Professional Documents
Culture Documents
T E C N I C A
PH
INSTRUCTIONS B
LIST OF DEVICES
FOR PH TYPE PRESSES
TECHNICAL DOCUMENTATION
DOCUMENTATION TECHNIQUE
TECHNISCHE DOKUMENTATION
DOCUMENTACION TECNICA
DOCUMENTAÇAO TECNICA
LISH
ENG
PH 339.85.031 Rev. 00 Date 28.07.00
Last revised :
SACMI SHALL NOT BE HELD RESPONSIBLE FOR MACHINE FAILURE DUE TO UNAUTHORIZED
MODIFICATIONS.
ANY CHANGES THAT ALTER THE CONSTRUCTION OR THE WORKING CYCLE OF THE
MACHINE MUST BE CARRIED OUT OR AUTHORIZED BY SACMI’S AFTER-SALES DEPT.
SACMI RESERVES THE RIGHT TO MAKE ANY CHANGES TO THE MACHINE DESCRIBED
HEREIN AT ANY TIME WITHOUT NOTICE.
IF THERE ARE ANY PRINTING OR OTHER ERRORS, CORRECTIONS WILL APPEAR IN THE
SUBSEQUENT VERSION OF THE MANUAL.
SACMI SHALL BE HELD RESPONSIBLE ONLY FOR THE TEXT IN THE ORIGINAL ITALIAN
VERSION.
COPIES OF THIS MANUAL ARE AVAILABLE FROM THE AFTER-SALES SERVICE DEPT.
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PH 339.85.031 Rev. 00 Date 28.07.00
Copies of this manual should be given to all personnel in charge of machine maintenance
and operation. It is essential that the manual is read carefully in its entirety and fully
understood, as it provides important instructions on how to operate the machine properly
and safely.
The machine must be used only for the tasks it was expressly designed for. Performing
jobs other than those recommended is hazardous.
SACMI shall not be held responsible for damage to the machine or injuries to personnel
resulting from mishandling, improper use or unauthorized modifications.
Any modifications made to the machine’s structure and/or work-cycle must be performed
or authorized by SACMI’s Service Dept.
The persons in charge of supervising and servicing the machine must read and fully
understand the operating instructions contained in the documentation provided.
Maintenance can be performed and the electrical parts and devices accessed only by
competent well-trained personnel.
The machine’s work-cycle can be set and controlled only by the persons in charge, or
those who are duly authorized.
Only well-trained personnel can operate, set-up and service the machine.
The machine can be started up only after all the safety devices have been activated.
Periodically inspect all the safety devices installed in the machine (stop pushbuttons,
interlocks, proximity switches, limit switches, safety guards, etc..) for proper functioning.
Occasionally check to see whether the machine is still efficiently grounded.
If any faults are found while the machine is being run, they must be reported to the person
in charge without delay.
If the personnel in charge find faults which could endanger the operators, the machine
must be shut off immediately and restarted only after it has been repaired.
Always unplug the machines from the electricity supply before setting up or servicing
them if operations which may endanger personnel are to be performed. Failure to do
so may result in severe injury to personnel. Whenever carrying out maintenance of any
type, always shut off the machine and block all parts before starting. This must be done
even when minor jobs are performed.
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PH 339.85.031 Rev. 00 Date 28.07.00
1 INTRODUCTION
Scanner
Photocell N.O. Triggered Led on
Untriggered Led off
Reflector/ Triggered Led off
Detector unit Untriggered Led on
Level control
Pressure switch
Flowmeter
Thermostat N.O. Above the threshold Led on
Below the threshold Led off
N.C. Above the threshold Led off
Below the threshold Led on
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PH 339.85.031 Rev. 00 Date 28.07.00
AJ101 Safety module, Safety bar and filler-box limit switches and switches that detect when
the roller conveyor is in front of the press (optional)
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PH 339.85.031 Rev. 00 Date 28.07.00
AJ101 Safety module (safety bar and filler-box limit switches and switches that detect
when the roller conveyor is in front of the press (optional)
AP32 Current conversion card 0/20 mA - -10/+10 V voltage for bi-directional proportional
solenoid valves
APBT4 Conversion card, Thermocouple, Oil temperature - current 4-20 mA (power unit
box)
APBT5 Conversion card, Thermocouple, Upper punch temperature - current 4-20 mA (box
38)
APBT6 Conversion card, Thermocouple, Upper die temperature - current 4-20 mA (optio-
nal) (box 38)
APBT7 Conversion card, Thermocouple, Lower die temperature - current 4-20 mA (box
38)
APBT8 Conversion card, Thermocouple, Lower punch temperature - current 4-20 mA (box
38)
BP5 Pressure transducer, Plunger upstroke chamber (only with proportional press-
strokes)
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PH 339.85.031 Rev. 00 Date 28.07.00
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PH 339.85.031 Rev. 00 Date 28.07.00
KA304 External contact, Trigger pulse for intermediate die-set lowering (optional)
(contact closed = trigger pulse)
(card AP13, input 2)
KA305 External contact, Trigger pulse for 1st die-set downstroke (optional)
(contact closed = trigger pulse)
(card AP13, input 3)
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PH 339.85.031 Rev. 00 Date 28.07.00
KA306 External contact, Trigger pulse for last die-set downstroke (optional)
(contact closed = trigger pulse)
(card AP13, input 4)
KA402 Auxiliary contactor, Audible warning device for automatic remote start-up (optional)
(card AP20, output 22)
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PH 339.85.031 Rev. 00 Date 28.07.00
KT11 Timer controlled relay, Delayed change-over, Motor M11 star-delta connection
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PH 339.85.031 Rev. 00 Date 28.07.00
M9 Lift motor
QM99A Circuit breaker, ACD cabinet power supply (Filler box cabinet)
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PH 339.85.031 Rev. 00 Date 28.07.00
SL1 Oil reservoir level sensor (contact closed with oil present)
(card AP11, input 7; contact closed with oil present)
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PH 339.85.031 Rev. 00 Date 28.07.00
SP1S Oil filter pressure switch series connected to SP1 (only with PH4600-PH7200)
(card AP11, input 6)
SP1S Air pressure switch (pressurization) series connected to SP3 (only with PH4600-
PH7200)
(card AP11, input 12)
SP7 Pressure switch, Hydraulic accumulator control assembly filter clogged (optional)
(card AP13, input 15)
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PH 339.85.031 Rev. 00 Date 28.07.00
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PH 339.85.031 Rev. 00 Date 28.07.00
SQ65 Proximity switch, Ejector cylinder midway through its stroke (only in PH 400)
(card AP13, input 19; sensor activated with ejector midway through its stroke)
ST2 Thermostat, Flywheel bearing temperature (series connect to ST1) (only with
PH4600-PH7200)
(card AP11, input 11)
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PH 339.85.031 Rev. 00 Date 28.07.00
VC101 Rectifier bridge (three phase), Aux. power supply (24 Vdc)
VC200 Rectifier bridge (single phase), Upper magnetic lock power supply
VC201 Rectifier bridge (single phase), Lower magnetic lock power supply
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PH 339.85.031 Rev. 00 Date 28.07.00
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PH 339.85.031 Rev. 00 Date 28.07.00
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PH 339.85.031 Rev. 00 Date 28.07.00
XT4 Terminal block, Trigger pulses to oil boost pump control cabinet
YV11 Solenoid valve, Main circuit pressure applied (only in PH4600-PH7200) (Card
AP16, output 11)
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PH 339.85.031 Rev. 00 Date 28.07.00
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PH 339.85.031 Rev. 00 Date 28.07.00
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PH 339.85.031 Rev. 00 Date 28.07.00
YV306 Solenoid valve, Proportional flow regulator, Secondary circuit (only with PH4600-
PH7200)
YV309 Solenoid valve, Proportional pressure regulator, Main circuit (only with PH4600-
PH7200)
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