Professional Documents
Culture Documents
(Automatic Transmission)
ARCTIC CAT
2006
TABLE OF CONTENTS
2006 ATV 650 H1 SE
(Model No. A2006IBS4BUSO)
FRONT BODY PANEL ASSEMBLY ..................................................................................................................... 1
REAR BODY PANEL ASSEMBLY ........................................................................................................................ 2
TAILLIGHT ASSEMBLY ....................................................................................................................................... 3
DECALS ................................................................................................................................................................ 4
FRAME AND RELATED PARTS .......................................................................................................................... 5
SEAT ASSEMBLY ................................................................................................................................................ 6
STEERING POST ASSEMBLY ............................................................................................................................ 7
HANDLEBAR ASSEMBLY .................................................................................................................................... 8
FRONT SUSPENSION ASSEMBLY ..................................................................................................................... 9
REAR SUSPENSION ASSEMBLY ..................................................................................................................... 10
WHEEL AND TIRE ASSEMBLY ......................................................................................................................... 11
AUXILIARY BRAKE ASSEMBLY ........................................................................................................................ 12
HYDRAULIC HAND BRAKE ASSEMBLY ........................................................................................................... 13
HYDRAULIC BRAKE ASSEMBLY ...................................................................................................................... 14
GAS TANK ASSEMBLY ..................................................................................................................................... 15
REVERSE SHIFT LEVER ASSEMBLY .............................................................................................................. 16
AIR INTAKE ASSEMBLY .................................................................................................................................... 17
BATTERY ASSEMBLY ....................................................................................................................................... 18
ENGINE AND EXHAUST .................................................................................................................................... 19
COOLING ASSEMBLY ....................................................................................................................................... 20
CASE/BELT COOLING ASSEMBLY .................................................................................................................. 21
DRIVE TRAIN ASSEMBLY ................................................................................................................................. 22
FRONT DRIVE GEARCASE ASSEMBLY .......................................................................................................... 23
REAR DRIVE GEARCASE ASSEMBLY ............................................................................................................. 24
WIRING HARNESS ASSEMBLY ........................................................................................................................ 25
CARBURETOR ................................................................................................................................................... 26
CYLINDER HEAD ASSEMBLY .......................................................................................................................... 27
CYLINDER ASSEMBLY ..................................................................................................................................... 28
CRANKCASE ASSEMBLY ................................................................................................................................. 29
CLUTCH/V-BELT/MAGNETO COVER ASSEMBLY ........................................................................................... 30
CRANKSHAFT ASSEMBLY ............................................................................................................................... 31
STARTER CLUTCH ASSEMBLY ....................................................................................................................... 32
CRANK BALANCER ASSEMBLY ....................................................................................................................... 33
CAMSHAFT/VALVE ASSEMBLY ....................................................................................................................... 34
CAM CHAIN ASSEMBLY ................................................................................................................................... 35
RECOIL STARTER ASSEMBLY ........................................................................................................................ 36
OIL FILTER/PUMP ASSEMBLY ......................................................................................................................... 37
WATER PUMP ASSEMBLY ............................................................................................................................... 38
TRANSMISSION ASSEMBLY ............................................................................................................................ 39
SECONDARY TRANSMISSION ASSEMBLY ..................................................................................................... 40
GEAR SHIFTING ASSEMBLY ............................................................................................................................ 41
SECONDARY DRIVE ASSEMBLY ..................................................................................................................... 42
STARTER MOTOR ASSEMBLY ........................................................................................................................ 43
MAGNETO ASSEMBLY ..................................................................................................................................... 44
CONTROL SWITCH HOUSING ASSEMBLY ..................................................................................................... 45
THROTTLE CASE ASSEMBLY .......................................................................................................................... 46
RELATED ITEMS ..................................................................................................................................Back Cover
NOTE: The illustrations used in this Parts Manual are for reference to replacement part numbers only and are not to
be used for assembly. For assembly procedures, use an Arctic Cat Service Manual. Underlined part numbers are new
for the 2006 model year.
2005 Arctic Cat Inc.
Printed July 2005
Trademarks of Arctic Cat Inc., Thief River Falls, MN 56701
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
1
2
3
4
5
6
7
8
9
10
11
12
0541-337
0411-814
0411-648
0441-592
2406-014
8410-830
0423-463
0423-465
8432-802
2406-109
0423-355
8050-222
1
1
1
4
8
4
4
4
4
1
6
2
TAILLIGHT ASSEMBLY
0739-667
1 0509-022
2 0509-025
3 0409-056
1
1
1
4 0409-057
5 0623-301
6 8053-212
1
2
2
Socket, Taillight
Screw, Self-Tapping
Washer, Lock - External Tooth
DECALS
0740-914 *Included on Front/Rear Fender Panels
1
2
3
4
5
6
7
8
1411-250
0411-835
0411-426
1411-270
1411-050
0411-401
0411-966
1411-138
1411-139
1
1
1
1
1
1
1
1
1
9 1411-140
1411-141
10 0411-430
11 0411-435
12 1411-077
13 0411-218
14 0411-965
1
1
1
1
1
1
2
16
17
18
19
20
21
22
23
24
25
26
27
28
SEAT ASSEMBLY
0739-690
1
2
3
4
5
1506-937
1506-209
1506-208
2406-144
0406-879
1
1
1
1
2
6
7
8
9
1
2
3
4
5
6
7
8
9
10
8408-860
0405-035
0423-505
0405-166
0405-138
0405-139
0505-451
8408-816
0602-233
0405-052
4
4
2
1
1
1
1
2
1
1
Screw, Cap
Cap, Steering Adjuster
Screw, Shoulder
Cap, Housing
Housing, Lower
Housing, Upper
Post, Steering
Screw, Cap
Flange, Bearing
Bearing w/Inverted Oil Seal
11
12
13
14
15
16
17
18
19
20
0423-073
8409-020
0505-408
0405-083
0423-013
0405-107
8420-002
0405-082
0423-157
0623-175
1
1
2
2
2
2
2
2
4
4
Washer
Screw, Cap
Tie Rod - Assembly (inc. 14-18)
Ball Joint, Tie Rod - Left
Nut - Left
Tie Rod
Nut - Right
Ball Joint, Tie Rod - Right
Nut, Top Lock
Pin, Cotter
HANDLEBAR ASSEMBLY
0740-646 *Optional
1
2
3
4
5
6
7
8
9
0505-448
0405-218
0405-149
8050-247
8477-845
0405-147
0409-013
0430-036
3409-007
3409-011
3409-012
3409-013
1
2
2
2
2
2
1
1
1
1
1
1
Tube, Handlebar
Plug, Handlebar
End Cap, Handlebar
Washer
Screw, Machine
Grip, Handlebar
Cover, Key
Switch, Ignition - Assembly (inc. 9)
Key, Ignition - Blank (C Series)
Key, Ignition - Blank (D Series)
Key, Ignition - Blank (E Series)
Key, Ignition - Blank (F Series)
10
11
12
13
14
15
16
17
18
19
20
1506-578
0405-191
0423-535
0520-002
0420-065
0423-493
0502-527
0502-613
0487-030
0706-371
0641-897
1
1
2
1
1
2
1
1
1
1
1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16 0403-114
17 0505-460
0505-461
18
*
*
19 1402-027
20 0423-423
21 8409-030
22 0423-334
23 8409-075
24 0502-812
0502-813
25 1441-109
26 0436-276
27 1406-034
1406-035
28 0423-101
29 0441-587
4
1
1
1
1
2
2
4
2
4
1
1
4
2
1
1
4
1
Collar
Knuckle - Assembly - Right (inc. 18-20)
Knuckle - Assembly - Left (inc. 18-20)
Knuckle, Steering - Right
Knuckle, Steering - Left
Bearing, Wheel Hub
Ring, Retaining
Screw, Cap
Screw, Cap
Screw, Cap
Axle, Drive - Front - Right (inc. 25-26)
Axle, Drive - Front - Left (inc. 25-26)
Clip, Retaining
Repair Kit, Boot - Front Axle
Guard, Boot - Right - Black
Guard, Boot - Left - Black
Screw, Body
Wrench, Spanner
1 0504-372
0504-373
2
*
*
3 1402-027
4 0423-423
5 0403-038
6 0403-032
7 0504-320
10
1
1
1
1
2
2
4
8
1
14 0423-101
15 1406-071
1406-072
16 0502-811
17 0441-893
18 0436-276
19 8409-075
20 1603-889
21 0404-112
22 0404-085
23 0604-310
24 0403-028
25 0404-057
26 8409-040
8409-050
27 0423-087
28 8408-820
29 0441-587
30 0123-788
6
1
1
2
2
2
8
2
2
2
8
2
2
1
1
2
2
1
2
Screw, Body
Guard, Boot - Right
Guard, Boot - Left
Axle, Drive (inc. 17-18)
Clip, Retaining
Repair Kit, Boot - Rear Axle
Screw, Cap
Retainer, Spring
Spring, Suspension - Black
Shock Absorber - Rear (inc. 23-24)
Bushing, Shock Absorber
Sleeve, Shock Absorber
Cam, Spring Adjuster
Screw, Cap - Right
Screw, Cap - Left
Washer
Screw, Cap
Wrench, Spanner
Cable Tie
1
2
3
4
5
11
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
12
0502-805
1602-213
8050-252
8408-816
0502-807
1402-377
8050-217
0402-584
0502-881
*
0502-880
0502-877
0623-038
8476-616
0123-788
1402-413
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
Lever, Brake
O-Ring
Washer
Screw, Cap
Spring, Brake Lever
Pin, Clevis
Washer
Pin, Cotter
Brake Assembly (inc. 10-12)
Master Cylinder
Hose, Brake Reservoir
Reservoir, Brake
Nut, Flanged
Screw, Machine
Cable Tie - 7.5 in.
Hose, Brake
17
18
19
20
21
22
23
24
0423-178
0423-413
0502-840
8408-625
0502-785
8408-820
0502-602
0502-603
4
2
1
2
1
2
1
1
25
26
27
28
29
30
0502-606
0502-607
0502-609
0502-608
0502-605
0502-604
1
1
1
1
1
1
Washer, Crush
Bolt, Banjo Fitting
Bracket, Switch
Screw, Cap
Spring, Brake Switch
Screw, Cap
Caliper, Brake (inc. 24-30)
Housing, Caliper - Assembly - Right Front
(inc. 25-27)
Piston/Seal Set (inc. 26)
Seal Set
Valve, Bleed
O-Ring, Guide - Set
Bracket Assembly
Pad, Brake - Set
1
2
3
4
5
6
0502-914
0502-566
0502-868
0502-568
0502-869
0502-704
1
1
1
1
1
1
7
8
9
10
11
12
0502-866
0502-867
0502-580
0502-564
0423-178
0423-413
1
1
1
1
2
1
13
1
2
3
4
5
0502-627
8476-625
0623-038
8408-820
0502-602
0502-610
1
1
1
6
1
2
6 0502-603
0502-611
14
7
8
9
10
11
12
13
14
0502-606
0502-607
0502-609
0502-608
0502-605
0502-604
0423-178
0423-413
3
3
3
3
3
3
6
3
1
2
3
4
5
6
7
8
9
10
11
0570-102 1
0470-438 1
0109-733 1
0570-112 1
0470-521 1
0423-603 1
0470-475 1
0470-546 1
1623-158 4
0423-461 4
0410-070 AR
12
13
14
15
16
17
18
19
20
21
1623-233
8476-620
0623-038
0470-519
0470-527
0423-460
0570-081
0470-499
0470-498
8408-816
4
2
2
1
1
2
1
1
1
2
Clamp, Hose
Screw, Machine
Nut, Lock
Pump, Fuel
Fitting, Straight
Grommet
Shield, Gas Tank - Assembly (inc. 19-20)
Shield, Heat
Shield, Heat
Screw, Cap
15
1
2
3
4
5
6
7
8
9
10
16
0402-843
0423-345
1402-110
0423-357
0502-659
0502-410
0502-742
8424-602
0423-182
0402-675
1
1
1
4
1
1
1
1
2
1
11
12
13
14
15
16
17
18
19
0423-299
8408-812
0423-087
0623-294
1402-270
0502-989
0423-091
8050-242
0423-169
2
1
1
3
1
1
1
1
1
O-Ring
Screw, Cap
Washer
Nut
End, Rod
Linkage, Shift
Bushing, Shift Linkage
Washer
E-Ring
1
2
3
4
5
6
7
8
9
10
11
12
0413-091
0413-093
0470-442
1406-973
0623-362
0423-551
0423-342
0413-096
0470-529
0423-454
0470-554
0470-494
1
1
2
1
2
3
7
1
1
2
1
1
13
14
15
16
17
18
19
20
21
22
23
0470-516
2406-009
0470-515
0423-455
0423-554
0470-511
0423-019
0470-482
0510-592
0423-045
0410-079
1
1
1
4
1
1
1
1
1
2
1
17
BATTERY ASSEMBLY
0739-740 *Not Illustrated
1 5990-839
2
3
*
4
1
2
1
1
18
1406-507
0406-288
0444-122
0745-045
5
6
7
8
9
10
0645-045
0645-152
0645-263
0645-151
0123-903
8476-616
6
1
1
1
4
2
Cap, Battery
Clamp, Hose
Hose, Battery Vent
Label, Warning - Battery
Cable Tie - 11.5 in.
Screw, Machine
1 0800-016 1 Engine
2 1506-740 1 Bracket, Engine - Right
1506-741 1 Bracket, Engine - Left
3 0423-405 2 Screw, Cap
4 0423-042 2 Spacer, Engine
5 8428-002 2 Nut, Lock
6 2406-065 4 Mount, Rubber - Engine
7 8408-820 10 Screw, Cap
8 8408-012 4 Screw, Cap
9 8432-802 8 Nut
10 0512-275 1 Pipe, Exhaust - Assembly (inc. 11-16)
11 0412-350 1 Shield, Exhaust Pipe - Outer - Rear
12 0412-339 1 Shield, Exhaust Pipe - Inner - Rear
13 0412-349 1 Shield, Exhaust Pipe - Inner - Front
14 0412-348 1 Shield, Exhaust Pipe - Outer - Front
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
0512-274
0423-317
0412-338
0412-256
0612-668
0412-215
1506-732
0512-289
8408-616
0512-219
0412-313
0412-329
8477-610
1411-176
1411-177
1
3
1
1
2
3
1
1
3
1
1
1
4
l
l
Pipe, Exhaust
Hose Clamp
Gasket, Exhaust Pipe
Seal, Exhaust
Spring, Extension
Bushing, Exhaust Pipe
Channel, Muffler Support
Muffler - Assembly (inc. 23-25)
Screw, Cap
Arrester, Spark - Assembly
Gasket, Spark Arrester
Cover, Muffler
Screw, Machine
Decal - Duramatic
Decal - USA
19
COOLING ASSEMBLY
0740-363
1
2
3
4
5
6
7
8
9
10
11
12
20
13
14
15
16
17
18
19
20
21
22
23
24
0413-045
0423-390
0423-484
0623-038
0423-028
0410-002
0410-022
0410-041
0423-496
0123-788
0410-100
0423-632
1
1
2
2
2
1
1
1
6
2
2
4
1
2
3
4
5
0413-115
0470-442
0423-578
0413-114
0423-539
1
1
1
1
2
6
7
8
9
0413-097
0423-554
0413-119
0123-903
1
1
1
1
21
1
2
3
4
5
6
7
8
9
10
11
22
12
13
14
15
16
17
18
19
20
21
0623-101
0470-462
0423-393
0402-985
0423-411
0673-618
1402-233
8408-820
0402-950
1402-026
1
1
2
2
2
2
1
4
1
2
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35 0402-393 1
36 0402-405 AR
0402-406 AR
0402-407 AR
0402-408 AR
0402-409 AR
37 0502-851 1
38 1402-074 AR
1402-075 AR
1402-076 AR
1402-077 AR
1402-078 AR
39 0502-434 1
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
1402-053
0502-413
1402-079
1402-042
1402-054
1402-058
1402-057
1402-104
0402-419
1402-063
1402-055
1402-056
0423-133
0423-132
0423-424
1402-211
0402-394
0402-333
0423-154
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
2
1
1
Bearing
Shim
Shim
Shim
Shim
Shim
Gear, Ring - 36T
Shim
Shim
Shim
Shim
Shim
Cover, Gearcase (inc. one No. 33, 40-55,
and one No. 56)
Bearing
Flange, Bearing
Pin, Parallel
Collar, Sliding
Fork
Ring, Retaining
Spring
Fitting
Switch, Indicator
Spring
Shaft, Lock
Seal
O-Ring
Washer
Ring, Retaining
Plug, Oil Level (inc. one No. 33)
Seal
Plug, Fill (inc. 58)
O-Ring
23
1
2
3
4
5
6
7
8
9
10
11
24
0502-622
0402-393
0402-394
1402-032
0402-405
0402-406
0402-407
0402-408
0402-409
0402-326
0402-429
0402-430
0402-431
0402-432
0402-433
0423-149
0502-346
0402-333
0423-154
1
2
2
1
AR
AR
AR
AR
AR
1
AR
AR
AR
AR
AR
1
1
1
1
Housing, Gearcase
Bearing
Seal
Gear, Ring - 36T
Shim
Shim
Shim
Shim
Shim
Button, Thrust
Shim
Shim
Shim
Shim
Shim
O-Ring
Cover, Gearcase
Plug, Fill (inc. 11)
O-Ring
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
1402-102 1 Fitting
0423-118 11 Screw, Self-Tapping
0402-450 1 Plug, Magnetic (inc. 15)
0423-153 1 O-Ring
0402-328 1 Bearing
0502-783 1 Gear, Pinion - Assembly - 10T (inc. 18-19)
0402-327 1 Bearing
0402-336 1 Collar, Retaining
0402-411 1 Pin, Dowel
0402-331 1 Collar, Lock
0402-982 1 Washer, Wave
0402-981 1 Collar, Shaft
0402-947 1 Gasket, Flange
0502-529 1 Housing, Pinion
0423-417 1 Ring, Retaining
1402-043 1 Bearing
0423-423 1 Ring, Retaining
1402-011 1 Seal
0502-407 1 Shaft, Input
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
0645-327 1
0445-044 1
0445-046 1
0645-019 1
0412-291 1
1406-787 1
0123-010 4
0623-121 4
0824-034 1
0409-072 1
0445-045 1
0824-036 1
0824-021 1
0123-903 AR
Boot, Terminal
Cable, Solenoid/Starter
Cable, Battery/Solenoid
Boot, Terminal
Shield, Heat
Tray, Electrical
Nut, Expansion
Screw, Machine
CDI Unit
Switch, Brake - Assembly
Cable, Battery/Ground
Coil, Ignition - Assembly
Cap, Spark Plug
Cable Tie - 11.5 in.
25
CARBURETOR
CVK40-AE (Complete Assembly p/n 0470-482)
0740-596 *Not a Service Part **Optional
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
26
5507-186
5507-187
5507-188
5507-189
5507-190
5507-191
5507-192
5507-193
5507-076
5507-072
5507-073
5507-074
5507-075
5507-057
5507-043
5507-042
5507-041
5507-086
5507-009
5507-077
5507-078
5507-194
5507-112
5507-183
*
5507-039
*
5507-111
1
4
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
Cover, Top
Screw, Top Cover
Spring
Piston, Vacuum
Seat, Spring
Jet Needle
Needle Jet
Holder, Needle Jet
Main Jet - 138
Main Jet - 125**
Main Jet - 128**
Main Jet - 130**
Main Jet - 132**
Main Jet - 135**
Main Jet - 142**
Main Jet - 145**
Main Jet - 148**
Main Jet - 148**
Main Jet - 150**
Main Jet - 152**
Main Jet - 155**
Slow Jet
Starter Jet - 85
Valve, Float - Set (inc. 13)
Clip
Float Set (inc. 15)
Pin, Float
Screw, Pilot Air - Set (inc. 17-19)
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
*
*
*
5507-027
5507-028
5507-029
5507-115
5507-117
5507-196
5507-114
5507-116
5507-104
5507-105
5507-106
5507-102
*
5507-195
5507-032
5507-197
*
5507-034
5507-035
5507-017
0487-021
5507-036
5507-037
0410-056
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
3
4
1
1
1
1
Spring
Washer
O-Ring
Screw, Idle Adjust
Washer
Spring
Plate
Screw
Choke, Electric
Cover, Electric Choke
Diaphragm Assembly
Spring
Cover
Screw
U-Ring
Chamber, Float - Assembly (inc. 33-38)
Screw, Drain
Spring
Diaphragm Assembly - Pump Housing
Housing, Pump
U-Ring
Screw
Screw
Cable, Throttle
Cover
Screw
Hose, Vent
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
0808-047
0808-002
0829-001
0826-001
0826-002
0830-124
0829-002
0808-037
0827-030
0827-002
0827-031
0826-005
0826-006
8424-604
8424-804
1
4
2
4
2
1
2
4
2
2
1
2
4
4
1
16
17
18
19
20
21
22
23
24
25
26
27
28
29
0830-107
0830-003
0217-727
0808-003
0830-004
0826-007
0808-077
0570-101
0830-090
0826-008
0423-066
0808-007
0808-008
0808-078
4
4
1
2
2
4
1
1
1
2
1
1
1
1
27
CYLINDER ASSEMBLY
0739-929
1
2
3
4
28
0804-016
0827-002
8424-604
0830-084
1
2
2
1
Cylinder
Bolt, Stud
Nut
Gasket, Base
5
6
7
8
0829-002
0804-002
8468-612
0830-007
2
1
1
1
Pin, Dowel
Union, Water Hose
Screw, Machine
O-Ring
CRANKCASE ASSEMBLY
0739-931
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
0801-056
8412-850
0801-002
0832-003
0832-005
0832-013
0832-014
0832-002
0832-012
0832-015
0822-052
0826-100
0822-010
0801-028
0812-008
0830-035
0829-002
0829-003
8468-645
1
4
2
1
2
1
2
1
1
1
1
2
2
1
1
1
5
1
4
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
8468-655
8468-675
8412-860
0826-017
0830-008
0826-019
0826-018
8468-695
0801-006
0826-105
0801-003
0826-038
0812-028
0812-025
0801-005
0830-010
8468-680
0812-026
3
2
1
1
2
1
1
1
1
3
1
1
2
2
1
1
1
4
Screw, Machine
Screw, Machine
Screw, Cap
Screw, Cap
Gasket
Screw, Cap
Screw, Cap
Screw, Machine
Housing, Secondary Shaft Bearing
Bolt
Pipe, Breather
Bolt, Breather Pipe
Fitting, Oil Cooler
Bolt, Oil Cooler Fitting
Stick, Oil Level
O-Ring, Oil Level Stick
Screw, Machine
Gasket
29
1
2
3
4
5
6
7
8
9
10
11
12
30
0806-014
0806-015
0806-016
0806-017
0826-029
0829-002
0830-012
0830-013
8408-812
0806-013
0830-116
0806-048
1
1
2
1
7
4
1
1
1
1
1
1
Cover, V-Belt
Damper, V-Belt Cover
Damper, V-Belt Cover
Plate, V-Belt Cover
Screw
Pin, Dowel
Gasket, V-Belt Cover
Gasket
Screw, Cap
Cover, Clutch
Gasket, Clutch Cover
Plate, Air Intake
13
14
15
16
17
18
19
20
21
22
23
24
CRANKSHAFT ASSEMBLY
0739-932
1 0805-032
2 0805-035
3 0805-011
1
1
1
Crankshaft Assembly
Piston Set (inc. 3-6)
Ring, Piston - Set
4 0831-001
5 0805-010
6 0805-012
2
1
1
31
1
2
3
4
5
32
0815-001
0829-004
0815-002
0815-003
0829-005
1
1
1
1
1
6
7
8
9
10
0815-004
0832-004
0802-035
0826-069
0828-002
1
1
1
6
1
1
2
3
4
0826-033
0828-003
0811-003
0829-007
1
1
1
1
Screw, Cap
Washer
Gear, Oil Pump Drive
Pin, Dowel - Solid
5
6
7
8
0811-004
0811-002
0829-006
0811-017
1
1
1
1
Spacer
Gear, Driven
Key
Balancer, Crank
33
CAMSHAFT/VALVE ASSEMBLY
0739-942
1
2
3
4
5
6
7
0809-128
0809-002
0829-008
0828-004
0826-034
0809-003
0809-004
1
1
1
1
2
1
1
8 0809-033
9 0827-007
10 0809-005
4
4
1
34
Camshaft
Sprocket
Pin
Washer
Bolt
C-Ring
Arm, Valve Rocker - Intake
(inc. two No. 8-9)
Screw
Nut
Arm, Valve Rocker - Exhaust
(inc. two No. 8-9)
11
12
13
14
15
16
17
18
19
20
0809-006
0830-016
0809-007
0809-008
0831-041
0809-014
0809-039
0809-040
0809-012
0809-013
4
4
1
1
2
8
2
2
4
4
Seat, Spring
Seal, Oil
Shaft, Rocker Arm
Shaft, Rocker Arm
Plug, Shaft
Cotter, Valve
Valve, Intake
Valve, Exhaust
Spring, Valve
Retainer, Spring
1
2
3
4
5
0810-001
0810-002
0810-003
0826-036
0830-025
1
1
1
1
1
Chain, Cam
Guide, Chain
Tensioner, Chain
Bolt
Washer
6
7
8
9
0810-004
0830-018
8468-625
0830-107
1
1
2
2
35
1
2
3
4
5
6
36
0820-001
0826-038
0827-008
0820-006
0830-108
0826-031
1
4
1
1
1
3
7
8
9
10
11
0805-008
0830-021
0820-007
0830-022
0832-006
1
1
1
1
1
1
2
3
4
5
6
7
8
0812-023
0812-002
0829-009
0828-007
0831-002
0826-039
0812-003
0826-040
1
1
1
1
1
3
1
2
Pump, Oil
Gear, Driven
Pin
Washer
Circlip
Screw, Cap
Strainer, Oil
Screw, Machine
9
10
11
12
13
14
15
0830-023
0812-004
8468-625
0812-029
0812-006
0830-017
0812-007
1
1
4
1
1
1
1
O-Ring
Cap, Oil Strainer
Screw, Machine
Filter, Oil
Plug, Drain
Gasket, Drain Plug
Valve, Oil Relief - Assembly
37
1
2
3
4
5
6
38
0813-001
8468-665
0813-004
0813-005
0829-009
0831-002
1
2
1
1
1
2
7
8
9
10
11
0832-008
0831-004
0811-003
0829-007
0831-005
1
1
1
1
1
Bearing, Shaft
Circlip, Shaft Bearing
Gear, Water Pump Drive
Pin, Drive Gear
Circlip, Drive Gear
TRANSMISSION ASSEMBLY
0741-055
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
0823-157
0823-013
0827-010
0832-010
0823-016
0823-020
0826-031
0822-046
0823-008
0823-010
0823-002
0830-030
0823-133
0823-012
0823-001
1
1
2
1
1
1
2
2
1
4
1
2
1
8
1
16
17
18
19
20
21
22
23
24
25
26
27
28
29
0823-131
0623-914
0823-015
0470-531
0830-034
0823-096
0832-009
0826-029
0822-010
0828-075
0823-017
0827-011
0823-018
0823-098
1
6
1
1
1
1
1
2
2
1
1
1
1
1
39
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
40
0822-048
0822-008
0822-014
0831-011
0822-045
0828-008
0822-013
0832-011
0822-005
0828-014
0828-015
0822-004
0822-046
0822-003
0822-007
0822-006
0828-011
0828-010
0831-039
1
1
1
2
1
1
1
3
3
1
1
1
2
1
1
1
1
1
1
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
0828-069
0822-050
0831-040
0830-129
0829-023
0822-049
0824-015
8468-620
8468-645
0830-107
0822-009
0822-037
0832-014
0822-001
0828-016
0822-011
0822-012
0822-015
1
1
1
1
2
1
1
1
2
2
1
1
1
1
2
1
1
1
Washer, Thrust
Trigger, Speedometer Sensor
Ring, Retaining
Gasket
Pin, Dowel
Housing, Speedometer Sensor
Sensor, Speedometer
Screw, Machine
Screw, Machine
Seal, Fastener
Gear, Driven - No. 2
Shaft, Output
Bearing
Driveshaft
Washer, Reverse Idle Gear
Gear, Reverse Idle
Bushing, Reverse Idle Gear
Shaft, Reverse Idle
1
2
3
4
5
6
7
8
9
10
11
12
13
8470-520
0818-049
0818-013
0818-017
0828-040
0818-046
0828-067
0832-034
0828-037
0818-005
0826-006
0828-036
0831-010
2
1
2
2
1
1
2
1
1
1
1
2
2
Screw, Machine
Base, Gear Shift - Assembly
Contact
Spring
Washer, Shift Shaft
Shaft, Gear Shift - Assembly
Washer, Shift Shaft
Bearing
Washer, Gear Shift Cam Plate
Plate, Gear Shift Cam
Bolt, Gear Shift Cam Plate
Washer, Sub-Gear Shift Shaft
Circlip, Sub-Gear Shift Shaft
14
15
16
17
18
19
20
21
22
23
24
25
0818-007
0830-044
0818-014
8468-620
0828-038
0818-002
0818-004
0818-028
0828-035
8424-602
0818-045
0818-006
1
1
1
1
1
1
1
1
1
1
2
1
41
1
2
3
4
5
6
7
8
9
0819-063
1402-164
0423-450
0827-013
0828-020
0819-061
0830-043
0832-017
0828-021
0828-022
0828-023
0828-024
0828-025
0828-026
0828-027
0828-028
0828-029
10 0819-003
42
1
1
4
2
2
1
2
2
AR
AR
AR
AR
AR
AR
AR
AR
AR
1
11 0828-030
0828-031
0828-032
0828-033
0828-018
0828-062
0828-063
0828-064
0828-065
12 0819-001
13 0828-019
14 0827-012
15 0832-016
16 0819-002
17 0831-008
18 0819-011
19 0819-053
20 0819-005
AR
AR
AR
AR
AR
AR
AR
AR
AR
1
1
1
1
1
1
1
1
1
Shim, 24 x 34 x 0.25 mm
Shim, 24 x 34 x 0.30 mm
Shim, 24 x 34 x 0.35 mm
Shim, 24 x 34 x 0.90 mm
Shim, 24 x 34 x 0.95 mm
Shim, 24 x 34 x 1.00 mm
Shim, 24 x 34 x 1.05 mm
Shim, 24 x 34 x 1.10 mm
Shim, 24 x 34 x 1.15 mm
Gear, Secondary Drive
Washer
Nut
Bearing, Driven Gear
Gear, Secondary Driven
Circlip, Secondary Driven Gear
Ring, Driven Bearing
Shaft, Secondary Driven - Rear
Flange, Output Joint - Rear
1 0825-001
2 8468-630
1
2
3 0623-038
Nut w/Washer
43
MAGNETO ASSEMBLY
0737-780
1
2
3
4
44
0802-037
0802-036
0826-102
0829-012
1
1
3
1
Stator - Assembly
Rotor/Flywheel
Screw, Machine
Key
5
6
7
8
0827-014
8470-510
0802-015
0802-016
1
3
1
1
Nut
Screw, Machine
Clamp - No. 1
Clamp - No. 2
1 0509-014
2 0409-027
1
1
3 0409-028
4 3409-019
1
1
Screw
Cover, Choke Lever
45
1
2
3
4
5
46
0509-012
3409-001
3004-533
3004-447
3003-030
1
1
1
1
1
6
7
8
9
3423-014
3423-327
3423-199
0409-048
1
1
2
1
Screw
Nut
Screw
Cover, Throttle Case w/Switch
RELATED ITEMS
2006 ATV 650 H1 SE
(Model No. A2006IBS4BUSO)
0436-479
0436-548
0436-679
0436-660
0436-480
0436-811
0436-462
0436-464
0436-454
0436-625
0436-828
0436-459
0436-460
0436-652
0436-476
0436-477
0436-664
0436-668
0436-005
0436-003
0436-466
0436-538
0436-007
0436-501
0436-627
0436-706
0436-505
0436-352
0436-639
0436-795
0436-793
0436-787
0436-463
2257-461
2257-299
2257-313
0436-635
0436-228
0436-287
0436-296
0436-360
0436-636
0436-626
0436-647
0436-646
0436-629
0436-630
0436-628
0436-511
0436-471
0436-624
0436-741
0436-744
1402-028
0402-563
0436-297
0436-263
0436-792
0436-655
0436-623
0436-470
NOTE: For a complete list of related items, refer to the current accessory catalog.
Printed in U.S.A
p/n 2257-461