TM

Nguyn Hu Thng CTM8-K43
n mn hc
Mc lc
Tran
g
li m u ..
Chng mt
I.
1.1
.
1.2
.
1.3
.
II.
III.
Phn tch
Phn tch chc nng lm vic.
iu kin k thut.
Vt liu ch to.
Xc nh dng sn xut.
Phn tch tnh cngngh trong kt cu. .
Chng hai
Chn phi.
thit k bn v lng phi.
I.
Chng ba: thit k nguyn cng
II.
nguyn cng I. .
I.
1.1
.
1.2
.
1.3
.
1.4
.
1.5
.
II.
1.1
.
1.2
.
1.3
nh
v.
...
Chn
my.
Chn
dao.
Lng d gia cng

Ch
ct.
nguyn cng II v V
nh
v.
..
Chn
my.
..
Chn
dao.
...
Lng d gia cng.

Ch
ct.
nguyn cng III v IV.
3
4
4
4
4
5
5
7
10
10
12
14
14
14
14
14
14
15
18
18
19
19
19
19
22
22
22
22
23
23
n mn hc
.
1.4
.
1.5
.
III.
1.1
.
1.2
.
1.3
.
1.4
.
1.5
.
IV.
1.1
.
1.2
.
1.3
.
1.4
.
1.5
.
nh
v.
Chn
my.
Chn
dao.
Lng d gia cng.

Ch
ct.
Tran
g
nguyn cng VI.
nh
v.
Chn
my.
Chn
dao.
Lng d gia cng.

Ch
ct.
nguyn cng VII.
nh
v.
2
26
26
26
26
27
27
28
28
28
28
28
n mn hc
V.
1.1
.
1.2
.
1.3
.
1.4
.
1.5
.
1.6
.
1.7
.
1.8
.
VI.
1.1
.
1.2
.
1.3
.
1.4
.
1.5
.
VII.
Chn
my.
Chn
dao.
Lng d gia cng:

Ch
ct.
Tnh
kp.
Xc
nh
sai
s
g.
Yu
cu
k
thut
ca
g..
lc
nguyn cng VIII
nh
40
v. 46
Chn
my.
Chn
dao.
Lng d gia cng.

Ch
ct.
nguyn cng kim tra
Chng bn
tnh thi gian c bn
ti liu tham kho
30
32
36
36
37
37
37
37
37
37
39
n mn hc
Li m u
Cng ngh ch to my l mt ngnh then cht, n

ng vai tr quyt nh trong s nghip cng nghip ho
hin i ho t nc. Nhim v ca cng ngh ch to
my l ch to ra cc sn phm c kh cho mi lnh vc
ca nghnh kinh t quc dn, vic pht trin ngnh cng
ngh ch to my ang l mi quan tm c bit ca
ng v nh nc ta.
Pht trin ngnh cng ngh ch to my phi c tin
hnh ng thi vi vic pht trin ngun nhn lc v u
t cc trang b hin i. Vic pht trin ngun nhn lc l
nhim v trng tm ca cc trng i hc.
Hin nay trong cc ngnh kinh t ni chung v ngnh
c kh ni ring i hi k s c kh v cn b k thut c
kh c o to ra phi c kin thc c bn tng i
rng, ng thi phi bit vn dng nhng kin thc
gii quyt nhng vn c th thng gp trong sn
xut.
Mn hc cng ngh ch to my c v tr quan trng
trong chng trnh o to k s v cn b k thut v
thit k, ch to cc loi my v cc thit b c kh phc
v cc ngnh kinh t nh cng nghip, nng nghip, giao
thng vn ti, in lc ...vv
gip cho sinh vin nm vng c cc kin thc c
bn ca mn hc v gip cho h lm quen vi nhim v
thit k, trong chng trnh o to , n mn hc cng
n mn hc
ngh ch to my l mn hc khng th thiu c ca sinh

vin chuyn ngnh ch to my khi kt thc mn hc.
Sau mt thi gian tm hiu v vi s ch bo nhit
tnh ca c gio
Nguyn Kim Nga n nay Em hon thnh n mn
hc cng ngh ch to my Trong qu trnh thit k v
tnh ton tt nhin s c nhng sai st do thiu thc t v
kinh nghim thit k, em rt mong c s ch bo ca cc
thy c gio trong b mn cng ngh ch to my v s
ng gp kin ca cc bn ln thit k sau v trong
thc t sau ny c hon thin hn .
Em xin chn thnh cm n.
Ngy 20 thng 11 nm
2000
SV Nguyn Hu Thng.
n mn hc

Chng mt
I. Phn tch chc nng lm vic v yu cu k thut.
I.1. Phn tch chc nng lm vic.

Bc l mt chi tit thuc loi chi tit in hnh dng
bc, c dng nhiu trong ch to my. Chi tit c hnh ng
trn, thnh mng, trn chi tit c mt bch v c l ngang
10 dn du bi trn. Bc c c nh vi thn my
bi hai bu lng.
Chc nng chnh ca bc l c dng cc trc
quay. Nh c bc , trc c v tr nht nh trong my v
quay t do quanh mt ng tm nh.
Mt lm vic chnh ca bc l mt trong (l 15).
Mt ny trong qu trnh lm vic lun tip xc vi trc.
Ngoi ra yu cu v chnh xc ca mt ngoi ( 32) v
chnh xc v khong cch gia hai tm l bt bu lng
cng ht sc quan trng.
iu kin lm vic ca bc :
Trong qu trnh lm vic (trc quay), bc lun chu
ti trng va p v dao ng. Mt lm vic ( 15) lun
chu ma st v mi mn, nhit lm vic tng i cao.
Tuy nhin n khng n mc qu khc nghit bi n c bi
trn trong qu trnh lm vic.
I.2. iu kin k thut.

Vi nhng c im v iu kin lm vic v chc
nng ca bc nh trn th yu cu k thut ch yu ca bc
n mn hc
l ng tm gia mt ngoi ( 32) v mt trong

( 15) cng nh vung gc gia mt u v ng tm
l. C th ta phi m bo:
- ng knh mt ngoi ( 32) t CCX 7 : 32-0,025.
- ng knh l ( 15) t CCX 6: 15+0,011.
- khng ng tm gia mt ngoi v l
0,15mm.
- khng vung gc gia mt u v ng tm
l khng ln hn 0,2mm/100mm bn knh.
I.3. Vt liu ch to.

Vt liu ch to bc l Gang xm GX15-32.
Thnh phn ho hc ca GX15-32:
cng
Si
Mt
< 0,12
0,05
ngoi
HB 200
3,0 3,7
1,2 2,5
0,25
1,00
1,00
Nu nh Thp l kim loi c c tnh tng hp cao, c th

chu ti trng rt nng, bn cao v dai va p. Th,
gang li l vt liu c c tnh khng cao, bn thp,
do v dai va p thp, c th coi l vt liu gin. Tuy
vy vi bc lm vic trong iu kin khng qu khc
nghit, mt lm vic lun chu ma st v mi mn th gang
xm li c u im: trong gang xm c thnh phn Grafit c
kh nng t bi trn nn lm tng tnh chng mi mn. Hn
na, gang l vt liu kh r, d gia cng ct gt bi phoi l
phoi vn (do s c mt ca Grafit), l vt liu c tnh chy
7
n mn hc
long cao, rt thch hp cho phng php chn phi l phi

c. Nu chn c phng php c hp l s nng cao c
c tnh ca vt liu.
II.
Xc nh dng sn xut.
S lng chi tit:

Yu cu sn lng hng nm l N1= 10000 chic/nm.
s chi tit sn xut hng nm:

N = N1.m1 +
.1 +
100
100
trong :
- N1: sn lng hng nm; N1=10000chic/nm.
- m: s chi tit trong mt sn phm; m=1.
- : s chi tit ph phm; =5%.
- : s chi tit sn xut thm d tr; =5%.
N
5
5
= 10000 .1.1 +
.1 +
= 11035
100 100
(chi tit).
Trng lng chi tit:

Q=V.
: trng lng ring; vi Gang: =7,4(Kg/cm3).
V: th tch chi tit.
V=V1+V2
V1:Th tch phn mt bch: V1= 40772,5 (mm3)
V2:Th tch phn tr di: V2= 72129,5 (mm3)
8
n mn hc
V= 40772,5 + 72129,5 = 112902 (mm3) = 0,1129 (cm3).

Q= 0,1129 . 7,4 =0,83546 (kg) < 4 (Kg).
Theo bng 2 (trang13-hng dn thit k n CNCTMTrn Vn ch.2000):
- S lng chi tit sn xut trong mt nm: N=11035 (chi
tit).
- Trng lng chi tit: Q=0,83546(kg) < 4 (kg)
Dng sn xut l dng sn xut hng lot ln.
iu ny c ngha rt ln trong vic quy nh kt cu
ca chi tt.
III.
Phn tch tnh cngngh trong kt cu ca chi tit.
Tnh cng ngh trong kt cu l nhng c im v

kt cu cng nh nhng yu cu k thut ng vi chc nng
lm vic ca chi tit gia cng. N c ngha quan trng
trong vic nng cao tnh cng ngh, gim khi lng lao
ng, tng h s s dng vt liu v h gi thnh sn phm.
n mn hc
Rz40
13
500,2
70
10
1,25
Rz20
Rz20
Rz40
21H7
k6
30
2,5
32 -0,025
28
15 +0,018
8,5x2 l
22
43
17
112
17
25
22
44
Chi tit bc (hnh trn) c ch to bng phng php

c t gang xm GX15-32. Qu trnh c khng qu phc
tp , nhng cn phi c mt phn cch v chi tit c dng
trn xoay nn khng th c trong mt hm khun. Cn lu
rng bc c ng knh l l 15, trong khi chiu di l l
112mm, do vy vic to phi c l sn l khng th c.
V tnh cng ngh trong kt cu khi gia cng c, th
chi tit c nhng nhc im sau:
- Chi tit c thnh mng nn trong qu trnh gia cng,
vn bin dng hng knh cn c lu .
- Hnh dng v v tr ca l 15 khng cho php ta gia
cng ht ton b t mt pha. Nh vy khi gia cng l ny, ta
phi thay i g t v qu trnh ny s nh hng ti
ng tm gia l v mt ngoi cng nh vung gc gia
mt u v ng tm l.
- Mt lm vic (mt l) yu cu nhm Ra=1,25 l
hp l v khi nhm b mt ny cng cao th kh nng
din ra bi trn ma st t cng d. Yu cu cp chnh xc 10
n mn hc
ng knh l t CCX6. Yu cu ny ta c th thc hin c

nhng cng gp kh khn bi vi cng mt CCX th vic gia
cng trc bao gi cng d hn, hn navic gia cng t
yu cu l khng cn thit bi trong thc t, kiu lp
gia bc v trc thng thng l cc kiu lp lng tiu chun:
H7/e8 ; H7/f7 .Nh vy, vi n knh l bc ch cn gia cng
vi CCX7 l .
- Vi mt ngoi ( 32), yu cu CCX7 v nhm
Ra=2,5 l hp l tuy vy, nu ta thc hin gia cng ton b
mt ngoi vi cng yu cu th rt kh v khng cn
thit. Do vy y ta c th thc hin h bc mt ngoi vi
cc ng knh 28, 30, 32. Khi h bc mt ngoi cn lu
n bin dng hng knh bi lc ny chiu dy thnh bc
gim xung.
- Cc mt cn li khng c vn g kh khn khi gia
cng t c bng v chnh xc.
- Vic gia cng hai l bt bu lng cng gp kh khn
bi:
+ Hai l ny l hai l bc nn phi gia cng bng hai dao
v hai bc dn khc nhau.
+ Khng th thc hin trn my nhiu trc chnh
do
khong cch gia hai tm l ny nh (50mm).

- V mt vt liu: Vi vic ch to bc bng gang xm
GX15-32 l vt liu c kh nng chng mi mn cao . Tuy
vy, v lu di vn mi mn vn khng th khc phc
c ht. Sau mt thi gian lm vic, khe h gia bc v trc
ln, khng m bo ng chc nng lm vic ta phi thay
11
n mn hc
bc. tit kim ta c th dng lt bc. Vi vic dng lt bc

th khi bc b mn mt lm vic ta ch cn i lt bc
khc thay v vic phi i c bc. Vic thay th cng d
dng.
Vi nhng c im v tnh cng ngh trong kt cu
nh trn, nhn chung chi tit c tnh cng ngh trong iu
kin sn xut hng lot ln.
12
n mn hc
Chng II
Chn phi v thit k bn v lng phi
I. Chn phi:
Bc c hnh dng dng trn xoay, nu ta ch to phi

bng phng php dp th tch th c th c c c tnh rt
cao. Tuy nhin, vt liu ch to bc l gang xm GX1532 nn ta khng th dng phng php dp ch to phi.
Phng php to phi hp l nht l phi c bi n cho mt
s u im c bit quan trng m phng php khc khng
c c:
- Phi khng b nt, v khi ch to.
- Sn xut linh hot nn gi thnh r.
- Gi thnh to khun r.
- Ngoi ra, nu chn c phng php c hp l s cho
vt c c tnh cng rt cao.
Bn cnh , n c mt s nhc im:
- Lng d ln.
- chnh xc ca phi khng cao.
- Nng sut thp.
- Phi d mc khuyt tt.
Tu thuc vo loi khun, mu, phng php rt ta c th
dng nhiu phng php dc khc nhau v c cc c im
khc nhau. Ta c th xt cc c im ca chng nh sau:
I.1. c trong khun ct.

13
n mn hc
c trong khun ct l dng c ph bin. Khun ct l

loi khun c mt ln( ch c mt ln ri ph khun). Vt
c to hnh trong khun ct c chnh xc thp,
bng b mt km, lng d ln. Thch hp vi vt c phc tp,
khi lng ln. Khng thch hp cho sn xut hng lot ln v
hng khi.
Phng php c trong khun ct kh c kh ho v t
ng ho.
I.2. c trong khun kim loi.

c trong khun kim loi c th thc hin vic in y
kim loi theo nhiu cch:
Rt t do:
Thch hp cho sn xut hng lot ln, vt c nh, trung
bnh, cu to n gin. Vt c c c tnh cao, dng c
cc vt liu khc nhau. Tuy nhin hn ch c gang xm.
in y kim loi i p lc:
Sn xut hng lot ln, hng khi. Vt c nh, n
gin. c vt c yu cu cht lng cao, thch hp cho c vt
liu c nhit nng chy thp.
Phng php c trong khun kim loi d c kh ho v
t ng ho, gi thnh sn xut c cao hn so vi c
trong khun kim loi. Tuy vy, vi sn lng hp l th gi thnh
xn xut s khng cao.
I.3. c ly tm.
14
n mn hc
Dng trong sn xut hng lot nh v va, vt c trn

xoay, rng. Khng dng cho vt liu c thin tch ln. C tnh
vt c khng u.
I.4. c lin tc.

Dng trong sn xut hng lot. Vt c c dng thi hoc
ng, c thit din khng i trn sut chiu di, di ln.
Vt c c mt ngoi v mt trong t cht lng cao, khng
cn gia cng.
15
n mn hc
I.5. c trong khun v mng

Dng trong sn xut hng lot, vt c nh v trung
bnh. Ch to vt c c cht lng cao, kim loi qu, lng d
gia cng nh. Tuy vy, gi thnh sn xut c l rt ln.
Xut pht t nhng c im v sn xut v kt cu
ca chi tit bc : dng sn xut hng lot ln, Vt liu gang
xm GX15-32, vt c trn xoay, kt cu khng phc tp, yu
cu cht lng cao, nng sut cao. y ta chn phng php
to phI l phng php c trong khun kim loi, in y
kim loi bng phng php rt p lc.
Bn v khun c c v s lc nh sau:
T
D
II.
thit k bn v lng phi.
Bn v lng phi c xy dng trn c s lng d v sai

lch v kch thc ca chi tit c.
T phng php ch to phi chn trn, ta c th xc
nh c lng d v sai lch v kch thc cho chi tit c nh
sau:
- Lng d gia cng v kch thc phi.
16
n mn hc
Vt c nhn c t cc mu g, dng khun kim loi d

tho lp v sy kh. Do vy cp chnh xc chi tit c nhn
c l cp chnh xc II.
Theo bng 3-95 trang 252(S tay CNCTM) ta c lng d v
kch thc phi:
+ Vi nhng kch thc 50mm: lng d t c l 2,5mm.
+ Vi nhng kch thc 50 L 120mm: lng d t c l
4mm.
- Sai lch cho php v kch thc phi.
Theo bng 3-98 trang 253 (S tay CNCTM) ta c:
+ Vi nhng kch thc 50mm sai lch cho php:
0,5mm
L 120mm sai lch cho
+ Vi nhng kch thc 50

php: 0,8mm
- Sai lch cho php v trng lng phi: 7%.

T y ta c th v c bn v lng phi cho chi tit
c.
19,5
Rz40
13
Rz20
Rz20
43
17
112
116
17
25
22
44
17
73
30
1,25
500,2
70
Rz20
21H7
h6
2,5
34,5
32 -0,025
28
15 +0,018
8,5x2 l
n mn hc
chng ba
thit k nguyn cng
I. nguyn cng I: tin mt u, mt u bch, mt

ngoi bch v mt ngoi 30
Rz20
Rz20
1.1. G t:
70
30
tr ngoi v mt u bch.
Rz20
Rz20
Chun nh v l mt
nh v v kp cht trn
mm cp 3 chu t nh
tm, hn ch 5 bc r do.
1.2. Chn my:

Thc hin trn my tin vn nng T620; cng sut ng
c N=10(Kw)
1.3. Chn dao: dng dao tin u gn mnh hp kim cng
BK8.
- Tin mt u: Dao thn cong, kch thc dao
25x16x45o.
- Tin
ngoi:
Dao
thn
25x16x45o.
1.4. Lng d gia cng:

1.4.1.
Tin mt u:
Gia cng hai ln vi lng d:

+ tin th: Zb=1,2(mm).
+ Tin tinh: Zb= 0,8(mm)
18
thng,
kch
thc
dao
n mn hc
1.4.2
Tin mt u bch:
Gia cng mt ln ct ht lng d: Zb=1,25(mm).

1.4.3
Tin mt tr ngoi v mt ngoi bch:
Gia cng hai ln ct ht lng d: + tin th: 2Zb=3(mm)

+tin tinh: 2Zb=1,5(mm)
1.5 Ch ct:
1.5.1.
Chiu su ct:
Chiu su ct ly bng lng d gia cng theo mt pha

ca tng bc cng ngh.C th:
- Tin mt u:
+ tin th: t =0,6(mm).
+ Tin tinh: t = 0,4(mm)
- Tin mt u bch: t =0,625(mm).
- Tin mt tr ngoi v mt ngoi bch:
+ tin th: t =1,5(mm)
+tin tinh: t =0,75(mm)
1.5.2.
Lng chy dao:

- lng chy dao cho tin mt u: S = 0,2 (mm/vng).
Vo gn tm (khong 0,5 bn knh), lng chy dao S =
0,1(mm/vng).
- Tin mt u bch: S=0,3 (mm/vng).
19
n mn hc

- lng chy dao cho tin mt ngoi:
Tin th: + Mt ngoi 30: S= 0,4 (mm/vng).
+ Mt ngoi bch: S= 1 (mm/vng).
Tin tinh: S = 0,5(mm/vong).
1.5.3.
Tc ct:
a. Tin mt u v mt u bch:
Tc ct c tra theo bng 5-74 trang 57 (S tay
CNCTM)
Tin mt u: Vb= 59(m/ph).
Vt = Vb. K1.K2.K3.
Trong :
- K1: H s ph thuc cng chi tit K1=0,83.
- K2: H s ph thuc trng thi b mt K2=0,8.
- K3: H s ph thuc tui bn ca dao. Vi dao BK8 th
K3=1.
Vt = 59 . 0,83 . 0,8 . 1 = 39,176 (m/ph).
nt =
Vt .1000 39 ,176 .1000

=
= 389 ,69 (v / ph ).
.D
.30
chn theo my c: nm= 400 (v/ph).

Vtt =
n m . .D 400 . .30
=
= 40 ,2( m / ph ).
1000
1000
Tin mt u bch: Vb= 49(m/ph).

Vt = Vb. K1.K2.K3.
20
n mn hc
Vt = 49 . 0,83 . 0,8 . 1 = 32,536 (m/ph).

nt =
Vt .1000 32 ,536 .1000

=
= 147 ,95 (v / ph ).
.D
.70

Vtt =
n m ..D 160 . .70

=
= 35 ,185 (m / ph ).
1000
1000
b. Tin mt ngoi 30: Theo bng 5-65 trang 57 (S tay

CNCTM).
Tin th: Vb= 138(m/ph).
Vt = Vb. K1.K2.K3.
Vt = 138 . 0,83 . 0,8 . 1 = 91,632 (m/ph).
nt =
Vt .1000
91,632 .1000
=
= 972 ,24 (v / ph ).
.D
.30

Vtt =
n m . .D 960 . .30
=
= 90 ,477 ( m / ph ).
1000
1000
Tin tinh: Vb= 156(m/ph).

Vt = Vb. K1.K2.K3.
Vt = 156 . 0,83 . 0,8 . 1 = 103,584 (m/ph).
nt =
Vt .1000 103 ,584 .1000

=
= 1099 ,06 (v / ph ).
.D
.30

Vtt =
n m . .D 1000 . .30
=
= 94 ,247 ( m / ph ).
1000
1000
c.Tin mt ngoi 70: Theo bng 5-65 trang 57 (S tay

CNCTM).
21
n mn hc
Tin th: Vb= 97(m/ph).
Vt = Vb. K1.K2.K3.
Vt = 97 . 0,83 . 0,8 . 1 = 64,408 (m/ph).

nt =
Vt .1000 64 ,408 .1000

=
= 292 ,88 (v / ph ).
.D
.70

Vtt =
n m . .D 310 . .70
=
= 68 ,172 (m / ph ).
1000
1000
Tin tinh: Vb= 156(m/ph).

Vt = Vb. K1.K2.K3.
Vt = 156 . 0,83 . 0,8 . 1 = 103,584 (m/ph).
nt =
Vt .1000 103 ,584 .1000

=
= 471,025 (v / ph ).
.D
.70

Vtt =
n m . .D 480 . .70
=
= 105 ,55 ( m / ph ).
1000
1000
1.5.4.
Cng sut ct.
m bo cng sut my t yu cu. Ta ch cn tra

cng sut ct cho bc nguyn cng c cng sut ct ln nht.
Ta thy, nguyn cng I, bc Tin mt ngoi bch l c
kh nng cho cng sut ct cao nht.
Theo bng 5-69 trang 61(S tay CNCTM). Ta c cng
sut ct cho bc nguyn cng ny nh sau: NC = 1,2 (KW).
Nh vy thc hin nguyn cng trn my T620 m
bo cng sut ct.
22
n mn hc
II.
Nguyn cng II v nguyn cng V:
1.1. nh v:
Th t bc cng ngh thc hin hai nguyn cng ny nh
sau:
Nguyn cng II: Gia cng
Rz20
Rz20
bc v ht chiu di ca phn
mt ngoi 28 v 32-0,025.
Trong nguyn cng ny ny ta
thc hin nh v v kp
cht trn mm cp ba chu

t nh tm hn ch nm bc t do.
Nguyn cng V:
Bc 1: Tin th mt 28.
Bc 2: Tin bn tinh mt
n Rz20
28
32
-0,021
28.
2,5
Bc 3: Tin tinh mt 32
Bc 4: Tin tinh mng
s
mt 32.
Trong nguyn cng ny ta thc hin nh v v kp

cht trn hai mi chng tm (khng c kha nhm), hn ch
nm bc t do. Truyn m men quay cho chi tit nh tc.
1.2. Chn my: Thc hin trn my tin T620.
1.3. Chn dao : Dao tin u gn mnh hp kim cng BK8.
23
n mn hc
- Tin mt u: Dao thn cong, kch thc dao

25x16x45o.
- Tin
ngoi:
Dao
thn
thng,
kch
thc
dao
25x16x45o.
1.4. Lng d gia cng:

Lng d cn ct b gia cng mt 32-0,025 l: 2Zb =
2,5(mm)
Theo bng 3-124 trang 169 (S tay CNCTM) ta c: Lng
d cho vic tin tinh mng mt 32-0,025 l: 2Zb = 0,3(mm)
Theo bng 3-120 trang 165 (S tay CNCTM) ta c: Lng
d cho vic tin tinh mt 32-0,025 l: 2Zb = 1(mm)
Vy lng d cn gia cng khi tin bc v l: 2Zb = 1,2(mm)
Lng d cn li cn ct b sau tin bc v gia cng mt
28 l: 2Zb = 3,3
Th t bc nguyn cng gia cng nt lng du ny l:
- Tin bn tinh: 2Zb = 1,2(mm).
- Tin th: 2Zb = 2(mm).
1.5. Ch ct:
1.5.1.
Bc 1:
Chiu su ct: Chiu su ct ly bng lng d gia cng

theo mt pha ca bc:
t = 0,6 (mm)
Lng chy dao: Theo bng 5-11 trang 11(S tay CNCTM)
ta c: S = 0,5 (mm).
Tc ct:
24
n mn hc
Theo bng 5-65 trang57(S tay CNCTM) ta c: Vb=156

(m/ph).
Vt = Vb. K1.K2.K3.
Vt = 156 . 0,83 . 0,8 . 1 = 103,584 (m/ph).
nt =
Vt .1000 103 ,584 .1000

=
= 1030 ,369 (v / ph ).
.D
.32
chn theo my c: nm= 1000(v/ph).

Vtt =
n m . .D 1000 . .32
=
= 100 ,53 (m / ph ).
1000
1000
Bc 2: Tin th mt 28.
1.5.2.

theo mt pha ca bc:
t = 1(mm)
ta c: S = 0,5 (mm).
Tc ct:
(m/ph).
Vt = Vb. K1.K2.K3.
Vt = 138 . 0,83 . 0,8 . 1 = 91,632(m/ph).
nt =
Vt .1000
91,632 .1000
=
= 1041 ,69 (v / ph ).
.D
.28

Vtt =
1.5.3.
n m . .D 1000 . .28
=
= 98,53 (m / ph ).
1000
1000
Bc 3: Tin bn tinh mt 28.
25
n mn hc

theo mt pha ca bc:
t = 0,65 (mm)
ta c: S = 0,5 (mm).
Tc ct:
(m/ph).
Vt = Vb. K1.K2.K3.
Vt = 156 . 0,83 . 0,8 . 1 = 103,584 (m/ph).
nt =
Vt .1000 103 ,584 .1000

=
= 1177 ,56 (v / ph ).
.D
.28

Vtt =
1.5.4.
n m . .D 1250 . .28
=
= 109 ,96 ( m / ph ).
1000
1000
Bc 4: Tin tinh mt 32:

theo mt pha ca bc:
t = 0,5 (mm).
Lng chy dao v tc ct: bng bc 1.

S = 0,5 (mm); nm= 1000(v/ph).
1.5.5.
Bc 5: Tin tinh mt 32:

theo mt pha ca bc:
t = 0,5 (mm).

S = 0,5 (mm); nm= 1000(v/ph).
26
n mn hc
Bc 6: Tin tinh mng mt 32-0,025:
1.5.6.

theo mt pha ca bc:
t = 0,15(mm).

S = 0,5 (mm); nm= 1000(v/ph).
1.5.7.
Cng sut ct.
Ta thy, hai nguyn cng ny cc bc nguyn cng c

cng sut ct gn nh nhau.
sut ct ti a cho bc nguyn cng ny l: NC = 1,2 (KW).
bo cng sut ct.
III.
Nguyn cng III v IV:
1.1. nh v:
nh
l
s
mt tr ngoi. nh v v
-0,021
Chun
n
s
2,5
kp cht trn mp cp 3
chu t nh tm hn ch
5 bc t do.
1.2.
Chn my: Tc hin trn
1.3.
Chn dao:
2,5
27
21-0,021
my tin T620.
n mn hc
- Dao khoan rut g ui cn, u gn mnh hp kim cng.

Kch thc dao: 305x205
- Dao khot,doa th v doa tinh: u dao gn mnh hp kim
cng BK8.
1.4.
Lng d gia cng:

Mt trong yu cu t: 21+0,021 v Ra=2,5. Do vy
y ta phi dng phng php gia cng ln cui l phngphp doa tinh.
Vy phng php gia cng thc hin trc doa tinh l: Khoan,
khot, doa th, doa tinh.
Kch thc t c qua cc bc cng ngh l:
Khoan: 18.
Khot: 20,75.
Doa th: 20,93.
Doa tinh: 21+0,021.
1.5.
Ch ct.
1.5.1.
Khoan 18:
Chiu su ct: t =
18
= 9( mm ) .
2
ta c: S=0,5(mm/vg).
Tc ct: theo bng 5-90 trang 86 (S tay CNCTM) ta
c: Vb=28 (m/ph).
Vt = Vb. K1.K2.K3.
28
n mn hc
Trong :
- K1: H s ph thuc cng chi tit K1=1. (bng 5-1

n 5-4)
- K2: H s ph thuc vt liu dng c ct K2=0,83.
(bng 5-6)
- K3: H s ph thuc chiu su khoan K3=0,7.(bng 531)
Vt = 28 .1. 0,83 . 0,7 = 16,268 (m/ph).
nt =
Vt .1000 16 ,268 .1000

=
= 287 ,68 (v / ph ).
.D
.18

Vtt =
1.5.2.
n m . .D 310 . .18
=
= 17 ,53( m / ph ).
1000
1000
Khot 20,75:
Chiu su ct: t =
20 ,75 18
=1,375 ( mm ) .
2
Lng chy dao: Theo bng 5-104 trang 95(S tay

CNCTM) ta c: S=1(mm/vg).
Tc ct: ta c: Vb=24,5(m/ph).
Vt = Vb. K1.K2.K3.
Trong :
n 5-4)
(bng 5-6)
29
n mn hc
- K3: H s ph thuc chiu su khot K3=1.(bng 531)

Vt = 24,5 .1. 0,83 .1 = 20,335 (m/ph).
nt =
Vt .1000
20 ,335 .1000
=
= 311 ,94 (v / ph ).
.D
.20 ,75

Vtt =
1.5.3.
n m . .D 310 . .20 ,75

=
= 20 ,2(m / ph ).
1000
1000
Doa th: 20,93:
Chiu su ct: t =
20 ,93 20 ,75
= 0,09 (mm ) .
2

Tc ct: Theo bng 5-117 trang 107 (S tay
CNCTM) ta c: Vb=60(m/ph).
Vt = Vb. K1.K2.K3.
Trong :
n 5-4)
(bng 5-6)
- K3: H s ph thuc chiu su doa K3=1.(bng 5-31)
Vt = 60 .1. 0,83.1 = 49,8 (m/ph).
nt =
Vt .1000
49 ,8.1000
=
= 757 ,37 (v / ph ).
.D
.20 ,93

30
n mn hc
Vtt =
n m . .D 800 . .20 ,93

=
= 52 ,6( m / ph ).
1000
1000
1.5.4.
Doa tinh 21+0,021:

21 20 ,93
= 0,035 ( mm ) .
2
Chiu su ct: t =

Tc ct: ta c: Vb=60(m/ph).
Vt = Vb. K1.K2.K3.
Vt = 60 .1. 0,83.1 = 49,8 (m/ph).
nt =
Vt .1000
49 ,8.1000
=
= 754 ,84 (v / ph ).
.D
.21

Vtt =
1.5.5.
n m . .D 800 ..21
=
= 52 ,78 ( m / ph ).
1000
1000
Cng sut ct.
Ta thy, hai nguyn cng ny bc nguyn cng khoan l

18 c cng sut ct ln nht.
bo cng sut ct.
IV.
Nguyn cng Vi:
Phay hai mt song song ca
bch.
31
n mn hc
1.1. nh v:
Chun nh v gia cng hai

mt ny l mt u bch. nh v
bng phin t hn ch 3 bc t do.
1.2. Chn my: Thc hin trn my
phay ngang P82.
Rz20
42
1.3. Chn dao:

Thc hin phay ng thi hai mt
bng hai dao phay 3 mt rng thp gi:
P8
Kch
thc
dao
D=200(mm);
B=25(mm);
d=50(mm);
Z=20(rng).
1.4. Lng d gia cng:

Phay mt ln ct ht lng d.
1.5. Ch ct:
1.5.1.
Chiu su ct: t=17(mm).
1.5.2.
Lng chy dao rng:
Bng 5-170 trang153(S tay CNCTM) ta c: Sz = 0,2

(mm/rng);
1.5.3.
Tc ct:
Bng 5-172 trang 155 ta c: Vb = 30 (m/ph).

Vt = Vb. K1.K2.
K1: H s k n cng ca vt liu gia cng: K1=1;
32
n mn hc
K2: H s iu chnh ph thuc vo chu k bn ca dao;

K2=0,88;
Vt = 30.1. 0,88 = 26,4 (m/ph).
nt =
Vt .1000
26 ,4.1000
=
= 42 (v / ph ).
.D
.200

Vtt =
1.5.4.
n m . .D 60 . .200
=
= 37 ,7(m / ph ).
1000
1000
Lng chy dao pht:
Sph= S.n = Sz . Z . n = 0,2 . 20 . 60 =240 (mm/ph).

1.5.5.
Cng sut ct.

Nh vy thc hin nguyn cng trn my P82 m bo
cng sut ct.
33
n mn hc
V.
Nguyn cng Vii:
Khoan l dn du.
1.1. Lp s g t:
0,05
Gia cng l 10
cn m bo
vung gc ca ng tm l v hai mt
0,05
10
song song ca mt bch, yu cu l gia cng

phi thng vi l chnh ca bc v yu cu
vy ta nh v nh mt phin t hn ch 3
8,5
m bo chnh xc v kch thc l. Bi

bc t do nh v vo mt mt i din
mt khoan l, hai cht t nh v vo mt
mt u ca bch hn ch mt bc t do
tnh tin v mt bc t do chng xoay, mt
cht t nh v vo mt bn ca bch hn ch bc t do
tnh tin ngang.
Lc kp chi tit hng t trn xung.
0,05
t c kch thc l 10
th phng php gia
cng ln cui phi l doa tinh. Nh vy, cc phng php gia

cng trc doa tinh l: Khoan, doa th, doa tinh.
1.2. Chn my: Thc hin trn my khoan ng: 2H118
Cng sut my: N = 1,5(Kw).
1.3. Chn dao:

Chn dao khoan v dao doa c phn ct gn mnh hp
kim cng.
-
Dao khoan rut g ui cn: Kch thc dao:250x170.
34
n mn hc
-
Dao doa chui tr : Kch thc dao:60x20.
1.4. Tnh lng d gia cng:

Do gia cng l nn y lng d gia cng l lng d i
xng.
Vy ta c cng thc tnh lng d gia cng :
2Zb min= 2.( Rza +Ta+
a2 + b2
Trong :
-
2Zb min: Lng d gii hn ca bc cng ngh cn tnh.
Rza: nhm b mt do bc cng ngh trc li.
Ta: Lp h hng b mt do bc cng ngh trc li.

Cc Gi tr ca Rza v Ta c xc nh t bng 13 trang
40 (3)
a = lk2 + lt2 + cv2
: sai lch khng gian
: sai lch khng gian do lch khun gy ra
lk
lt
cv
: sai lch khng gian do lch tm.

: sai lch khng gian do cong vnh.
y ta c:
lk
lt
cv
= 0.
= 0.
b: sai s g t ca bc cng ngh ang gia cng.

b = c2 + k2
: Sai s chn.
35
n mn hc
Do y, chun nh v trng vi gc kch thc nn ta

c: c=0.
+
: sai s do kp cht gy ra.
Lc kp y song song vi ng tm l do vy n ch
gy bin dng kch thc chiu di l m khng nh hng ti
kch thc ng knh l.
= 0.
b = c2 + k2
= 0.
Ta c bng tnh lng d gia cng l nh sau:

Vi dung sai kch thc t c sau cc bc cng ngh tra
bng 3-91 trang 248 (2).
T
ND
Cc T.P ca Zb
2Zb
min
min
T
Rz
Ta
Dtt
Dgh
( m
(m
Ma
m)
Fi
20 60
Khoan
10 25
160
Doa
70
th
2.Zgh
min
9,82 15 9,82 9,67

9,98
9,98 9,92 250 16
10,0 60 10,0 10,0 110

5
20
0
30
Doa
tinh
T trn ta thy: bc cng ngh u tin ta chn kch

thc dao khoan l 9,8. Khi vi lng d tnh ton nh trn
kch thc ng knh l s c m bo.
36
n mn hc
1.5. Ch ct:
Bc 1 : khoan l 9,8.
1.5.1.
Chiu su ct: t =
Lng chy dao:
9,8
2
=4,9 mm
Vi gang xm c Hb190. Theo bng 5-25 (trang 21 s tay

CNCTM) c: S=0,3 (mm/vng)
Tc ct :V c tnh theo cng thc

V=
C v .D q
T m .S y
Kv
Theo bng 5-28 (trang 23) v bng 5-30(trang 24) s

tay CNCTM c:
Cv = 34,2; q=0,45 ; m=0,2 ; y=0,3; T=45(pht)
H s Kv = KMV.kUV.KLV
nv
190
HB
KLV =
Bng 5-1 S tay CNCTM II
HB = 190 KMV = 1
KUV = 0,83, Bng 5-6 trang 8 S tay CNCTM II
KLV = 1 , Bng 5-31 trang 24 S tay CNCTM II
KLV = 1 . 0,83 . 1=0,83
Vt =
nt =
34 ,2.9,8 0 , 45
.0,83
45 0 , 2 .0,3 0 , 3
1000 .V
3,14 .D
= 51=3,134 (m/pht)
1000.53,134
= 3,14.9,8 = 1725,84 vng/pht
chn theo my: nmy=1440 (vng/pht).

Vtt =
n m . .D 1440 . .9,8
=
= 44 ,334 (m / ph ).
1000
1000
37
n mn hc
1.5.2Bc 2 : doa l th 9,96
9,96 9,8
= 0,08 mm
2
Chiu su ct:
Lng chy dao: S =2,2 mm/vng( Bng 5-27 trang22,s
t=
tay CNCTM ).
Tc ct: V c tnh theo cng thc

V=
Cv.Dq
Kv
x
T m.t .Sy
Trong , cc h s c tra trong bng5-28 trang 23

(S tay CNCTM):
Cv = 109 ; q=0,2 ; m=0,45 ; y=0,5 , x = 0
Tui th ca mi doa BK8 T =60 pht ( Bng 5-30, s
tay CNCTM )
H s Kv = KMV.KUV.KLV
nv
190
HB
KLV =
Bng 5-1 S tay CNCTM II
HB = 190 KMV = 1
KUV = 0,83 , Bng 5-6 S tay CNCTM II
KLV = 1 , Bng 5-31 S tay CNCTM II
KLV = 0,83
Vt =
nT =
109 .9,96 0, 2
.0,83
60 0, 45 .1.2,2 0, 5
1000 .V
3,14 .D
1000 .18 , 45
3,14 .9,96
=18,45(m/pht)
= 587,35(v/ph)
chn theo my c: nmy=720 (vng/pht).

Vtt =
n m . .D 720 . .9,96
=
= 22 ,62 (m / ph ).
1000
1000
1.5.2.
Doa tinh l 10:
Chiu su ct:
t=
10 9,96
= 0,04 mm
2
38
n mn hc
Lung chy dao: Sth = Stinh = 2,2 mm/vng.
Tc ct: nm=720(vng/pht).
1.6 Tnh lc kp.

1.6.1.
S tnh lc.
Khi khoan mi khoan tc dng

vo phi mt m men khoan Mx v
mt lc Po hng t trn xung.
chng li nh hng ca m men Mx ti yu cu gia cng ta phi
cn bng m men khoan bng cch to ra mt m men ma
st. c m men ma st ta phi to ra mt lc c chiu hng
t trn xung.Nh vy trng lc v lc ct P0 ng vai tr l
mt lc kep. Tuy vy trnh lng chi tit l khng ng k do
vy y ta ch tnh lc kp do lc ct P0 v lc kp cht
W do c cu kp cht sinh ra.
1.6.2.
Tnh lc ct:
Nh phn tch trn lc ct bao gm : M men xon Mx v

lc chiu trc P0.
Theo s tay cng ngh ch to my ta c:
Khi khoan:
M men khoan v lc ct khi khoan:

Mk = 10. CM .Dq . Sy. kp ;
P0 = 10. CP .Dq . Sy. kp ;
Theo bng 5-9 trang 9, s tay CNCTM ta c kp=1
Theo bng 5-32 trang 25, s tay CNCTM : vi vt liu
phi l Gang xm GX15-32 v vt liu dao l hp kim cng c :
39
n mn hc
-
h s cho MK:
CM=0,012; q = 2,2 ; y= 0,8
Mk =10. 0,012 . 9,82,2 . 0,30,8. 1 = 6,94 N.m
H s cho P0:
CP =42; q = 1,2; y=0,75
P0 =10 . 42 .9,81,2 . 0,30,75 . 1 =2633,67N
Khi doa:
M men doa v lc ct khi doa:

Md = 10. CM .Dq . tx . Sy. kp ;
P0 = 10. CP .Dq . tx . Sy. kp ;
Theo bng 5-9 trang 9, s tay CNCTM ta c kp=1
Theo bng 5-32 trang 25, s tay CNCTM : vi vt liu
phi l Gang xm GX15-32 v vt liu dao l hp kim cng c :
- h s cho Md:
CM=0,196; q = 0,85; x=0,8 ; y= 0,7
Mk =10. 0,196 . 9,960,85 . 0,50,8. 2,20,7 .1 = 11,838 N.m
- H s cho P0:
CP =46; q = 0; x=1; y=0,4
P0 =10 . 46 .9,960 . 0,51 . 2,20,4. 1 =288,359N
cng sut ct:
Nct=
M x .n m
9750
khi khoan: N ct=
6,94 .1440
=1,025 ( Kw )
9750
40
n mn hc
Khi doa: N ct=
11,838 .720
= 0,874 (kw )
9750
N ct=1,1986 < Nny. =1,5 . 0,8 =1,2 (kw)

vy my cng sut gia cng l 10.
1.6.3.
Tnh lc kp :
iu kin cn bng:
Mms = Mx
tng tnh cht an ton khi kp cht ta thm h s an ton
K
Mms K.Mx
+ Vi s tnh lc kp nh hnh v ta c:
Mms = Fms . L
Fms =(W+P0) . f
Mms = (W+P0). f . L
Trong f l h s ma st.
Vi m kp c kha nhm f =0,45.
L: khong cch tay n; L=16 mm
(W+P0). f . L Mx
K .Mx
f .L
- P0
K: l h s an ton,c tnh nh sau :

K = Ko.K1. K2. K3. K4. K5. K6
Ko:l h s an ton trong mi trng hp , ly Ko=1,5
K1:l h s k n lng d khng u ,khi khoan
ly K2=1,2
41
n mn hc
K2:l h s k n dao cn lm tng lc ct ,ly K2=1,5

K3:l h s k n lc ct khng lin tc , ly K3=1
K4:l h s k n ngun sinh lc , kp cht bng tay
ly K4=1,3
K5:l h s k n v tr tay quay khi kp , ly K5=1,2
K6:l h s k n tnh cht tip xc , ly K6=1
K = 1,5 . 1,2. 1,5. 1. 1,3 . 1,2 . 1 = 4,212

W
1.6.4.
1000 .
6,94
4,212 2633 ,67
0,45 .16
= 1426,3 N
Chn c cu kp:
Kp cht: Dng c cu kp n gin, kp cht bng

mi ghp ren, lc kp hngt trn xung thng qua
m kep.
T s c cu kp ta c phng trnh cn bnglc:
W.(la+lb) = Q . lb Q =
W .( la +lb )
lb
Trong : la=30mm; lb=25mm

Q =
1.6.5.
1426 ,3.( 30 + 25 )
25
=3137,86 (N)
C cu dn hng v cc c cu khc:
C cu dn hng
C cu dn hng c dng l phin dn c nh , bc

dn c chn l loi bc thay nhanh, bc c nh cho bc thay
nhanh
Cc c cu khc
42
n mn hc
C cu kp cht g ln bn my l Bulng v ai c.
Thn g c chn theo kt cu nh bn v lp , thn c
ch to bng gang
1.7 Xc nh sai s g:
Sai s ch to g cho php theo yu cu ca nguyn
cng quy nh iu kin k thut ch to v lp rp
g.
Nh vy ta c:
Sai s g t cho php :

1 1
2
gd = c2 + k2 + m2 + ld2 + ctlr
[ gd ] =
5 2
ctlr
[ ]
gd
k2 m2 ld2 c2
Trong
k: l sai s do kp cht phi , trong trng hp ny lc
kp vung gc vi phng kch thc thc hin do k= 0
: l sai s do mn g,ta c
vi N l s chi tit gia cng ; chn N = 11035 chi

tit
=0,18
11035
=18,9 m
: l sai s do lp t g , ly
= 10 m
: l sai s chun do nh v chi tit gia cng
Do chun nh v trng gc kch thc nn c: c=0
: l sai s g t, theo bng 7-3 s tay & atlat
g ta c
vy ctlr
=80 m
[ ]
gd
k2 m2 ld2 c2 = 80 2 0 2 18,9 2 10 2 0 2 = 77
1.8 Yu cu k thut ca g:
43
n mn hc
- khng song song gia mt phin t v mt y khng

qu 0,077 (mm).
- khng vung gc gia ng tm bc dn hng vi mt
y g khng ln hn 0,077mm.
VI.
nguyn cng VIIi:
1.1. nh v:
Mt u bch nh v trn phin
hn ch 3 bc t do.
Cht tr ngn nh v mt l hn ch
bc t do.
Cht t hn ch bc t do chng xoay.
Kp cht bng hai m kp.
1.2. Chn my:
Thc hin trn my khoan ng 2M112.
1.3. Chn dao:
Dao khoan v khot u gn mnh hp kim cng.
-
Dao khoan ui cn: 250x170.
Dao khot chui cn: 160x80.
1.4. Lng d gia cng:

1.4.1.
Bc 1: Khoan 8,5.
2Zb=8,5(mm).
1.4.2.
Khot rng 13.
2Zb=13 - 8,5 = 4,5(mm).
44
n mn hc
1.5. Ch d ct:
1.5.1.
Bc 1:
8,5
= 4,25 (mm ) .
2
Chiu su ct: t =
ta c: S=0,3(mm/vg).
Tc ct: theo bng 5-90 trang 86 (S tay CNCTM) ta
c: Vb=35,5 (m/ph).
Vt = Vb. K1.K2.K3.
Trong :
-
K1: H s ph thuc cng chi tit K1=1. (bng 5-1
n 5-4)
-
K2: H s ph thuc vt liu dng c ct K2=0,83.(bng
5-6)
-
K3: H s ph thuc chiu su khoan K3=1(bng 5-31)
Vt = 35,5 . 1 . 0,83 . 1 = 29,465 (m/ph).

nt =
Vt .1000
29 ,465 .1000
=
=1103 ,4(v / ph ).
.D
.8,5

Vtt =
n m . .D 1015 . .8,5
=
= 27 ,1( m / ph ).
1000
1000
1.8.2Khot 13:
13 8,5
= 2,25 (mm ) .
2
Chiu su ct: t =
ta c: S=0,8(mm/vg).
45
n mn hc
Tc ct: Bng 5-109 trang 101(S tay CNCTM) ta
c: Vb=86(m/ph).
Vt = Vb. K1.K2.K3.
Trong :
-
K1: H s ph thuc cng chi tit K1=1. (bng 5-1
n 5-4)
-
K2: H s ph thuc vt liu dng c ct K2=0,83.(bng
5-6)
-
K3: H s ph thuc chiu su khot K3=1.(bng 5-31)
Vt =86 .1. 0,83 .1 = 71,38 (m/ph).

nt =
Vt .1000
71,38 .1000
=
= 1747 ,76 (v / ph ).
.D
.13

Vtt =
n m . .D 2000 . .13
=
= 81,68 ( m / ph ).
1000
1000
VII. nguyn cng kim tra:
46
n mn hc
chng IV
tnh thi gian nguyn cng
Thi gian gia cng c bn (T0) l thi gian cn thit

bin i trc tip hnh dng, kch thc v tnh cht c l
ca chi tit.
Thi gian gia cng c bn c tnh theo cng thc:
T0 =
L + L1 + L2
S .n
(pht).
Trong :
L- Chiu di b mt gia cng (mm).
L1- Chiu di n dao (mm).
L2 - Chiu di thot dao(mm).
S: Lng chy dao vng (mm/vng).
n: S vng quay hoc s hnh trnh kp trong mt pht.
Tu tng s gia cng ta c cng thc tnh c th trong
bng 27 32 trang 55 (HDTKACN).
1.1. Tin mt u.
T0 =
L=
L + L1 + L2
S .n
(pht).
D 34
=
= 17 ( mm )
2
2
L1 =
t
1,5
+ (0,5 2) =
+ (0,5 2) = 2(mm )
tg
tg 60 0
L3 = 3 (mm).
Sth= Stinh= 0,2(mm/pht).
nth= ntinh = 400 (v/ph).
47
n mn hc
T0 th =T0 tinh =
17 + 2 + 3
= 0,275
0,2.400
(pht).
1.2. Tin mt u bch.

T0 =
L=
L + L1 + L2
S .n
(pht).
D d 70 32
=
= 19 (mm )
2
2
L1 =
t
0,625
+ (0,5 2) =
+ (0,5 2) = 2(mm )
tg
tg 60 0
L3 = 3 (mm).
S = 0,3(mm/pht).
n = 160 (v/ph).
T0 =
19 + 2 + 3
= 0,5 (pht).
0,3.160
1.3. Tin mt ngoi 30.

T0 =
L + L1
S .n
(pht).
L=35(mm)
L1 = 2
Sth= 0,4; Stinh= 0,5(mm/pht).
nth= 960; ntinh = 1000 (v/ph).
35 + 2
T0 th = 0,4.960
= 0,096
; T0 tinh =
35 + 2
= 0,074
0,5.1000
1.4. Tin mt ngoi bch 70.

T0 =
L + L1 + L2
S .n
(pht).
L=17(mm)
48
(pht).
n mn hc
L1= 2 (mm).
L2 = 2(mm)
Sth= 1; Stinh= 0,5(mm/pht).

nth= 310; ntinh = 480 (v/ph).
T0 th =
17 + 2 + 2
= 0,068 ;
1.310
T0 tinh =
17 + 2 + 2
= 0,088
0,5.480
(pht).
1.5. Tin bc v mt ngoi 32 v 28.

T0 =
L + L1
S .n
(pht).
L=60(mm)
L1= 2 (mm)
Sth= 0,5(mm/ph); nth= 1000(v/ph)
60 + 2
T0 th = 0,5.1000
= 0,124
(pht).

T0 =
L + L1
S .n
(pht).
L=43(mm)
L1 = 2
Sth= 0,5; Sbn tinh= 0,5(mm/pht).
nth= 1000; ntinh = 1250 (v/ph).
43 + 2
T0 th = 0,5.1000
= 0,09
; T0 bn tinh =

T0 =
L + L1
S .n
(pht).
49
43 + 2
= 0,072
0,5.1250
(pht).
n mn hc
L=17(mm)
L1 = 2
Stinh= Stinhmng= 0,5(mm/pht).

nth= ntinh = 1000 (v/ph).
T0 tinh= T0 tinhmng =
17 + 2
= 0,038
0,5.1000
(pht).
1.8. Khoan l 18.

T0 =
L + L1 + L2
S .n
(pht).
L=112(mm)
L1 =
d
18
cot g + (0,5 2) =
cot g 40 0 + (0,5 2) = 11,5(mm )
2
2
L2 = 2(mm)
S = 0,5 (mm/pht).
n = 310 (v/ph).
T0 =
112 +11,5 + 2
=1,2
0,5.310
(pht).
1.9. Khot, doa th, doa tinh l 21.

T0 =
L + L1
S .n
(pht).
L=25(mm)
L1= 2 (mm)
Skhot
1(mm/pht).
Sd.th=
2(mm/pht).
Sd.tinh=
1(mm/pht).
nkhot = 310(v/ph). nD.th = 800(v/ph). nD.tinh= 800(v/ph).
50
n mn hc
25 + 2
= 0,087
(pht).
25 + 2
= 0,017
2.800
(pht).
T0 khot= 1.310
T0 D.th=
25 + 2
T0 D.tinh= 1.800
1.10.
= 0,034
(pht).
Phay hai mt song song ca bch.

T0 =
L + L1 + L2
S .n
(pht).
L=54,44(mm)
L1 =
t ( D t ) = 17 ( 200 17 ) =55 ,77
L2 = 2(mm)
S = 240 (mm/pht).
n = 60 (v/ph).
T0 =
54 ,44 + 55 ,77 + 2
= 0,0081
240 .60
(pht).
1.11. Khoan,doa l 10.

T0 =
L + L1 + L2
S .n
(pht).
L=12(mm)
L1 =
d
10
cot g + (0,5 2) = cot g 40 0 + (0,5 2) = 6,5(mm )
2
2
L2 = 2(mm)
Skhoan = 0,3 (mm/pht). SD.th = SD.tinh= 2,2(mm/pht)
nkhoan = 1440 (v/ph). nD.th = nD.tinh= 720(v/ph)
T0 khoan =
12 + 6,5 + 2
= 0,047
0,3.1440
(pht). T0 D.th.
51
n mn hc
T0 khoan = T0 D.tinh =
12 + 6,5 + 2
= 0,014
2,2.720
(pht).
1.12. Gia cng l bt bulng 10.
Khoan: 8,5.
T0 =
L + L1 + L2
S .n
(pht).
L=17(mm)
L1 =
d
8,5
cot g + (0,5 2) =
cot g 40 0 + (0,5 2) = 6( mm )
2
2
L2 = 2(mm)
S = 0,3 (mm/pht); n = 1015 (v/ph).
T0 =
17 + 6 + 2
= 0,082
0,3.1015
(pht).
Khot: 13.
T0 =
L + L1
S .n
(pht).
L=8(mm)
L1 = 3
S = 0,8(mm/pht).
n = 2000(v/ph).
8 +3
T0 = 0,8.2000
= 0,0072
(pht).
52
n mn hc
ti liu tham kho

1- Pgs-Pts - Trn Vn ch.
Thit k n cng ngh ch to my NXB KH&KT-1999
2- Nguyn c Lc; L Vn Tin; Ninh c Tn.
S tay cng ngh ch to my. 2 tp NXB KH&KT - 2001
3- L Vn Tin; Trn Vn ch; Trn Xun Vit.
g c kh ho v t ng ho - NXB KH&KT 2000.
4- Nguyn c Lc cng cc tc gi khc.
Cng ngh ch to my. 2 tp NXB KH&KT 2000.
5- Phm p.
C s my cng c - HBKHN 1976.
6- Ninh c Tn.
Hng Dn lm bi tp dung sai 2000.
53

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Lng d gia cng

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I.3. Vt liu ch to.

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Trng lng chi tit:

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c trong khun ct l dng c ph bin. Khun ct l

I.2. c trong khun kim loi.

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Dng trong sn xut hng lot nh v va, vt c trn

I.4. c lin tc.

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I.5. c trong khun v mng

thit k bn v lng phi.

Bn v lng phi c xy dng trn c s lng d v sai

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Vt c nhn c t cc mu g, dng khun kim loi d

+ Vi nhng kch thc 50

- Sai lch cho php v trng lng phi: 7%.

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I. nguyn cng I: tin mt u, mt u bch, mt

1.2. Chn my:

1.4. Lng d gia cng:

Gia cng hai ln vi lng d: