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VWvortex Forums: DIY - Removing a VR6 serpentine belt tensioner and lubricating the tensioner pulley bearing

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VWvortex Forums 2.8l 12v VR6 Engine Forum DIY - Removing a VR6 serpentine belt tensioner and
lubricating the tensioner pulley bearing

VgRt6 DIY - Removing a VR6 serpentine belt tensioner and lubricating the tensioner pulley bearing « » 7:08 PM 12-4-2003
Moderator

I had some free time and all the necessary pics, so I put this little DIY together. Hope it's useful to someone.

REMOVING A VR6 SERPENTINE BELT TENSIONER AND LUBRICATING THE TENSIONER PULLEY BEARING
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Member Since The following outlines the procedure for removing the serpentine belt tensioner from a VR6 engine and lubricating the tensioner pulley
3-7-2002 bearing. It is common for the bearing in the pulley to dry out, causing the bearing to become very noisy when the engine is running and
11944 posts eventually, to fail. The lubrication of the bearing as preventative maintenance or at the first sign of noise can significantly extend the lifetime
of the tensioner pulley. Since VW does not sell the pulley separately, lubricating the bearing with a few cents worth of grease before bearing
Germantown MD
failure can prevent you from having to (1) purchase a whole new OEM tensioner unit for $100-200 (depending on where you buy it from), (2)
99.5 Jetta GLS VR6
purchase an aftermarket pulley (such as the Adrenalin version) for $50-100 or (3) buying a new bearing and spending the time and/or $$$ to
install it in the existing pulley.

The procedure below was based on a '99.5 MKIV Jetta GLS 12v VR6. The steps for accessing the tensioner unit may/will be different on other
model VR6s (for example, I believe the airbox must be removed on a MKIII VR6), but the procedure for disassembling the tensioner and
lubricating the pulley bearing should be the same.

Please do these procedures at your own risk and be ready to make small adjustments while doing them. Also, please be observant while
removing parts so that they back together correctly.

The procedure below is very simple and should take around a half an hour to perform.

The tools/parts needed to perform the procedures are:

1) T30 Torx driver


2) M8x**x1.25 pitch bolt, where ** is the length in mm (available at Home Depot, Lowe's or other hardware stores). I have not specified a
length since it varies depending on the model year/version VR6 you have.
2) 13mm socket or wrench
3) 15mm socket or wrench
4) Small screwdriver
5) High-temp wheel bearing grease or other suitable lubricant
6) 6mm hex wrench or socket (if the bolts on your VR removed in Step 5 are this type)
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VWvortex Forums: DIY - Removing a VR6 serpentine belt tensioner and lubricating the tensioner pulley bearing

____________________________________________________________________

REMOVING THE SERPENTINE BELT TENSIONER

1. The serpentine belt tensioner is located on the passenger's side of the engine, as indicated by the yellow arrow in the picture below.

2. Remove the long cover piece on the passenger's side of the engine to reveal the tensioner. To do this, remove the two (2) T30 Torx screws
(indicated by the yellow arrows in the picture below) and carefully pull upward on the cover piece.

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VWvortex Forums: DIY - Removing a VR6 serpentine belt tensioner and lubricating the tensioner pulley bearing

3. The serpentine belt tensioner is indicted by the yellow arrow in the picture below. The tensioner pulley which applies force to the serpentine
belt is indicated by the red arrow.

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VWvortex Forums: DIY - Removing a VR6 serpentine belt tensioner and lubricating the tensioner pulley bearing

4. To remove the tension from the serpentine belt, thread a M8x**x1.25 pitch bolt into the threaded hole in the top of the tensioner unit (as
indicated by the yellow arrow in the picture below) and turn using a 13mm socket or wrench until the serpentine belt is loose. ** is the length
of the bolt in mm and will depend on the model year/version VR6 you have. Basically, you need a bolt that is long enough to fully remove the
belt tension before the bolt head threads in completely, but is short enough to not interfere with the fuel lines overhead (red arrows in picture
below). On my '99.5 VR6 a 60mm bolt works perfectly, however, on my friend's '00 VR6 the same bolt is too long. I recommend that you
purchase a few bolts with different lengths and return the ones that don't work.

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VWvortex Forums: DIY - Removing a VR6 serpentine belt tensioner and lubricating the tensioner pulley bearing

5. Once the belt tension has been removed, remove the tensioner unit from the engine by removing the three (3) 13mm bolts indicated by
the yellow arrows in the picture below (Note: On some cars, these bolts will be 6mm hex instead). When the three bolts are out, slide the
serpentine belt towards the passenger's side of the car and off of the tensioner pulley. You should now be able to remove the tensioner unit
from the engine.

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VWvortex Forums: DIY - Removing a VR6 serpentine belt tensioner and lubricating the tensioner pulley bearing

NOTE: If you do not plan on lubricating the pulley bearing and reinstalling the tensioner back onto the engine right away, I
recommend that you remove the M8 tension-release bolt to release the extra tension from the spring inside the tensioner.
While not likely, it's possible that the spring may be damaged or deformed if it sits for too long in an over-tensioned state. If
you do remove the tension, make sure to thread the M8 bolt back into the tensioner and reapply tension to the spring before
reinstalling the tensioner onto the engine. If you don't, you will not be able to get the serpentine belt back onto the tensioner
pulley.

LUBRICATING THE TENSIONER PULLEY BEARING

6. The picture below shows the three main parts of the tensioner unit - the main body, the spring-loaded arm and the idler pulley.

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VWvortex Forums: DIY - Removing a VR6 serpentine belt tensioner and lubricating the tensioner pulley bearing

7. Remove the pulley from the tensioner arm by removing the 15mm bolt indicated by the yellow arrow in the picture below (shows the bolt
partly removed). NOTE: THE BOLT IS REVERSE THREAD. TURN IT CLOCKWISE TO REMOVE!!!

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VWvortex Forums: DIY - Removing a VR6 serpentine belt tensioner and lubricating the tensioner pulley bearing

8. The picture below shows the pulley removed from the tensioner unit. Note that there is a pulley guard (top center of picture) that is used
between the bolt and pulley.

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VWvortex Forums: DIY - Removing a VR6 serpentine belt tensioner and lubricating the tensioner pulley bearing

9. Use a small screwdriver to remove the seals from each side of the pulley bearing, as shown in the picture below. To do this, insert the
screwdriver between the seal and inner race and VERY CAREFULLY pry the seal upward. Make sure you do not damage the rubber coating on
the seal or it may not stay in place when reinstalled.

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VWvortex Forums: DIY - Removing a VR6 serpentine belt tensioner and lubricating the tensioner pulley bearing

10. The picture below shows the tensioner pulley with both bearing seals removed.

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VWvortex Forums: DIY - Removing a VR6 serpentine belt tensioner and lubricating the tensioner pulley bearing

11. Pack each side of the bearing with some high temp. wheel bearing grease or another suitable lubricant, as shown in the picture below. You
can also add a drop or two of oil to thin out the grease if it's very thick.

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VWvortex Forums: DIY - Removing a VR6 serpentine belt tensioner and lubricating the tensioner pulley bearing

12. The grease that I used is shown in the picture below. I purchased it at either Home Depot or Lowe's (can't remember) for around $3-4.

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VWvortex Forums: DIY - Removing a VR6 serpentine belt tensioner and lubricating the tensioner pulley bearing

13. Once the bearing has been packed with grease, carefully reinstall the bearing seals. MAKE SURE THAT THE SEALS ARE INSTALLED FULLY
OR THEY WILL WORK THEMSELVES LOOSE AND WEAR AGAINST THE PULLEY GUARD OR TENSIONER ARM WHILE THE PULLEY SPINS.

14. Reinstall the pulley onto the tensioner unit and then reinstall the tensioner unit back onto the engine by following steps 2-8 in reverse.
Remember that the pulley bolt is REVERSE THREAD - turn it counter-clockwise to tighten. If you have a torque wrench, the torque spec for the
tensioner-to-engine bolts are 18 ft-lbs. I could not find the torque spec for the pulley-to-tensioner bolt, but 30 ft-lbs should be appropriate.

15. After reapplying tension to the serpentine belt and BEFORE starting the engine, check to see that the belt is properly positioned on ALL of
the pulleys that it contacts.

Let me know if you have any questions.

EDIT (3/5/04): For those interested in replacing the serpentine belt, the illustration below shows how to route the belt around the various
accessory pulleys.

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VWvortex Forums: DIY - Removing a VR6 serpentine belt tensioner and lubricating the tensioner pulley bearing

As always, do this procedure at your own risk. I am not responsible for any mistakes that you make.

Modified by VgRt6 at 7:40 AM 5-9-2005

Gary
Now: '99.5 Jetta GLS VR6 (220,000 miles and counting! ... and no CEL!!! )
Then: '90 Passat GL 16v - (RIP - i.e., Rest in Pain!!! in a junkyard somewhere you LEMON POS - still loved her though )
* Free VAG-COM scans in the DC area - IM me *
* The Official VgRt6 MKIV/VR6 DIY Thread Master List *

Point_Blank Re: DIY - Removing a VR6 serpentine belt tensioner and lubricating the tensione ... (VgRt6) « » 8:10 PM 12-4-2003
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VWvortex Forums: DIY - Removing a VR6 serpentine belt tensioner and lubricating the tensioner pulley bearing

My car does not have this bolt, is this a bad thing

RadoBoi Re: DIY - Removing a VR6 serpentine belt tensioner and lubricating the tensione ... (VgRt6) « » 8:10 PM 12-4-2003
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very nice...Will be doing this tommarrow thanks to you...I love free maintinence.

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ghostrider « » 8:14 PM 12-4-


Re: DIY - Removing a VR6 serpentine belt tensioner and lubricating the tensione ... (Point_Blank)
Member 2003

Quote, originally posted by Point_Blank »


My car does not have this bolt, is this a bad thing

Offline i guess you could say that bolts not "oem"


Member Since
12-14-2001 you only put a bolt in there when you want to remove the belt...
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VgRt6 « » 8:46 PM 12-4-


Re: DIY - Removing a VR6 serpentine belt tensioner and lubricating the tensione ... (Point_Blank)
Moderator 2003

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VWvortex Forums: DIY - Removing a VR6 serpentine belt tensioner and lubricating the tensioner pulley bearing

Quote, originally posted by Point_Blank »

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My car does not have this bolt, is this a bad thing
Member Since
3-7-2002
11944 posts You need to buy it. I mentioned in the DIY that you can get it at Home Depot, Lowes or other hardware-type stores for around $0.50.

Germantown MD
99.5 Jetta GLS VR6

Gary
Now: '99.5 Jetta GLS VR6 (220,000 miles and counting! ... and no CEL!!! )
Then: '90 Passat GL 16v - (RIP - i.e., Rest in Pain!!! in a junkyard somewhere you LEMON POS - still loved her though )
* Free VAG-COM scans in the DC area - IM me *
* The Official VgRt6 MKIV/VR6 DIY Thread Master List *

GTO1 Re: DIY - Removing a VR6 serpentine belt tensioner and lubricating the tensione ... (VgRt6) « » 9:30 PM 12-4-2003
Member

I had this very procedure done today at a dealership in florida after my belt started going haywire, and since i am on vacation, didnt have that
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much of a choice. $350... yeah, kinda pissed right now. Good write up though.
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Grand Rapids MI
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Accord

Goobery69 Re: DIY - Removing a VR6 serpentine belt tensioner and lubricating the tensione ... (GTO1) « » 10:35 PM 12-4-2003
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Awesome thanks!
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Ontario, Canada

1997 Ginster GTI VR6 DE - TT Chip - K&N Intake - FK Konigsport Coilovers

rocket vr6 « » 10:50 PM 12-4-


Re: DIY - Removing a VR6 serpentine belt tensioner and lubricating the tensione ... (Goobery69)
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VWvortex Forums: DIY - Removing a VR6 serpentine belt tensioner and lubricating the tensioner pulley bearing

5-6-2002
11722 posts

Eastside
2000 GTI 1.8t german
made
Good stuff. Add this to the FAQ/DIY post????????????

Quote, originally posted by Buttero J-Lo »


holy crap, i would shoot myself if i looked in the mirror and saw you.

Brecken « » 11:31 PM 12-4-


Re: DIY - Removing a VR6 serpentine belt tensioner and lubricating the tensione ... (rocket vr6)
Member 2003

mines makin all kinds of friggin noise...almost like a supercharger

Offline anyway i need to prelace the belt...so i'll hit this while im there. awesome post!

Member Since
9-4-2001
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Quote, originally posted by gti250hp »
West Palm Biatch/Tampa this is an awesome thed, and i believe him, im stayin single as long as i can. like foor instants, i'm drunk right now and i have a
FL/San Diego CA gil here i dont know. who cares, i love women and i love vws, so **** em both right? YEAH.. gotta go :beer ;
2000 Golf 1.8T 4dr
Quote, originally posted by JettaGT8V80 »

yup i quoted myslef since apprently no one read what i wrote

Manic_VR Re: DIY - Removing a VR6 serpentine belt tensioner and lubricating the tensione ... (Brecken) « » 12:30 AM 12-5-2003
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'95 GTi VR6 95' narrow angle black hatch that's shaved, six-box quaife'd, cammed, dumped on BBS with four coats drippin. What it do?

MJM Autohaus sponsored!

kahulaVR6 Re: DIY - Removing a VR6 serpentine belt tensioner and lubricating the tensione ... (VgRt6) « » 2:13 AM 12-5-2003
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VWvortex Forums: DIY - Removing a VR6 serpentine belt tensioner and lubricating the tensioner pulley bearing

Offline
yeah mine was makin the worst noise, bought some WD-40 and pretty much emptied the bottle on it and the pulleys w/o taking out the
Member Since tensioner, it didn't do anything at first, but then by the second day it was gone, and it hasn't reared it's ugly head yet. Will keep posted
1-10-2003
216 posts

Palm Coast FL Previous car: 2000 Jetta VR6 5-sp. You'll be missed
2k1 S4
Current car: 2001 Audi S4 You're helpin' me get over it

phatvr6 « » 5:27 AM 12-5-2003


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11-13-2001 Just change the bearing, they're only £5.
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York UK
1994 Corrado 3.2 24v R32 Corrado Syncro (now Haldex) --------------Phase 2 underway....
Syncro, 2001 Golf V6 4 Golf V6 4Motion ------------------Uni black, black R32 wheels, carbon bonnet
Motion, 1991 Golf Country RHD Golf Country ----------------Bright blue metallic, ATS Cups, RHD and LPG!
Syncro H703 ONP, Mk2 Golf VR6 3 door Syncro----Gone!
Lupo 1.0E------------------------Gone!

AIIIVentoVR6 « » 5:54 AM 12-5-


Re: DIY - Removing a VR6 serpentine belt tensioner and lubricating the tensione ... (Point_Blank)
Member 2003

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505 posts yYu can remove and use one of the three bolt holding the tesioner on to losen tension.

Minneapolis MN
1998 JETTA GLX

vivagarcia Re: DIY - Removing a VR6 serpentine belt tensioner and lubricating the tensione ... (VgRt6) « » 8:15 AM 12-5-2003
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AZ

Vortex at its finest. VgRt6, you're the man.

sikasssvr6 Re: DIY - Removing a VR6 serpentine belt tensioner and lubricating the tensione ... (VgRt6) « » 8:17 AM 12-5-2003
Member

mine makes a funky screaching right when i crank it up ,but only for about 2 seconds,then goes away,sounds kinda like a belt i guess,could it
Offline be this bearing?
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VgRt6 « » 9:53 AM 12-5-


Re: DIY - Removing a VR6 serpentine belt tensioner and lubricating the tensione ... (AIIIVentoVR6)
Moderator 2003

Quote, originally posted by AIIIVentoVR6 »


yYu can remove and use one of the three bolt holding the tesioner on to losen tension.

Offline
On some VR6s you can't. I tried this on my '99.5 and my friend's '00 and the bolt is too short.
Member Since
3-7-2002
11944 posts

Germantown MD Gary
99.5 Jetta GLS VR6 Now: '99.5 Jetta GLS VR6 (220,000 miles and counting! ... and no CEL!!! )
Then: '90 Passat GL 16v - (RIP - i.e., Rest in Pain!!! in a junkyard somewhere you LEMON POS - still loved her though )
* Free VAG-COM scans in the DC area - IM me *
* The Official VgRt6 MKIV/VR6 DIY Thread Master List *

VgRt6 Re: (phatvr6) « » 9:57 AM 12-5-2003


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VWvortex Forums: DIY - Removing a VR6 serpentine belt tensioner and lubricating the tensioner pulley bearing

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Quote, originally posted by phatvr6 »
Member Since
Just change the bearing, they're only £5.
3-7-2002
11944 posts
You can do this, but it's a lot easier and cheaper to lube the bearing instead of tracking down a replacement bearing and installing it. I'm
Germantown MD saving the bearing replacement until it NEEDS to be replaced. A dry bearing doesn't need to be replaced, it just needs to be lubed.
99.5 Jetta GLS VR6

Gary
Now: '99.5 Jetta GLS VR6 (220,000 miles and counting! ... and no CEL!!! )
Then: '90 Passat GL 16v - (RIP - i.e., Rest in Pain!!! in a junkyard somewhere you LEMON POS - still loved her though )
* Free VAG-COM scans in the DC area - IM me *
* The Official VgRt6 MKIV/VR6 DIY Thread Master List *

VgRt6 « » 10:00 AM 12-5-


Re: DIY - Removing a VR6 serpentine belt tensioner and lubricating the tensione ... (sikasssvr6)
Moderator 2003

Quote, originally posted by sikasssvr6 »


mine makes a funky screaching right when i crank it up ,but only for about 2 seconds,then goes away,sounds kinda like a belt i
guess,could it be this bearing?
Offline
It could be this bearing. Give the lubing a try and see if it goes away. If not, check your water pump recently.
Member Since
3-7-2002
11944 posts I lubed my tensioner pulley bearing 16k miles ago and it's been quiet since. Last week, I heard the noise again and figured that the bearing
was dry ... again. I removed the tensioner and relubed the bearing twice ... it didn't help. I though maybe the bearing was fried and finally
Germantown MD needed to be replaced. That was until my water pump bearing failed soon after. The tensioner bearing is fine - the relubing actually lasts for
99.5 Jetta GLS VR6
quite a lot of miles. Now I just ahve to change the stupid water pump! That's the next DIY.

Gary
Now: '99.5 Jetta GLS VR6 (220,000 miles and counting! ... and no CEL!!! )
Then: '90 Passat GL 16v - (RIP - i.e., Rest in Pain!!! in a junkyard somewhere you LEMON POS - still loved her though )
* Free VAG-COM scans in the DC area - IM me *
* The Official VgRt6 MKIV/VR6 DIY Thread Master List *

phatvr6 Re: (VgRt6) « » 10:20 AM 12-5-2003


Member

Offline Quote, originally posted by VgRt6 »


You can do this, but it's a lot easier and cheaper to lube the bearing instead of tracking down a replacement bearing and
Member Since installing it. I'm saving the bearing replacement until it NEEDS to be replaced. A dry bearing doesn't need to be replaced, it just
11-13-2001 needs to be lubed.
2394 posts

York UK and how long do you think the lube is going to stay in there now you've prised the seal off???
1994 Corrado 3.2 24v
Syncro, 2001 Golf V6 4
Motion, 1991 Golf Country I've got the number for the SKF bearing, I've been meaning to post it up for some time now but I keep forgetting.
Syncro

R32 Corrado Syncro (now Haldex) --------------Phase 2 underway....


Golf V6 4Motion ------------------Uni black, black R32 wheels, carbon bonnet
RHD Golf Country ----------------Bright blue metallic, ATS Cups, RHD and LPG!
H703 ONP, Mk2 Golf VR6 3 door Syncro----Gone!

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Lupo 1.0E------------------------Gone!

VgRt6 Re: (phatvr6) « » 10:52 AM 12-5-2003


Moderator

Quote, originally posted by phatvr6 »


and how long do you think the lube is going to stay in there now you've prised the seal off???

Offline Mine's lasted 16k miles so far and is still good. Who knows. The seals aren't that great anyway. I don't think removing them has made them
any worse. If the noise comes back relatively quickly after relubing then maybe it's time to replace the bearing.
Member Since
3-7-2002 Quote, originally posted by phatvr6 »
11944 posts
I've got the number for the SKF bearing, I've been meaning to post it up for some time now but I keep forgetting.
Germantown MD
99.5 Jetta GLS VR6
Definitely post the number. At least that would give people the option of doing either one.

Gary
Now: '99.5 Jetta GLS VR6 (220,000 miles and counting! ... and no CEL!!! )
Then: '90 Passat GL 16v - (RIP - i.e., Rest in Pain!!! in a junkyard somewhere you LEMON POS - still loved her though )
* Free VAG-COM scans in the DC area - IM me *
* The Official VgRt6 MKIV/VR6 DIY Thread Master List *

Scooter98144 Re: (VgRt6) « » 11:26 AM 12-5-2003


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Offline
Yea taking the seal out is not the problem and trailer bearing greae is ok but I would sugjest a HIGH end Redline grease for very high speed
Member Since bearings.
7-15-2002
2623 posts

Seattle WA
1995 VW GTI VR6 SC
301HP 256 torq

jcorallo Re: (Scooter98144) « » 12:07 PM 12-5-2003


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1-17-2001
1423 posts

Essex UK
1993 MKIII Golf 2.9 VR6
SC.

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VWvortex Forums: DIY - Removing a VR6 serpentine belt tensioner and lubricating the tensioner pulley bearing

Good write up, nice pics - prob very helpful if you are really stuck for a bearing.

However, if you can hear the bearing, its dead - fact. No amount of greasing is going to make it better - the damage is done - replace.

The cost of the grease you have there is prob more than the bearing costs...!

Jules

VR6 2.9 + SC = 270bhp / 240lbs-ft

DasoGTI Re: (jcorallo) « » 2:19 PM 12-5-2003


Member

Offline Nice one Gary! I'm gonna have to do this soon too... But first on the list is taking appart the starter and cleaning it out. Mine's starting to get
stuck for a few seconds after initial start up...
Member Since
11-21-2001
563 posts I'll make a write up for that as well.

Montreal QC
-Dom.

Car by L-Sport.

Need to organise a trip to Montreal Canada?


Fun In Montreal Party organisation for out of town people! Come experience the night life!

VgRt6 Re: (jcorallo) « » 2:35 PM 12-5-2003


Moderator

Quote, originally posted by jcorallo »


Good write up, nice pics - prob very helpful if you are really stuck for a bearing.

However, if you can hear the bearing, its dead - fact. No amount of greasing is going to make it better - the damage is done -
Offline
replace.
Member Since
3-7-2002
11944 posts The cost of the grease you have there is prob more than the bearing costs...!

Germantown MD
Jules
99.5 Jetta GLS VR6

It makes sense that the bearing is done when it starts to make noise, but if you catch it early it may be OK. My bearing was making a
ridiculous amount of noise before I repacked it and has been silent ever since (16k miles). The pulley doesn't wobble one bit and spins ery
smoothly.

Repacking the bearing will not cure everyone's problem, but is a good place to start.

The grease was extremely cheap - only a few dollars. I doubt I could get a bearing around me as cheap.

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Gary
Now: '99.5 Jetta GLS VR6 (220,000 miles and counting! ... and no CEL!!! )
Then: '90 Passat GL 16v - (RIP - i.e., Rest in Pain!!! in a junkyard somewhere you LEMON POS - still loved her though )
* Free VAG-COM scans in the DC area - IM me *
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VgRt6 Re: (Scooter98144) « » 2:38 PM 12-5-2003


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Quote, originally posted by Scooter98144 »


Yea taking the seal out is not the problem and trailer bearing greae is ok but I would sugjest a HIGH end Redline grease for
very high speed bearings.

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Yeah, that grease would be optimal, but is probably not necessary. When I purchased the trailer bearing grease, I compared it to a bunch of
Member Since others, including some synthetics. The trailer bearing grease had the best high temp numbers and I doubt the bearing will see temps
3-7-2002 anywhere near the grease's limits.
11944 posts

Germantown MD
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Gary
Now: '99.5 Jetta GLS VR6 (220,000 miles and counting! ... and no CEL!!! )
Then: '90 Passat GL 16v - (RIP - i.e., Rest in Pain!!! in a junkyard somewhere you LEMON POS - still loved her though )
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VgRt6 Re: (DasoGTI) « » 2:39 PM 12-5-2003


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Quote, originally posted by DasoGTI »


Nice one Gary! I'm gonna have to do this soon too... But first on the list is taking appart the starter and cleaning it out. Mine's
starting to get stuck for a few seconds after initial start up...

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I'll make a write up for that as well.
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99.5 Jetta GLS VR6

Gary
Now: '99.5 Jetta GLS VR6 (220,000 miles and counting! ... and no CEL!!! )
Then: '90 Passat GL 16v - (RIP - i.e., Rest in Pain!!! in a junkyard somewhere you LEMON POS - still loved her though )
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corpsedub Re: DIY - Removing a VR6 serpentine belt tensioner and lubricating the tensione ... (VgRt6) « » 3:08 PM 12-5-2003
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VWvortex Forums: DIY - Removing a VR6 serpentine belt tensioner and lubricating the tensioner pulley bearing

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06 330i,04 COBRA,01
Eurovan GLS,00 GTi
VR6,92 F-150 300 inliner

exellent writeup

<-- typical CL conversation.

maxxam Re: (VgRt6) « » 3:31 PM 12-5-2003


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Excellent write up, wish there were more like these. Thanks, much appreciated
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Fantomasz Re: (maxxam) « » 11:42 PM 12-5-2003


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it's possible to remove puley without removing tensioner?


puley bolt is on outside the puley
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8-14-2001 sorry for my english -_-
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kevwithoutacorrado Re: (Fantomasz) « » 1:48 AM 12-6-2003


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VWvortex Forums: DIY - Removing a VR6 serpentine belt tensioner and lubricating the tensioner pulley bearing

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Southern Oregon Coast


dry bearings in anything make noise, but are not always dead.
1993 Corrado SLC

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Evolution Marine Re: DIY - Removing a VR6 serpentine belt tensioner and lubricating the tensione ... (VgRt6) « » 11:53 AM 12-6-2003
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VgRt6 - Thanks for the post. We all appreciate the time and effort this kind of post takes and I am sure it will be referred to for many years to
Newport Beach CA come. BTW I hope this post makes it into the FAQ VR6 post. - Thanks again - Bob
2002 540i BMW Wagon,
1978 SEL Merc., & 1995
GLX
HP and TORQUE are beautiful things!

James 93SLC Re: (phatvr6) « » 12:16 PM 12-6-2003


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Quote, originally posted by phatvr6 »

and how long do you think the lube is going to stay in there now you've prised the seal off???

Offline He didn't leave the seals off. You need to reinstall them, and if you are careful, they will seal just the same. I've worked with lots of sealed
bearings and removing and reinstalling seals is a no brainer.
Member Since
9-27-2000
1541 posts Good writeup Gary

Northeast OH
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James
There is a fine line between "hobby" and "mental illness."
93 SLC ...Turn2, TT Exhaust, Koni, TT Chip
The 12V VR6 headgasket/timing chain/cooling system parts list
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VgRt6 Re: (James 93SLC) « » 1:14 PM 12-6-2003


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VWvortex Forums: DIY - Removing a VR6 serpentine belt tensioner and lubricating the tensioner pulley bearing

Quote, originally posted by James 93SLC »

He didn't leave the seals off. You need to reinstall them, and if you are careful, they will seal just the same.
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Member Since Exactly. See step 13.


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11944 posts

Germantown MD
99.5 Jetta GLS VR6 Gary
Now: '99.5 Jetta GLS VR6 (220,000 miles and counting! ... and no CEL!!! )
Then: '90 Passat GL 16v - (RIP - i.e., Rest in Pain!!! in a junkyard somewhere you LEMON POS - still loved her though )
* Free VAG-COM scans in the DC area - IM me *
* The Official VgRt6 MKIV/VR6 DIY Thread Master List *

zealot.us Re: DIY - Removing a VR6 serpentine belt tensioner and lubricating the tensione ... (VgRt6) « » 6:04 PM 12-6-2003
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3 posts
Thanks again for the great tutorial. The tensioner on mine (2000 Jetta) required a 40mm long bolt to take all the tension off. Now it will be
Dallas TX
going up for sale (totally had it with the POS), it's really unbelievable the things that have gone wrong with a car that has 38k miles on it. I
2000 VW Jetta VR6
shall never return to the VW's.
Great forum you got here though.

RadoBoi Re: DIY - Removing a VR6 serpentine belt tensioner and lubricating the tensione ... (zealot.us) « » 1:51 PM 12-7-2003
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Ok my dad works in a machine shop and hes gonna get me a new bearing for free...how do you get the bearing out of the pully? Thats my
question. Thanks!
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