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Compiled by David Bird Approved by Paul Aries (Technical Manager) Issue No 7 Date 10/05/02
TABLE OF CONTENTS ILLUSTRATED PARTS MANUAL HEAVY DUTY SERIES 7 SHREDDERS 230 VOLTS
Preface Illustrations and Parts Lists with Recommended Spares CUTTING HEADS Model 1350 S2, 3250 S2-4 and 3250 S2-6 Model 1350 S3, 3250 S3 Model 3250 S4 CABINETS Models 1350, 3250 ELECTRICAL Models 1350 Models 3250
Page 3 Pages 4 16
Pages 12 - 14
Page 15 Page 16
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SERVICE INSTRUCTIONS Operational test procedures 1. Top Cover 2. Cutting heads 3. Printed Circuit Boards 4. Auto-start Sensors 5. Drive Belts 6. Electric Motors 7. Gears 8. Tie Bars, Cutting Shafts, Paper Feed Straight Cuts. 9. Tie Bars, Cutters, Strippers, Shafts - Cross Cuts. 10. LCD Operation WIRING DIAGRAM Model 1350 S2 and 1350 S3 Model 3250 S2-4 and 3250 S2-6 Model 3250 S3 and 3250 S4
Pages 17 48 Page 17 Pages 18 20 Page 21 Page 22 Page 23 Page 24 Pages 25 27 Pages 28 30 Pages 31 32 Pages 33 36 Pages 37 39 Pages 40 42 Page 40 Page 41 Page 42
Pages 43 - 48 Page 49
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PREFACE
This manual provides the instructions for the replacement of all the components that may become worn or damaged. Details of replacement parts and ordering information are given in associated illustrated parts list. For operating instructions see OI-513-06-97 for 1350 range and OI-514-06-97 for 3250 range. Illustrated Parts Lists For each machine, these give full details of the replacement part numbers with supporting diagrams to show the location of the components.
Service Instructions For each machine, these give the recommended servicing procedure with supporting pictorial diagrams for added clarity and applies from the following serial Nos 1350 S2 3250 S2-4 3250 S3 WARNING
1. Check the machine RATING PLATE DETAILS are compatible with the electrical mains supply. 2. Disconnect the electrical mains supply before removing any covers. 3. After removing the cover on single phase machines, DISCHARGE the capacitor by shorting out its
connections. (BEWARE: PAPER DUST IS A POTENTIAL FIRE HAZARD). 4. The machine MUST have a sound Electrical Earth connection.
NOTE:
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Not Shown
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No 44 45 46 46 47 47 48 49 49
Description Stripper Plate Front Deflector Tab Stripper Plate Rear Stripper Plate Rear Cutter Shaft Drive Cutter Shaft Drive Key Woodruff 5 x 9 x 22 Safety Flap Location plate Safety Flap Location plate End Plate Assembly Gearbox Spacer Assembly Side Frame Assembly (Motor) Side Frame Assembly (Motor) Side Frame Assembly (Bearing) Side Frame Assembly (Bearing) Head Assembly Head Assembly Head Assembly Shredder Oil, 500 ML
Part D54003 D53641 D54017 D54002 D54001 D54006 KEY33 D54049 D54152 A54112SP A53531SP A54226SP A54227SP A54085SP A54078SP A54029SP A54031SP A54032SP 40100
1350 S2 1 2 1 1 1 3 1 1 1
3250S2-4 1 2 1
3250 S2-6 2 1 1
Comments
1 1 2 1 1 1 1
1 1 2 1 1 1
COMPRISES 9,11,12 COMPRISES 7,8 COMPRISES 1,11,32,12 COMPRISES 1,11,32,12 COMPRISES 33,32,11
1 1 1 1 1 1 1 1 1
COMPRISES 33,32,11 COMPRISES ALL EXCEPT 21,25,26,34,35,14 COMPRISES ALL EXCEPT 21,25,26,34,35,14 COMPRISES ALL EXCEPT 21,25,26,34,35,14
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ILLUSTRATED PARTS MANUALS SERIES 7 SHREDDERS 230V HEAVY DUTY MODEL 1350 S2, 3250 S2-4 and 3250 S2-6 Cutting Head
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Not used
1 1 1 1 1 1 2 2 2 2 2
(Not shown)
33 34 34 35 36 37 38
4 2 1 1 1 1 12 12 1 1 12 12
16/08/99
No 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 64
Description Tie bar (Long) Motor support bracket M6 Csunk socket head M6 Csunk shakeproof washer Motor fan Grommet, blind Cover bracing plate Active safety flap Bin full flap Grommet Rear infeed chute Ball bearing (modified) Safety flap location plate Bearing side frame Grommet Snap Bush Nut M6 Washer plain Washer shakeproof Vibration Isolator Nut cover Location plate Circlip Stripper Paper chute Stripper location plate assembly Side frame assembly (Bearing) Head Assembly Head Assembly Shredder oil 500ml
Part D54098 D54119 SCM156 SHK13 SL18-140 D54107 A54023 D54103 SL18-333 D54102 D54059 D54106 D54090 GRM22 SL18-369 NM5 PLN4 SHK4 SL18-305 SL18-325 D54094 TRU97 D54142 D54100 A54170SP A54169SP A54033SP A54030SP 40100
1350 S3 3 1 2 2 2 5 1 1 1 2 1 4 2 1 1 2 8 8 8 4 2 1 2 236 1 1 1 1 1
3250 S3 3
Comments
1 5 1 1 1 2 1 4 2 1 1 2 8 8 8 4 2 1 2 236 1 1 1 1
2 on RH side frame
Comprises 10,11,50 Comprises 50,52,59 Comprises all except 32,33,36,40,43,53,54 Comprises all except 32,33,36,40,43,53,54
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(Not shown)
2 on RH side frame
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No 52 53 54 55 56 57 58 59 60 61 62 63 64
Description Bearing side frame Grommet Snap Bush Nut M6 Washer plain Washer shakeproof Vibration Isolator Nut cover Location plate Circlip Stripper Cutter spacer Cutter Paper chute Stripper location plate assembly Side frame assembly (bearing) Head Assembly Shredder oil 500ml
Part D54150 GRM22 SL18-369 NM5 PLN4 SHK4 SL18-305 SL18-325 D54094 TRU97 D54097 26012 D41620 D54100 A54170SP A54171SP A54034SP 40100
Comments
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11
16/08/99
1 1 1 4
29 30
12
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1 1 1
1 1 1
29 29 30
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For Inlet socket Earth stud For earth stud For earth stud For earth stud Bin Full switch For safety flap Door switch (Spares use A53548SP) For Bin Full Switch For limit switches & sensors For 1350S3 model. Change JP1 setting from J1 to J2 For limit switches To fix PCB assembly For limit switches & sensors Main Loom Link Loom Safety Circuit Loom Earth Wire Door Switch General Interconnection
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16
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1350
3250
14 N/A 16 N/A
25 30 20 14
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IMPORTANT NOTE ALWAYS:DISCONNECT FROM MAINS SUPPLY BEFORE WORK STARTS DISCHARGE MAINS CAPACITOR BY SHORTING TERMINALS SECURE COMPONENTS WITH NEW GRIP RINGS REPLACE WIRE STRAPS AS REQUIRED, TO HOLD WIRE FIRMLY IN PLACE AND TO PREVENT FOULING MOVING PARTS AND SHARP EDGES. ALWAYS THOROUGHLY TEST MACHINE BEFORE PLACING BACK INTO SERVICE
Removal for WORK INSIDE MACHINE MODELS 1350 1. 2. 3. Remove cover as above. Disconnect 3 push fit connectors from PCB. Place cover to one side on non-abrasive material.
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View of 1350 series - plug for auto sensors (A), terminal block/plug in connector (B) Plug for limit switches (C)
MODELS 3250 1. 2. 3. Remove cover as above. Disconnect 3 push fit connectors from PCB. Place cover to one side on non-abrasive material.
View of 3250 S2-4, 3250 S2-6, 3250 S3 and 3250 S4, Plug for auto sensors (A) Terminal Block/plug in connector (B), Plug for limit switches (C)
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REPLACEMENT OF TOP COVER (ALL MODELS) 1. 2. 3. 4. Refit all push fit connectors. Fit lid, down at front initially carefully sliding over safety flap, then ease over rear flange, ensuring wiring loom is not trapped between flanges. Replace cover fixing screws front and rear. Test operation.
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6. 7.
Replacement 1. 2. Refit cutting head on its four fixings, replace lock washers, tighten nuts, and replace nut covers. Re-attach all wires securely referring to wiring diagram, including capacitor wires/mains wires and earth wire from motor to earth wire stud and all plug in connectors for microswitches. Refit power bulge. Replace cover as described in section 1 Test operation
3. 4. 5.
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3. Note that removing the PCB exposes three switch mechanisms; take care that these do become displaced or lost. Positions are as follows:rear.green (start) central.blue (reverse) nearest front of lid..red (stop) Replacement 1. 2. 3.
Ensuring that the three switch actuators are positioned correctly, place the PCB in position and fit screws. Replace top cover. Test operation.
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3.
4.
Cut away cable ties as required, and remove sensors from the machine.
Replacement 1. 2. 3. 4. 5. Fit sensor assemblies into their correct locations on the stripper plates/in-feed chutes, and under the flat and lock washers. Tighten nuts. Re-route wires and replace cable ties. Refit all push-fit connectors. Replace top cover (section 1). Test operation.
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SECTION 6 ELECTRIC MOTORS 1350 S2, 3250 S2-4 and 3250 S2-6 MODELS
Removal 1. 2. 3. 4. Remove top cover and cutting head as described in Sections 1 and 2. Unplug motor wires connector from side frame, and remove all cable ties. Extract 5 long bolts fixing gearbox cover to side assembly and bolt to top (rear) tie bar. Remove the cover
B A A
View of Cutting Head, 1350 Series with Cover Removed. Note cover fixing bolt (A) and longer top tie bar (B) View with Main Gears removed. Note motor fasteners (A)
5. 6. 7. 8.
Take out the large gear ( the lost motion hub may remain on the shaft). Pull out the compound gear on its shaft from its bearing in the side plate. Remove top (rear) tie bar, by unscrewing on fixing bolt at bearing end, and sliding it out of the motor side plate. Unfasten four motor bolts (note two, under the compound gear, are countersunk self-locking type). Note angular position of the motors wires, then pull the motor out of its location in the side frame and lift it out of the assembly.
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ILLUSTRATED PARTS MANUALS SERIES 7 SHREDDERS 230V HEAVY DUTY Replacement 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. Fit motor, on its spigot, into the side frame, with rear support bracket resting on the lower tie bar and wires in their correct angular position. Insert motor fasteners finger-tight (NB countersunk screws to be under the compound gear). Refit top tie bar, motor bracket properly located, and fit bolt at bearing end. Tighten motor fasteners, and plug in motor wire connector into side frame or link loom as necessary, and cable tie in positions. Replace compound gear on its shaft. Refit large gear. Refit gearbox cover assembly correctly on its locating pins. Replace and tighten all gearbox covers and tie bar fixing bolts. Replace cutting head into cabinet (Section 2) Fit top cover (Section 1) Test operation.
Replacement 1. Fit motor, on its spigot, into the side frame, resting new support bracket on lower tie bar (1350 S3) or resting motor on support bushes for 3250 S3/4. Have motor wires in their correct angular position.
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2. 3. 4. 5. 6. 7.
1350 S3 only: insert motor bolts finger tight and refit top motor tie bar ensuring motor support bracket is properly located. Fit and tighten tie bar screws. Tighten motor securing screws. Plug in motor wire connector into side frame or link loom as necessary, and cable tie in position. Refit drive belt as section 5. Refit cutting head in cabinet as section 2. Refit cover as section 1.
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SECTION 7 GEARS 1350 S2, 3250 S2-4 and 3250 S2-6 MODELS
Removal 1. 2. 3. 4. 5. 6. 7. Remove top cover, cutting head and gearbox cover as described in Sections 1,2. Remove 5 long bolts fixing gearbox end plate and cover to side frame assembly. Remove bolt to top (rear) tie bar. Remove gearbox end plate and cover. Take out the large gear with its collar and Woodruff Key. Pull out the compound gear on its shaft from its bearing in the side plate. Slide the rear 1:1 gear off the shaft, checking that any loose keys are not lost!! Undo the circlip on the front 1:1 gear and slide it off its shaft.
Replacement 1. 2. 3. 4. 5. 6. 7. 8. Slide the 1:1 gears into place on their keys; and replace the circlip. Install the large gear on its key and collar and fit to rear shaft. Refit the compound gear. Replace gearbox cover correctly on its locating pins and fit gearbox end plate retaining both with five long bolts. Replace bolt to top (rear) tie bar and tie wrap motor wires securely in place. Replace cutting head in cabinet as section 2. Replace top covers as section 1. Test machine operations.
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ILLUSTRATED PARTS MANUALS SERIES 7 SHREDDERS 230V HEAVY DUTY 2. 3. 4. 5. Remove drive belt as section 5. Remove motor as section 6. Remove bottom motor tie bar(s). Remove the screws securing the spring actuating plate and gearbox cover, a compression spring is fitted. (3250 S3 and S3 only), which has to be removed prior to the gearbox cover screws removal. Remove side frame. Remove circlip securing gearbox and withdraw gearbox from side frame. On separation of the gearbox from cover part of the gear train may remain in the gearbox cover. Remove gears and clean gearbox cover. Note: Examine bearings for wear and replace if required the upper bearing is retained by a circlip. 9. For assembly of gearbox components see diagram. Should gears become dislodged from replacement gearbox proceed as diagram. Position centre dowel gear into drive pulley, locate centre dowel and engage assembled 1st stage planet gear carrier with centre dowel gear. At this stage pack with LM2 grease and engage assembled 2nd stage planet gear carrier with 1st stage drive gear. Restrain 2nd stage gear carrier and rotate drive pulley to seat gears.
6. 7. 8.
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Replacement 1. 2. 3. 4. Align spring actuating plate with gear casing and secure with new circlip to side frame. Offer side frame assembly to gearbox cover and rotate drive pulley to locate gears. Locate spring actuating plate with gearbox mounting holes and secure, compression spring. (3250 S3 and S4 only). Reassemble remaining components as items 1 to 4 reversed.
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SECTION 8 Tie bars, cutter shafts, stripper plates and safety flap Models 1350 S2, 3250 S2-4 and 3250S2-6.
Removal 1. 2. 3. 4. 5. 6. Remove top cover, cutting head, auto-start sensors, motors and gears as described in sections 1,2,4,6 and 7. Remove rear, lower, tie bar. Remove all pop-rivets from the side frame assemblies. Support the assembly on its end, bearing side down. Remove all bolts securing tie bars. Remove motor end side frame (with bearings and location plate) from its locations on the bin full flap, safety flap and stripper plates. Remove side frame from cutter shafts tapping with a soft hammer as necessary. Remove bin full flap and plastic safety flap. Turn the assembly onto its base and remove the bearing end side frame. Extract cutters from their slots in the stripper plates. If it is necessary to separate the stripper plates untwist the tabs on the two paper guides.
7. 8. 9. 10.
Replacement 1. 2. If removed, refit new paper guides, twisting the tabs to fix the stripper plates. Hold the two cutter shafts into position in the slots of the stripper plates, so that their bearing end extensions are equal (NB shaft with the longer motor end extension is the rear shaft, nearest the motor). Slide bearing end side assembly over the cutting shafts and on to the stripper plates tabs. Insert one end of the safety flap into its location hole, and with the micro-switch operating cams properly engaged. Holding the sub-assembly together, locate the motor end side plate onto the stripper plate/safety flap tabs and ends of the cutting shafts. Tap gently into position. Before closing completely, fit the bin full flap, blade angled toward the rear. Refit rear tie bars and tighten bolts with lock-washers under heads.
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3. 4. 5.
6.
Heavy Duty2 Issue No 7
ILLUSTRATED PARTS MANUALS SERIES 7 SHREDDERS 230V HEAVY DUTY 7. 8. 9. 10. 11. 12. 13. Check operation of safety flap on its cams. Refit all pop rivets. Refit motor along with the top tie bar as section 6. Replace gears and gearbox cover as section 7. Fit cutting head into cabinet as section 2. Replace top cover as section 1. Test operation.
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Section 9 Tie bars, cutters, strippers, shafts and infeed chute 1350 S3, 3250 S3 and 3250 S4. 1350 S3 and 3250 S3
Removal 1. 2. 3. Remove top cover, cutting head, power PCB, sensors, drive belt, motor and gearbox as sections 1 7. Remove retaining screws from front and rear infeed chutes and lift out. Stand assembly on bearing side frame. Remove retaining screws from stripper bars, 1:1 gears from inside the gearbox cover and pull location plate (with gearbox cover attached) from the cutter shafts. (Mark mesh position of 1:1 gears before removed). Remove bin full flap and safety flap. Place remaining assembly horizontal and remove tie bar screws. Holding cutter shaft assemblies together, remove bearing end side frame from the cutter shafts. If needed for access to damaged parts, carefully split the two cutter shafts apart, maintaining strippers in their grooves.
4. 5. 6.
Replacement of damaged strippers:1. 2. 3. 4. Slide out stripper support bars to the extent necessary. Lift out damaged strippers. Fit new strippers (2 per shaft groove). Replace stripper bars.
In the event that driven and drive cutter shafts become separated:1. 2. 3. Pull out the stripper bars. Arrange the cutting shafts such that the motor end is to your left, and therefore the nearer shaft to you is the one towards the front of the machine. Place one pair of strippers in the first groove of its cutter such that support bar holes are to the front (for nearer cutter) or the back (for rear cutter), and the semi-circular cut out of the stripper faces downwards over the cutter inner diameter.
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4. 5.
In the same way, fit strippers to all grooves and repeat for the other cutter if necessary. Slide in the stripper bars.
Replacement of cutter shaft assembly into frames 1. 2. Carefully engage the two cutters, blades of one in the grooves of the other, with shaft ends aligned for correct assembly to side frames. Firmly holding the cutters into each other, rotate the stripper support bar sets (and therefore the strippers) upwards towards each other to bring shafts and bars into the correct arrangement to suit the drillings in the bearing retaining plates. Support the assembly, so that the bearing end side frame assembly may be pushed into place over the ends of the cutter shafts, and the stripper bars located into the holes in the bearing retaining plates.
3.
4.
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3250 S4
1. 2. 3. Remove top cover, cutting head, sensors, drive belt, motor and gearbox as sections 17. Remove retaining screws from front and rear infeed chutes and lift out. Stand assembly on bearing side frame. Remoe 1:1 gears from inside the gearbox cover and pull location plate (with gearbox cover attached) from the cutter shafts. [ Mark mesh position of 1:1 gears before removal]. Release notch nuts from tag washers and remove nuts using c spanner. Remove shaft collars.
Spacer Stripper
4. 5.
Cutter
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Replacement 1. 2. 3. Replace parts as necessary. Rebuild in reverse order refitting 1:1 gears in correct position as previously marked. Should timing positions be lost then 1:1 gears should be refitted with cutter shafts orientated as shown.
Diagram to show position of cutters when timed. Should the paper chip be irregular the cutter shafts should be adjusted in relationship to each other. Disengage 1:1 gear from 2nd stage gear carrier by sliding out of mesh whilst retaining engagement with key in shaft. Rotate gear 1 tooth and remesh. Test for cut. If not improved repeat rotation of 1:1 gear.
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ILLUSTRATED PARTS MANUALS SERIES 7 SHREDDERS 230V HEAVY DUTY Section10 LCD OPERATION a) Flow chart to Illustrate Safety Features.
*** WARNING *** *** SAFETY COVERS OPEN! PRESS DOWN TO RESET *** The SAFETY BARRIER has lifted up Reset Barrier
*** WARNING *** *** DOOR IS OPEN! PLEASE CLOSE TO CONTINUE *** The DOOR is OPEN Close Door
*** WARNING *** *** WASTE BIN FULL - PLEASE EMPTY AND CONTINUE *** The BIN is FULL Empty the Bin *** STANDBY *** (Model No.)
*** WARNING *** *** PAPER OVERLOAD PRESS TO REMOVE PAPER ***
Check Connection
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b.
Insert paper
No operation
reverse
forward
= *** Auto *** *** Reversing *** *** Reduce quantity and re-feed *** *** Caution Keep clear of entry Feed paper to start *** =
Continuous Caution keep long hair/ ties clear of entry.
ACTION
LCD
GUIDANCE
*** Run *** *** Stand-by *** (MODEL NO.) Insert paper *** Caution! - Keep long hair/ties clear of entry ***
Motor runs until 3 seconds after paper has passed infeed sensors
*** Auto *** *** Caution Keep clear of entry Feed paper to start ***
2 second delay
*** Stop! *** Press Stop Button *** Press to reverse or to continue shredding *** Shredder reverts to Stand-by *** Stand-by *** (MODEL NO.)
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Prompt appears after Prompt appears given number at next request for of door operation after 30 openings mins total running determined by time model no/type
LSB.
*** SERVICE INFO 1 *** *** LIFETIME RUN XX,XXX HRS *** Reset Barrier
To remove the message and Display Hours Run Since Last Service
LSB.
*** SERVICE INFO 2 *** *** LAST SERVICE XX,XXX HRS *** *** STAND-BY *** (MODEL NO.) Reset Barrier
Reset Barrier
LSB = Lif t Saf ety Barrier
LSB.
MODEL NUMBER(S)
PRESET LANGUAGE(S)
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40
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MODEL 1350 S2 (4mm) Power Supply Height Width Depth Machine weight Entry Width Shred Size Nominal Cutting Capacity Motor Power Feed Rate Operator/safety Indication Auto Start/Stop Dimensions of Waste Container (HxWxD) Waste Container Capacity 230V 50Hz 875mm 650mm 480mm 53.5 Kg 420mm 3.8mm 14 sheets of 70 gsm 150w 7.2 m/min Power on - Red LED Auto on - Green LED Door open/Bin full Amber LED Yes 562x435x600mm 136 Litres To A419147 147 Litres From A419148
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MODEL 1350 S3 Power Supply Height Width Depth Machine weight Entry Width Shred Size Nominal Cutting Capacity Motor Power Feed Rate Operator/safety Indication Auto Start/Stop Dimensions of Waste Container (HxWxD) Waste Container Capacity 230V 50Hz 875mm 650mm 480mm 77 Kg 420mm 3.8x60mm 16 sheets of 70 gsm 300w 6.6 m/min Power on - Red LED Auto on - Green LED Door open/Bin full Amber LED Yes 562x435x600mm 147 Litres
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MODEL 3250 S2-4 Power Supply Height Width Depth Machine weight Entry Width Shred Size Nominal Cutting Capacity Motor Power Feed Rate Operator/safety Indication Auto Start/Stop Dimensions of Waste Container (HxWxD) Waste Container Capacity 230V 50Hz 875mm 650mm 480mm 60 Kg 420mm 3.8mm 25 sheets of 70 gsm 550w 9.1 m/min LCD (Multi function) Yes 562 x 435 x 600mm 147 litres
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MODEL 3250 S2-6 Power Supply Height Width Depth Machine weight Entry Width Shred Size Nominal Cutting Capacity Motor Power Feed Rate Operator/safety Indication Auto Start/Stop Dimensions of Waste Container (HxWxD) Waste Container Capacity 230V 50Hz 875 mm 650 mm 480 mm 58.5 Kg 420mm 5.8mm 30 sheets of 70 gsm 550w 9.1 m/min LCD (Multi function) Yes 562 x 435 x 600mm 147 litres
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MODEL 3250 S3 Power Supply Height Width Depth Machine weight Entry Width Shred Size Nominal Cutting Capacity Motor Power Feed Rate Operator/safety Indication Auto Start/Stop Dimensions of Waste Container (HxWxD) Waste Container Capacity 230V 50Hz 875 mm 650 mm 480 mm 83 Kg 420mm 5.8mm 20 sheets of 70 gsm 750w 6.6 m/min LCD (Multi function) Yes 562 x 435 x 600mm 147 litres
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MODEL 3250 S4 Power Supply Height Width Depth Machine weight Entry Width Shred Size Nominal Cutting Capacity Motor Power Feed Rate Operator/safety Indication Auto Start/Stop Dimensions of Waste Container (HxWxD) Waste Container Capacity 230V 50Hz 875 mm 650 mm 480 mm 84.4 Kg 420mm 1.9 x 15mm 14 sheets of 70 gsm 750w 6.6 m/min LCD (Multi function) Yes 562 x 435 x 600mm 147 litres
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AMENDMENT RECORD SHEET ISSUE NO 1 2-6 7 DECRIPTION Original Not recorded Amendment record sheet added. Page 15 Part No SL17-305 Control PCB assembly, default setting of JP1 at position J1 changed to J2 for model no 1350 S3 only
CARO No
-
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