by the VLT 3000 or by the master.

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1. Introduction to VLT 3000 to VLT FC 302 Converter

VLT 3000 to FC 302 converter

IM 308-B ver. 6 IM 308-C This master supports This master supports Profibus DP Norm Profibus DP Norm

We support Profibus DP Norm by VLT 3000 with a software version that should be higher than version 3.00. The software version number can be read out in parameter 603, choice 3. The master must be a Profibus DP Norm master. If a master from Siemens S5 series is used the master must be an IM-308C or IM-308B and higher or equal to version 6. All Siemens S7 series are Profibus DP Norm.

1.1.4. Setup up of the converter software

Before VLT 3000 can be replaced with a FC 302 only the station address needs to be setup in the FC 302. Ensure that the parameters in the below table have the same setting in FC 302 as in VLT 3000.

VLT 3000 Par. 820 Baud Rate Par. 904 PPO type Par. 918 Station Address

FC 302 Autodetect (see par. 963) Autodetect (see par. 922) Par. 918 Station Address or via DIP switch

Table 1.1: Settings

After copying the station address from the VLT 3000 to the FC 302, power must be re-cycled to the FC 302 as this parameter is only valid after power up. The master should now recognize FC 302. The two LEDs in the front of the Profibus card should now be solid green which indicates that communication between master and slave is established.

If the Net Status LED flashes, the master has not recognized the FC 302. Check if Baud rate, PPO type and station address are the same in the FC 302 as the VLT 3000.

1.1.5. Bus Connection

NB! VLT 5000 has other physical connections compared to VLT 3000.

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VLT 3000 to FC 302 converter

1. Introduction to VLT 3000 to VLT FC 302 Converter

Illustration 1.1:

Illustration 1.2:
RPM

NB! The VLT 3000 converter sets Parameter 0-02 to Hz mode at power-up. This is done to secure proper operation of the converter software. The user should not change this, since it would lead to malfunction of the system.

Digital Inputs 16/17

NB! The FC 302 has a reduced number of Digital I/O compared to the VLT 3000. If all inputs of the VLT 3000 are being used, an additional option board MCB 101 is needed. The MCB 101 adds Digital input and Outputs to the FC 302.

Current/Voltage Selection on Analog Inputs

NB! The VLT 3000 has two analogue inputs - one voltage and one current. The FC 302 has two analogue inputs, which can be set to Current and Voltage via two small DIP switches on the control card. Factory setting is

Voltage in both cases.

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1. Introduction to VLT 3000 to VLT FC 302 Converter

1.1.6. Mapping List

VLT 3000 to FC 302 converter

The below listed VLT 3000 parameters in the left column have the corresponding FC 302 parameters as shown in the right column. Please be notify that the opposite is not the case. the FC 302 series using the LCP.

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VLT 3000 Par. no 001 010 051

FC 300

VLT 3000 to FC 302 converter

043 041

1506 1507 004 970 103 100 420 120 122 123 124

Par. no 000 001 002 003 004 005 006 007 008 009 010 011 012 014 015 100 101 102 103 104 105 106 107 108 109 110 111 112

Par. Name Language Select Set-up Selection, Operation Setup Copy Operation Site Local Reference Display Value Local reset Local Stop Local Reversing Local Jogging Local Reference Reset Energy Counter Reset Hour Counter Power-up Mode Set-up Selection, Programming Load Speed Control Current LImit Control Motor Power Motor Voltage Motor Frequency Automatic Motor Adaptation Motor Current Motor Magnetising Current Start Voltage Start Compensation U/f ratio Slip Compensation

Par. Name Language Active Set-up Setup Copy No valid parameter No valid parameter No valid parameter Local reset of Trip Off (Stop) No valid parameter No valid parameter No valid parameter Reset of kWh Counter Reset of Hours-Run Counter Operating State at Power-up, Hand Edit Set-up Torque Characteristics Configuration Torque Mimit Factor Source Motor Power Motor Voltage Motor Frequency No valid parameter Motor Current No valid parameter No valid parameter No valid parameter No valid parameter No valid parameter

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1. Introduction to VLT 3000 to VLT FC 302 Converter

Table 1.2: Mapping List

1. Introduction to VLT 3000 to VLT FC 302 Converter

VLT 3000 to FC 302 converter

VLT 3000

FC 300 Par. no Par. Name No valid parameter Process CL Feedback 1 Resource No valid parameter No valid parameter Reference/feedback Unit Process PID Feed Forward Factor No valid parameter Process PID Proportional Gain Process PID Integral Time Process PID Differentiation Time Terminal 53, 54 Filter Time Constant No valid parameter Output Frequency Range/Direction 302 Min. reference 412 Motor speed Low Limit, Hz 614 Terminal 53 Low ref value 624 Terminal 54 Low ref value 303 Max. reference 414 Motor speed high Limit, Hz 615 Terminal 53 High ref value 625 Terminal 54 High ref value Jog speed Reference function Preset Reference 1..8 Preset Reference 1..8 Preset Reference 1..8 Preset Reference 1..8

Par. no 113 114 115 116 117 119 120 121 122 123 124 125 200 201

Par. Name Negative Slip Compensation Feedback Type Display Value at min. Feedback Display Value at max. Feedback Feedback Unit Feed Forward Factor Controller Range Proportional Gain Integral Time Differentiation Time Low Pass Filter Feedback Factor Frequency Range Min. Frequency

720

301 738 733 734 735 616, 626 410 302, 412 303 414 311 304 310 310 310 310

202

Max. Frequency

203 204 205 206 207 208

Jog Frequency Digital Reference Digital Reference Digital Reference Digital Reference Digital Reference

Type 1 2 3 4

index index index index

0 1 2 3

Table 1.3: Mapping List

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VLT 3000 Par. no 418 452 453 450 Warning: High Current Ramp Type Ramp-Up Time 1 Ramp-Down Time 1 Ramp-Up Time 2 Ramp-Down Time 2 Frequency Bypass 1 Frequency Bypass 2 Frequency Bypass 3 Frequency Bypass 4 Frequency Bypass Bandwidth Switching Frequency No valid parameter Activate Brake Speed [Hz] Start Current Start Delay Brake Function Start Frequency Start Delay No valid parameter

FC 300

Par. no

209 210 211 212

Par. Name Current Limit Warning Frequency Low Warning Frequency High Warning Current Low

Par. Name Current Limit Warning: Low Speed Warning: High speed Warning Current Low

VLT 3000 to FC 302 converter

213 214

Warning Current High Ramp Type

215 216 217 218 219

Ramp-Up Time 1 Ramp-Down Time 1 Ramp-Up Time 2 Ramp-Down Time 2 Frequency Bypass 1

220

Frequency Bypass 2

221

Frequency Bypass 3

222

Frequency Bypass 4

451 340 350 341 342 351 352 461 index 0 461 index 1 461 index 2 461 index 3 Store to EEprom value 1401 222 176 171 210 175 171

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223 224 225 230 231 232 233 300 301 302 303

Frequency Bypass Bandwidth Carrier Frequency Output Frequency Dependant Switch Frequency Brake Cut-Out Frequency Brake Cut-In Frequency Current, Minimum Value Current, Delay Time Brake Option Start Frequency Start Delay High Starting Torque

1. Introduction to VLT 3000 to VLT FC 302 Converter

Table 1.4: Mapping List

10
FC 300 Par. no 173 202 204 1420 1425 1426 1421 180 180 190 541 index 0 542 index 0 516 (MCB 101) 517 (MCB 101) 510 511 512 513 514 (term. 32), 515 (term. 33) Digital = Par. 532 DO X30/6 (MCB 101) Analogue values= Par. 650 AO 42 Par. Name No valid parameter Flying Start DC Braking Time DC Brake Cut-in Frequency No valid parameter Reset Mode Trip Delay Torque Trip Delay at Inverter Fault Automatic Restart Time Function at Stop Function at Stop Motor Thermal Protection Relay 01 ON-delay Relay 01 OFF-delay Terminal X30/2 Digital Input Terminal X30/3 Digital Input Terminal 18 Input Terminal 19 Input Terminal 27 Input Terminal 29 Input Terminal 32/33 Input Digital = Par. 532 DO X30/6 (MCB 101) Analogue values= Par. 650 AO 42

VLT 3000

Par. no

1. Introduction to VLT 3000 to VLT FC 302 Converter

304 305 306 307 308 309 310 311 312 313

Par. Name Mains Failure Flying Start DC Braking Time DC Brake Cut-in Frequency at Stop DC Brake Voltage Reset Mode Trip Delay at Current Limit Trip Delay at Inverter Fault Max. Auto Restart Time Motor Check

314 315 316 317 400 401 402 403 404 405 406 407

Motor Preheat Motor Thermal Protection Relay ON-delay Relay OFF-delay Binary Input 16 Binary Input 17 Binary Input 18 Binary Input 19 Binary Input 27 Binary Input 29 Binary Input 32/33 Par. 407 Signal Output 42

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Table 1.5: Mapping List

VLT 3000 to FC 302 converter

VLT 3000

FC 300

Par. no

408 Relay 01 and 04 Output

Par. Name Par. 408 Signal Output 45

Par. Name Digital = Par. 533 DO X30/6 (MCB 101) Analogue values= Par. 660 AO X30/8 (MCB 101)

VLT 3000 to FC 302 converter

Relay Output 01 / 04

Par. no Digital = Par. 533 DO X30/7 (MCB 101) Analogue values= Par. 660 AO X30/8 (MCB 101) Par. 540 index 0 Relay 1 Par. 540 index 1 Relay 2

600 601 831 832 850 851 852 853 854 855 856 890 891 312

Par. 409 Relay 1 Par. 410 Relay 04 411 412 413 414 415 500 501 502 503 504 505 506 507 508 509 510 511 512 513 No valid parameter No valid parameter No valid parameter Time Out Function after Time Out Address Baud Rate No bus access via Profibus Coasting Quick Stop DC brake Start Reversing No valid parameter Selection of Set-up Preset ref. select Bus Jog 1 Bus Jog 2 Catch-up/Slow-down Value

Analogue Reference Type Terminal 53, Analogue Input Voltage Terminal 60, Analogue Input Current Time Out Time Out Function Address Baud Rate Data Read Out Coasting Q-stop DC brake Start Direction Reset Set-up Select Digital Speed Select Bus Jogging 1 Bus Jogging 1 Catch-up/Slow-down Value

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Table 1.6: Mapping List

1. Introduction to VLT 3000 to VLT FC 302 Converter

11

12
FC 300 Par. no 971 1500 1501 1502 1503 1504 1505 23 1602 1613 1652 1614 1620 1610 1611 1502 1612 1630 1618 1635 1660 1662 1664 1690 Operating Data: Number of Overvoltages Display Line 2 Large Data Read-Out: Reference %s Data read-out: Frequency Hz Data Read-Out: Feedback (unit) Data Read-Out: Current A Data Read-Out: Torque % Data Read-Out: Power kW Data Read-Out: Power HP Operating Data: kWh counter Data Read-Out: Motor Voltage Data Read Out: DC Link Voltage Data Read-Out: Motor Therm. Data Read-Out: Inv. Therm.. Data Read-Out: Digital Input Data Read-Out: Terminal 53; Analogue Input Data Read-Out: Terminal 54; Analogue Input No valid parameter Data Read-Out: Alarm Word Operating Data: Number of Overtemperatures Operating Data: Number of Power-ups Operating Data: kWh Counter Operating Data: Hours Run Hours Par. Name No valid parameter No valid parameter No valid parameter Store Data Values Operating Data: Operating Hours

VLT 3000

Par. no

Par. Name Bus Bit 4 Bus Bit 11/12 Bus Reference Store Data Values Total Operating Hours

Running Hours

kWh counter

Number of Cut-ins

Number of Overheatings

1. Introduction to VLT 3000 to VLT FC 302 Converter

514 515 516 517 600 Index 600 Index 600 Index 600 Index 600 Index 600 Index 605 800 801 802 803 804 805 806 807 808 809 810 811 812 813 814 815 816

Number of Overvoltages

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Personal Display Select Data read-out: Reference % Data read-out: Frequency Hz Data read-out: Feedback Data read-out: Current A Data read-out: Torque % Data read-out: Power kW Data read-out: Power HP Data read-out: Energy kWh Data read-out: Output Voltage Data read-out: DC Voltage Data read-out: Motor Therm % Data read-out: Inverter Therm % Data read-out: Digital Input Data read-out: Analogue Input 10V Data read-out: Analogue Input 20mA Data read-out: Position Alarm Parameters

Table 1.7: Mapping List

VLT 3000 to FC 302 converter

VLT 3000 Par. no

FC 300

Par. no

VLT 3000 to FC 302 converter

817 818 819 820 821 822 823 824 900 901 902 903 904 907 908 909 910 803 804

Par. Name Relay 01 Function Relay 04 Function SAP Select Baud Rate Select FMS/DP Select Minimum Station Delay Bus Time Out Time Out Function PPO Write Type 1 PPO Write Type 2 PPO Write Type 3 PPO Write Type 4 PPO Type Select Read PPO Type 1 Read PPO Type 2 Read PPO Type 3 Read PPO Type 4

Par. Name No valid parameter No valid parameter No valid parameter No valid parameter No valid parameter No valid parameter Bus Time Out Bus Time Out FunctionOff functionality from parameter 823. No valid parameter No valid parameter No valid parameter No valid parameter No valid parameter No valid parameter No valid parameter No valid parameter No valid parameter

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Table 1.8: Mapping List

1. Introduction to VLT 3000 to VLT FC 302 Converter

13

14
FC 300 Par. no Par. Name No valid parameter Not supported Not supported PCD config. Read No valid parameter Station Address Parameter Edit Process Control No valid parameter No valid parameter Data Read Out: Warning Word 1 and extended status word 918 927 928 Not supported Not supported Not supported 1692 and 1694 Not supported Not supported Not supported Not supported Not supported Not supported Not supported 011 971 Edit Set-up Store Data Values

VLT 3000

Par. no

911

Par. Name PPO Read Type

1. Introduction to VLT 3000 to VLT FC 302 Converter

913 914 915 916 917 918 927 928 947 949 951 953

Broadcast Index Broadcast Offset Assign parameter numbers to PCDs write Assign parameter numbers to PCDs Read Activate Spontaneous/ event Messages Station Address Access to Parameter Change Access to Process Control Fault Memory Fault Memory Fault list Warning Parameter

954 961 964 967 968 969

HPFB Warning word No bus access Unit ID Unit ID Unit ID Time difference

964 970 971

Unit ID Set-up Selection, Programming Store Data Values

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Table 1.9: Mapping List

VLT 3000 to FC 302 converter