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Li ni u
Cng ngh ch to my l mt ngnh then cht, n ng
vai tr quyt dnh trong s nghip cng nghip ho hin i
ho t nc. Nhim v ca cng ngh ch to my l ch to
ra cc sn phm c kh cho mi lnh vc ca nghnh kinh
t quc dn, vic pht trin ngnh cng ngh ch to my
ang l mi quan tm c bit ca ng v nh nc ta.
Pht trin ngnh cng ngh ch to my phi c tin
hnh ng thi vi vic pht trin ngun nhn lc v u t
cc trang b hin i. Vic pht trin ngun nhn lc l
nhim v trng tm ca cc trng i hc.
Hin nay trong cc ngnh kinh t ni chung v ngnh c
kh ni ring i hi k s c kh v cn b k thut c kh
c o to ra phi c kin thc c bn tng i rng,
ng thi phi bit vn dng nhng kin thc gii
quyt nhng vn c th thng gp trong sn xut.
Mn hc cng ngh ch to my c v tr quan trng
trong chng trnh o to k s v cn b k thut v thit
k, ch to cc loi my v cc thit b c kh phc v cc
ngnh kinh t nh cng nghip, nng nghip, giao thng vn
ti, in lc ...vv
gip cho sinh vin nm vng c cc kin thc c
bn ca mn hc v gip cho h lm quen vi nhim v thit
k, trong chng trnh o to , n mn hc cng ngh
Lp Ch to my 1 K41
Khoa C kh
n cng
Nguyn xun Thin
ngh ch to my
ch to my l mn hc khng th thiu c ca sinh vin
chuyn ngnh ch to my khi kt thc mn hc.
Sau mt thi gian tm hiu v vi s ch bo nhit tnh
ca thy gio
Nguyn c Lc n nay Em hon thnh n mn hc
cng ngh ch to my Trong
Thuyt minh n mn hc
cng ngh ch to my
I-Phn tch chc nng v iu kin lm vic ca chi tit
Lp Ch to my 1 K41
Khoa C kh
n cng
Si = 1,2 2,5
S < 0,12
Mn = 0,25 1,00
P =0,05 1,00
Lp Ch to my 1 K41
Khoa C kh
n cng
khi lm vic .
4.
trc.
+
100
Trong
N- S chi tit c sn xut trong mt nm
N1- S sn phm c sn xut trong mt nm (5000
chic/nm)
Lp Ch to my 1 K41
Khoa C kh
n cng
6 +4
)
100
(kg)
Trong
Q1- Trng lng chi tit
gang xm
= 6,8-:-7,4 Kg/dm3
Lp Ch to my 1 K41
Khoa C kh
n cng
t
d
Lp Ch to my 1 K41
Khoa C kh
n cng
1- Xc nh ng li cng ngh
Do sn xut hng khi ln nn ta chn phng php gia cng
mt v tr ,gia cng tun t. Dng my vn nng kt hp vi
g chuyn dng .
2- Chn phng php gia cng
- Gia cng l 40+0,039 vt liu l gang xm 15x32. Ta thy
dung sai +0,039ng vi 40 l cp chnh xc 7, vi nhm
Lp Ch to my 1 K41
Khoa C kh
n cng
cv
Trong
cv
= k. L
Lp Ch to my 1 K41
Khoa C kh
n cng
= 10 m/mm
kc
Sai s kp cht
Sai s chun
=0
=0
B qua sai s g
=0
= 0
2 Zb min = 2(Rza + Ta + a2 + b2 )
2Zbmin =
Bc khot
Theo bng 3-87 S tay CNCTM I ,ta c
Rza = 50 ( m ).
Ta = 50
( m ).
Sai lch khng gian tng cng c tnh theo cng thc : =
k.
phi
2 Zb min = 2(Rza + Ta + a2 + b2 )
= 60 . 0,04 = 2,4 ( m )
Lp Ch to my 1 K41
Khoa C kh
n cng
2Zbmin =
2( 10 + 20 + 2,4 ) = 65 ( m ).
2Zbmin =
Ta
2 `
Dt
D max
D min
360
39,621
870
39,62
38,75
2Zm i
2Rbmin
Phi
25
350 1200
2Zm
a
Khot
50
60
220
Doa
50
20
2,4
320
39,941
87
39,94
th
10
10
0,05
65
39
Doa
tinh
6,3
32,7
40,006
3
40,039
40,00
6
40,03
9
32
970
39,72
198
65
81
39,91
33
9
40,00
0
2
Zomax =1249
Lp Ch to my 1 K41
Khoa C kh
10
n cng
2
Zomin = 418
Kim tra kt qu tnh ton :
+ Lng d tng cng 2 Z0max- 2Z0min = 1249 - 418 = 831
( m)
ph
ct
=870 - 39 = 831 ( m)
= 220 - 87 = 133 ( m)
Z b= 3,5
mm (Bng 4-14
STayCNCTM )
Lng d gia cng mt bch
STayCNCTM )
Lng d gia cng 2 mt u
Zb =
3,5
mm
(Bng 4-14
STayCNCTM )
Lng d gia cng l tr 2Zb = 3,5 mm
VII- Tnh ch ct cho mt nguyn cng v tra ch ct cho
cc nguyn cng cn li.
Lp Ch to my 1 K41
Khoa C kh
11
n cng
Chn dao : Dao phay hnh tr rng lin P18 Z=16 rng
Lng d gia cng : phay 2 ln :
+ Bc 1 Zb=2,5 mm
+ Bc 2 Zb=1 mm
Ch ct bc 1: (phay th)
Chiu su ct t = 2,5mm
Lng
chy
dao
rng
Sz
0,12
mm/rng
(Bng
5-126
STayCNCTM ) .
Lng chy dao vng S0= 0,12. 16 = 1,92 mm/vng.
Tc ct
H s iu chnh: Ws = 0,9138
Tc ct tnh ton l:
Vt =Vb. Ws = 63.0,9138=
57,57m/pht
S vng quay ca trc chnh theo tnh ton l:
nt =
Lp Ch to my 1 K41
Khoa C kh
12
n cng
.D.nt 3,14.80.234
=
= 58,78 m/ ph
1000
1000
Cc h s iu chnh:
+ Chi tit c c W1 =0,85 (Bng 5-239 STayCNCTM ) .
+ Tnh trng my cn tt W 1 = 1,1 (Bng 5-239 STayCNCTM )
.
Vy tc ct tnh ton l:
=49,55 m/ph
S vng quay ca trc chnh theo tnh ton l:
nt =
Lp Ch to my 1 K41
Khoa C kh
13
n cng
chy
dao
So
0,35
mm/vng
(Bng
STayCNCTM ) .
Vn tc ct V= 33,5 m/ph (Bng 5-90 STayCNCTM ) .
nt =
Lp Ch to my 1 K41
Khoa C kh
14
5-89
n cng
Vtt =
nt =
Vtt =
nt =
Vtt =
.D.nt 3,14.16.135
=
= 6,78m/ ph
1000
1000
Ch ct bc 4: Kho 4 mt bch
Chn dao :Dao khot thp gi . S rng Z = 5 rng
Lng d gia cng : Zb=3 mm
Lp Ch to my 1 K41
Khoa C kh
15
n cng
Ch ct Chiu su ct t=3 mm ,
So = 0,7 mm/vng (Bng 5-104 STayCNCTM ) .
Tc ct
nt =
Vtt =
Lp Ch to my 1 K41
Khoa C kh
16
n cng
nh v : Chi tit c nh v mt y 3 bc t do v 2 l
hn ch 3 bc t do (Dng mt cht tr ngn , mt cht trm ).
Kp cht: Chi tit c kp cht bng n kp lin ng t
trn xung vung gc vi mt y .
Chn my : my phay nm ngang P623. Cng sut my N m =
6,3 KW
Chn dao : Dao phay a 2 mt rng lin P18 , ng knh
dao D = 250 , s rng Z=22 rng .
Lng d gia cng : phay 2 ln
+ Bc 1 : 2.Zb= 5 mm
+ Bc 2 : 2.Zb= 2 mm
Ch ct bc 1: (phay th)
Chiu su ct t =2.5 mm .
Lng chy dao rng Sz=0,24 mm/rng (Bng 5-34 v 5-170
STayCNCTM ) .
Lng chy dao vng S0= 0,24. 22= 5,28 mm/vng.
Tc ct
Khoa C kh
n cng
.D.n
1000
Lp Ch to my 1 K41
Khoa C kh
18
n cng
Ch ct bc 1: Kho mt bch
Chiu su ct t = 3 mm ,
Lng
chy
dao
rng
S z=0,12mm/rng
(Bng
5-146
STayCNCTM )
S rng Z = 5 rng
Lng chy dao vng S0= 0,12. 5= 0,6 mm/vng.
Tc ct
nt =
Vtt =
.D.n
1000
Lp Ch to my 1 K41
Khoa C kh
19
n cng
nt =
Vtt =
.D.n
1000
3,14 .6.1360
= 25 ,62 m/ ph
1000
Lp Ch to my 1 K41
Khoa C kh
Cv.Dq
x
T m.t .Sy
20
Kv
n cng
KLV =
190
HB
HB = 190 KMV = 1
KUV = 1 , Bng 5-6 S tay CNCTM II
KLV = 1 , Bng 5-31 S tay CNCTM II
KLV = 1
18 ,8.39 ,10,2
V=
V = 19,88 m/ph
50 0,125 .1,3
0 ,1
.3,5
0 ,4
Lp Ch to my 1 K41
Khoa C kh
.1
21
n cng
n=
1000 .V
3,14 .D
1000.19,88
= 3,14.39,3 = 162 vng/pht
Nh
vy
Vtt =
tc
.D.n
1000
ct
thc
l:
Ch ct bc 2 :
* Doa th l 39,7
Ta c : + Chiu su ct t = 0,3 mm
+ Lng chy dao S =3,4 mm/vng ( Bng 5-27, s tay
CNCTM )
+ Tc ct V c tnh theo cng thc
Cv.Dq
V = m x y Kv
T .t .S
KLV =
190
HB
HB = 190 KMV = 1
KUV = 1 , Bng 5-6 S tay CNCTM II
KLV = 1 , Bng 5-31 S tay CNCTM II
KLV = 1
V=
15 ,6.39 ,7 0,2
120 0,3.0,3
0 ,1
.3,4
0 ,5
Lp Ch to my 1 K41
Khoa C kh
.1
22
n cng
V = 4,74 m/ph
n=
1000 .V
3,14 .D
1000.4,47
= 3,14.39,7 = 38 vng/pht
* Doa tinh l 40
Ta c : + Chiu su ct t = 0,15 mm
+ Lng chy dao S =3,4 mm/vng . H s iu chnh Kos
= 0,8
( Bng 5-
KLV =
190
HB
HB = 190 KMV = 1
KUV = 1 , Bng 5-6 S tay CNCTM II
KLV = 1 , Bng 5-31 S tay CNCTM II
KLV = 1
V=
15 ,6.40 0 ,2
120 0 ,3.0,15
0 ,1
.27
0 ,5
.1
V = 5,71 m/ph
Lp Ch to my 1 K41
Khoa C kh
23
n cng
1000 .V
3,14 .D
1000.5,71
= 3,14.40 = 45,5vng/pht
L + L1 + L2
.i( pht)
Sv.n
(vg/ph)
i- S ln gia cng
Sp=Sv.n
(mm/ph)
Lp Ch to my 1 K41
Khoa C kh
24
n cng
L + L1 + L2
.i( pht)
Sp
mm
L2=3 mm
S = Z . Sz =16 . 0,12 = 1,92
T0 =
120 +15 + 3
.1 = 0,307 ( pht)
1,92 .234
Phay tinh
L= 120 mm
L1 = t(D t) + (0,5 3) = 1(80 1) + (0,5 3) = 10
mm
L2=3 mm
T0 =
120 +10 + 3
= 0,227 ( pht)
2,5.234
35 + 5 + 3
.4 = 0,517 ( pht)
0,35 .950
Khot l 4 l 15,6
L = 35
L1 =
D d
cotg
2
+ (0,5 2)
Lp Ch to my 1 K41
Khoa C kh
25
15 ,6 13
2
n cng
cotg45 + (0,5 2) = 3
L2 = 2
T0 =
35 + 3 + 2
.4 = 0,395 ( pht)
0,75 .540
Doa l 2 l 16
L =35
L1 =
=
D d
cotg
2
+ (0,5 2)
16 15 ,6
cotg45
2
+ (0,5 2) = 2
L2 = 2
T0 =
16 + 2 + 2
.2 = 0,241 ( pht)
2,4.135
Kho cc mt bch
T0 =
L + L1
.i( pht)
S.n
L = 80
L1 = 0,5 2
T0 =
80 + 2
.4 = 0,043 ( pht)
0,7.668
+>Nguyn cng3:Phay 2 mt u
Phay th
+>Nguyn cng phay 2 mt u
Phay th
L = 80
L1 = t(D t) + (0,5 3) = 5(250 5) + (0,5 3) = 24
Lp Ch to my 1 K41
Khoa C kh
26
n cng
L2 = 5
T0 =
80 + 24 + 5
= 0,550 ( pht)
5,28 .37 ,5
Phay tinh
L = 80
L1 = t(D t) + (0,5 3) = 5(250 5) + (0,5 3) = 24
L2 = 5
T0 =
80 + 24 + 5
= 1,21( pht)
1,5.60
L + L1
.i( pht)
S.n
L=15 mm
L1 = 0,5 2 mm
T0 =
3 +2
.1 = 0,012 ( pht)
0,6.668
Khoan l 6
L = 27
L1 =
d
cotg
2
+ (0,5 2) =
6
cotg59
2
+ (0,5 2) = 3,5
L2 = 2
T0 =
27 + 3,5 + 2
.1 = 0,08 ( pht)
0,3.1360
Lp Ch to my 1 K41
Khoa C kh
27
n cng
39 ,1 36 ,5
cotg
2
+ (0,5 2) = 3
L2 = 2
T0 =
120 + 3 + 2
.1 = 0,496 ( pht)
1,5.168
Doa l 40
L = 120
L1 =
D d
cotg
2
+ (0,5 2)
L2 = 2
Doa th :
L1 =
39 ,7 39 ,1
cotg45+
2
(0,5 2) = 2
T0 =
120 + 2 + 2
.1 = 0,960 ( pht)
3,4.38
Doa tinh :
L1 =
40 39 ,7
cotg45
2
+ (0,5 2) = 2
T0 =
120 + 2 + 2
.1 = 1,009 ( pht)
2,7.45 ,5
Lp Ch to my 1 K41
Khoa C kh
28
n cng
Lp Ch to my 1 K41
Khoa C kh
29
n cng
2- Xc nh m men ct Mx v lc dc trc Po
+ Tnh m men xon Mx
MX = 10 .CM.Dq. tx S y.Kp
CM = 0,085 ; q = 0 ; x = 0,75 ; y = 0,8 Bng 5-32
S tay CNCTM II
KP = KLV = 1 Bng 5-9
MX = 10 .0,85.39,10. 1,3
0,75
1,5
0,8
.1 = 14,31 Nm
+ Cng sut ct Ne
Ne =
Mx .V
9750
14 ,31 .168
9750
Lp Ch to my 1 K41
Khoa C kh
= 0,25 Kw < Nm = 4 Kw
30
n cng
Po
Px
2.Mx
D
.160 =
Vy lc kp cn thit W l :
Lp Ch to my 1 K41
Khoa C kh
31
n cng
M1 + M 2
37865 +117115 ,1
.K =
.K = 1549,8.K
100
100
(N)
ly K2=1
K2:l h s k n dao cn lm tng lc ct ,ly Ko=1
K3:l h s k n lc ct khng lin tc , ly K3=1
K4:l h s k n ngun sinh lc , kp cht bng tay
ly K4=1,3
K5:l h s k n v tr tay quay , ly K5=1,2
Ko:l h s k n tnh cht tip xc , ly K6=1
T tnh c :
Lp Ch to my 1 K41
Khoa C kh
32
n cng
Suy ra :
ctlr =
[ ]
gd
k2 m2 ld2 c2
Trong
k: l sai s do kp cht phi , trong trng hp ny lc kp
vung gc vi
: l sai s do mn g,ta c
= .
: l sai s do lp t g , ly
= 10 m
nguyn cng,
ta c
= (1/5-:-1/2).50 = 20 m
2
vy ctlr = [ gd] k2 m2 ld2 c2 = 20 2 2,5 2 10 2 10 2 = 17 m
Lp Ch to my 1 K41
Khoa C kh
33
n cng
Lp Ch to my 1 K41
Khoa C kh
34
n cng
Lp Ch to my 1 K41
Khoa C kh
35
n cng
Mc lc
Li ni u.........................................................................................................................................................1
5- Xc nh sai s g t................................................
liu
tham
kho.......................................................................................
Lp Ch to my 1 K41
Khoa C kh
36