Low voltage AC drives

ABBindustrialdrives ACQ810,drivemodulesfor waterandwastewater 0.37to400kW

Theintelligentdrivechoiceforwaterandwastewaterapplications
ABBindustrialdrivemodulesaretheidealchoiceforwater andwastewaterapplications.Speciallydesignedtomeetthe demandingneedsofsquaredtorquepumpcontrol,these highlyadvanceddrivesmaximizeuptimeandminimizeenergy costsinpumpingsystems. Specificallydesignedmodulesforwaterandwastewater applicationsfeaturetailor-madepumpcontrolfunctionsfor singleandmulti-pumpsystems.Thesefunctionsensure smooth,disturbance-freeoperationofwaterandwastewater processes,maximizingenergyefficiencywhilereducing unnecessarydowntime.Thedrivespump-specificfunctions decreasethelifecyclecostofthepumpingsystem,helping tosavetimeandmoney. Themodulesaredesignedforcabinetassemblyandareeasily mountedside-by-side.Intelligentstart-upassistantensures thatdrivecommissioningisstraightforward,andthefunctions neededformostpumpingsystemscanbeeasilyimplemented withthepre-programmedmacros.Startingupapumping systemandoptimizingitsperformanceisextremelyeasy. ABBindustrialdrivemodulesincludeeverythingneededfor reliableandefficientpumpcontrolinwaterandwastewater applications. Optimal pump control for various applications Rawwaterpumps,boosterpumps,wastewaterpumps Rainwaterpumps,irrigationpumps,slurrypumps Submersiblepumps,dry-installedpumps

Intelligent solution for controlling pump performance Tailor-madepumpcontrolfunctionsforsingleandmultipumpapplications Clear,easy-to-understanddocumentationandsoftware CompliancewithmandatoryEN61000-3-12standardon harmoniccurrents Advancedenergysavingfunctions

Easy and cost-effective cabinet assembly Fastandeasyinstallation Narrow,compactdesign Side-by-sideinstallationsavesspace Modularstructureprovidesflexibilityinsystemdesignand configuration

Rapid and simple pumping system start-up Intelligentstart-upassistantensuressimplepumping systemcommissioning Easy-to-usedocumentationbasedonrealpumping applications Pre-programmedandpre-configuredmacrosfortypical pumpapplications

2ABBindustrialdrives|ACQ810 drive modules

ABBindustrialdrivemodules-perfectpartnersforpumps!
Advanced energy efficiency in pumping systems Energysavingsupto50percentinspeedcontrolled pumpapplicationssaveenergyandreducecarbon dioxideemissions Advancedfunctionssuchasenergyoptimizertoimprove energyefficiency Optimizedenergyconsumptioninparallelpumping systems Easyenergyefficiencymanagement-built-incalculator monitorsusedandsavedenergyanddisplaysthemin kWh,currency($or)orvolumeofCO2emission What is an AC drive? AnACdriveisanelectronicdevicethatisusedtoadjustthe rotatingspeedandtorqueofastandard,electricACmotor. Theelectricmotor,inturn,drivesaloadsuchasapump. AnACdrivechangesthefrequencyofthealternatingcurrent andvoltage.Adriveconsistsofthreeparts.Regular50Hz 3-phasecurrentisfedintotherectifierpart,whichconverts theinputlinepower,whichhasanominallyfixedvoltageand frequency,tofixedvoltageDCpower.ThisfixedvoltageDC powerisfedintotheDCbuscircuit,whichfiltersthepulsating voltage.Theinverterunitthenchangesthefixedvoltage DCpowertoACoutputpowerwithadjustablevoltageand frequency.

Maximized process uptime Maintenanceassistanthandlespreventivemaintenance fordriveandpump,remindingusersaboutplanned maintenancebasedonrunninghours Diagnosticassistanthelpstolocateproblemsorreasons forperformancechangesinpumpingsystemand suggestsremedies Redundancyinparallelpumpingsystemskeeps processrunningevenifonepumpfails Preventionofdryrunningandcavitation Coatedboardsforlongerdrivelifetime

L1 L2 L3

U1 V1 W1

Uline

UDC

U out

Life cycle support Extensivesupportdocumentationandmaterial AdvancedPCtoolsavailablefordimensioning, programming,commissioningandmaintenance WorldwideservicenetworkoperatedbyABBandits partners

ACQ810 drive modules |ABBindustrialdrives3

Built-inpumpfunctionsmaximizeprocessuptime
ABBindustrialdrivemodulesforwaterandwastewater applicationsincorporateallthefunctionsmostcommonly requiredbypumpusers.Thedrivespumpspecificfeatures ensureaccuratecontrolofwaterflowthroughoutthe processingcyclefromrawwater,throughutilization,to wastewatertreatment. Themodulesincludepre-programmedpumpcontrol functions.Thesefunctionsareeasytoselectandimplement usingpre-configuredmacrosforsingleandmulti-pump applications.Inaddition,aneasy-to-useprogrammingutilityis provided,enablinguserstofurthercustomizetheirdrives. Flow calculationprovidesthedrivewithaflowmeter routinethatveryaccuratelydeterminestheflowratewithin aprocess.Thisfunctionavoidstheneedforcostlyexternal flowmetersandissuitableforapplicationswheretheflow dataisnotneededforinvoicingpurposes.

Desalination plant

Irrigation system

Soft pipe filling providesapumpwithsoft-startenabling asmoothbuild-upofflowinpipes.Thisavoidspressure peaks,forexampleinirrigationsystems,wherepipesare momentarilyemptyandcontrolledpipefillingisdemanded. Thelifetimeofthepipeworkandpumpingsystemis increased.

Pump auto changebalancestheoperatingtimeofall thepumpsintheparallelpumpingsystemoverthelong term.Thelifetimeofthepumpsandmotorsareincreased. Thishelpstoincreasethemeantimebetweenrepairsand reduceservicecosts.

Limewater

Coagulation

Redundancyensuresreliableoperationinmulti-pump systemswithseveralparallelpumps.Thefunction providessystemredundancy,soshouldoneormore pumpsfailorrequiremaintenance,theremainingpumps continueoperating.Overallmaintenancetimeandcostare decreased.

Raw water pumping station

Pump specific protectionshelptomaintaindisturbancefreeoperatingtimeinaprocess.Theprotectionfunctions indicateifthepre-definedprocessconditionschange.If thefloworpressureexceedsdefinedprocesslimits,the appropriatealarmisgenerated.Forexample,usingthis functioncanhelppreventapumpdryrun.

Inflow pumping station

4ABBindustrialdrives| ACQ810 drive modules

Remote monitoring and diagnosticsforpumpingstations canbeeasilyimplementedwithABBsSREA-01Ethernet adapter.Thisoptionalremoteinterfacemodulecansend processdata,logsandeventmessagesindependently, withoutadditionalon-sitedevices.Theadapterswebserver functionalitybringsremotemonitoringinterfacetostandard Internetbrowser.Routinesitevisitscanbereducedhelping tosavecosts.

Multi-pump controlisforapplicationswhereseveral parallelpumpsareoperatedtogetherandtherequired flowrateisvariable.Itmaintainsstableprocessconditions optimizingthespeedandnumberofthepumpsneeded. Thisfunctionprovidesthemostenergyefficientwayto operateparallelpumps.

Pumping station

Pressure boosting station

Membrane treatment

Clean water basin

UV light treatment

Wastewater pumping station

Active carbon filtration Ozone treatment Contact basin Sand filtration Clarification Preliminary sedimentation Aeration

Screening

Pre-aeration

Final sedimentation

Gas storage tank Biological afterfiltration Sludge digestion Humus Sludge drying Gas-fired power plant

Catalyst

5ABBindustrialdrives| ACQ810 drive modules

Pump priorityisintendedforsystemswherethe consumptionratevariesbasedondemand.Forexample, thedrivecanbeprogrammedtooperatehighercapacity pumpsduringdaytimeandsmallerunitsatnight.This allowsforbettermaintenanceplanningandcanboost energyefficiencybyoperatingpumpsclosertotheirbest efficiencypoint. Sleep & boostissuitableforcleanwaterpumpingsystem, duringnightwhenwaterconsumptionfalls.Thedrivessleep &boostfunctiondetectspressuredropsinthepipesand runsthepumptoboostpressurepriortoshutdown.Pumping restartwhenthepressurefallsbelowtheminimumlevel. Thisfunctionextendsthepumpssleeptimeandhelpssave energy.Alsothelifetimeofthepumpandmotorincreasewhen non-productiverunningtimeisavoided. Level controlisusedtocontrolthefillingoremptyingof wastewaterstoragetanks.Fast-rampstartingcreatesa flusheffecttokeeppipesclear.Inaddition,userscandefine theefficiencyspeedbasedonthepumpsbestefficiency point.Thishelpstominimizeoverallenergyconsumption. Levelcontrolcanbeusedwithinastationcontrollingupto eightpumps. Pump cleaningoranti-jamisusedinwastewaterpumping stationstopreventpumpandpipeclogging.Asequence offorwardandreverserunsofthepumpcleantheimpeller. Ifthepumpcleaningfunctionrunstoooften,analarm israised.Thefunctioncanbetimedtooccurwithout interruptingthepumpingdutycyclehelpingtomaximize processuptime.

Smaller carbon footprint through improved energy efficiency OneofthebiggestbenefitsofusingABBindustrialdrive modulesforwaterandwastewaterapplicationsistheenergy savingopportunityoverfixedspeedorconventionalflow controlmethods.Ratherthanhaveanelectricmotorrunning continuouslyatfullspeed,anACdriveallowstheuserto variablycontrolthemotorspeed,dependingonthedemand. ABBoffersenergyappraisalsandenergysavingtoolsfor easilyassessingenergysavingsinwaterandwastewater applications.Energyappraisalsrapidlydeterminewhereand howmuchenergycanbesaved.Powersavingsofupto50 percentcanbereachedbyreducingthemotorspeedbyjust 20percent.Inaddition,ABBindustrialdrivemodulesoffera returnoninvestmentusuallywithintwoyearsbasedonenergy savingalone. A clean standard against polluted networks IEC/EN 61000-3-12 TheABBindustrialdrivemodulesforwaterandwastewater applicationsfulfillIEC/EN61000-3-12andcarrymanufacturers writtenstatementofcompliance.Thismeanssecurityand simplicityforspecifyingengineersandfacilitymanagers. ThenewEuropeanstandardsetsstrictlimitsforharmonic currentsproducedbyproductsconnectedtotheelectrical network. Harmoniccurrentsareformsofpollutionontheelectrical network.Theharmonicscancauseseveralundesiredeffects- flickeringlights,failingcomputers,andoverheatingofelectrical equipment.

Inputsandoutputs

Mainsconnection 24VDCinput Relayoutputs(2xRO) Analoganddigital extensions Digitalinputs(6xDI) Digitalinputs/outputs (2xDI/O) Analoginputs(2xAI) Analogoutputs(2xAO) Modbus/drive-to-drivelink Safetorque-off(STO) Userinterface (PCtools,controlpanel) Motorconnection Removablememoryunit Communication options ACQ810 drive modules|ABBindustrialdrives6

Technicaldataandtypes
Technical specification
Mains connection Voltageandpower range Frequency Motor connection Motortypes Voltage Outputfrequency Motorcontrol Environmental limits Degreeofprotection Ambienttemperature Installationaltitude Relativehumidity Contaminationlevels IP20accordingtoEN60529(GframeIP00); OpentypeaccordingtoUL508 -10to+55C(Gframe+50C),deratingabove 40C,nofrostallowed 0to4000m(ITnetwork:2000m),derating above1000m:1%/100m Max.95%,nocondensationallowed AccordingtoIEC60721-3-3:Chemicalgases: Class3C2,Solidparticles:Class3S2, Noconductivedustallowed Selectableforcurrentandvoltage 0to10V 0to20mA AsynchronousACinductionmotors 3-phase,from0toUN 0to500Hz ABBsDTC(directtorquecontrol) 3-phase,380to480V,+10/-15%(1.1to400kW) 3-phase,200to240V,+10/-10%(0.37to22kW) 50to60Hz5%

Types and ratings

PN I 2N I cont (A) 3 3.6 4.8 6 8 10.5 14 18 25 30 44 50 61 78 94 103 144 202 225 260 290 340 400 430 521 602 693 720 I max (A) 4.4 5.3 7.0 8.8 10.5 13.5 16.5 21 33 36 53 66 78 100 124 138 170 282 326 326 348 480 568 588 588 840 1017 1017 Type designation (order code) ACQ810-04-02A7-4/2* ACQ810-04-03A0-4 ACQ810-04-03A5-4/2* ACQ810-04-04A9-4/2* ACQ810-04-06A3-4/2* ACQ810-04-08A3-4/2* ACQ810-04-11A0-4/2* ACQ810-04-14A4-4/2* ACQ810-04-021A-4/2* ACQ810-04-028A-4/2* ACQ810-04-035A-4 ACQ810-04-040A-4/2* ACQ810-04-053A-4/2* ACQ810-04-067A-4/2* ACQ810-04-080A-4/2* ACQ810-04-098A-4 ACQ810-04-138A-4 ACQ810-04-162A-4 ACQ810-04-203A-4 ACQ810-04-240A-4 ACQ810-04-286A-4 ACQ810-04-302A-4 ACQ810-04-361A-4 ACQ810-04-414A-4 ACQ810-04-477A-4 ACQ810-04-550A-4 ACQ810-04-616A-4 ACQ810-04-704A-4 Frame size A A A A A B B B C C C C D D D E0 E0 E E E E E E G G G G G (kW) (A) UN=400 V UN=230 V 1.1 1.1 1.5 2.2 3 4 5.5 7.5 11 15 18.5 22 30 37 45 55 75 90 110 132 160 160 160 200 250 315 355 400 0.37 0.55 0.75 1.1 1.5 2.2 3 5.5 7.5 11 15 18.5 22 2.7 3 3.5 4.9 6.3 8.3 11 14.4 21 28 35 40 53 67 80 98 138 162 203 240 286 302 361 414 477 550 616 704

Inputs and outputs 2analoginputs Voltagesignal Currentsignal

2analogoutputs 0to20mA 2bidirectionaldigitalI/Os 24Vlogiclevels,maximum200mAtotaloutput current 6digitalinputs 24Vlogiclevels 2relayoutputs Modbus/Drivetodrive link I/Oextensions Maximumswitchingvoltage250VAC/30VDC, maximumcontinuouscurrent2Arms Selectable,RS-485seriallink AnalogI/Oextension,FIO-11 AnaloganddigitalI/Oextension,FIO-21 Relayextension,FIO-31

PN= Typicalmotorpower I2N = 110%overloadallowedfor1minuteevery5minutesthroughtheentirespeed range Icont= Continuousoutputcurrentwithnooverloadcapacity Imax = Maximumoutputcurrent.Availablefor10satstart,otherwiseaslongas allowedbydrivetemperature. *Thelastnumberintypecode(4or2)refersnominalsupplyvoltageUN. Selectnumber4whenUNis400Vandnumber2whenUNis230V. Note:Theratingsapplyat40Cambienttemperature

Communicationoptions DeviceNetadapter,FDNA-01 PROFIBUSDPadapter,FPBA-01 Ethernet(EtherNet/IPTM,Modbus/TCP),FENA-01 Modbusadapter,FSCA-01 LonWorks adapter,FLON-01 Remotemonitoring Protection functions Over/undervoltagecontroller Motorshort-circuitprotection Inputphase-lossdetection(bothmotorandline) Overcurrentprotection Drivetemperature/overloadcontroller Powerlimits Motorthermalprotection Product compliance Conformitytostandards CE,cUL,UL,CSA,GOST-R,C-Tick Harmonics IEC/EN61000-3-12 EMC(accordingto EN61800-3) Functionalsafety CategoryC3(C2withoptionalfilter) IEC61508:SIL3 EN954-1:Category4 IEC62061:SILCL3 ENISO13849-1:PLe CertifiedbyTUV Start-upandmaintenancetool Programmingtool Ethernetadapter,SREA-01

Dimensions
Frame size A B C D E0 E G Dimensions and weights Height
1)

Depth mm 219 297 298 298 376 465 571

2)

Width mm 94 101 166 221 276 312 562

Weight kg 3.2 5.4 15.6 21.3 34 67 200

mm 364(518) 380(542) 567 567 602 700 1564

Notes Alldimensionsandweightsarewithoutoptions 1) Heightisthemaximummeasurewithoutclampingplates.InAandBframesthe externalC3EMC-filter(heightwithfilterinbrackets).EMC-filterisinternalinframes C,D,E0,EandG. 2) Totaldepthwithcontrolpanel

H=height W=width D=depth

PC tools DriveStudio DriveSPC

D W

ACQ810 drive modules|ABBindustrialdrives7

Contactus

3AUA0000055685REVDEN20.12.2010#15383

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