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Ever since its founding as a motorcycle manufacturer on 1st July,

1955,Yamaha Motor Company has worked to build its products


which stand among the very best in the world through its constant
pursuit of quality; and at the same time, through these products, it
has sought to contribute to the quality of life of people all over the
world. Following on the success of our Motorcycles, Yamaha
being manufacturing Powerboats and out boards motors in 1960.
Since then, engine and FRP technology were used as a base to
actively diversify and globalize the area of business. Today our
fields of influence extend from the land to the sea and even into
the skies as our business divisions have grown Motorcycles
operations to include Marine operations, Power Product
operations, Automotive operations, Intelligent Machinery
operations, Aeronautic operations and PAS operations
• Founded : July1,1955
• Capital :26 billion yen ( as of
March 31, 2006)
• Employees : 12,080 (as of March 31
,2006)
• Head office : 2500
Shangai,Iwata,Shizoka,Japan
• 1960:Secured license under technical
collaboration with CEKOP, Poland.
• 1961:Obtained 23 acres of land for separate
factory.
• 1962:Assembly and partial manufacturing
started in Plant 1.Introduction of Motorcycles
with technical collaboration with M/s CEKOP
of Poland.
• 1964:Machinery was installed in the new
building .
• 1965:Manufacturing activities shifted
from Plant 1 to the present building
of YMI Faridabad
• 1970:Introduction of scooters.
• 1972:GTS a small Motorcycle was
introduced.
• 1979:Entered in a technical
collaboration with Yamaha Motors
Company of Japan for
manufacturing of 350cc Motorcycles.
• 1983:Letter of intent obtained for
manufacture of 100cc Motorcycles.
Launching of 350cc Motorcycles in the
market all over India.Setting up of CNC
CELL in the organization.
• 1984:On identified scale, manufacturing
facilities of various components were
improved upon by introduction of 4th
generation machinery equipments.To
cater to the urban population demand
for a few efficient and sleek looking
Motorcycles, 175cc Super-D Model
waintroduced.Surajpur plant was
established in NOIDA.
1985:Started manufacturing of RX-100 cc
Motorcycle with technical collaboration
with Yamaha Motors Company of Japan,
at Surajpur plant situated at 30 km from
Delhi in UP state.
1986:Installed ‘UYEMURA’, automatic
eletroplating plant.Implemented Incentive
Scheme to improve upon productivity.
Concentrated on product improvement
and manufacturing facility.
1989:Introduction of Indicators the existing
175cc Rajdoot Motorcycles.
• 1990:Upgradation of the 175cc Motorcycle by
introducing newer technology and styling
such as bringing in of Excel-T with Telescopic
front forks/modern style.
• 1993:Electronic Ignition system of Rajdoot
launched.
• 1995:Started manufacturing 50cc Moped on
31st March 1995.
• 1996:ISO 9001 was conducted. Joint venture
with Yamaha Motors Limited Japan.
• 1997:Launched of Yamaha RXZ and 175cc
Escorts ACE.
• 1998:YBX 4 – stroke Bi- wheeler was
launched.2000:The share of Yamaha Motor
has increased to Yamaha 74% and Escorts
26%.YD125 4- stroke Bi –wheeler was
launched.
• 2000:The share of Yamaha Motor has
increased to Yamaha 74% and Escorts
26%.YD125 4- stroke Bi –wheeler was
launched.
• 2001-2002: :YMEL became a total
subsidiary of YMC and it’s name changed
from YMEL to YMI.Launched of Enticer
125 cc & Libero 106 cc bike(4-Stroke )
• 2004 :Launched of 125 Libero
• 2005 : Fazer was introduced
• 2006 : Gladiator (125 cc) was launched.
• One 300 ton (300T) Hydraulic type.
• Three 250T semi hydraulic crank type.
• One 160T electro mechanical crank type.
• One 125T electro mechanical crank type.
• One 120T electro mechanical crank type.
• BLANKING
• DRAWING
• TRIMMING
• SEPARATING
• PIERCING
• BENDING
• SIDE CUTTING
• TUBE LIGHT INSIDE THE PRESS
• EMERGENCY SWITCH CHECKING
• DOUBLE PUSH BUTTON
• PHOTO SAFETY GUARD CHECKING
• N.G - Over loading of drawn components
on conveyor.
• O.K - Single piece flow on conveyor.
• N.G - Over loading of components in
material bin.
• Wearing helmet
• Wearing ear plugs
• No loose clothes
• Wearing hand gloves
• Wearing shoes
MATERIAL DEFECTS IN SHEET
METAL PARTS
• BEAD DEPTH
• WRINKLE
• PIN HOLE
• DENT
• FOLD
• DUST/ RUST
• GRAIN OPEN
• SHEET THINNING
• Cold rolled annealed steel.
• Mild steel for pipe.
COMPONENTS FORMED IN
PRESS SHOP
• OUTER PANEL
• INNER PANEL
• REAR FENDER
• FRONT FENDER

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