Thuyet Minh

N MN HC CNG NGH C KH
GVHD : L VNH HIU
CHNG 1 :
XC NH DNG SN XUT
Sn lng chi tit cn ch to :
S lng chi tit cn ch to trong mt nm tnh theo cng thc :
N = N 0 .m. ( 1 + 100 ) . ( 1 + 100 )
Trong
M = 1 : s lng chi tit nh nhau trong mt n v sn phm
=10 - 20% : s % chi tit dng lm ph tng , chon a =10%
= 5 - 7% : s % chi tit ph phm trong qu trnh ch to , chn = 5%
N 0 = 300000 l sn lng trong mt nm theo k hoch
Ta c
N = 300000.1. ( 1 + 10 100 ) . ( 1 + 5 100 ) = 346500 (chic/nm)
1. Tnh khi lng chi tit :
Chn kch thc phi s b :

Chiu di a = 145 mm
Chiu rng b = 30 mm
Chiu cao h = 20 mm
Vh = a.b.c = 145.30.20 = 87000
thp = 7,85g / cm3

mh = vh .th p = 87000x 7.85= 682950= 0.68kg
Vy khi lng ca hnh hp ch nht l 0,68 kg
0,7 kg
2. Bng xc nh dng sn xut :

Q1 trng lng ca chi tit
Dng
sn xut
>200kg
4:200kg
< 4kg
Sn lng hng nm ca chi tit ( chic )
n chic
<5
<10
<100
Hng lot nh
55-100
10-200
100-500
Hng lot va
100-300
200-500
500-5000
SVTH : L HONG LI
Trang 1
Hng lot ln
Hng khi
300-1000
>1000
GVHD : L VNH HIU
500-1000
>5000
5000-50000
>50000
Vi sn lng 300000 chic /nm v c khi lng =0,7 kg nn dng sn xut l

hng khi.
c trng dng sn xut ny th ta s dng my vn chuyn dng, my vn
nng, trang b cng ngh chuyn dng ( g chuyn dng) mi em li hiu
qu kinh t k thut vi s lng ln.
SVTH : L HONG LI
Trang 2
GVHD : L VNH HIU
CHNG 2 :
PHN TCH CHI TIT GIA CNG

Cng dng ca chi tit
Bnh ai dng truyn ng gia 2 trc bng ai vi khong cch khng qu
ln. y , vi kt cu chi tit co rnh lp ai c dng hnh thang nn dy ai
kh b trt ra khi rnh ai,
Chi tit thng c dng trong cc thit b nhm bo v qu ti v pht ra ting
n nh, d thay th v t hiu qu kinh t cao.
Cc yu cu k thut
m bo ng tm kch thc lp trc 20 v lp ai 126
1,Tn gi chi tit : Bnh ai .
2,Cc kch thc ca chi tit :
Chiu di : la =140 mm.
Chiu rng : lb = 25 mm.
Chiu cao : lh = 16 mm.
Gia chi tit l 1 l ren M14

2 u chi tit c 2 rnh, chiu di mi rnh l l = 32mm v c rng
l 12mm,ti v tr mi rnh c 1 l,1 mp c l rng 8,5mm v mp i
din c l M8, 2 l song song v vung gc nhau, v mi l cch mt u
chi tit l 16mm(tnh tm l)
Dung sai ca 2 u rnh l +0,1.
Dung sai khong cch chiu di gia 2 rnh l -0,1
SVTH : L HONG LI
Trang 3
GVHD : L VNH HIU
CHNG 3 : CHN PHI V PHNG PHP

CH TO PHI.
Chn phng php ch to phi bng phng php c(c trong khun ct) v
phng php ny thng dng v d ch to .
1, u v nhc im :
u im : c c tt c cc kim loi v hp kim khac nhau,c c
cc kch thc ln nh khc nhau,to ra c cc hnh dng m cc
phng php khc khng to ra c(l,hc rng ,).
Nhc im : To ra khuyt tt nh r kh , r x,khng y lng
khun,bi nt,
2, Cc qu trnh c trong khun cc :
Bc 1 : chun b vt liu lm khun : mu lm bng g hoc nhn c
hnh dng v kch thc nh chi tit cn c.
Khng nn c rnh trc v phi khoan l.

Bc 2 : Tin hnh lm khun : lm khun phi dng mu , ct v t
st .
Qui trnh : t mu vo trong v chn ct, kh,tho khun , ly vt mu
ra.
Bc 3 : chun b vt liu nu gm : thp than ,cht tr dung (thng l
vi)
Bc 4 : nu chy kim loi v rt kim loi lng vo khun.
Rt kim loi lng vo khun.

SVTH : L HONG LI
Trang 4
GVHD : L VNH HIU
Sn phm sau khi c.
SVTH : L HONG LI
Trang 5
GVHD : L VNH HIU
CHNG 4 : CHN TIN TRNH GIA CNG
I,
Gia cng bao hnh : m bo song song v vung gc gia cc cnh ta nn
gia cng theo th t .
1, Mt A trc :
2, Mt C :
C
3, Mt D :
SVTH : L HONG LI
Trang 6
GVHD : L VNH HIU
4, Mt B :
SVTH : L HONG LI
Trang 7
GVHD : L VNH HIU
5, Mt E :
6, Mt F :
SVTH : L HONG LI
Trang 8
GVHD : L VNH HIU
II,Gia cng l v rnh :

1, Khoan l gia :
2, Khoan 2 l 2 bn cnh :
3, Gia cng 2 rnh 2 bn cnh :
SVTH : L HONG LI
Trang 9
GVHD : L VNH HIU
4, Sau khi gia cng rnh xong ta khoan li 2 l trn 1 mp mt D t kch

thc yu cu .
4, Taro l M14 trn mt A .

5, Taro l M8 trn mt C .
SVTH : L HONG LI
Trang 10
GVHD : L VNH HIU
CHNG 5 :
THIT K NGUYN CNG

1, Phng n 1 :
Nguyn cng 1 : Lm sch ba via , u rt , u ngt
Nguyn cng 2 : ct dy c 2 ln g :
- Ln g 1 : ct l gia v 2 rnh .
- Ln g 2 : ct bao hnh v 2 l 6,5 mm
Nguyn cng 3 : S dng my khoan c khoan rng 2 l 8,5 mm
Nguyn cng 4 : Taro 2 l M8 trn my khoan c chc nng taro.
Nguyn cng 6 : Taro l gia M14.
Nguyn cng 7 : Tng kim tra .
2, Phng n 2 :
Nguyn cng 2 : Vt mt cnh A trn my tin 4 chu .
Nguyn cng 3 : Vt mt cnh B trn my tin 4 chu .
Nguyn cng 4 : Vt mt cnh C trn my tin 4 chu .
Nguyn cng 5 : Vt mt cnh B trn my tin 4 chu .
Nguyn cng 6 : Vt mt cnh E trn my tin 4 chu .
Nguyn cng 7 : Vt mt cnh F trn my tin 4 chu .
Nguyn cng 8 : Khoan l gia .
Nguyn cng 9 : Khoan 2 l bn cnh C .
Nguyn cng 10 : Ct 2 rnh .
Nguyn cng 11 : Khoan rng 2 l bn cnh D 8,5 mm .
Nguyn cng 12 : Taro 2 l M8 .
Nguyn cng 13 : Taro l gia M14 .
SVTH : L HONG LI
Trang 11
GVHD : L VNH HIU
3, Phng n 3 : Phng n ti u.
Nguyn cng 2 :
- Ni dung gia cng cnh A .
- nh v 5 bc .
- 1 bc .
- Trn my phay 6H82 .
- Dao phay mt u c gn hp kim T5K10 .
- g t .
S nguyn l nguyn cng 2.
SVTH : L HONG LI
Trang 12
GVHD : L VNH HIU
Nguyn cng 3:
- Ni dung gia cng cnh C .
- nh v 5 bc .
- 1 bc .
- g t .
S

Nguyn cng 4:
- Ni dung gia cng cnh D .
- nh v 5 bc .
- 1 bc .
- g t .
S
SVTH : L HONG LI
Trang 13
GVHD : L VNH HIU
Nguyn cng 5:
- Ni dung gia cng cnh B .
- nh v 5 bc .
- 1 bc .
- g t .
n
S
SVTH : L HONG LI
Trang 14
GVHD : L VNH HIU
Nguyn cng 6 :
Cch 1 :
- Ni dung gia cng cnh E .
- nh v 5 bc .
- 1 bc .
- g t .
n
S
S nguyn l nguyn cng 6 cch 1.
SVTH : L HONG LI
Trang 15
GVHD : L VNH HIU
Nguyn cng 7 :
Cch 1 :
- Ni dung gia cng cnh F .
- nh v 5 bc .
- 1 bc .
- g t .
n
S
SVTH : L HONG LI
Trang 16
GVHD : L VNH HIU
Nguyn cng 6 :
Cch 2 :
Ni dung gia cng cnh E .
- nh v 5 bc .
- 1 bc .
- Dao phay ngn .
- g t .
S
w
SVTH : L HONG LI
Trang 17
GVHD : L VNH HIU
Nguyn cng 7 :
Cch 2 :
Ni dung gia cng cnh F .
- nh v 5 bc .
- 1 bc .
- Dao phay ngn .
- g t .
S
w
SVTH : L HONG LI
Trang 18
GVHD : L VNH HIU
Nguyn cng 8 :
- Ni dung khoan l gia 12 .
- nh v 5 bc .
- 1 bc .
- Trn my khoan 2A150 .
- Dao mi khoan rut g .
- g t .
SVTH : L HONG LI
Trang 19
GVHD : L VNH HIU
Nguyn cng 9 :
- Ni dung khoan cng lc 2 l cnh C 6,5 .
- nh v 5 bc .
- 1 bc .
- Trn my khoan chuyn dng 2 trc .
- g chuyn dng .
n
n
S
SVTH : L HONG LI
Trang 20
GVHD : L VNH HIU
Nguyn cng 10 :
- Ni dung ct rnh bn cnh E .
- nh v 5 bc .
- 1 bc .
- Dao phay ngn , a .
- g t .
SVTH : L HONG LI
Trang 21
GVHD : L VNH HIU
Nguyn cng 11 :
- Ni dung ct rnh bn cnh F .
- nh v 5 bc .
- 1 bc .
- Dao phay ngn , a .
- g t .
n
S
SVTH : L HONG LI
Trang 22
GVHD : L VNH HIU
Nguyn cng 12 :
- Ni dung khot rng l trn cnh D 8,5 .
- nh v 6 bc .
- 1 bc .
- Trn my khoan chuyn dng.
- g chuyn dng .
n
n
S
Nguyn cng 13 :
- Ni dung taro l gia M14 .
- nh v 5 bc .
- 1 bc .
- Trn my khoan c chc nng taro.
- Dao 2 mi taro M14 .
- g t .
Nguyn cng 14 :
- Ni dung taro 2 l bn cnh C M8.
- nh v 5 bc .
- 2 bc .
- Trn my khoan c chc nng taro.
- Dao 2 mi taro M8 .
- g t.
4, Phng n 4 :
SVTH : L HONG LI
Trang 23
GVHD : L VNH HIU

Nguyn cng 2 : Vt mt cnh A trn my bo .
Nguyn cng 3 : Vt mt cnh B trn my bo .
Nguyn cng 4 : Vt mt cnh C trn my bo .
Nguyn cng 5 : Vt mt cnh B trn my bo .
Nguyn cng 6 : Vt mt cnh E trn my bo .
Nguyn cng 7 : Vt mt cnh F trn my bo .
Nguyn cng 8 : Khoan l gia .
Nguyn cng 9 : Khoan 2 l bn cnh C .
Nguyn cng 10 : Ct 2 rnh trn cnh A .
Nguyn cng 11 : Khoan rng 2 l bn cnh D 8,5 mm .
Nguyn cng 12 : Taro 2 l M8 cnh C.
Nguyn cng 13 : Taro l gia M14 .
SVTH : L HONG LI
Trang 24
GVHD : L VNH HIU
CHNG 6 :
XC NH LNG D V CC
KCH THC
1, Xc nh cp chnh xc ca phi :
Do phi c c trong khun ct nn phi c t cp chnh xc II.
2, Xc nh v tr ca b mt gia cng :
Mt phng : mt trn v mt y ; l v rnh .
3, Xc nh kch thc chon ch ln nht ca chi tit gia cng l : 140x25x16.
4, Xc nh lng d bng phng php tra bng : Vi phi c cp chnh xc
II ta c :
Lng d ca mt phng :
Lng d ca mt D : tra bng 3-95 sch cng ngh ch to my, ta c : a
= 5mm.
Lng d ca mt A,B, E, F khi c l mt bn , tra bng (3-95) sch
cng ngh ch to my , ta c : a A = aB = aE = a F = 2,5mm .
Lng d ca mt C khi c l mt y , tra bng (3-95) sch cng ngh
ch to my , ta c : a = 4 mm.
5, Xc nh kch thc phi :
Chiu di l = 140 + 2,5 + 2,5 =145 mm
Chiu rng b = 25 + 5 + 4 = 34 mm
Chiu cao h = 16 +2,5 +2,5 = 21 mm
SVTH : L HONG LI
Trang 25
GVHD : L VNH HIU
CHNG 7 : XC NH CH CT V THI GIAN

GIA CNG C BN
I,Ch ct :
1,Trn my khoan 2A150 , ch ct ca l khoan gia chn mi khoan
p18,thp c45, chn
b = 50kg/ mm 2
Vi M14 th chn mi khoan 12(14.(0.8-0.85)).

Chiu su ct : t = D/2 = 12/2 = 6mm
Bc tin : Theo sc bn ca mi khoan c cng thc :
D 0.81
s = 3,88. 0.94
b
Theo iu kin ban u : D = 12,
b = 50, thay vo ta c :
120.81
s = 3,88. 0.94 = 0, 734 .
50
Theo thuyt minh my ta chn s = 0,7 mm/s
Tnh vn tc :
Cv .D zv
V = m xv yv .K v
T .t .S
Theo bng (3-3) sch ch ct (thy N.N.o,T.T.Sang,H.V.Bnh ),ta c:
CV = 9,8 ; ZV =0,4 ; YV =0,5 ; m = 0,2; X v =0
Bng (4-3) : T = 45
(5-3) : K mv =1,16
(6-3) : Kiv = 1
(7-1) : K nv = 1
(8-1) : Kuv = 1
Do : K v = K mv . K nv . Kuv . Kiv = 1,16.1.1.1 = 1,16
Thay vo , ta c :
9,8.120,4
V = 0,2 0 0,5 .1,16 = 17,14
45 .6 .7
S vng quay trc chnh :
n=
1000.v 1000.17,14
=
= 455
D
3,14.12
SVTH : L HONG LI
Trang 26
GVHD : L VNH HIU
Theo thuyt minh my, ta chn n = 351v/ph

Lc ct v momen xon :
P0 = C P .D ZP .S YP .K MP
CP =68 ; Z P =10 ; YP =0,7
Theo bng (12-1) v (13-1) , ta c :
K mP = K MP
50
=
75
0,75
; 0, 74
Thay vo cng thc :
P0 = 68.121.0, 7 0,7.0, 74 = 470kg

So vi |Po| = 2500 kg ca my ta thy bc tin chn , my lm vic an ton.
Momen xon :
M = C M .D ZM .S YM .K M
Theo bng (7-3) : CM = 0,034 ; Z M = 2,5 ; YM = 0,7

Thay vo ta c :
M = 0, 034.12 2,5.0, 7 0,7.0, 74 = 9, 78 ( kgm )
Cng sut ct gt :
N=
M n 9, 78.351
=
= 3,52 ( kw )
975
975
So vi cng sut my N = 8,5 kw , m bo an ton khi my lm vic .

2,Ch ct ca 2 l khoan 2 bn u 6,5(ta c ng knh l 8 nn chn
6,5)
Chn mi khoan p18 trn my khoan 2A150 thp c45 v b = 50(kg/ mm 2 )
Chiu su ct : t = D/2 = 6,5/2 = 3,25 mm
Bc tin : theo sc bn ca mi khoan c cng thc :
D 0,81
S = 3,88. 0,94
b
Theo iu kin ban u D = 6,5 ; b = 50
6,50,81
S = 3,88. 0,94 = 0, 45mm
50
Theo thuyt minh my chn s = 0,4
Tnh vn tc :
Cv .D zv
V = m xv yv .K v
T .t .S
SVTH : L HONG LI
Trang 27
GVHD : L VNH HIU

CV = 9,8 ; ZV =0,4 ; YV =0,5 ; m = 0,2; X v =0
Bng (4-3) : T = 25
(5-3) : K mv =1,16
(6-3) : Kiv = 1
(7-1) : K nv = 1
(8-1) : Kuv = 1
Thay vo , ta c :
9,8.6, 50,4
V = 0,2
.1,16 = 19,96
0
0,5
25 .3, 25 .0, 4
1000.v 1000.19,96
n=
=
= 978
D
3,14.6, 5
Lc ct v momen xon :
P0 = C P .D ZP .S YP .K MP
CP =68 ; Z P =1 ; YP =0,7
Theo bng (12-1) v (13-1) , ta c :
K mP = K MP
50
=
75
0,75
; 0, 74
Thay vo cng thc :
P0 = 68.6,51.0, 4 0,7.0, 74 = 172kg

So vi |Po| = 2500 kg ca my ta thy bc tin chn , my lm vic an ton.
Momen xon :
M = C M .D Z M .S YM .K M
Theo bng (7-3) : CM = 0,034 ; Z M = 2,5 ; YM = 0,7

Thay vo ta c :
M = 0, 034.6,5 2,5.0, 4 0,7.0, 74 = 1, 43 ( kgm )
Cng sut ct gt :
N=
M n 1, 43.950
=
= 1,39 ( kw )
975
975

3,Khot 2 l bn cnh D :
SVTH : L HONG LI
Trang 28
GVHD : L VNH HIU
Khot l D= 8,5 t l khoan sn d = 6,5 . Chn T = 50 , b = 50 , z = 4 , thp

c45 , mi khoan p18 trn my k125A.
Ch ct khi khot :
t = (D-d)/2 = (8,5-6,5)/2 = 1 .
Chn S theo cng thc bn dao :
S = CS D 0,6 (mm/v)
Chn CS = 0,095, thay vo ta c :
S = 0, 095.8,5 0,6 = 0,34mm / v

Theo my chn S = 0,3 mm/v
Tnh vn tc khi khot :
Cv .D zv
V = m xv yv .K v
T .t .S
CV = 16,3 ; ZV =0,3 ; YV =0,5 ; m = 0,3; X v =0,2
(5-3) : K mv =1,16
(6-3) : Kiv = 1
(7-1) : K nv = 1
(8-1) : Kuv = 1
Thay vo , ta c :
16,3.8,50,3
V = 0,3 0,2
.1,16 = 20m / ph
0,5
50 .1 .0,3
1000.v 1000.20
n=
=
= 749 v / ph
D
3,14.8,5
Momen khi khot :
CP .t XP S YP .K P .D.Z
M=
2.1000
CP =200 ; Z P =1 ; YP =1
Theo bng (12-1) v (13-1) , ta c :
SVTH : L HONG LI
Trang 29
K mP = K MP
50
=
75
GVHD : L VNH HIU
0,75
; 0, 74
Theo bng (15-1) , ta c KCP = 0,981 , K = 1.

Ta c K P = 0,74.0,981.1 = 0,73.
Thay vo cng thc :
200.11.0,31.0, 73.8,5.4
M=
= 0, 7kgm
2.1000
Cng sut ct gt :
N=
M n 0, 7.700
=
= 0,5 ( kw )
975
975

4,Ch ct khi phay mt phng : gia cng mt A,B
Trn my phay 6H82 phay b mt rng 30mm, di 145mm, lng d 2,5mm,
thp c45 c b = 50kg/ mm 2 , dao phay mt u gn hp kim cng T5K10,
mn ca dao cho php h = 1, D = 60 mm, z = 8, y = 5, =15, = 150 , T = T0 ,
= 600 , 1 = 50 .H thng cng ngh cng vng cao.
Chn t = h = 2,5 mm
Lng chy dao : Theo bng (6-5) sch ch ct (thy
N.N.o,T.T.Sang,H.V.Bnh ),ta c: S = (0,15 0,18) mm/s
Chn S = 0,15 mm/s
Tnh vn tc ct :
Cv .D qv
V = m xv yv uv pv .K v ( m / ph )
T .t .S z .B .Z
CV = 332 ; qV =0,2 ; YV =0,4 ; m = 0,2; X v =0,1; uv =0,2; pv = 0
(2-5) : T = 120
(2-1) : K mv =7,5/ b =1,5
(7-1) : K nv = 0,8
(8-1) : Kuv = 1,4
Do : K v = K mv . K nv . Kuv = 1,5.0,8.1,4 = 1,68
Thay vo , ta c :
332.600,2
V=
.1, 68 = 490m / ph
0,2 0,1
0,4
0,2 0
120 .2 .0,15 .30 .8
SVTH : L HONG LI
Trang 30
GVHD : L VNH HIU
S vng quay trong 1 pht ca dao :
n=
1000.v 1000.490
=
= 2600 v / ph
D
3,14.60
Theo thuyt minh my, ta chn n = 2500v/ph,lc ny tc ct thc t l :
VT =
Dn 3,14.60.2500
=
= 471m / ph
1000
1000
Tnh lng chy dao pht v lng chy dao rng thc t theo my :
S M = S Z . z.n = 0,15.0,8.2500 = 3000 m / ph
Theo my chn S M =2900mm/ph
S Zthuc =
2900
= 0,145mm / s
8.2500
Lc ct PZ tnh theo cng thc :
CP .t XP S Z YP .BVP .Z
PZ =
.K p
qp wp
D .n
C p = 825 ; x p =1 ; Yp =0,75 ; u p =1,1; wp =0,2; q p = 1,3
Theo bng (12-1) , ta c :
K P = K MP
50
=
75
0,3
; 0,89
Thay vo cng thc :
825.21.0,1450,75.301,1.8
PZ =
.0,89= 119kg
1,3
0,2
60 .2500
ng sut ct :
PZ .V
119.471
N=
=
= 9, 2kW
60.102 60.102
So vi cng sut my N = 10 kw , m bo an ton khi my lm vic
Momen xon trn trc chnh :
M=
Pz .D
119.60
=
= 3,57 ( kgm )
2.1000 2000
5, Ch ct khi phay mt phng : gia cng mt C,D

SVTH : L HONG LI
Trang 31
GVHD : L VNH HIU

Chn t = h = 2 mm
Chn S = 0,15 mm/s
Tnh vn tc ct :
Cv .D qv
V = m xv yv uv pv .K v ( m / ph )
T .t .S z .B .Z
CV = 332 ; qV =0,2 ; YV =0,4 ; m = 0,2; X v =0,1; uv =0,2; pv = 0
(2-5) : T = 120
(2-1) : K mv =7,5/ b =1,5
(7-1) : K nv = 0,8
(8-1) : Kuv = 1,4
Do : K v = K mv . K nv . Kuv = 1,5.0,8.1,4 = 1,68
Thay vo , ta c :
332.600,2
V=
.1, 68 = 531m / ph
0,2 0,1
0,4
0,2 0
120 .2 .0,15 .20 .8
1000.v 1000.531
n=
=
= 2821 v / ph
D
3,14.60
VT =
Dn 3,14.60.2700
=
= 508m / ph
1000
1000
S M = S Z . z.n = 0,15.0,8.2700 = 3240 m / ph
S Zthuc =
3000
= 0,14mm / s
8.2700
SVTH : L HONG LI
Trang 32
GVHD : L VNH HIU
PZ =
.K p
qp wp
D .n
C p = 825 ; x p =1 ; Yp =0,75 ; u p =1,1; wp =0,2; q p = 1,3
K P = K MP
50
=
75
0,3
; 0,89
Thay vo cng thc :
825.21.0,1450,75.201,1.8
PZ =
.0,89= 73kg
1,3
0,2
60 .2700
Cn
g sut ct :
PZ .V
73.508
N=
=
= 6kW
60.102 60.102
M=
Pz .D
73.60
=
= 2, 2 ( kgm )
2.1000 2000
6, Ch ct khi phay mt phng : gia cng mt E,F

Chn t = h = 2,5 mm
Chn S = 0,15 mm/s
Tnh vn tc ct :
Cv .D qv
V = m xv yv uv pv . Kv ( m / ph)
T .t .S z .B .Z
CV = 332 ; qV =0,2 ; YV =0,4 ; m = 0,2; X v =0,1; uv =0,2; pv = 0
SVTH : L HONG LI
Trang 33
GVHD : L VNH HIU
(2-5) : T = 120
(2-1) : K mv =7,5/ b =1,5
(7-1) : K nv = 0,8
(8-1) : Kuv = 1,4
Do : K v = K mv . K nv . Kuv = 1,5.0,8.1,4 = 1,68
Thay vo , ta c :
332.600,2
V=
.1, 68 = 479 m / ph
0,2
0,1
0,4
0,2 0
120 .2,5 .0,15 .30 .8
n=
1000.v 1000.479
=
= 2544 v / ph
D
3,14.60
VT =
Dn 3,14.60.2500
=
= 471m / ph
1000
1000
S M = S Z . z.n = 0,15.0,8.2500 = 3000 m / ph
S Zthuc =
2800
= 0,14mm / s
8.2500
PZ =
.K p
qp wp
D .n
C p = 825 ; x p =1 ; Yp =0,75 ; u p =1,1; wp =0,2; q p = 1,3
K P = K MP
50
=
75
0,3
; 0,89
Thay vo cng thc :
SVTH : L HONG LI
Trang 34
GVHD : L VNH HIU
825.2,51.0,14 0,75.201,1.8
PZ =
.0,89= 92kg
1,3
0,2
60 .2500
ng sut ct :
PZ .V
92.471
N=
=
= 7kW
60.102 60.102
M=
Pz .D
92.60
=
= 2, 76 ( kgm )
2.1000 2000
7, Ch ct ca 2 rnh :
Trn my phay 6H82 phay rnh rng 12mm, di 32mm, lng d 20mm, thp
c45 c b = 50kg/ mm2 , dao phay a T15K6, D = 12 mm, z = 16, y = 5, =15,
= 150 , T = T0 .H thng cng ngh cng vng cao.
Chn t = 3 mm
Chn S = 0,12 mm/s
Tnh vn tc ct :
Cv .D qv
V = m xv yv uv pv . Kv ( m / ph)
T .t .S z .B .Z
CV = 690 ; qV =0,2 ; YV =0,12 ; m = 0,35; X v =0,3; uv =0,1; pv = 0
(2-5) : T = 150
(2-1) : K mv =7,5/ b =1,5
(7-1) : K nv = 0,8
(8-1) : Kuv = 1,9
Do : K v = K mv . K nv . Kuv = 1,5.0,8.1,9 = 2,28
Thay vo , ta c :
690.1200,2
V=
.2, 28 = 513 m / ph
0,35 0,3
0,12
0,1
0
150 .3 .0,12 .12 .16
SVTH : L HONG LI
Trang 35
n=
GVHD : L VNH HIU
1000.v 1000.513
=
=1361 v / ph
D
3,14.120
VT =
Dn 3,14.60.2500
=
= 471m / ph
1000
1000
S M = S Z . z.n = 0,12.16.1100 = 2112 m / ph
S Zthuc =
2000
= 0,1mm / s
16.1100
PZ =
.K p
qp
wp
D .p
C p = 261 ; x p =0,9 ; Yp =0,8 ; u p =1,1; wp =0; q p = 1,1
K P = K MP
50
=
75
0,3
; 0,89
Thay vo cng thc :
261.30,9.0,10,8.121,1.16
PZ =
.0,89= 141kg
1,1
0
120 .1300
Cn
g sut ct :
PZ .V
141.414
N=
=
= 9, 6kW
60.102 60.102
M=
Pz .D
141.120
=
= 8, 46 ( kgm )
2.1000
2000
II,Thi gian gia cng :

SVTH : L HONG LI
Trang 36
GVHD : L VNH HIU
1,Thi gian khi khoan l gia chi tit :

Theo sch ch ct (thy N.N.o,T.T.Sang,H.V.Bnh ),ta c cng thc
chung :
T0 =
L + L1 + L2
.i ( ph )
S .n
- Khoan sut :
T0 =
L + L1 + L2
( ph )
S .n
L = 16 mm
d
8,5
cot g + ( 0,5 2 ) =
cot g 60 0+ 2 = 380
2
2
L2 =(2-3) , chn L2 =0 v khoan l tt.
L1 =
Thay vo ta c :
T0 =
16 + 380 + 0
= 1, 6 ph .
0, 7.351
n
S
l1
l2
2,Thi gian khi khoan 2l bn cnh :

chung :
T0 =
L + L1 + L2
.i ( ph )
S .n
- Khoan sut :
T0 =
L + L1 + L2
( ph )
S .n
L = 16 mm
L1 =
d
6,5
cot g + ( 0,5 2 ) =
cot g 60 0+ 1= 290
2
2
SVTH : L HONG LI
Trang 37
GVHD : L VNH HIU
L2 =(2-3) , chn L2 =0 v khoan l tt.

Thay vo ta c :
T0 =
16 + 290 + 0
= 0, 77 ph .
0, 4.1000
3,Thi gian khi khoan rng 2 l bn cnh :
S
l1

chung :
T0 =
L + L1 + L2
.i ( ph )
S .n
- Khoan sut :
-
T0 =
L + L1 + L2
( ph )
S .n
L = 6 mm
d
8,5 6,5
cot g + ( 0,5 2 ) =
cot g 60 0+ 1= 90
2
2
L2 =(1-3) , chn L2 =1 .
L1 =
Thay vo ta c :
T0 =
6 + 90 + 1
= 0, 46 ph .
0,3.700
4,Thi gian khi phay mt phng A,B :

chung :
T0 =
L + L1 + L2
.i ( ph )
S .n
SVTH : L HONG LI
Trang 38
T0 =
GVHD : L VNH HIU
L + L1 + L2
( ph )
S .n
L = 145 mm
L1 = 0,5. D D 2 B 2 + ( 0,5 3 )
= 0,5. 60 60 2 30 2 + 3 = 7
L2 =(1-6) , chn L2 =6 .
Thay vo ta c :
T0 =
145 + 7 + 6
= 0, 42 ph .
0,15.2500
5, Thi gian phay mt phng E,F :
T0 =
30 + 7 + 6
= 0,12 ph
0,15.2500
6, Thi gian phay mt phng C,D :
T0 =
145 + 4, 7 + 6
= 0,38 ph
0,15.2700
SVTH : L HONG LI
Trang 39
GVHD : L VNH HIU
CHNG 8 :LP PHIU TNG HP NGUYN CNG TI U.

Th t
Ni
dung
NC G Bc
1
C Thit b
hu
n
My
Dao
Chun
b
phi,l
m sch
phi,
mi
bavia
Gia
B
cng
-3
cnh A D
-2
SVTH : L HONG LI
6H82
Dao
phay
mt
u c
gn
hp
kim
T5K10
S nguyn l
g
Dng
c o
Thc
cp
1/50
n
S
Trang 40
Gia
cng
cnh C
D- 6H82
3
A2
Gia
A- 6H82
cng
2
cnh D C3
Gia
cng
cnh B
SVTH : L HONG LI
A- 6H82
3
C2
GVHD : L VNH HIU
Dao
phay
mt
u c
gn
hp
kim
T5K10
Dao
phay
mt
u c
gn
hp
kim
T5K10
Dao
phay
mt
u c
gn
hp
kim
T5K10
Thc
cp
1/50
Thc
cp
1/50
Thc
cp
1/50
n
S
Trang 41
Gia
cng
cnh E
F- 6H82
3
C2
GVHD : L VNH HIU
Dao
phay
ngn
Thc
cp
1/50
S
w
Gia
cng
cnh F
E- 6H82
3
C2
Dao
phay
ngn
Thc
cp
1/50
S
w
Gia
cng l
gia
12
A- Khoan
3 2A150
C2
Mi
khoan
rut g
Thc
cp
1/50
SVTH : L HONG LI
Trang 42
10
11
GVHD : L VNH HIU
My
Mi
khoan khoan
chuyn rut g
dng 2
trc
Chuyn
Gia
cng
cng
lc 2 l
cnh
C 6,5
Gia
cng
rnh
bn
cnh E
A3
D2
A- My
3 phay
C- 6H82
2
Dao
phay
ngn
Gia
cng
rnh
bn
cnh F
A- My
3 phay
C- 6H82
2
Dao
phay
ngn
dng
Thc
cp
1/50
n
S
Thc
cp
1/50
Thc
cp
1/50
n
S
12
13
Gia
cng
khot
rng 2
l trn
cnh D
8,5
Taro l
gia
SVTH : L HONG LI
A2
C3
My
Mi
khoan khoan
chuyn rut g
dng 2
trc
B- My
3 khoan
C- c
2 mi
taro
M14
Thc
cp
1/50
n
S
Thc
cp
1/50
Trang 43
2
14
15
Taro 2
l trn
cnh C
chc
nng
taro
D- My
3 khoan
A- c
2 chc
nng
taro
GVHD : L VNH HIU
2 mi
taro
M14
Thc
cp
1/50
Tng
kim
tra
SVTH : L HONG LI
Trang 44
GVHD : L VNH HIU
CHNG 9:TNH TOAN VA THIET KE O

GA
1,Thanh Phan Cua o Ga
C cau nh v
C cau nh v dung e xac nh v tr tng oi cua

chi tiet so vi may hoac dung cu cat. C cau nay bao
gom cac loai chot ty, phien ty.
C cau kep chac co tac dung gi cho chi tiet khong
b xe dch trong qua trnh gia cong. C cau kep chac
bao gom c cau kep to hp do nhieu chi tiet thc hien
nh ren oc, c cau kep lien ong.
Than o ga va e o ga
Than o ga va e o ga co ten goi la cac chi
tiet c s. Cac chi tiet c s thng la cac e hnh

vuong, ch nhat co ranh hoac co ren e cac chi tiet
khac bat chat len no. Chi tiet c s la chi tiet goc
e noi lien cac bo phan khac nhau thanh o ga.
Cac chi tiet noi gep

ay la cac bulong ai oc dung e noi cac bo
phan cua o ga lai vi nhau. Thong thng cac chi
tiet nay che tao theo tieu chuan.
C cau nh v kep chac o ga tren ban may:

C cau nay la then dan hng vi o ga phay va
co ranh ch T, ch U bat chat tren ban may.
2, Nguyn l lm vic ca g gia cng khoan rng l trn chi tit hp.
Lp chi tit vo : Cht tr ngn : nh v 2 bc; Cht trm nh v 1
bc(chng xoay); nh v 3 bc. t chi tit ln g, cho 2 l lt vo

cht tr ngn v cht trm, cho chm st vo cc c , sau gt cn v
SVTH : L HONG LI
GVHD : L VNH HIU
vn c chun chun kp cht chi tit li, lc ny ta c th khot 2 l d

dng trn my khoan chuyn dng .( my khoan 2 trc).
Tho chi tit ra : Sau khi khoan xong ta vn c chun chun ra , sau
gt cn v ly chi tit ra .
Trong thc t khng cn phi c cn kp cht , ch cn t chi tit vo v
tr v dng thanh st nh gi nh trn chi tit l c th khot d dng .
3, Phng phap tnh lc kep
Chon ng knh bu long theo cong thc:
Wct
D = c.
(mm). trang 77 tai lieu [VII]
C = 1.4 oi vi ren he met c ban :

= 8 10: ng suat keo ,(kg/mm2)
w : lc kep do ren tao ra; kg
d : ng knh nh ren.
d = c.
Wct
= c.
2068
10
= 18mm
vay khi gia cong cac lo ta ch can chon ng knh

ren M18 e kep chat chi tiet khi gia cong la at yeu
cau.
4, Xac nh Sai So Che Tao Cho Phep Che Tao
Cua o Ga
Cac thanh phan cua sai so gia at.
Sai so cua o ga anh hong en sai so cua kch
thc gia cong, nhng phan ln no anh hng en sai
so v tr tng quan gia be mat gia cong va be mat
chuan.
Khi gia xong bang phien dan dung cu th sai so o
ga anh hng en khoang cach tam cua cac lo gia
cong va khoang cach t mat nh v ti tam lo.
Sai so cua ga tien ngoai, tien trong, anh hng
en sao so cua v tr tng quan gia be mat gia cong
va be mat chuan cua chi tiet gia cong, nhng khong
anh hng en sai so cua be mat gia cong.
SVTH : L HONG LI
GVHD : L VNH HIU
*Hng da bao quan o ga:

Khi s dung o ga thao tac phai nhe nhang at
va lay chi tiet gia cong mot cach nhe nhang tranh
lam bien dang cac chi tiet nh v. Sau khi s dung song
phai lau chui o ga.
*anh gia a khuyet iem cua o ga.
Ket cau o ga tng oi n gian thuan tien cho
viec thao lap chi tiet gia cong c de dang va nhanh
chong.
o ga n gian khong co g phc tap tng oi de
thao lap vi ban may nh hai bu long ch T.
o ga co khuyet iem la thao lap chi tiet gia cong
nhieu lan se dan en viec mon cac chi tiet nh v
se dan ti sai so do o sau mot thi gian cac can
kiem tra lai cac chi tiet nh v.
SVTH : L HONG LI
GVHD : L VNH HIU
MC LC
CHNG 1 :..............................................................................................................................1
XC NH DNG SN XUT................................................................................................1
CHNG 2 :..............................................................................................................................3
PHN TCH CHI TIT GIA CNG.........................................................................................3
CHNG 3 : CHN PHI V PHNG PHP....................................................................4
CH TO PHI.........................................................................................................................4
CHNG 4 : CHN TIN TRNH GIA CNG......................................................................6
CHNG 5 :............................................................................................................................11
THIT K NGUYN CNG...................................................................................................11
CHNG 6 :............................................................................................................................25
XC NH LNG D V CC.........................................................................................25
KCH THC..........................................................................................................................25
CHNG 7 : XC NH CH CT V THI GIAN GIA CNG C BN..............26
CHNG 8 :LP PHIU TNG HP NGUYN CNG TI U......................................40
CHNG 9:TNH TOAN VA THIET KE O GA...............................................45
SVTH : L HONG LI

Thuyet Minh

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Thuyet Minh

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N MN HC CNG NGH C KH

GVHD : L VNH HIU

1. Tnh khi lng chi tit :

Chn kch thc phi s b :

Vh = a.b.c = 145.30.20 = 87000

thp = 7,85g / cm3

2. Bng xc nh dng sn xut :

GVHD : L VNH HIU

Vi sn lng 300000 chic /nm v c khi lng =0,7 kg nn dng sn xut l

GVHD : L VNH HIU

PHN TCH CHI TIT GIA CNG

Gia chi tit l 1 l ren M14

GVHD : L VNH HIU

CHNG 3 : CHN PHI V PHNG PHP

Khng nn c rnh trc v phi khoan l.

Rt kim loi lng vo khun.

GVHD : L VNH HIU

Sn phm sau khi c.

GVHD : L VNH HIU

CHNG 4 : CHN TIN TRNH GIA CNG

GVHD : L VNH HIU

GVHD : L VNH HIU

GVHD : L VNH HIU

II,Gia cng l v rnh :

3, Gia cng 2 rnh 2 bn cnh :

GVHD : L VNH HIU

4, Sau khi gia cng rnh xong ta khoan li 2 l trn 1 mp mt D t kch

4, Taro l M14 trn mt A .

GVHD : L VNH HIU

THIT K NGUYN CNG

GVHD : L VNH HIU

S nguyn l nguyn cng 2.

GVHD : L VNH HIU

S nguyn l nguyn cng 3.

S nguyn l nguyn cng 4.

GVHD : L VNH HIU

S nguyn l nguyn cng 5.

GVHD : L VNH HIU

S nguyn l nguyn cng 6 cch 1.

GVHD : L VNH HIU

S nguyn l nguyn cng 7 cch 1.

GVHD : L VNH HIU

S nguyn l nguyn cng 6 cch 2.

GVHD : L VNH HIU

S nguyn l nguyn cng 7 cch 2.

GVHD : L VNH HIU

S nguyn l nguyn cng 8.

GVHD : L VNH HIU

S nguyn l nguyn cng 9.

GVHD : L VNH HIU

S nguyn l nguyn cng 10.

GVHD : L VNH HIU

S nguyn l nguyn cng 11.

GVHD : L VNH HIU

GVHD : L VNH HIU

Nguyn cng 1 : Lm sch ba via , u rt , u ngt

GVHD : L VNH HIU

GVHD : L VNH HIU

CHNG 7 : XC NH CH CT V THI GIAN

Vi M14 th chn mi khoan 12(14.(0.8-0.85)).

GVHD : L VNH HIU

Theo thuyt minh my, ta chn n = 351v/ph

Thay vo cng thc :