M hiu: VC.CR.QA.

01

QUY NH V SINH CHUYN SN XUT DNG BNH COSY, AFC, FISHI

BNG THEO DI CHI TIT
Stt 1 A.CHUNG Ni dung M trang Ngy Hiu lc B sung Sa i 1

n bn : 01 Ngy HL: 10.06.2011 Trang : 1/16

Sa i 2

Sa i 3

Trang sa i

B. C TH RING

Trch nhim

Bin son

Xem xt

Ph duyt

M hiu: VC.CR.QA.01

QUY NH V SINH CHUYN SN XUT DNG BNH COSY, AFC, FISHI

n bn : 01 Ngy HL: 10.06.2011 Trang : 2/16

Ch k

H v tn Chc v

V Thnh Cng Nhn vin QC

Hong Kim Anh Ph phng QA

L Thnh Nam TP. H thng

Goh Eng Cheong Ph TG sn xut

I. MC CH V PHAM VI P DNG
Quy nh ny a ra cc yu cu v sinh v hng dn thc hin v sinh i vi cc cng on nhm m bo an ton cht lng,

an ton v sinh thc phm trong qu trnh sn xut dng bnh AFC, Cosy Marie, Fishi p dng thc hin ti chuyn sn xut dng bnh AFC, Cosy Marie, Fishi ti cng ty Kinh Min Bc. II. TI LIU LIN QUAN
Quy trnh sn xut dng bnh AFC Quy trnh sn xut dng bnh Cosy Marie Quy trnh sn xut dng bnh Fishi Bin bn ghi nhn KPH dnh cho v sinh Quy phm v sinh chun

: QT.CR.RD.01 : QT.CR.RD.02 : QT.CR.RD.03 : BM.HACCP.SSOP.02 : SSOP.HACCP.02 : VC.CR.QA.01.BM.01

Biu mu kim sot v sinh chuyn sn xut dng bnh AFC, Cosy Marie, Fishi

III. NH NGHA : NL : Nguyn liu

M hiu: VC.CR.QA.01

QUY NH V SINH CHUYN SN XUT DNG BNH COSY, AFC, FISHI

n bn : 01 Ngy HL: 10.06.2011 Trang : 3/16

QA : Quality Assurance - m bo cht lng KPH : Khng ph hp SX : Sn xut IV. NI DUNG

Cng on

i tng

Yu cu v sinh

Hng dn thao tc thc hin v sinh

Tn sut thc hin

Trch nhim

M hiu: VC.CR.QA.01

QUY NH V SINH CHUYN SN XUT DNG BNH COSY, AFC, FISHI

1.Tng, trn nh, nn xng, h thng n in. 1.Tng, trn nh, nn xng, h thng n in m bo khng bm dnh bi bn, ru mc 1. Dng chi qut, khn sch, ming xp v sinh sch bi bn, mng nhn, ru mc trn tng, trn nh, di nn xng v h thng n in. - Dng chi qut, bn co lm sch nguyn liu ri vi trn nn nh. - Dng chi qut, khn sch, ming xp v sinh sch bi bn, mng nhn trn h thng bng n. - S dng ha cht hoc nc ra chn lm sch nn nh, sau lau li bng nc sch. 2. Cng nhn thc hin mc qun o bo h. -i vi cng nhn lm vic ti phng sch Solite, yu cu eo khu trang kn mi, ming. i m trm kn tc, m che cm. i ng trng, thay qun o bo h, eo gng tay v nh k xt cn 700. 3. Thc hin v sinh theo hng dn ca tng cng on. 4. nh k phun kh trng, dit rui mui.. t by bt chut, thp n bt cn trng

n bn : 01 Ngy HL: 10.06.2011 Trang : 4/16

1. Cui ca.

1. Cng nhn.

- Trc ngh gia ca v cui ca. - 1 tun/ ln. - Cui ca. 2. Cng nhn 2. Khi ra vo xng. -Thay gng tay 2h/ln. -Xt cn 15 pht/ln. 3. 2 tun/ ln. 4. 1 thng/ ln. 5. Phng hnh chnh. 6. Cng nhn s dng dng c v sinh.

2. V sinh c nhn.

2. Cng nhn thc hin theo quy nh v sinh an ton thc phm. 3. Ton b khu vc sn xut phi sch s, ngn np. 4. m bo khng c cn trng, ng vt gy hi vo xng, kho sn xut. 5. Cng rnh thot nc khng c nc ng. 6. Dng c v sinh gn gng, sch s, ngn np.

P DNG CHO TT C CC CNG ON

3. Tng v sinh cui tun. 4. Kim sot cn trng, ng vt gy hi. 5. Cng rnh thot nc. 6. Dng c v sinh.

3. Cng nhn. 4. HACCP xng, nh thu.

5. 1 thng/ ln v khi c pht sinh. 5. nh k loi b rc,cn bn cng rnh. 6. 6. Sau khi s dng.

M hiu: VC.CR.QA.01

QUY NH V SINH CHUYN SN XUT DNG BNH COSY, AFC, FISHI

Nh xng 1.Tng, nn xng khng c bt, bi , bm tn tr, khng trn trt, ng nc . 2. Trn xng khng bm dnh bi bn, mng nhn, khng c l hng 1. Dng c cha nguyn liu (x, h, thng nha), v cc thit b khc phi gn gng, sch s. 1. Dng bn chi mm co sh bt bi bm. Sau dng gi t lau sch. 2. Dng chi v sinh trn xng v qut sch mng nhn bm 1.1 Dng c cha nguyn liu: sp xp gn gng, v sinh bng nc ra chn, trng ra li bng nc sach, phi kh, ng ni quy nh. 1.2 Cc dng c cha nguyn liu s dng cho nh trn du mi phi c lau bng khn tm cn 700 trc khi s dng. 2. Ra v lau sch, vi cc dng c dnh du m, vt bn kh tan th s dng nc nng ngm nc ra chn, trng ra li bng nc sch. Lm kh, lau bng khn sch trc khi s dng. 3. Dng chi qut sch, v sinh bng nc sch vi x bng. Sau trng li bng nc sch. X kh hoc phi nng.

n bn : 01 Ngy HL: 10.06.2011 Trang : 5/16

1. Cui ca SX 2. 1ln/thng 1.1 Cui ca SX

Dng c Chun b nguyn liu.

1.2 u ca SX

2. Dng c chia, ong nguyn liu phi sch, kh, khng dnh nguyn liu bm tn tr, khng s dng chia, ong cc nguyn liu khc nhau 3. Pallet nha, k nguyn liu sch s, khng dnh bi, bt bm tn tr lu ngy

2. Cui ca SX

3. 1 ln/ thng

M hiu: VC.CR.QA.01

QUY NH V SINH CHUYN SN XUT DNG BNH COSY, AFC, FISHI

My mc thit b, b mt tip xc 1. Cn ng h, cn in t sch s, khng bm dnh nguyn liu. 2. My xay bnh ti ch sch s khng c bi bn, nguyn liu tn, tp cht, cn trng. 3. My nh trn du mi sch s, khng dnh du my, khng bm dnh nguyn liu lu ngy, khng c nguy c ly nhim vi sinh. 1. Cn ng h: Lau sch bng khn t, sau lau li bng khn kh. 2. V sinh bng khn lau kh sch bn trong v bn ngoi my. 3. V sinh bng nc nng sch du mi bm bn trong v bn ngoi my, sau dng khn tm cn 700 lau ton b mt trong v mt ngoi my.

n bn : 01 Ngy HL: 10.06.2011 Trang : 6/16

1. Cui ca SX 2. Cui ca SX 3. u v cui ca SX

Chun b nguyn liu.

M hiu: VC.CR.QA.01

QUY NH V SINH CHUYN SN XUT DNG BNH COSY, AFC, FISHI

My mc thit b, b mt tip xc 1. My nh bt sch s, khng mc, khng c cn bt bnh bm lu cu lu ngy. 1.1 Bn ngoi ci: Dng khn t lau sch bi bn ton b bn ngoi my nh bt, sau dng khn kh lau li. 1.2 Bn trong ci: Co sch bt bnh bm trn cnh khuy, thnh ci, s dng nc sch ngm ra, lau sch li bng khn kh. 2.1. Bn ngoi: Dng khn t lau sch bi bn ton b bn ngoi bn, sau dng khn kh lau li ton b. 2.2. Bn trong bn: X ht nc ng tn trong ci, co sch cn ng bm trong thnh bn Dng nc nng (80-900C) ra sch v lau kh. 3. Co sch bt bn, ra sch bng nc bn trong v bn ngoi ci, lau kh hoc phi nng 4. Co sch 3. Dng bn chi mm co sch bt bi bm. Sau dng gi t lau sch.

n bn : 01 Ngy HL: 10.06.2011 Trang : 7/16

nh bt, bt

2. Bn cha nc ng lun sch s, khng c cn bn trong bn, thnh ngoi bn khng c ng bm, khng c rc thi, bi bn trn np bn

3. Ci bt, cha bt sch s, khng mc, khng c cn trng cht 4. Xng xc bt, thau inox sch s, khng bm cn bt lu ngy 3. Lan can, thang my khu vc bt khng dnh bi bn, bt m bm lu cu lu ngy 1. My nh bt

1.1. 2ln/ca

T trng chuyn ngoi,

M hiu: VC.CR.QA.01

QUY NH V SINH CHUYN SN XUT DNG BNH COSY, AFC, FISHI

n bn : 01 Ngy HL: 10.06.2011 Trang : 8/16

1.2. Cui ca sx 2. Bn nc ng 2.1. Cui ca sx 2.2. 1ln/ thng

cng nhn nh bt

3. Con ngi nh bt

3. Trong sut qu trnh sn xut.

1. My cn 2. H thng l p 3. Bng ti 4. Ton b h thng

Cn & nh hnh

1. My cn bt, bng ti, khun bnh khng dnh bt, bi bn, cn trng 2. H thng l p, khng c bi bn v bt bm tn tr. 3. H thng bng ti sch s, khng c bi bn v bt bm tn tr. 4. V sinh bn trong my v tng v sinh ton b h thng cn-nh hnh, cc hp t in. 5. Cc qu l khun bnh sch s,

1.Bn ngoi, thng xuyn v sinh bng hi x , dung bn chi c sch cc vt bn bm cht trn thnh my, sau dng khn sch lau li. 2. Dng hi x sch sau dung khn lau sch bi bn, bt, du m. 3. Dng khn sch, bn chi mm, hi, lau sch bi bn, bt bnh cn st li. 4. Phi hp vi b phn k thut,

1. Cui ca SX 2. Cui ca SX 3. u & cui ca SX 4. 1ln/thng

T trng chuyn ngoi, cng nhn cnnh hnh

M hiu: VC.CR.QA.01

QUY NH V SINH CHUYN SN XUT DNG BNH COSY, AFC, FISHI

khng c bi bn v bt bm tn tr. tho cc b phn bn ngoi thun tin cho vic v sinh.Dng vi hi x sch bi bn, dung khn kh lau sch h thng mng dn, t in 5.1 Dng vi hi hoc bn chi mm x v c sch bt bm, sau dung khn sch lau du v bc kn qu l bng ti ninon. 5.2 Ngm khun trong nc m 40500C sau c ra sch s (ch thao tc ht sc cn thn khi v sinh v khun bnh r b st mp ) 6. Cng nhn: Mc bo h lao ng trng, m trm kn tc, i dp trng. Khng s dng nc hoa mi mnh Khng mng tay di, khng nhum mng tay. Khng n ung, n a trong khu vc lm vic. Khng eo trang sc trong khu vc lm vic 1.1 Ht sch bnh vn, mui trong l bng my ht bi cng nghip. nh k: Phi hp vi b phn k thut v sinh bn trong l v cc u t bng vi kh nn, cy co l, khn lau. Thng ng khi l bng

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5. Khun bnh

5.1 Cui ca SX 5.2 1ln/thng 6. Trc khi tham gia sn xut

6. Con ngi

6. Cng nhn mc bo h lao ng gn gng, sch s, tun th ng qui nh v sinh ti khu vc sn xut

Cn & nh hnh

1. L nng: Nng

1.1. Bn trong l: Khng c bnh chy, mui l bm tn tr.

1.1 1tun/ln 1 thng/ln

T trng chuyn ngoi, cng nhn l nng

1.2. Bn ngoi l: Sch s, khng

M hiu: VC.CR.QA.01

QUY NH V SINH CHUYN SN XUT DNG BNH COSY, AFC, FISHI

c du, bi, mui l bm. 1.3. Gm l nng v nc l nng 2. Bng ti l nng khng c bi bn, mui, bnh bm vo. 3 . Cng nhn mc bo h lao ng gn gng, sch s, tun th ng qui nh v sinh ti khu vc sn xut. my ht bi cng nghip. 1.2. Dng nc, x bng v khn sch v sinh bn ngoi l nng. 1.3. Gm l: dng chi nha qut sch, nc l: dng khn t lau sch bi bn. 2. S dng bn chi nh sch bi bn, dng kh nn thi sch bi bn, s dng khn kh lau sch

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1.2. Cui ca SX 1.3. Hng ngy, hng tun 2. u ca SX 3.Trc khi tham gia sn xut & trong qu trnh lm vic.

2. Bng ti l nng 3. Con ngi

Nng

1. Bng ti

1. Bng ti khng c bi bn, bt bnh, du, du mi tn lu ngy.

Phun mi,

3. Cng nhn: Mc bo h lao ng trng, m trm kn tc, i dp trng. Khng mang trang sc trong khu vc lm vic. Khng s dng nc hoa c mi mnh. Khng nhum mng tay Khng n a trong khu vc lm vic 1. Dng hi thi sch bi bnh bm 1.Trc khi sn trn bng ti xut. - Trc khi sn xut 15 pht: dng gi tm cn 96 lau sch. 1.1. nh k: 1.1. 02 ln/tun - S dng kh nn thi sch bi bnh - Co sch bt bm tn tr ti con ln - Dng nc nng 700 ra sch bng

Trng ca, QC, T trng chuyn ngoi, t trng xp khay, cng nhn phun mi, xp khay

M hiu: VC.CR.QA.01

QUY NH V SINH CHUYN SN XUT DNG BNH COSY, AFC, FISHI

lm ngui, xp khay

n bn : 01 Ngy HL: 10.06.2011 Trang : 11/16

2. H thng qut lm ngui, khng 2. H thng qut c bi bn, mng nhn. 3.1.c v sinh khi sa cha 3. H thng my, khi i dng bnh t AFC, phun du Bnh C sang chy bnh Cosy cc u phun khng b tc, khng nh du ra ngoi, thnh thit b khng c du mi, vn bnh. 3.2..Bn trong thit b khng c du mi tn tr, bi bm, khng b ln mi. 4. Sn nh, tng khng bm dnh Phun mi, bi bn, mng nhn, khng mc, lm ngui, 4. Sn nh, khng trn trt xp khay tng 5. Khay cha bnh sch s, khng c bi bnh bm lu cu lu ngy,

ti, con ln ( Ch khi v sinh khng ra nc trong phng xp bnh) - Dng qut CN hoc hi kh thi > 1.5h cho bng ti kh. - Phun cn 96 ton b bng ti - Lau kh bng khn sch. 1.2. 01 ln/thng 1.2. Tng v sinh: - V sinh bng ti, l cun bng ti bng dung dch nc ra chn - X li bng nc nng 50-700C cho ti khi sch ha cht. - Sau ngm bng ti vo nc x l bng Cloramin B 0.0003. -X kh bng kh nn hoc bng qut, trc khi s dng lau li bng khn 2. 1 ln/tun 0 sch tm cn 96 . 2. V sinh sch bng khn lau 3.1. u ca SX 3.1. Dng khn sch v sinh bn ngoi, lau li bng khn lau tm cn 96 3.2. u v cui ca SX hoc khi Trng ca, thay mi QC, T trng 3.2.Tho v sinh bng nc nng chuyn ngoi, 700C sau dng vi kh nn thng 4. 2 ln/ca v khi t trng xp cc u phun v lau kh.Lau li bng c pht sinh khay, cng

M hiu: VC.CR.QA.01

QUY NH V SINH CHUYN SN XUT DNG BNH COSY, AFC, FISHI

5. Khay cha bnh khng c nguy c ly nhim vi sinh gi sch tm cn 700 trc khi sn xut. 6. Pallet, khay lt, xe y khng c 4. V sinh nn xng bng dung dch bi bnh bm lu cu lu ngy nc ra chn, lau li nn xng 7. My d kim loi sch s, khng bng nc sch qua x l bng c bi bnh bm lu cu lu ngy. Cloramin B 0.0003 ,s dng cy lau 8. Cng nhn mc bo h lao ng lm kh nn xng. gn gng, sch s, tun th ng 5. Dng vi hi x sch vn bnh, qui nh v sinh ti khu vc sn phun cn v lau li bng khn lau xut sch. nh k: Ra khay bng dung dch nc ra chn, trng ra li bng 9.1 Kt qu kim tra vi sinh mi nc sch, phi kh, lau cn 96 trng t tiu chun. trc khi s dng. 9.2 Phun cn tay, gng tay: 6. Dng vi hi x sch vn bnh, lau Kt qu kim tra vi sinh t tiu li bng khn lau tm cn 96 chun 7. Dng vi hi x sch vn bnh, lau li bng khn tm cn 96 8. Cng nhn: Mc bo h lao ng trng, m trm kn tc, eo khu trang kn mi, i dp trng. Khng nhum mng tay. Khng eo trang sc trong khu vc lm vic. Khng dng nc hoa c mi mnh.

n bn : 01 Ngy HL: 10.06.2011 Trang : 12/16

nhn phun mi, xp khay 5. 1 tun/ln 1 thng/ln

6. Pallet, khay lt, xe y 7. My d kim loi 8. Con ngi

6. 1 tun/ln

7. Cui ca SX Trng ca, QC, T trng chuyn ngoi, 8. Trc khi tham t trng xp gia sn xut & khay, cng trong sut qu nhn phun trnh sn xut mi, xp khay

9. Mi trng.

9.1 u ca sn xut 9.2 2h/ ln, trc khi tham gia sn xut

M hiu: VC.CR.QA.01

QUY NH V SINH CHUYN SN XUT DNG BNH COSY, AFC, FISHI

n bn : 01 Ngy HL: 10.06.2011 Trang : 13/16

Khng n ung, n a trong khu vc lm vic. 9.1 Phun 4 lt cn/ln ton b khu vc phng phun mi v phng xp khay 9.2 Thay gng tay nh k , phun cn vo tay v xoa u sau i bao tay ngm cn. 1. My in date ng gi 2. Bng ti chuyn bnh 3. Bn bc bnh 4. My ng gi 1. My in date khng b dy mc, bi bn, mng nhn, khng cc vt dng trn nc my. 2. Bng ti chuyn bnh. khng c cc vn bnh bm kt li, khng c du m, vt bn trn bng ti 3. Bn bc bnh lun sch khng c cc vn bnh bm kt li 4.1. Thnh ngoi my ng gi khng c bi bn, du m, vt en 4.2. Bn trong my, gm my khng c cc vn bnh cht bn tn tr lu ngy 5. Cng nhn mc bo h lao ng gn gng, sch s, tun th ng qui nh v sinh c nhn ti phng ng gi 6.1 Phun cn mi trng: Kt qu kim tra vi sinh mi trng t tiu chun. 1. Dng gi sch tm cn v sinh cc vt mc dy trn my v sn nh 2. Dng hi thi sch cc bi bn bm trn bng ti, lau bng khn sch, tm cn. 3. Dng hi thi sch cc bi bn bm trn bng ti, lau bng khn sch,tm cn. 4.1. V sinh bng gi sch tm cn 96o. 4.2.Tho cc tm p my ng gi, dng hi x sch vun bnh trong cc hc, gm my, xch my ng gi. 1.u ca/Cui ca SX Trng ca, QC, T trng ng gi, cng nhn ng gi

2. u &cui ca SX

3. u &cui ca SX 4.1.Cui ca SX 4.2. 01 ln/ tun

5. Con ngi

M hiu: VC.CR.QA.01

QUY NH V SINH CHUYN SN XUT DNG BNH COSY, AFC, FISHI

6.2 Phun cn tay, gng tay: Kt qu kim tra vi sinh t tiu chun 7. Sn nh, tng khng bm dnh bi bn, mng nhn, khng mc, khng trn trt Sau lau li bng cn i vi xch , mng p, rulo. 5. Cng nhn: Mc bo h lao ng trng, m trm kn tc, eo khu trang kn mi, i dp trng, tun th ng tn sut phun cn v sinh gng tay, my mc, mi trng 6.1. Mi trng: Phun 4 lt cn/ ln cho ton b khu vc phng ng gi.

n bn : 01 Ngy HL: 10.06.2011 Trang : 14/16

ng gi

6. Mi trng

5. Trc khi bc vo phng ng gi v trc khi tham gia sn xut 6.1 u ca- cui ca 6.2 2h/ ln, trc khi tham gia sn xut

7. Sn nh, tng

6.2 Sau 2h ton b cng nhn phng ng gi thay gng tay mi: phun cn vo tay v xoa u sau i bao 7. 1 ln/tun tay ngm cn. 7. V sinh nn xng bng dung dch nc ra chn, lau li nn xng bng nc sch qua x l bng Cloramin B 0.0003 ,s dng cy lau lm kh nn xng. H thng bng n, qut, cn trng, ng vt gy hi, rc thi 1. H thng bng n 2. H thng Qut gi: 3. Cn trng, ng vt gy hi 1.Khng c bi bn, cn trng mng nhn, mui l bm trn cc bng n, trong bng n. 2.khng c bi bn,mng nhn bm trn qut

1.Dng khn sch, nc x phng c 1. 1 ln/ thng sch bi bn tn tr, cn trng cht trong bng n, lau li bng khn kh. 2. 1 ln/tun. 2.Tho cc bo him qut v lau sch bn trong v bn ngoi cnh 3. Khng c cn trng ng vt gy qut,ton b cc phn ca qut. 3.1 Thng xuyn hi trong khu vc nh xng, cc trong qu trnh cng on, phng sch. 3.1 Thng xuyn kim tra pht sn xut.

Trng ca, T trng cc khu vc, cng cc khu vc

M hiu: VC.CR.QA.01

QUY NH V SINH CHUYN SN XUT DNG BNH COSY, AFC, FISHI

hin, bo co tnh trng cn trng trong khu vc. 3.2 nh k phun dit cn trng, ng vt gy hi 4. nh k rc hoc khi y

n bn : 01 Ngy HL: 10.06.2011 Trang : 15/16

3.2. 2 tun/ln 4. 1ln/ca

4. Rc thi:

4. Thng rc ng v tr, c np y.

V. Biu mu p dng v ti liu con : TT 1 2 Tn biu mu/ti liu BM kim sot v sinh chuyn sn xut dng bnh cracker Bin bn ghi nhn KPH (dnh cho kim sot v sinh) M hiu VC.BN.QA.01.BM. 01 BM.HACCP.SSOP.02

VI. Danh sch phn phi : 1. Phng R&D 2. Phng sn xut VII. LU H S

M hiu: VC.CR.QA.01

QUY NH V SINH CHUYN SN XUT DNG BNH COSY, AFC, FISHI

n bn : 01 Ngy HL: 10.06.2011 Trang : 16/16

TT 1. 2.

Tn h s Biu mu kim sot thc hin v sinh sn xut dng bnh AFC, Cosy Marie, Fishi Bin bn ghi nhn KPH dng cho v sinh

M hiu VC.CR.QA.01.BM.01 BM.HACCP.SSOP.02

Ni/ngi lu Phng QA Phng QA

Thi gian lu 12 thng 12 thng