QUI TRNH SN XUT C TRA NG LNH Tip nhn nguyn liu: Mc ch: C c tip nhn phi c giy xc nhn:

- Khng s dng khng sinh cm. - Ngng s dng thuc khng sinh trc khi thu hoch t nht 4 tun. - m bo l nguyn liu c nui trong vng kim sot t yu cu v d lng thuc tr su v kim loi nng. Dng c: Thng cha ng, vt li, xe ch chuyn dng. Thao tc thc hin: Dng vt li vt c nguyn liu t ghe chuyn dng cho vo thng cha, chuyn ln xe chuyn dng ch v nh my ch bin. Yu cu: Thao tc nhanh nhn, trnh c ln khi mt nc qu lu gy cht trc khi ch bin.

Hnh 2.2: tip nhn nguyn liu Ct tit ngm: Mc ch: Lm cho c cht d dng cho cc cng on sau. Dng c: Dao ct tit, bn ngm c. Thao tc thc hin: c sau khi cn c ln mt bn nghing, ngi cng nhn tay thun cm dao m vo mang c sau y c xung bn ngm thi gian ngm khoang 15 pht. Yu cu: C khng cn sng, thao tc nhanh nhn, c ngm 400-500 kg c thay nc 1 ln.

Hnh 2.3: Ct tit - ngm Fille ngm: Mc ch: - Loi b nhng phn km gi tr thng phm nh u, xng,ch ly 2 ming tht c. - Ngm nhm st khun v ty mu da v trong tht c. Dng c: Dao fille, tht, thau nc sch, thng ng ph liu. Thao tc thc hin: C c t nm nghing trn tht, lng c quay v pha ngi thao tc, ngi cng nhn tay thun cm dao nghing 1 gc 45o so vi thn c v m mnh mi dao vo phn c tht u n xng sng, ko dc dao theo xng sng cho n phn ui ri ko ngc t ui n u tch ra ming fille. - Hai ming fille s c cho vo thau nc sch c pha chlorine nng 50ppm, thi gian ngm khong 3 pht, cn ph liu c gt vo thng cha di chn ngi cng nhn. Yu cu: - Fille m bo khng b rch tht, khng rch rut mt. - B mt ming fille phi p, bng phng.

Hnh 2.4: Fille ngm Cn nh mc ra 1:

Mc ch: - Cn nhm bit nh mc ca fille v nng sut lm vic ca cng nhn. - Lm sch mu, nht, tp cht, vi sinh vt cn st li trn ming fille. Dng c: Cn, bn nc ra, r. Thao tc thc hin: - C sau khi fille v ngm c cn nh mc v ngi thng k s ghi li nng sut lm vic ca cng nhn vo s ghi chp. - Sau vo r v cho r bn thnh phm vo bn nc sch ra trong iu kin chy trn, dng tay khuy o u. Yu cu: - Cn chnh xc c 30 pht hiu chnh 1 ln. - Hiu sut thu hi cng on fille trn 50%. - Sau khi ra ming c phi sch mu, nht, tp cht, vi sinh vt bm trn ming fille, khong 50-70 kg c thay nc 1 ln.

Hnh 2.5: Cn nh mc ra 1 Lng da: Mc ch: Loi b da ra khi ming fillet. Dng c: My lng da, kt ng ph liu, r ng bn thnh phm. Thao tc thc hin: Ming fillet sau khi ra a ln my lng da, t ming fillet sao cho phn da tip xc vi mt bn ca may lng da, ngi cng nhn t phn ui vo trc dng tay y nh ming fillet i qua li dao, phn tht nm trn mt bn bn kia ca my lng da, phn da ri xung pha di c hng kt nha. Yu cu: Ming fillet phi sch da, khng phm vo phn tht.

Hnh 2.6: Lng da nh hnh: Mc ch: Loi b m, phn c tht , ng thi chnh sa ming fillet p to v cm quan cho sn phm v ko di thi gian bo qun. Dng c: Dao nh hnh, r ng bn thnh phm, tht. Thao tc thc hin: - Ming fillet c t p trn tht, phn c tht tip xc vi da nga ln trn, ngi cng nhn tay thun cm dao nging 1 gc 30o lng phn c tht trn b mt ming fillet, dng gt dao co sch ng tht chy dc theo xng sng. - Nhng ming fille vo thau cha nc m trn ming fillet ng cng li, tip theo dng dao lng b nhng phn m ny, trong lc nh hnh ngm c trong nc c pha chlorine 20ppm, to 15oC trnh s n thi ca c. Bn thnh phm c chuyn n bn kim kim tra li m, xng, da cn st li. Yu cu: - B mt ming fillet phi phng, vt ct sc nt, ming fillet khng c thng rch. - Khng phm phn tht, khng cn m v c tht .

Hnh 2.7: nh hnh Cn nh mc ra 2: Mc ch: - nh mc sn phm v nng sut lm vic ca cng nhn. - Lm sch mu, nht, tp cht, vi sinh vt cn st li trn ming c. Dung c: Cn, 2 bn nc ra, r. Thao tc thc hin: Bn thnh phm c cn nh mc sn phm, sau ngi cng nhn nhng r bn thnh phm vo 2 bn nc dng tay khuy o u, m bo totrong bn 10oC bng vy. - Bn 1: nc sch c pha chlorine nng 10ppm. - Bn 2: nc sch. Yu cu: - Cn c chnh xc cao, c 30 pht hiu chnh 1 ln. - Hiu sut ca cng on nh hnh l trn 75%. - Sau khi ra ming c phi sch nht, mu, tp cht, vi sinh vt cn st li. - Ra khong 50-70kg thay nc 1 ln.

Hnh 2.8: Cn nh mc Ra 2 Phn loi: Mc ch: Loi b ming c khng t, khng nguyn vn, phn lai ming c ln nh. Dng c: bn phn loi, r. Thao tc thc hin: Ti y cng nhn phn loi ming c p t yu cu s c chuyn qua cng on ra, nhng ming c cn , dp nt khng t c cho vo r cha v tr v cng on nh hnh chnh sa li. Yu cu: Thao tc nhanh nhn, chnh xc sn phm t cht lng.

Hnh 2.9: Phn loi Ra 3: Mc ch: Loi b vi sinh vt, tp cht cn st li trn ming c. Dng c: 3 bn nc ra, r. Thao tc thc hin: R cha bn thnh phm c nhng chm trong nc ra dng tay khuy o u, m bo totrong bn 10oC bng vy, ra ln lt qua 3 bn. - Bn 1: nc sch c pha chlorine nng 100ppm. - Bn 2: nc sch c pha chlorine nng 50ppm. - Bn 3: nc sch. Yu cu: Sch tp cht, vi sinh vt.

Hnh 2.10: Ra 3 Quay thuc: Mc ch: - Gip c bng mt to gi tr cm quan lm tng gi tr kinh t cho sn phm. - Tng trng c ln khong 10%. Dng c: Thng quay tng trng. Thao tc thc hin:

- Bn thnh phm cho vo thng quay tng trng vi t l thuc: c. Thi gian quay thuc khong 15 pht, m bo tothuc quay 10oC. - Thuc tng trng s dng gm: MTR 79P, MTR 80P, NaCl. Yu cu: - Quay c ng thi gian. - Ming fillet phi mm, bng p. - C sau khi quay phi tng trng uc 10%.

Hnh 2.11: Quay thuc

Phn mu phn c: Mc ch: Phn ming c thnh tng c, mu ring bit. Dng c: Bn, r, th c. Thao tc thc hin: - Phn c: c phn thnh cc c sau: 120-170, 170-230, 230-300, 300-up. Phn c ch yu da vo kinh nghim lu nm, c sau khi tng trng ln bn phn c, ngi cng nhn quan st bng mt thng phn thnh 4 c trn, nu ming fillet no ta nghi ng khng ng c th t ln bn cn th, ming c cng c cho vo r c th c. - Phn mu: C thng thng phn thnh cc mu sau: trng, hng, vng. Phn mu ni tip phn c, ngi cng nhn dng mt quan st v dng tay bt tt c cc ming c cng mu cho vo r, vic bt mu n gin ta so snh tng ming c vi nhau, cc ming c c mu ging nhau cho vo r c th ghi mu tng ng. Yu cu: Phi phn ng mu, ng c, thao tc nhanh nhn.

Hnh 2.12: Phn c - phn mu Cn: Mc ch: phn sn phm thnh tng phn, to iu kin thun li cho cng an sau, gip d dng hn trong vic tiu th sn phm. Dng c: cn, r, th c. Thao tc thc hin: - t r ln bn cn, tr b khi lng sau cho c c cn theo ng khi lng qui nh. - Thng thng cn theo cc khi lng 3kg, 4.5kg. - Cn xong t th c vo ghi r size, khi lng cn, ngy sn xut. Yu cu: Cn ng khi lng qui nh, c 30 pht hiu chnh cn 1 ln. Ra 5: Mc ch: Loi b vi sinh vt, tp cht. Dng c: 3 bn nc ra, r. Thao tc thc hin: R bn thnh phm ln lt c nhng chm vo 2 bn nc dng tay khuy o u, m bo totrong bn 10oC bng vy. - Bn 1: nc sch c pha chlorine nng 100ppm. - Bn 2: nc sch c pha chlorine nng 50ppm. - Bn 3: nc sch. Yu cu: Sch tp cht, vi sinh vt.

Hnh 2.13: Ra 5 Xp khun: Mc ch: Xp sn phm thnh tng bnh, to thun li cho cng an cp ng. Dung c: Khun c ra sch bng chlorine c nng 50ppm, ti PE. Thao tc thc hin: Lt tm PE ln di y khun, xp p tng ming c vo sao cho chng ri nhau, u hng ra ngoi, xp xong 1 lp th dng tm PE nh tri ln v xp lp th 2, c nh th cho n khi ht r c. Yu cu: - Phi sp ht r, cc ming c ri nhau. - B mt khun c sau khi xp phi phng, khng li lm. - C t ng yu cu, phi c th c.

Hnh 2.14: Xp khun Ch ng: Mc ch: 1 m a vo cp ng. Dng c: T ch ng, xe y. Thao tc thc hin: Cc khun xp cho vo t ch ng 1 m chuyn vo cp ng, tophng ch ng = -1 4oC, khng qu 4h. Yu cu: Thi gian, to t yu cu.

Cp ng: Mc ch: c ch hot ng ca vi sinh vt, ko di thi gian bo qun. Dng c: T cp ng, xe y. Thao tc thc hin: Cng ty p dng 2 kiu ng: ng Block v ng IQF. - ng Block: Khi 1 m cp ng cc khun c chuyn n t cp ng bng xe y. Trc khi cp ng phi v sinh t: dng vi nc p lc cao xt v sinh t, cho t chy n khi tot = -18oC -20oC, sau ngi cng nhn ln lt xp cc khun c ln tm plack t di ln trn, y th iu khin ben nng h cc tm plack p cc khun li nhng nn p va phi, ng t, cho chy t, thi gin ng t 24h. - ng IQF bng chuyn: Cc ming fillet sau khi cn, ra xong a vo bng chuyn IQF phng cp ng. bng chuyn, cng nhn a tng ming fillet vo lin tc, xp ngay ngn. Thi gian cp ng (i ht bng chuyn) l 30 pht. Nhit tm sn phm t -18 -20oC. Yu cu: Cc khun sn phm phi t bng phng, totm sn phm = -18oC khi sn phm ra khi t.

Hnh 2.15: ng Block v ng IQF Tch khun: Mc ch: i vi dng ng Block: tch sn phm ra khi khun. Dng c: Vi nc p lc, bn.

Thao tc thc hin: Ngi cng nhn cho khun sn phm p i qua vi nc p lc mnh, ri g nh thnh khun xung bn, bnh sn phm s tch ra khi khun. Yu cu: Bnh sn phm phi nguyn vn, khng b nt, b.

Hnh 2.16: Tch khun M bng: i vi c ng Block c bc kn trong bao nn vic m bng khng phi thc hin. Ch p dng phng php m bng i vi c ng IQF. Mc ch: Trnh s bay hi nc ca sn phm, lm p sn phm. Dng c: Thau, r. Thao tc thc hin: Sn phm ng IQF sau khi ra khi bng chuyn c nhng vo trong bn nc lnh sau ly ra lin chuyn vo phng bao gi. Yu cu: tonc m bng 4oC

Hnh 2.17: M bng Bao gi ng thng: Mc ch: Cch bit sn phm vi mi trng bn ngoi, trnh s ly nhim, trnh s va p trong lc vn chuyn, bo qun. Dung c: Ti PE, thng carton, dy ai, my nin dy ai, bng keo. Thao tc thc hin:

- Ngay sau cng on tch khun (m bng) ngi cng nhn tay cm ti PE m ming ti v cho sn phm vo, hn kn ming ti. Tip theo xp sn phm vo thng carton y np thng dng bng keo dn kn ming thng, nin thng bng 2 dy ai ngang v 2 dy ai dc. - Ngoi ra trn thng carton c in cc thng s cn thit: Tn sn phm, size, khi lng tnh, ngy sn xut, hn s dng, nc sn xut, code qun l, iu kin bo qun, m s l hng. Yu cu: - Ti PE phi m bo v sinh, khng b rch. - Thng carton phi v sinh, khng t thng carton di nn nh. - Sn phm bn trong phi ng vi ni dung in trn bao b.

Hnh 2.18: Bao gi sn phm ng Block

Hnh 2.19: bao gi sn phm ng IQF Bo qun: Mc ch: gi sn phm nhit thp nhm hn ch hat ng ca vi sinh vt. Dung c: Kho lnh, xe y, ng ry vn chuyn. Thao tc thc hin: Sn phm sau khi ng thng nhanh chng a vo kho tr ng to = -20oC, khng c sn phm bn ngoi qu 30 pht. Yu cu:

- m bo to kho = -20oC 2oC. - Nhit trong kho phi n nh, t dao ng, iu ha khng kh tt.