Chng 6

MT NG BTNG XIMNG

Nhng ni dung chnh

1. 2. 3. 4. 5.

Cc vn chung Cu to mt ng Yu cu vt liu Thi cng mt ng BTXM ti ch Thi cng mt ng BTXM lp ghp

6.1. Cc vn chung
1. Khi nim:
- Mt ng BTXM l loi mt ng cng cp cao. Tng mt l tm BTXM c cng rt ln, m hnh tnh ton ca tm l 1 tm trn nn n hi : nn t & cc lp mng ng; - Trng thi chu lc ch yu ca tm l chu ko khi un.

- Nguyn l s dng vt liu: " cp phi" - Nguyn l hnh thnh cng : nh xi mng thu ho & kt tinh lin kt ct liu thnh mt khi vng chc c cng cao, c kh nng chu nn v chu ko, chu ko khi un. - Loi mt ng: mt ng cp cao.

2. u im chung: - Cng cao, thch hp vi mi loi phng tin vn ti, k c xe xch. - Cng mt ng hu nh khng thay i khi nhit thay i. - Rt n nh nc, di tc dng ca cc yu t kh quyn mt ng khng b gim cng .

- H s bm gia bnh xe & mt ng cao, hu nh khng gim khi mt ng b m t. - hao mn khng ng k, mt ng sinh bi rt t. - Mt ng c mu sng, nh hng xe chy v ban m tt.

- Tui th rt cao ( 30 -40 nm ). - C th c gii ho ton b khu thi cng. - Cng tc duy tu, bo dng khng ng k. - X dng CLK ximng nn thi cng t gy nhim mi trng.

3. Nhc im chung:
- Mt ng c cng qu ln, xe chy khng m thun, gy ting n nhiu. - Cc khe bin dng lm cho mt ng km bng phng, hn ch xe chy tc cao. - Thi cng tng i phc tp, i hi c thit b chuyn dng.

- Chi ph xy dng ban u thng rt ln (2 - 2,5 ln mt ng mm). - Yu cu phi c thi gian bo dng sau khi thi cng xong. Cc u im ca mt ng BTXM l c bn, v vy mc d c nhc im song hin nay cc nc tin tin s dng ngy cng nhiu loi mt ng ny.

4. Phn loi mt ng:

4.1. Theo phng php thi cng:
- Mt ng BTXM ti ch - Mt ng BTXM lp ghp

4.2. Theo loi BTXM:

- Mt ng BTXM khng c ct thp - Mt ng BTXM ct thp. - Mt ng BTXM ct thp ST. - Mt ng BTXM si kim. - Mt ng BTXM hn hp ( 2 hoc 3 lp BT khc nhau ).

4.3. Theo loi hnh tm BTXM:

- Mt ng tm BTXM thng thng Jointed Plain Concrete Pavement (JPCP) - Mt ng BTXM c mi ni tng cng Jointed Reinforced Concrete Pavement (JRCP) - Mt ng BTXM ct thp lin tc Continuously Reinforced Concrete Pavement (CRCP)

Mt ng BTXM ct thp thng thng (JPCP)

Mt ng BTXM ct thp mi ni tng cng (JRCP)

Mt ng BTXM ct thp lin tc (CRCP)

5. Phm vi s dng:
- ng cao tc (CRCP). - Mt ng cp cao A1 (JPCP, JRCP). - Cc on ng c lc ngang ln. - Cc on ng c ch thu nhit bt li. - Cc tuyn ng t c iu kin duy tu bo dng. - Bn, bi xe.

- ng trn, ng thm. - ng trong cc khu cng nghip nhiu xe nng. - ng ct h cnh, ng ln, sn my bay. - ng - bi trong cc hi cng. - ng trong cc m.

6.2. Cu to mt ng
1. Tng mt:
1.1. Tm BTXM: - Mc BT: BTXM mc cao 350/45 - 400/50 450/55 - 500/60. - Chiu dy tm: t 15cm (6 inches) n 30cm (12inches);

- Kch thc tm (di, rng): tu theo loi hnh ca tm. Chiu rng tm thng bng chiu rng 1 ln xe; Loi JPCP chiu di 1 tm n 7m; Loi JRCP n 15m. Loi CRCP ch b tr khe thi cng, v tr nt giao thng hay ni giao ct vi cng trnh thot nc. - Tm c tit din ch nht hn ch SN pht sinh trong tm. dc ngang mt ng 1,5 - 2,0%.

1.2. Cc loi khe:

- Mt ng BTXM thng thng b tr cc ngang gm : khe co, 3 n 5 khe co lm 1 khe gin, khe thi cng b tr cui ca ( thng trng vi 1 khe co hoc khe gin ) v khe un vng ( khe dc ).

 truyn lc gia cc tm b tr thanh truyn lc bng thp trn. ng knh ct thp 28 40, di 40 n 60cm, khong cch cc thanh tu thuc vo loi khe co, gin (25 40cm) hay khe un vng (70 120cm). Mt u thanh c qut nh tng hoc nha lng chuyn v t do.

B tr cc thanh truyn lc gia cc tm hn ch gy cnh & gc tm

Khng b tr thanh truyn lc gia cc tm

B tr thanh truyn lc gia cc tm

Mt ng BTXM ct thp thng thng (JPCP)

- Mt ng BTXM c mi ni tng cng ch b tr khe gin, khe thi cng & khe un vng. Thm 1 li ct thp b tr st mt trn ca tm chu S khi BT co ngt & S nhit (li ct thp chng nt).

Mt ng BTXM ct thp mi ni tng cng (JRCP)

- Mt ng BTXM ct thp lin tc ch c cc khe thi cng. Li ct thp b tr gia tm chu S khi BT co ngt, chu lc ko do hot ti & S nhit pht sinh trong tm.

Mt ng BTXM ct thp lin tc (CRCP)

2. Tng mng:
- C th l BTXM mc : 350/45 - 300/40 250/35 vi mt ng BTXM hn hp. - C th l kt cu tng mng AM thng thng. Nu mng l ct GCXM s c nhiu u im. - Chiu rng mng phi ln hn chiu rng phn xe chy t 25 - 35cm khi BT bng vn khun c nh; t 50 - 60cm khi BT bng vn khun trt.

- Nu mng l lp dm phi b tr lp to phng dy 6 -10cm. - Mun n hi trn nh lp mng phi m bo:

Cp hng ng Cao tc Cp 1 Cp 2 - 3 Cp 4 - 5 Eyc ( daN/cm2) 1200 1000 800 600

Lp cch ly:
B tr tng mng khng ht nc ca BT khi btng tm. Mng khng thm nc ch cn ti 1 lp nh tng thm, mng h phi lm lp giy du cch ly kn.

Lp ngn cch: B tr m bo tm BTXM chuyn v t do trn tng mng. Lp ngn cch lm 2 lp giy du gia khng dn nha.

6.3. Yu cu vt liu 1. dm: - L.A 25% ( phn xut). L.A 40% ( trm tch). - Hm lng ht dt : 25%. - Hm lng bi st : 1%.

- Hm lng mui: 1%. - Hm lng tp cht HC: khng thm hn mu chun. - C ht ln nht (l sng vung): Dmax25 & Dmax37,5.

2. Ct: - Mk 2,5. - Hm lng ht st: 2%. - E.S 75%. - Hm lng mui: 1%. - Hm lng mica: 1%.

3. Nc: 4. Ximng:
(tng t mt ng CPD GCXM).

5. Ph gia:
- Nn dng cc loi ph gia gim nc, gim co ngt, ko di thi gian ninh kt ca btng nh: SIKA, MBT, MAPEI, IMAG, Siu Cng . . .

6. Hn hp btng :
d thi cng Phng php ri mt ng My ri st (mm) cng (giy) 12 30 - 40 Vn khun c nh 25 - 50 15 - 20

XM 500 kg/m3 N/XM 0,45

7. Cng btng:
- Cng chu nn, chu ko khi un tui 7ngy, 28 ngy ca mu BTXM ch to theo cng thc thit k trong PTN phi cao hn cng thit k ca mu ti thiu 10%. - Phi xc nh cng chu nn, chu ko khi un mu tui 7ngy.

8. Vt liu chn khe: - Cc loi mattic nha phi ph hp vi ASTM - D3405 - Cht n khe phi ph hp vi ASTM - D5249

6.4. Mt ng BTXM ti ch
1. Trnh t thi cng:
1. Thi cng lp mng. 2. Chun b vt liu. 3. X l b mt lp mng, lm lp cch ly. 4. Lp t vn khun. 5. Lm lp ngn cch. 6. Gia cng & lp t ct thp, b tr khe ni. 7. Ch to hn hp. 8. Vn chuyn hn hp BTXM. 9. & m nn BT. 10. Hon thin BT. 11. Lm khe ni.

2. K thut thi cng:

2.1. Thi cng lp mng: - Lp mng thng thi cng theo 2 giai on: giai on u lm lp mng xong cha hon thin b mt. Giai on 2 hon thin b mt lp mng ngay trc khi btng tm.

- Lp mng phi bng phng, cng & n nh cng . Phi c thi cng & nghim thu theo ng quy trnh thi cng ca loi mt ng y. - Ngay trc khi BT tm mi hon thin li b mt mng, lm lp cch ly & lp ngn cch.

2.2. Chun b vt liu: - Kim tra cht lng cc loi vt liu thnh phn trong hn hp BTXM trc khi s dng. - Thit k cp phi BTXM m bo cc yu cu v linh ng ca hn hp, cng chu nn & cng chu ko khi un.

- Trm trn BTXM l loi trm trn cng bc, phi m bo cc sai s khi cn ong: . dm: 3% . Tng ct liu: 2% . Ximng: 2% . Nc ln 1 & ln 2: 1% . Ph gia: 2%

- Trn th ti trm 3 m trn theo cng thc thit k, mi m trn kim tra st 3 ln khi x btng (u, gia & cui) & c 3 t mu un. Btng phi tho mn: . st 9 ln th ph hp thit k. . Cng ko un trung bnh 7 ngy tui ca 27 mu phi ln hn gi tr thit k. . lch chun ca cc mu thp hn 6 daN/cm2.

2.3. X l b mt lp mng: - San phng mng, lu ln li nu cn. - Lm lp cch ly bng nh tng thm hoc lp giy du ph kn mt mng, mi ni cc bng giy du chng ln nhau ti thiu 10cm c dn kn bng keo hoc nha.

2.4. Lp t vn khun:
- nh v vn khun. - Lp t, c nh vn khun. - Kim tra li v tr, cao . - Qut du chng dnh vo vn khun, chn cc khe h cn li.

Vn khun phi m bo: - Sai s cao nh vn khun 3mm - Sai s v tr vn khun 5mm - Vn khun phi thng ng, gc lch o <10 - Vn khun phi vng chc, khng x dch khi thi cng

2.5. Lm lp ngn cch: - Ri 1- 2 lp giy du phng, khng gp np, lp trn lch lp di 50cm. 2.6. Gia cng & lp t ct thp, b tr khe ni: - Gia cng ct thp truyn lc, li ct thp - Lm gi ct thp truyn lc & cc tm g m gim yu tit din BT khe ni. - Lp t li ct thp (nu c). - nh v & b tr ct thp khe ni.

2.6. Ch to hn hp btng:
- Ch to hn hp ti trm trn cng bc theo cng thc thit k. - C 500m3 ct liu kim tra li cht lng 1 ln. - Xi mng kim tra cht lng mi ln nhp kho. - C 200 tn hn hp kim tra st hoc cng.

- Mi ca c 3 nhm mu dm, nu sau 2 tun kim tra lin tc hn hp m bo th mi ngy c 1 t mu. - Cng trung bnh 7 ngy tui ca nhm mu so vi cng 7 ngy tui ca mu trong phng th nghim khng c thp hn 7 2. daN/cm

Trn trn BTXM hin i

2.7. Vn chuyn hn hp BTXM:

- Dng t t vn chuyn hn hp. Thng xe phi c qut 1 lp du chng dnh & c bt che ph. - Thi gian VC phi m bo ri, m nn & hon thin BT trc khi BT kt thc ninh kt.

- Nu dng cc loi ph gia siu do, hn hp c N/X nh, st cao c th VC bng t chuyn dng (va VC va trn li). - BT vn chuyn n hin trng phi c kim tra st hoc cng. - Hng ngy phi v sinh xe vn chuyn.

2.7. & m nn BT: - C th dng cc thit b ci tin hoc my ri chuyn dng. 2.7.1. Dng thit b ci tin: - Dng bn san, san gt phng b tng - m di: 1 v tr 45 giy, cch nhau 1,5.R - m bn: 1 v tr 45-60 giy, chng ln nhau 10cm.

- m nga (m thanh): m cui cng, tc khong 0,5 - 1 m/pht. - BT m xong c cao xp x cao nh vn khun.

2.7.2. Dng my ri chuyn dng: - My va san gt, m ln v hon thin b mt lp btng m cht. - Cc loi my ri hin i cn c th t ng b tr thp truyn lc khi btng cha ng cng.

2.8. Hon thin BT: - Lm phng b mt bng bn trang v ng ln. Hn hp BT d tha phi loi b. - To nhm b mt BT bng bn chi thnh cc khe nhm vung gc vi hng xe chy su 2 0,25mm.

2.9. Lm khe ni: sau khi BT ng

cng tin hnh: - nh v v tr khe ni. - Ct khe ni bng my ct khe c dao ct kim cng. - V sinh khe ni sch, kh. - un mattic nha, rt y khe ni. Thi gian mastic un nng khng qu 3 gi.

2.10. Bo dng BT:

- Ph ct, ti m hoc phun lp vt liu to mng. - Khi BT t 25% cng thit k mi tin hnh tho vn khun.

1. Trnh t thi cng : 1. Thi cng lp mng 2. Ch to vt liu gch t chn( Block Paving ) 3. Lm lp m 4. Vn chuyn gch 5. Lp t gch t chn 6. Lu ln s b 7. Kim tra b mt 8. Ri vt liu chn khe 9. Lu ln cht

6.5. Thi cng mt ng BTXM lp ghp ( Interlocking concrete pavement )

Mt ng btng gch t chn

Thi cng tng mng

Ti nha bo dng

Ri lp to phng

Vn chuyn v lp t gch t chn

lp t gch t chn

lp t gch t chn

m nn bng m chn ng

Kim tra bng phng

Ri vt liu chn khe

Tip tc m nn bng m chn ng

m nn bng m lu bnh lp

Kim tra gch t chn

Ct gch ti cc v tr c bit

Kim tra bng phng