X L NC THI CNG NGHIP

X L NC THI NH MY BIA SI GN C CHI

Nhm 2

Ni Dung
1 2 3 4 Tng quan v nh my Ngun gc, tnh cht nc thi

S dy chuyn cng ngh

Tnh ton thit k HTXLNT

Page 2

Lch S Bia
Bia l mt trong cc ung lu i nht m loi ngi to ra C nin i t nht l t thin nin k 5 TCN c ghi chp li trong cc th tch c ca Ai Cp c i v Lng H

Page 3

Ngnh bia Vit Nam

Ngnh cng nghip sn xut bia Vit Nam c lch s hn 100 nm

Xng sn xut bia u tin c t tn l xng sn xut bia Ch Ln, do mt ngi Php tn l Victor Larue m vo nm 1875. min Bc, vo nm 1889, mt ngi Php tn l Hommel m xng bia Lng i Yn, Ngc H.

Page 4

Tng Quan V Nh My Bia

Sn sut 11/8/2007

SLNV: 350 ngi

NM BIA SG C CHI

Cng sut: 200 triu l/nm

Ngun nc: Nc thy cc & nc ngm

Page 5

Sn phm: chai loi 450 ml & 350 ml

Tng Quan V H Thng XLNT Nh My Bia

Hot ng: 8/2007

TK t ng ha

Cng sut : 3000 m3/ngd

Page 6

Cc Loi Nc Thi Trong Nh My

Nc Thi Sinh Hot

Nc thi v sinh cc thit b

Nc Thi Sn Xut

Nc lm lnh, nc ngng

Nc t cng on ra chai
Page 7

Nc t cng on lc v ln men

Nhp Malt TS, sng, cn Lu tr Malt Sng, tch sn, kim loi

Nhp go TS, sng, cn Lu tr Go Sng, tch sn, kim loi

Cn
Nghin Malt Ph gia Nhit d B hm Ph gia Houblon B hoa + cn Prtin Men + sc kh Nhn men
Page 8

Cn
Nghin Go H ha

ng ha Lc hm un si Lng cn H nhit Ln men X men

Nhit d Phn phi

Lu thng

Nc thi
Lu kho ng gi Tng tr bia Lc bia Nc kh kh

Bn hng Chai, thng hng Nc thi, xt thi thu hi Bt tr lc Ph gia

CO2

Thu hi men

Cc Cng on Trong Sn Xut Bia I. Nghin

Mc ch: Tng s xm nhp ca nc lm cho qu trnh ng ha v thy phn nhanh v trit hn. Gm: nghin kh, nghin c phun m vo ht, nghin nc.

II. ng ha nguyn liu

Go H ha

Malt
Page 9

ng ha
4/22/2012

Lc hm

Cc Cng on Trong Sn Xut Bia Cc phng php ng ha nguyn liu - ng ha phn on: Phng n tam phn on Phng n nh phn on

Phng n nht phn on

- ng ha theo phng php ton khi: Tng dn nhit

Gim dn nhit

Page 10

4/22/2012

Cc Cng on Trong Sn Xut Bia

III. Lc B, Nu Hoa V Lm Lnh Dch ng Lc b malt: Thng lc y bng v my lc p khung bn

Nu dch ng vi hoa Houblon:

Dch ng ban u v dch ra b c trn ln vi nhau trong thit b un hoa, lun gi nhit khng di 70oC, un si trong khong 1,5h 2,5h; qu trnh houblon ha khong 70 pht. Lm lnh v tch cn dch ng: H thng kiu h H thng kiu kn

Page 11

4/22/2012

Cc Cng on Trong Sn Xut Bia

IV. Ln men L giai on chuyn ho dch ng thnh bia di tc ng ca nm men. Sn phm chnh: cn v CO2

Gm hai giai on:

Qu trnh ln men chnh: thay i ln v lng v cht, nhit 6 8oC. C hai loi: ln men chm v ln men ni

Qu trnh ln men ph: nhm chuyn ho ht phn ng c kh nng ln men cn tn ti trong bia non, ng thi lm n nh thnh phn v tnh cht cm quan ca sn phm.
Page 12 4/22/2012

Cc Cng on Trong Sn Xut Bia

I.V Ln men (tt) Trc lc tin hnh ln men ph v tng tr, tt c cc loi thit b, ng ng, bm v cc loi dng c c tip xc vi bia u phi ra sch v st trng, sau c trng bng nc v trng.

VI. Hon thin sn phm

Gm: Lm trong bia trng bia bo ha CO2 thanh

Cc phng php lm trong bia: my lc a, bng diatomit, phng php ly tm.

Cc phng php thanh trng: thanh trng c khi; thanh Page 13 4/22/2012 trng trong bao b (chai, lon, hp,).

Nc Thi Sinh Hot

Nc thi sinh hot bao gm nc thi t: nh n, nh v sinh, khu vc vn phng
Nc thi ny ch yu cha cc cht cn b, du m cc cht dinh dng (N,P),

cc cht rn l lng,
cc cht hu c, COD v cc vi khun.
Page 14

Tnh Cht Nc Thi Sn Xut Bia

Ti Vit Nam, sn xut 1.000 lt bia, s thi ra. Khong 2 kg cht rn l lng. 10 kg BOD5 . pH dao ng trong khong 5,8 - 8. C bit, ti mt s a phng, hm lng cht nhim mc cao: BOD5 1700- 2700mg/l; COD 3500-4000mg/l, SS 250-350mg/l, PO43- 20-40mg/l, N-NH3 12-15mg/l.
Page 15

Nc Lm Lnh, Nc Ngng

c s dng theo chu trnh khp kn nn lng nc thi ny khng ng k v hu nh ko b nhim. Do c th thi trc tip ra ngun tip nhn m khng cn s l.

2 Nc thi v sinh cc thit b Nh: bn nu, bn lc, bn ln men, ng ng, Nc thi ny cha cha b hm, tinh bt, b hoa bia, b men
Page 16

Nc t cng on ra chai

Giai on 1 :Chai c ra bng dung dch kim long nng (1 3% NaOH) ra sch cht bn v nhn chai. Giai on 2 : Sau c ra li bng nc sch v thanh trng.

Do nc t qu trnh ra chai c pH cao v cng cha cc cht nhim hu c

Nc t cng on lc v ln men

Khng nhiu, ch chim khong 3 5% lu lng nc thi nhng ti trng BOD li rt cao, chim n 97% tng ti lng BOD trong nc thi sn xut
Page 17

LU LNG V CH THI NC

Lu lng nc thi

Qtng 3000m3 /ngy m Cho c 3 ngun thi

Ch thi nc
Page 18

Lm vic 24/24h Th 5 hng tun v sinh ni nu

IU KIN THC T CA NH MY

Din tch cn d 25 ha

Dy chuyn cng ngh ca Germanic

Cng sut n 2015 c nng ln : 264 triu lt

Page 19

IU KIN THC T CA NH MY

Khu x l nc thi thuc phng c kh - vt t

Nhn lc: Mt thc s Mt k s 2 cng nhn
Page 20

X L NC THI CA NH MY

Ln men Metan nc thi c

S dng bng bn hot tnh ti trng thp

Page 21

H THNG X L NC THI HIN C TI CNG TY

Page 22

Page 23

Page 24

Page 25

Page 26

Page 27

Page 28

Page 29

Page 30

Page 31

CH TIU NC THI CA NH MY
Ch tiu n v Kt qu

TCVN 5945 2005

A

pH COD BOD5 (200C) SS Tng Nit

mg/l mg/l mg/l mg/l mg/l Bg/l

8 10 2000 500 300 15 45 -

69 30 50 50 15 4 10000

Tng Photpho
Page 32

Coliform

Phng n 1:
Nc thi bia Nc thi sinh hot

H THNG X L NC THI XUT

Song chn rc B iu ha B UASB

B bn hot tnh l lng B arotank B lng 2 Kh trng B lng 1

Lng s b

p bn
X l bn
Page 33

Knh tip nhn

Phng n 2: Nc thi bia SCR+ H thu MLR+B trung ha B iu p

Chn phng n 2

B UASB

B t kh metan

B lng bn

B trung gian
B SBR

My p bn
Page 34

Kh trng H iu ha

Knh tip nhn

Hm lng c tnh mg/l

BOD5 = COD = SS =
500 2000 300

CNG TRNH

Hiu sut x l c tnh %

BOD5 = COD = SS =
0% 0% 10%

H thu SCR th

BOD5 = COD = SS =
BOD5 = COD = SS = BOD5 = COD = SS =

500 2000 270

SCR tinh B trung ha

BOD5 = COD = SS =
BOD5 = COD = SS = BOD5 = COD = SS =

10% 10% 15%

450 1800 229,5

80% 85% 50%

B k kh

90 270 114,75
4/22/2012

15%

B lng 1

15% 50%

Page 35

Hm lng c tnh mg/l

BOD5 = COD = SS =
BOD5 = COD = SS = BOD5 = COD = SS = BOD5 = COD Page 36 SS
76,5 229,5 57,375

CNG TRNH

Hiu sut x l c tnh %

BOD5 = COD = SS =
BOD5 = COD = SS = BOD5 = COD = SS = BOD5 = COD = SS =
80% 80% 45%

B SBR

15,3 45,9 31,55625

0% 0% 0%

B kh trng

15,3 45,9 31,55625

5% 5% 10%

H iu ha

14,535 43,605 28,40063

0% 0% 0%

Knh

TNH TON THIT K

1. Song chn rc Thng s n v Kch thc 0,5 1 1 30

Chiu cao H Chiu rng B Chiu di L Khong cch mc li

Page 37

m m m mm

2.B thu gom

Thng s Th tch b, V Chiu rng b, B Chiu di b, L Chiu cao hu ch b, H Chiu cao bo v, hbv S b n v m3 m m m m ci Kch thc 6,25 1,5 1,5 3 0,5 1

Page 38

3.B iu Ha
Thng s Th tch b, V Chiu rng b, B Chiu di b, L Chiu cao hu ch b, H Chiu cao bo v, hbv S b Thi gian lu nc
Page 39

n v m3 m m m m ci h

Kch thc 1125 10 22,5 5 0,5 1 8

4.B Lng I
Thng s n v Kch thc 190 5 9,5 4 0,3 2

Th tch b, V Chiu rng b, B Chiu di b, L Chiu cao hu ch b, H Chiu cao bo v, hbv S b

Page 40

m3 m m m m ci

5.B K Kh
Thng s Th tch b, V Chiu rng b, B Chiu di b, L Chiu cao hu ch b, H Chiu cao bo v, hbv S b Thi gian lu nc n v m3 m m m m ci H Kch thc 1125 10 14 3,8 0,5 1 6

Page 41

6.B SBR Thng s n v Kch thc 2400 20 20 6 0,5 3 12

Page 42

Th tch b, V Chiu rng b, B Chiu di b, L Chiu cao hu ch b, H Chiu cao bo v, hbv S b Thi gian lu nc

m3 m m m m ci H

7.B Kh Trng
Thng s
Th tch b, V Chiu rng b, B Chiu di b, L Chiu cao b, H Lng Clorine
Page 43

n v
m3 m m m Kg/ngd

Kch thc 47 3 3 5,3 9

8.H Trung Ha Kch thc 1200 20 20 4

Thng s
Th tch, V Chiu rng , B Chiu di , L Chiu cao , H

n v
m3 m m M

Page 44

Ti liu tham kho:

Cng Ngh X L Nc Thi Bng Bin Php Sinh Hc-pgs.Ts Lng c Phm- Nxb Gio Dc.
X L Nc Thi Th - Lng c H - Nxb Khoa Hc V K Thut. Gio Trnh X L Nc Thi Cng Nghip Pgs.Ts Nguyn Vn Phc Nxb Xy Dng.

Page 45

Thc Hin: Nhm 2

ng Hu Sn (08127121)
Nguyn Vn Ngc(08127091) V Th Huyn Trang(08127148) Nguyn Th Hng Yn(08127174)

Page 46

Cm n Thy V Cc Bn Theo Di.

Page 47