Professional Documents
Culture Documents
1. History [1–4], [6], [11], [15] Pure tin was first produced in China and Japan
around 1800 b.c. Around 600 b.c., the ancient
Because of its luster and softness, tin was usu- Egyptians occasionally placed pure tin artifacts
ally assigned to the planet Jupiter, more rarely to in mummies’ tombs. Tin is not only an essen-
Venus. The name of the element is derived from tial constituent of tin bronze, but is also a con-
the Old High German zin and the Norse tin. The stituent of lead alloys for solders and tin plating.
symbol Sn from the Latin stannum was proposed Tin and especially its alloys have shaped the de-
by Berzelius. Historically tin is of major cul- velopment of many geographical regions, e.g.,
tural importance, being an essential component China, Indochina, Indonesia, India, the Near
of the copper alloy bronze which gave its name East, North Africa, and Europe.
to the Bronze Age. The first bronze objects ap- The cultural and historical importance of tin
peared in Egyptian tombs dating from the end from the Middle Ages to early modern times lay
of the 4th millennium b.c.
in its use for sacred objects, articles of daily use, and thermomechanical properties. A tetragonal
and jewelry. highpressure modification of tin, stable between
There is no historical evidence concerning 3500 and 11 000 MPa, is described in the litera-
the oldest methods of tin extraction. It is fairly ture, the lattice constants being a = 381 pm and
certain that in 100 b.c. in Cornwall, England, b =348 pm.
tin was smelted from very pure ore over wood
fires in pits and later in small furnaces. Up to the Natural isotopes 10
1200s, Cornwall provided most of Europe’s tin. Relative atomic mass 118.69
Crystal structure
Today, these deposits are virtually exhausted. α-Sn (gray tin) fcc (A4 ) diamond type
Tin was probably produced in Bohemia around β-Sn (white tin) tetragonal (A5 )
Transformation temperature 286.2 K
1150. Also, the first tin mines were opened in α-Sn ↔ β-Sn
Saxony at this time, and these supplied Euro- Enthalpy of transformation 1966 J/mol
pean requirements until they were destroyed in Lattice constants at 25 ◦ C
α-Sn a = 648.92 pm
the Thirty Years War. Then, as these various de- β-Sn a = 583.16 pm
posits gradually became exhausted and as ocean c = 318.13 pm
Density of β-tin
transport developed, tin from overseas became 20 ◦ C 7.286 g/cm3
dominant. 100 ◦ C 7.32 g/cm3
The largest tin mines are in Asia, the most im- 230 ◦ C 7.40 g/cm3
Density of α-tin 5.765 g/cm3
portant ore-supplying countries in the world be- Density of liquid tin
ing Malaysia and Indonesia, followed by China. 240 ◦ C 6.992 g/cm3
The second largest tin-producing region in- 400 ◦ C 6.879 g/cm3
800 ◦ C 6.611 g/cm3
cludes Brazil and Bolivia. The countries export- 1000 ◦ C 6.484 g/cm3
ing the largest quantities of tin ores also produce Molar heat capacity of β-tin
the most tin metal. 25 ◦ C 27.0 J mol−1 K−1
230 ◦ C 30.7 J mol−1 K−1
World annual production has developed as Liquid 28.5 J mol−1 K−1
follows: Melting point 505.06 K
Enthalpy of fusion 7029 J/mol
ca. 1800 9 100 t Boiling point 2876 K
ca. 1850 19 000 t Enthalpy of vaporization 295 763 J/mol
ca. 1900 91 900 t Vapor pressure
ca. 1950 172 100 t 1000 K 9.8×10−4 Pa
1980 243 600 t 1800 K 750 Pa
1990 225 600 t 2100 K 8390 Pa
2400 K 51 200 Pa
Cubic coefficient of expansion
The principal consumer countries are the
α-tin at −130 ◦ C to +10 ◦ C 14.1×10−6 K−1
United States, Japan, China, and Russia. to 4.7×10−6 K−1
β-tin at 0 ◦ C 59.8×10−6 K−1
β-tin at 50 ◦ C 69.2×10−6 K−1
β-tin at 100 ◦ C 71.4×10−6 K−1
2. Properties β-tin at 150 ◦ C 80.2×10−6 K−1
Molten tin at 700 ◦ C 105.0×10−6 K−1
Physical Properties [1], [2], [4], [16–19], Coefficient of thermal conductivity of 0.63 W cm−1 K−1
β-tin at 0 ◦ C
[20]. Tin, Sn, exists in two crystalline modifica- Surface tension
tions, the α- and β-forms. A third modification 232 ◦ C 0.53 – 0.62 N/m
may also exist. Some physical properties of α- 400 ◦ C 0.52 – 0.59 N/m
800 ◦ C 0.51 – 0.52 N/m
and β-tin are listed in the following. (see right 1000 ◦ C 0.49 N/m
column) Dynamic viscosity
232 ◦ C 2.71×10−3 Pa · s
In the periodic table, tin lies on the bound- 400 ◦ C 1.32×10−3 Pa · s
ary between metals and nonmetals. The trans- 1000 ◦ C 0.80×10−3 Pa · s
formation of the α- to the β-modification is Specific electrical resistivity
α-tin at 0 ◦ C 5×10−6 Ωm
accompanied by a complete change of lattice β-tin at 25 ◦ C 11.15×10−6 Ωm
structure, affecting the physical, chemical, and Transition temperature for 3.70 K
mechanical properties. Also, at 170 ◦ C there is superconductivity
Magnetic susceptibility of β-Sn 2.6×10−11 m3 /kg
a secondorder transformation accompanied by a
discontinuous change in the lattice parameters
Tin, Tin Alloys, and Tin Compounds 3
The transformation of β-tin (white tin) into α- a parabolic law, a result of the compact layer of
tin (gray tin) is of practical importance, as it in- oxide formed.
volves a volume increase of 21 %. The transfor- Gaseous water and nitrogen do not dissolve
mation process requires a high energy of activa- in solid tin. Dissolution in molten tin only oc-
tion, and can be very strongly hindered. White β- curs at high temperatures (ca. > 1000 ◦ C). Un-
tin can therefore exist for many years at −30 ◦ C. der the conditions of electrochemical reduction
The presence of α-tin seed crystals is impor- in hydrochloric acid solutions, atomic hydro-
tant for the transformation process, and these gen forms SnH4 , and elemental nitrogen forms
are formed by repeated phase transitions. For- Sn3 N4 .
eign “elements” also affect the transformation Tin is stable towards fluorine at room tem-
temperature and rate. These can consist of impu- perature, but SnF2 or SnF4 are formed at higher
rities and deformations. The effect of impurities temperatures.
on transformation behavior is described in [21]. Rapid and vigorous reactions occur with
Tin vapor consists of Sn2 molecules. chlorine, bromine, and iodine, these reactions
being accelerated by moisture and elevated tem-
Mechanical Properties [1], [2], [4], [20– peratures. The reaction products are SnCl4 ,
23]. Mechanical properties are not of great rele- SnBr4 , SnI2 , and SnI4 .
vance to most applications of pure tin. The most Sulfur reacts rapidly with molten tin at
important are listed in the following: > 600 ◦ C to form the sulfides SnS, Sn2 S3 , and
Yield strength at 25 ◦ C 2.55 N/mm2
SnS2 . The reaction rate is lower above 900 ◦ C,
Ultimate tensile strength and only SnS is formed.
−120 ◦ C 87.6 N/mm2 Reaction with hydrogen sulfide is slow and
15 ◦ C 14.5 N/mm2 only occurs in the presence of oxygen and mois-
200 ◦ C 4.5 N/mm2
Brinell hardness (10 mm,
ture. Sulfur dioxide reacts with molten tin to
3000 N, 10 s) form SnO2 and S, and a molten solution of tin
0 ◦C 4.12 in copper reacts with SO2 to form SnO2 and
100 ◦ C 2.26
200 ◦ C 0.88
Cu2 S (an important reaction in pyrometallurgy).
Modulus of elasticity E Tin is stable towards pure hot water, steam, and
−170 ◦ C 65 000 N/mm2 dry ammonia. Nitrogen oxides only react with
−20 ◦ C 50 000 N/mm2 molten tin.
0 ◦C 52 000 N/mm2
40 ◦ C 49 300 N/mm2
Tin is amphoteric, reacting with both strong
100 ◦ C 44 700 N/mm2 bases and strong acids with evolution of hy-
200 C 26 000 N/mm2 drogen. Having a normal electrode potential of
−0.136 V, tin lies between nickel and lead in the
electrochemical series.
Chemical Properties [1], [2], [4], [20]. Tin With sodium hydroxide solution, tin forms
has the atomic number 50 and is a member of Na2 [Sn(OH)6 ], and with potassium hydroxide
group 14 of the periodic table. The electronic solution K2 [Sn(OH)6 ].
configuration is 1s2 2s2 p6 3s2 p6 d 10 4s2 p4 d 10 Tin reacts slowly with acids in the absence
5s2 p2 . Tin can be di- or tetravalent. It is sta- of oxygen. The high hydrogen overvoltage is
ble in dry air, but is considerably more rapidly caused by a layer of atomic hydrogen at the metal
oxidized at a relative humidity of 80 %. Bright surface preventing further attack. Vigorous re-
metallic tin becomes dull within 100 d even actions occur with nitric acid, the rate depend-
in indoor atmospheres. Oxygen is rapidly and ing on the acid concentration. The reactions are
irreversibly chemisorbed, and the oxide layer very vigorous with 35 % acid, but complete pas-
formed grows at an exponentially increasing sivation can occur at concentrations > 80 %. Tin
rate. Typical impurities present after metallurgi- is stable towards fuming nitric acid. While hy-
cal production (e.g., Sb, Tl, Bi, and Fe) promote drogen fluoride does not attack tin, hydrochloric
oxidation. Treatment with carbonate or chro- acid reacts even at a concentration of 0.05 % and
mate solutions leads to passivation. temperatures below 0 ◦ C. Tin is not attacked by
Molten tin at temperatures up to ca. 500 ◦ C sulfurous acid or by < 80 % sulfuric acid.
picks up oxygen from the air at a rate that obeys
4 Tin, Tin Alloys, and Tin Compounds
The most important use of tin and tin-plated Stannite (bell metal ore), Cu2 (Fe,Zn)SnS4 ,
materials is in the preserved food industry. For forms tetragonal crystals, has a Mohs hardness
this reason, the possibility of reactions of tin with of 4, a density of 4.4 g/cm3 , and a tin content
certain organic acids is important. Lactic, malic, of up to 27.6 %. Its color is steel gray with an
citric, tartaric, and acetic acids either do not re- olive green tinge. It is chemically less resistant
act at all at normal temperatures or do so to a than cassiterite, seldom occurs in hydrothermal
negligible extent, especially in the absence of deposits, and is of little economic importance.
atmospheric oxygen. This is also true of alco- Hydrocassiterite (varlamoffite), H2 SnO3 , is
hols and hydrocarbons. a tetragonal gel-like stannic acid. It occurs in
Bolivia, usually accompanying cassiterite.
Other tin minerals include teallite,
3. Occurrence; Ore Extraction and (Sn,Sb)S; herzenbergite, SnS; franckeite,
Pb5 Sn3 Sb2 S14 ; cylindrite, Pb3 Sn4 Sb2 S14 ;
Beneficiation thoreaulite, SnTa2 O7 ; hulsite, (iron tin borate);
and stokesite, CaSn(Si3 O9 ) · 2 H2 O. None are
The average concentration of tin in the earth’s
of economic importance.
crust is estimated to be 2 – 3 ppm, comparable to
cerium and yttrium. Owing to the high atomic
mass of tin and the high density of its impor-
tant minerals, its volume concentration is very 3.2. Deposits
low. However, it occurs in only a small num-
ber of locations, where consequently its relative The economically important tin deposits are
abundance is high. In general, 1000-fold enrich- closely associated with acidic to intermediate
ment is necessary to give workable tin deposits, magmatic rocks which were formed in the oro-
i.e., with a tin content of at least 0.2 %. The genic phases of the earth’s history. Tin, a volatile
question of whether a deposit can be econom- metal, was deposited primarily during the peg-
ically extracted, for a given world market price matitic, pneumatolytic, or hydrothermal phase
level, depends on the mining conditions. For ex- in the region of the exo- or endocontact of the
ample, there are deposits in Bolivia containing intrusive bodies. The economically much more
1 % Sn which cannot be economically extracted, important secondary tin deposits exist as eluvial,
whereas in South East Asia placer deposits con- alluvial, or marine placer deposits which can be
taining 0.02 % Sn are successfully mined. near to or remote from these acidic magmatic
rock complexes. An overview of the ore reserves
and of the amounts extracted in 1990 is given in
Table 1.
3.1. Minerals
Table 1. Tin ore reserves and mine outputs for various countries in
Native tin occurs only very rarely and has only 1990
been identified with certainty in Canada.
Country Ore reserves (t metal Output (t metal
Cassiterite, SnO2 , is the most economically content) content)
important tin mineral. It forms tetragonal crys- Malaysia 1 200 000 28 500
tals, has a Mohs hardness of 6 – 7, a density of Thailand 1 200 000 14 600
6.8 – 7.1 g/cm3 , and a tin content of up to 79 %. Indonesia 1 550 000 31 700
Bolivia 980 000 17 300
The color is usually brown to brownish black.
Russia 1 000 000 13 000
The presence of Ti, Fe, Nb, Ta, or Mn can lead China 1 500 000 35 800
to colors varying from gray to white. Contact de- Australia 330 000 7 400
posits of cassiterite can be combined with, e.g., Brazil 400 000 35 100
Zaire 200 000 1 600
magnetite, arsenical iron pyrites, or zinc blende. United Kingdom 260 000 3 200
Placer deposits of cassiterite are of major im- South Africa 50 000 1 100
portance. “Wood tin” consists of gel-like or very Nigeria 280 000 200
fine grained aggregates of cassiterite. Cassiterite Others 765 000 17 000
World total 9 715 000 210 700
is an oxidic mineral and is chemically very re-
sistant, in particular towards weathering.
Tin, Tin Alloys, and Tin Compounds 5
Primary deposits originate from the peg- cassiterite and other heavy minerals remain be-
matitic formation of cassiterite in contact with hind and can become concentrated in deposits of
granites or their secondary rocks. Cassiterite oc- considerable thickness, as in Malaysia and Zaire.
curs there in idiomorphic pyramidal crystals of Very coarse and deluvial placers are also formed
> 2 mm diameter. These tin-bearing granites and by gravitational enrichment due to landslips and
pegmatites typically include the minerals quartz, eluviation at the bottom of mountainsides.
albite, potassium feldspar, muscovite, and cas- Alluvial or fluviatile placers are formed by
siterite. Columbite is an important accompany- the transport of weathered tin-bearing rocks by
ing mineral. Deposits of this type are found in flowing water derived from atmospheric precip-
central and southern Africa, Brazil, and Russia itation. The softer and lighter components of
(Siberia). They account for < 5 % of world pro- the rock are more extensively size reduced and
duction. therefore transported further than the hard, re-
Cassiterite quartzes of the pneumatolytic sistant cassiterite minerals, which sink due to
catathermal phase were formed in vein fissures their high density and are deposited at points
of granites and their secondary rocks. Individ- where flow rates are low. The most important al-
ual veins or lodes can have a tin content of up to luvial placer deposits are in central Africa (Zaire,
3 %. They can be 0.2 – 1 m thick and up to 200 m Ruanda), western Africa (Nigeria, Niger), and
deep. Brazil.
There are various types of paragenesis Marine placers are formed where primary
of the granites, leading to the greisen type tin-bearing rock complexes have been directly
(mica – feldspar – quartz formed by pneumatol- transported by surf, or where rivers have car-
ysis with fluorspar, lepidolite, and tourmaline), ried the cassiterite-containing sediment into the
the topaz – quartz type, the feldspar – quartz sea, where it is then deposited in coastal strips.
type, and the quartz type. Such deposits con- These are the most important deposits, and re-
tain ca. 20 % of the world’s tin reserves, and are present ca. 60 % of the world’s workable re-
found in Malaysia, Russia (Siberia), and Ger- serves. The largest of these deposits are in south-
many (Erzgebirge in Saxony). east Asia, the coast of Thailand, the Thai Island
Cassiterite – sulfide deposits of the hy- of Phuket,in Malaysia, and on the Indonesian
drothermal phase are formed as vein ores as- Islands of Bangka and Billiton.
sociated with intrusions of granodioritic rocks, Secondary deposits usually have tin contents
or are formed by remigration of the metal con- of 0.05 – 0.5 %, reaching 3 % in some cases. Ma-
tent of older pegmatitic tin deposits caused by rine placers have tin contents of 0.01 – 0.03 %.
younger acidic subvolcanoes. Characteristic of At present, deposits containing 0.1 % Sn are
these types of deposit is the paragenesis of workable by the open-pit method. For under-
cassiterite with stannite, iron pyrites, arseni- ground mining, deposits should contain 0.3 %
cal iron pyrites, galena, zinc blende, magnetic Sn.
iron pyrites, and copper sulfides. These deposits,
which can be very large, are mined in Bolivia,
Russia, southern China, Thailand, Burma, Aus- 3.3. Mining
tralia, South Africa, and also England. They con-
stitute ca. 15 % of the world’s tin reserves. Primary tin ores are extracted by underground
Because cassiterite is resistant to weathering mining. Depths can reach 1000 m in exceptional
and is hard and dense, the weathering of the pri- cases. Most of the technologies used in nonfer-
mary tin-bearing rocks enables it to become con- rous metal mining are used, the method in a
centrated as it is transported to form secondary given situation being determined by the thick-
deposits, i.e., eluvial, deluvial, or marine plac- ness, shape, and orientation of the ore body, and
ers. geological factors.
Eluvial placers are formed by intense weath- In secondary deposits, the loosely packed
ering and breakdown of cassiterite-containing weathered hard mineral rock which contains the
granites or granodiorites, especially under trop- cassiterite together with associated deposits of
ical climate conditions. The lighter minerals are sand and gravel is extracted by high-production
washed out or carried away by wind, while the loading techniques which also perform prelimi-
6 Tin, Tin Alloys, and Tin Compounds
nary classification. General local conditions, in- whose mines were closed in 1990. The follow-
cluding the state of economic development in ing stages of beneficiation of primary tin ores
the region, have a great influence on the min- are used:
ing conditions. For example, in Zaire, surface Ores with an average degree of intergrowth
eluvial deposits (weathered pegmatites) with tin are concentrated mainly by processes based on
contents of up to 0.15 % are extracted by conven- density. Flotation is increasingly used to sort
tional open-pit methods. In Thailand, Malaysia, fine-grained material and ground middlings ob-
and Indonesia, loose alluvial and marine de- tained by the density-based sorting process, and
posits in river valleys and in the undersea re- has now become the preferred method for treat-
gions just off the coast are extracted by dredging ing the most finely intergrown, complex tin ores.
shovels, dragline excavators, chain and bucket Flotation of cassiterite with particle sizes bet-
excavators, and similar equipment specially de- ween 40 and 10 µm is mainly carried out with
signed for local conditions. The initial separa- arsonic acids.
tion of gangue and other foreign materials (e.g., The flow diagram (Fig. 1) shows the flotation
wood) is performed by this equipment. Cassi- of primary tin concentrates to remove sulfides of
terite in thick deposits of loose sediments and similar paragenesis, followed by flotation of cas-
coarse detritus in Southern China and Thailand siterite from the preconcentrate, and magnetic
is treated with powerful water jets operating at separation of paramagnetic minerals from the
pressures of up to 1.5 MPa. These generate a flotation product.
mixture of water and heavy sand which is then Composition ranges for complex tin concen-
fed to the treatment plant. trates are:
Off the coasts of Indonesia, Thailand, and
Malaysia, chain and bucket excavators are used
Sn 5.6 – 60 wt %
to extract cassiterite from alluvial deposits un-
S 1.0 – 15 wt %
der water at depths of up to 40 m. This also gives As 0.1 – 3 wt %
a preliminary beneficiation. Sb 0.1 – 2 wt %
Bi 0.1 – 0.5 wt %
Cu 0.1 – 0.7 wt %
Pb 0.1 – 3 wt %
3.4. Ore Beneficiation [11], [24–28] Zn 0.1 – 4 wt %
Ag up to 500 ppm
The beneficiation of primary tin ores is diffi- W 0.1 – 5 wt % WO3
Nb/Ta 1 – 3 wt % Nb2 O3 + Ta2 O3
cult. The principal mineral, cassiterite, is non-
magnetic and is not suitable for flotation, so that
mainly gravimetric sorting processes must be
used. Furthermore, cassiterite is often strongly The ores from placer deposits are thoroughly
intergrown, and the accompanying minerals be- broken down by natural weathering processes
have similarly to cassiterite during processing. which separate the material roughly according to
Current technologies are characterized by the rate at which it settles out of suspension. The
controlled multistage size reduction of the ores fine-grained cassiterite is mixed with coarser
and separation of the cassiterite released after sand or gravel. On board the floating dredges,
each size reduction stage using sorting meth- which operate in artificial dredging ponds or
ods based on density. Screen jigs and shaking natural surface waters, there is ore beneficia-
tables of various designs are used. However, tion equipment which produces a preconcentrate
very small particles (< 30 µm) cannot be pro- for further processing on shore (Fig. 2). The ore
cessed to give satisfactory yields and production passes through a drum screen which removes
rates. If the degree of intergrowth of the ores re- coarse gravel (10 – 20 mm), wood, and other for-
quires finer grinding, as is increasingly the case eign bodies. The material passing through the
with ores from Russia, the United Kingdom, Bo- screen is desludged in a hydrocyclone, and treat-
livia, South Africa, and Portugal, the flotation ment on a three-stage screen jig then produces
method for sorting particles < 100 µm is some- heavy metal concentrate for further processing
times used. This technique was also used for on shore.
the tin ore from the Altenberg region of Saxony,
Tin, Tin Alloys, and Tin Compounds 7
The ore obtained from placer deposits on land Concentrates from placer deposits are rela-
using water cannons or from the seabed using tively pure; a typical analysis follows:
special ships with suction pumps is processed
Sn 70 wt % Ni 0.01 wt %
using conventional ore beneficiation methods As 0.1 wt % Ta2 O5 0.2 wt %
such as screen jigs or screen troughs. Sb 0.05 wt % Nb2 O5 0.1 wt %
Pb 0.008 wt % WO3 0.05 wt %
Cu 0.005 wt % SiO2 5.0 wt %
Zn 0.01 wt % CaO 0.1 wt %
Bi 0.015 wt % TiO2 0.1 wt %
Fe 0.3 wt % Al2 O3 1.0 wt %
4. Smelting
4.1. Fundamental Theory of Smelting
[1–3], [5], [29–34]
Because the most important tin-bearing mineral
Figure 1. Flotation of primary tin ores in tin ore is cassiterite (SnO2 ), the carbothermic
reaction
8 Tin, Tin Alloys, and Tin Compounds
tin metallurgy, should be ca. 300 to give an iron Arsenic requires special treatment, as it is ox-
content of ca. 1 % in the tin. idized to As2 O3 and As2 O5 , which combines
Binary and ternary slag systems containing with Fe2 O3 , formed by roasting, to give non-
tin oxides have been thoroughly investigated volatile iron(III) arsenate. In practical operation,
[33] and give useful guidance for carrying out a somewhat reducing atmosphere is therefore
the tin reduction. However, practical results de- produced by adding charcoal to the charge. An-
pend very much on the viscosity of the molten other possibility is to vaporize heavy metal chlo-
products, the density differences, the surface rides by adding NaCl.
tension, and colloidal dispersion and chemisorp-
tion of the slags. Thus, under production condi-
tions stronger bases displace SnO bound in sili- 4.2. Special Aspects of the Winning of
cate, and FeO increases the fluidity of the slags. Tin from its Ores
The difference between the kinetics of tin
oxide reduction and iron oxide reduction affects Problems in ore beneficiation often lead to con-
the selectivity of the reduction process and hence centrates with low tin contents, as unaccept-
the iron content of the tin and the performance ably high losses of material would occur if ore
parameters of the furnace systems. Other impor- concentrates with higher tin contents were pro-
tant parameters are the pore structure and parti- duced. Therefore, a pyrometallurgical “thermal
cle size of the raw materials, the partial pressures ore beneficiation” stage is necessary prior to the
of the reduction gases, removal of the reaction actual reduction process. This is a volatilization
gases, formation of seed crystals and coatings, process that exploits the fact that the iron com-
and heat transfer. Thus, from the point of view pounds and other slag formers have low vapor
of reaction rate, the reverberatory furnace is not pressures at 1000 – 1500 ◦ C, while SnO and SnS
the best equipment for carrying out reduction as volatilize very readily. This technique can also
it contains a large slow moving mass of material be used to treat tin-containing slags.
with a large bed thickness where heat is supplied The vapor pressure of SnS is considerably
only from above. The poor heat transfer leads to higher than that of SnO. Therefore, in prac-
an extremely low smelting capacity, i.e., < 0.7 t tice, SnS is vaporized and then oxidized to SnO
metal per m3 furnace volume per day. Because and SO2 . Pyrites (FeS2 ) added as sulfur source
slag formation is very slow, some of the tin re- causes problems in later stages of the process,
duced at the start of the process can be tapped as the FeO formed must be slagged, and the
off as a relatively pure, low-iron product before SO2 evolved makes waste-gas cleaning neces-
the entire charge is smelted. sary. However, this is outweighed by the advan-
In contrast, highly turbulent reaction sys- tages of a high yield of tin at relatively low pro-
tems lead to process rates orders of magni- cess temperatures.
tude higher. Under practical reaction conditions Economic advantages can be achieved by us-
above 900 ◦ C, the reaction ing cheap sulfur-containing grades of heating oil
as fuel in the roasting process.
SnO2 + 2 CO Sn + 2 CO2 The naturally occurring ore beneficiation pro-
cess that takes place in cassiterite deposits in
is rapid, and the reaction surface waters and the increasing use of ore con-
C + CO2 2 CO
centration processes with finely intergrown ores
lead to extremely fine grained materials. Pro-
becomes rate determining. This is why oxygen cesses of agglomeration or compaction would
has to be added to the mixture of solid charge be very costly. For this reason, these types of
and reducing carbon in the furnace. raw material are usually treated in an ore rever-
World production of tin is two-thirds from beratory furnace.
oxidic and one-third from sulfidic raw materi- The main problem in pyrometallurgical tin
als. The main problem in treating sulfidic tin production processes is separating tin from iron.
concentrates is their complex composition. As Under production conditions, simultaneous re-
many impurities as possible are vaporized in an duction of SnO and FeO cannot be prevented.
initial roasting stage. Molten tin can dissolve large amounts of iron,
10 Tin, Tin Alloys, and Tin Compounds
chlorides. Best results are obtained using > 20 % with CuCl2 and HCl, in accordance with the fol-
hydrochloric acid at 100 – 110 ◦ C. Suitable re- lowing series of reactions [42]:
action vessels are high-pressure, acid-resistant
Sn + CuCl2 Cu + SnCl2
spherical boilers with a capacity of 20 t. This
batch process must sometimes be repeated sev- Cu + CuCl2 Cu2 Cl2
eral times. The solids are removed by thickeners
Cu2 Cl2 + HCl 2 CuCl2 + H2
and vacuum filters, and the dissolved impurities
are precipitated from the liquor by cementation Tin is precipitated from solution by adding zinc,
on scrap iron. and copper by adding iron.
The high costs of these special reactors, the
batch mode of operation, and the expense of
the process for recovering the hydrochloric acid 4.3.3. Reduction
have restricted the use of hydrochloric acid As explained in Section 4.1, it is not possible to
leaching to some special cases. obtain high yield and high metal purity at the
It is preferable to carry out chloridizing roast- same time. Reduction is therefore carried out in
ing before leaching out the impurities. This then two stages, the first stage giving a relatively pure
only requires a dilute acid solution. metal (up to 97 % Sn) and a rich slag (8 – 35 %
Leaching of tungsten-containing tin concen- Sn). This slag is treated in a second stage, and
trates to recover tungsten is important. After di- sometimes in a third. Slag treatment processes
gesting the ore with sodium carbonate in spher- are described in Section 4.3.4.
ical boilers, the tungsten is converted to its hex- Various types of furnace are used for reduc-
avalent form, which is soluble in hot water. It is tion. Very low grade ore in lump form can be
then precipitated from the neutral solution with treated in a shaft kiln. However, as most con-
CaCl2 : centrates obtained in ore beneficiation are very
finely divided, and agglomeration, e.g., by sin-
Na2 WO4 + CaCl2 CaWO4 + 2 NaCl2
tering, is impossible, other types of furnace must
An easily filtered precipitate containing up to be used in this case. Reverberatory or rotary air
60 wt % WO3 (on dry basis) is obtained. furnaces are often used for reduction, and elec-
Tungsten can also be extracted from tin con- tric furnaces are also employed. Each furnace
centrates by leaching with an aqueous solution type has its own advantages and disadvantages.
of ammonia:
H2 WO4 + 2 NH4 OH (NH4 )2 WO4 + 2 H2 O 4.3.3.1. Reduction in a Shaft Kiln [1–3], [5],
[30], [56], [57]
The concentration of WO3 in the filtrate can
reach 50 g/L, and this can be precipitated as arti- Shaft kilns are historically the oldest type used
ficial scheelite (Ca[WO4 ]). The tungsten content for tin reduction. They have their origin in the
of the tin concentrate can be reduced to 0.5 %. old Chinese natural draught furnaces made of
Most of the tin can be leached from a tin con- rammed clay held together with wooden posts
centrate containing 2 wt % bismuth with 5 % hy- and operated on mountainsides. The hearth was
drochloric acid at 80 ◦ C [46]. usually sloped so that the molten product ran
Treatment with sulfuric acid is used to re- off continuously. Modern shaft kilns are water-
move iron present as carbonate in Australian tin jacketed, and have a melting capacity of 5.5 –
concentrates. By removing gangue material in 8 t m−2 d−1 . The good heat transfer and the con-
this way, the tin content of the concentrate is tinuous method of operation give a higher melt-
increased from 37.2 % to 47.1 %. ing capacity than is obtained in comparable re-
A process for the removal of arsenic from verberatory furnaces. The air flow rate must be
tin concentrates by bacterial leaching with low to prevent volatilization. Shaft kilns require
Thiobacillus ferrooxidans has been tested in raw material in lump form. The iron content
Russian research institutes [54]. must be as low as possible in order to limit the
The tin can be leached out of ores that are dif- formation of hard head in the reducing atmo-
ficult to treat if these are first reductively smelted sphere.
14 Tin, Tin Alloys, and Tin Compounds
4.3.3.2. Reduction in a Reverberatory The furnace draught must be kept low to pre-
Furnace [1–3], [5], [30], [32], [58–61] vent entry of cold air and to maintain the oxygen
content in the waste gas below 5 vol %, thereby
The necessity for treating fine-grained concen- minimizing oxidation of the tin.
trates from ore beneficiation has led to the re- The first tin can be tapped off after 4 – 5 h
placement of the shaft furnace by the reverber- of a 24 h cycle. As this is comparatively pure,
atory furnace, and this is today the most im- it is preferable to treat it separately. The mate-
portant type of reduction equipment used in tin rial tapped off later separates into metal and slag
metallurgy. Modern reverberatory furnaces have in a settler outside the smelting furnace. Some
internal dimensions of 3 – 4 m width, 10 – 13 m furnaces have facilities for tapping off the metal
length, and 1 – 1.5 m height. In a freshly lined and the slag separately.
hearth the height available for the molten charge Up to 6 % of the weight of charge material
is no more than 0.5 m. This increases with in- is converted to flue dust, which consists of en-
creasing wear of the furnace bottom. The bath trained charge, SnO, and some SnS. Its tin con-
volume of modern tin ore reverberatory furnaces tent is therefore considerably higher than that in
is 20 – 50 m3 . As the tin is very fluid at the re- the charge material.
action temperatures (up to 1400 ◦ C), high pres- Compositions of products obtained when
sures can be produced at the bottom of the hearth. a relatively pure concentrate (> 70 % Sn) is
To prevent this, either holes must be provided in treated in a reverberatory furnace are listed in
the steel sheet bottom to allow the tin to drip into Table 2. The amount of slag is relatively small
a lower chamber where it can solidify in stalac- (14 wt % of the charge), but the slag must un-
tite form, or the reverberatory furnace must have dergo a further stage of processing because of
a water-cooled bottom so that the tin solidifies its high tin content.
in the gaps between the bricks.
Table 2. Typical compositions of products from a reverberatory fur-
The refractory bricks and mortar used to line nace (in wt %)
the furnace must be made of high-grade chrome-
Component Crude tin Slag Flue dust
magnesite. This must be very pure because of
possible reactions of SnO or Sn with iron ox- Sn 97 – 99 8 – 25 40 – 70
ides or silica. Chamotte can only be used above Fe 0.02 – 2.0 15 – 40 0.8 – 4.0
As 0.01 – 2.0 0.1 – 0.7
the slag zone. To avoid disturbance of the brick- Pb 0.01 – 0.1 0.1 – 0.5 0.2 – 1.6
work in the melting zone, charging is carried out Bi 0.003 – 0.02 0.01 – 0.1
through the roof. Sb 0.005 – 0.2 0.01 – 0.02 0.1 – 0.4
Cu 0.001 – 0.1 0.02 – 0.05
The burners, which use heavy fuel oil, are Al2 O3 7 – 12 ≤1.0
situated on the narrow sides of the furnace. The SiO2 10 – 30 ≤2.0
furnaces operate discontinuously using the re- CaO 4 – 14 ≤0.6
generative principle, the duration of a heat being MgO 1–4 ≤0.6
S 0.01 – 0.05 ≤1.0
16 – 20 h. Specific melting capacities are in the
range 1.2 – 2.0 t m−2 d−1 . Charge batches con-
sisting of concentrate, carbon, and fluxes weigh A simplified flow diagram for the treatment
between 40 and 70 t. Optimum results can only of high-grade concentrates is shown in Figure 4.
be achieved by extremely careful operation. The process flow diagram for low-grade, im-
Thus, at the start of a new heat, the amount of pure, and complex concentrates is considerably
material charged to the furnace should be lim- more complex. With high-grade concentrates, a
ited, e.g., by adding the charge in two portions, to tin yield, including that obtained from slag treat-
prevent a large drop in temperature. The amount ment, of 99.6 % can be achieved, as actual losses
of carbon added in the form of coke, coal, pe- of tin can only occur in the waste slag and by loss
troleum coke, or charcoal is determined by the of airborne dust. In the treatment of low-grade
tin and iron contents and also by the incidence concentrates, the yields of tin may only be 95 %,
of hard head. The carbon addition is adjusted so and in exceptional cases 92 %, because of the
that coreduction of the iron is prevented as far numerous tin-containing waste products.
as possible. Control of the CO partial pressure, which de-
termines the reduction potential, is more diffi-
Tin, Tin Alloys, and Tin Compounds 15
cult in a stationary reverberatory furnace, which 4.3.3.3. Reduction in Rotary Kilns [1–3], [5],
contains a slow-moving mass of charge, than in [30], [32], [57–62]
a shaft furnace, in which the coke and air move
in countercurrent flow. This is also the reason for Rotary kilns (rotary air kilns) are horizontal
the poor heat transfer and hence the low rates of smelting units that operate batchwise. They have
reduction and melting in a reverberatory furnace. a higher melting capacity than stationary rever-
Under operating conditions, care must be beratory furnaces, but lead to considerably more
taken that the slag formers do not melt too severe stress on the refractory lining. Operating
rapidly, as this impairs the contact between the procedures in two tin smelting works in Indone-
furnace atmosphere and the unmelted charge. At sia and Bolivia in which the reduction process is
the same time, the melting temperature of the based on the rotary kiln principle are reported in
slag must be as low as possible, so that the use the specialist literature [63]. The furnaces have a
of such slag formers as CaO and SiO2 should be length of 8 m, a diameter of 3.6 m, a surface area
limited. Added lime is of special significance, of reacting material of ca. 22 m2 , and a specific
because it displaces tin from silicate, can lead to melting capacity of 1.36 – 1.5 t m−2 d−1 .
calcium stannate formation if present in excess, The furnace availability (300 d/a) is superior
and increases the melting point of the slag. to that of reverberatory furnaces (260 d/a). Also,
The effect of the slag constituents, especially there is less requirement for mixing operations
on melting point and viscosity, is described in or agitation of the melt by stirring (rabbling).
detail in [3]. In a process optimization/cost min- The metallurgical results of both types of fur-
imization exercise, it is always necessary to in- nace are very similar. However, the consider-
clude the effect on costs of the amount of tin tied ably poorer stability of the refractory lining, the
up in materials being recycled [59]. higher energy requirement, and the significantly
larger quantities of flue dust are all disadvan-
16 Tin, Tin Alloys, and Tin Compounds
tages. Separation of the tin from the slag has to ported, e.g., in Germany, France, Italy, Canada,
be carried out outside the furnace in a settler. and Japan, although tin concentrate producing
Tin concentrate can also be reduced in short countries, e.g., Brazil, Zaire, South Africa, Rus-
drum kilns in which the ratio of the length to the sia, Thailand, and China also use electric fur-
cross-section is 1. The metallurgical function is naces. The raw materials for the electric furnace
basically similar to that of the rotary kilns. process must be intensively mixed. Very fine-
The compositions of the smelting products in grained materials such as flue dust are pelletized.
an Indonesian tin smelting works in which high- A moisture content of ca. 2 % must not be ex-
grade concentrates are reduced in a rotary kiln ceeded.
are given in Table 3. Typically, circular furnace vessels with an
outside diameter of up to 4.5 m and a height of
Table 3. Typical compositions of products from a rotary kiln at Men- 1.5 – 3 m are used, or oval furnace vessels with
tok, Bangka (in wt %) dimensions 2.5×1.8×1.8 m. Heating is carried
Component Crude tin Slag Flue dust out with three-phase electric arcs using graphite
Sn 99.78 – 99.83 14 – 25 60 – 72
electrodes. In single-phase furnaces, the furnace
Fe 0.089 – 0.144 15 – 26 1–4 bottom acts as the counterelectrode for the im-
Pb 0.010 – 0.031 mersed graphite electrodes.
As 0.010 – 0.188 Both stationary and tilting furnaces are used.
Sb 0.005 – 0.010
Bi 0.0025 – 0.003
Linings of carbon bricks give a service life of up
Cu 0.002 – 0.025 to three years. Electric currents of 6 – 20 kA at
SiO2 8 – 24 0.2 – 2.0 50 – 150 V are used. Depending on the charac-
CaO 2 – 10 1 – 1.2 teristics of the raw materials, energy consump-
MgO 2–4
S 0.2 tion is 750 – 1400 kW · h/t concentrate (1300 –
1860 kW · h/t tin). Precise control of the elec-
trode immersion depth is essential for good con-
trol of the process.
4.3.3.4. Reduction in an Electric Furnace Electric furnace technology enables a wide
[1–3], [5], [30], [32], [58], [64–68] range of process parameters to be used. For ex-
ample, when low-iron concentrates are treated,
Electric resistance and arc furnaces used in met- a tin quality suitable for normal refining can be
allurgy are characterized by high reaction tem- produced. The high-tin slags produced (up to
peratures and low waste-gas volumes. Disadvan- 30 % tin) are treated in a second stage to recover
tages are the necessity for thorough premixing the tin. If the iron contents are much greater than
of the raw materials and the batch operation. Tin 3 %, the tin obtained has a high iron content
smelting is often carried out in regions where (3 – 10 %).
electrical energy is less readily available than en- It is also possible to operate at ca. 1400 ◦ C by
ergy from other sources such as gas, coal, or oil. using strongly reducing conditions. A tin-con-
Wherever electric furnaces are used in tin metal- taining slag is then obtained together with hard
lurgy, the object is to utilize their advantages of head containing ca. 40 % tin and 50 % iron. The
high reaction temperature and the production of iron can be removed by smelting with ferrosili-
heat by the Joule effect directly in the smelting con in a second pass, and a crude tin containing
bath. ca. 1 % iron is obtained.
Because their reducing action is so effective, Great efforts have been made to overcome
electric furnaces are particularly suitable for ex- the disadvantage of batch operation of the elec-
tracting tin from slag (see Section 4.3.4). In con- tric furnace. For example, a continuously oper-
centrates whose iron content is significantly less ated lengthened double chamber electric furnace
than 5 %, it is even possible to produce crude tin has been reported in Russia. Each chamber has
in a single stage, with tin levels in the slag of a hearth area of 1 m2 and two electrodes. The
< 0.7 %. reduced tin flows out of the first chamber over
Electric furnaces are used in many tin smelt- an air-cooled overflow, and the tin is extracted
ing works for primary tin production from from the high-tin slag in a second chamber [68].
concentrates. These concentrates are often im-
Tin, Tin Alloys, and Tin Compounds 17
The process is still at the pilot stage. The furnace blowing processes to volatilize the zinc from the
capacity is reported to be less than 10 t/d. slag.
On reductive smelting, the tin and iron form
an alloy, the so-called hard head, which is recy-
4.3.3.5. Other Reduction Processes [1–3], cled to the primary tin production process. The
[5], [30], [58], [60], [69] secondary slag has such a low tin content that it
can be removed from the process.
All the processes described above have disad- In the blowing process, the tin is converted
vantages, and many other methods and types of into a flue dust, which is recycled to the primary
equipment have therefore been suggested for the smelting process. The slag, which usually has a
reductive treatment of tin concentrates, but few high iron content, can be discarded.
of these proposals have led to an industrial plant. Under production conditions, the intermedi-
One of the few methods tested at full scale ate products, e.g., the tin-containing secondary
is the top blown rotary converter (TBRC) de- slag, the hard head, and the flue dusts, contain
veloped in the United States and based on the considerable quantities of tin. These are impor-
“Kaldo” converter used in ferrous metallurgy. tant for the economic operation of the process
Oxygen is blown onto the top of charge as the because of the amount of capital tied up if they
converter rotates about its axis, which is set at are not immediately treated. The tin and iron
an angle. The volume of waste gas is very low as balances in the treatment of a concentrate with a
there is no ballast nitrogen. The favorable heat very high tin content and a low iron content are
transfer to the charge leads to a high reaction shown in simplified form in Table 4.
rate. Disadvantages include batch operation, a
high rate of wear of the refractory lining, and Table 4. Tin and iron balance for two-stage smelting of a concen-
trate containing 73 % Sn and 0.7 % Fe based on 1000 kg concentrate
the complexity of the system for controlling the treated
oxygen lance.
kg Sn kg Fe
After completion of the reduction process, the
tin is tapped off. The tin in the remaining slag is Smelting of concentrate
vaporized as chloride by adding calcium chlo- Charge :
1000 kg concentrate 730 7
ride, and a discardable slag is thereby produced. 95 kg hard head 38 42
The tin chloride is scrubbed out of the waste 220 kg coke/coal 2
gases and then precipitated as SnO2 by adding 40 kg flue dust 18
11 kg recycled material 6 3
CaO, regenerating CaCl2 .
Total 792 54
The potential for transferring proven pro- Product :
cesses used in nonferrous metallurgy to tin met- 733 kg crude tin 730 2
allurgy is discussed in detail in [69]. 200 kg primary slag 47 51
30 kg flue dust 15 1
Apparently no completely new processes for Total 792 54
reducing tin concentrates have become estab- Smelting of slag
lished in the industry because of the high capi- Charge :
tal investment required and the hidden risks in- 200 kg primary slag 47 51
40 kg coke/coal
volved. Total 47 51
Product :
100 kg secondary slag 1 8
4.3.4. Slag Processing [1], [2], [5], [32], [38], 95 kg hard head 38 42
10 kg flue dust 5
[47], [62], [63], [70–79] 2 kg Fe alloy 1
Total 44 51
The slags produced during the reduction of high-
tin concentrates can contain 5 – 10 % of the tin.
This can increase to 20 % in the case of low- The balance shows that the iron introduced
grade and complex ores. One- or two-stage treat- into the concentrate smelting process with the
ment of the slag is then necessary. It is in prin- concentrate and reducing agent (7 + 2 kg) must
ciple possible to use strongly reductive smelt- be removed from the slag smelting process in the
ing (e.g., in a reverberatory or rotary furnace) or secondary slag and iron – tin alloy (8 + 1 kg). Of
18 Tin, Tin Alloys, and Tin Compounds
the tin in the concentrate, 6 % is in circulation in Thus the reaction first occurs only at the surface
the primary slag (47 kg out of 730 kg). of the carbon, and then via the iron oxides as in-
However, the concentrates treated usually termediate phases. A high relative rate of reac-
contain considerably more iron, so that a larger tion of carbon, slag, and reaction gas is therefore
amount of primary slag and hard head are pro- important for the reaction kinetics.
duced, and the amount of tin contained therein The reactions that occur in the detinning of
can rise to 20 % of the raw material used. slag are described in Section 4.3.2.1 (pyrometal-
In practical slag smelting, the SnO in silica- lurgical enrichment of low-grade concentrates),
rich slags is mainly present as 2 SnO · SiO2 , and but here they start from SnO. As a matte phase
the high activity of the SnO in silica- and lime- must be present, the reaction will be:
containing slags decreases with increasing FeO
contents, so that in practice simultaneous re- SnO + FeS SnS + FeO
duction of tin and iron occurs. Theoretically, it
is only possible to produce crude tin and low- As the slag is saturated with FeS, the amount
tin slag if the FeO activities are extremely low. of SnS formed is proportional to the activity of
However, the processes would proceed at high SnO in the slag, but indirectly proportional to
temperatures with large additions of reducing the activity of FeO.
carbon. Reverberatory or electric furnaces are usually
The binary Fe – Sn phase diagram shows a used in the reductive smelting process for the
miscibility gap at > 1100 ◦ C between 20 and extraction of tin from primary reduction slags,
50 wt % Fe. On cooling to room temperature, though shaft kilns are occasionally used. The
separation of α-iron first takes place, followed necessary intense reducing effect is achieved by
by formation of FeSn and FeSn2 . At room tem- adding 10 – 20 % reduction carbon and by oper-
perature, the region of the composition of the ating at temperatures up to 1500 ◦ C. In the elec-
hard head is always in the α-iron/FeSn two- tric furnace process, energy consumptions are
phase region. 500 – 1000 kW · h/t, and 1 – 10 kg electrode is
Wright has found by calculation of the distri- consumed per tonne of slag. The reaction prod-
bution constant K at equilibrium ucts, i.e., the final slag and the hard head alloy,
are separated in settlers and then granulated in
Fe Sn water.
K= ·
Sn slag Fe metal As highly turbulent conditions are favorable
to the process, reductive detinning can be car-
that the balance of the process is improved as the ried out with a lance (“submerged combustion”),
ratio in the first quotient increases, i.e., as the which produces a high reaction rate by agitation
amount of iron removed in the slag increases. of the bath. Methane or natural gas have been
However, there must then be a higher iron con- used as reducing gas, and experiments have also
centration in the tin. If the tin in the primary slag been carried out using hydrogen, carbon monox-
is present as 2 SnO · SiO2 , the reaction mecha- ide, and powdered solid fuels. Heat is produced
nism is as follows: by partial combustion of the injected gases and
transferred to the molten slag. However, because
C + SnO CO + Sn
SnO is volatile, 20 % of the tin goes into airborne
dust, a further undesired tin-containing reaction
CO + SnO CO2 + Sn
product in addition to the hard head.
An effective method of detinning primary tin
CO + FeO CO2 + Fe
reduction slags is by the blowing process, which
CO + Fe2 O3 CO2 + 2 FeO
can be carried out in reverberatory furnaces or
true blowing furnaces. Gypsum or pyrites can be
3 FeO Fe + Fe2 O3 used as the sulfur source. The gypsum is first re-
duced to CaS, and then reacts with SnO to form
Fe + SnO FeO + Sn SnS and CaO. If pyrites is used, impurities such
as Pb, Zn, or As are introduced into the met-
2 FeO + SnO Fe2 O3 + Sn allurgical process, adding to the difficulties of
Tin, Tin Alloys, and Tin Compounds 19
treating the tin-containing flue dusts. Blasting The level of impurities in the crude tin deter-
technology is also often used as the third stage mines the extent of the refining operation. Treat-
of slag detinning. In the second stage, a ther- ment of very pure concentrates can give a tin
mal reduction, Sn contents of 2 – 5 % and FeO content of up to 99.0 % in the crude metal. The
contents of ca. 30 % are obtained. The tin con- main impurity is iron (0.8 %), the sum of all the
tent of the molten slag in the furnace is reduced other impurities being only 0.2 %. In the case of
to ca. 0.5 % by addition of sulfur sources. The low-grade and complex concentrates, the situa-
addition of pyrites can be up to 400 % of the tion is very different, the tin content of the crude
theoretical amount calculated for the formation tin obtained sometimes being only 92 %.
of SnS. Since smaller additions are possible in The impurities Fe, As, Sb, Cu, Ni, Pb, Bi,
the case of acid slags, CaS is probably formed and the noble metals affect the amount of work
in basic slags. The treatment of primary slags involved in the refining process. The metals Zn,
in true blowing furnaces consists of blowing the Cd, Mg, Si, Ca, Te, Se, and also sulfur and oxy-
pyrites into the molten slag. However, the pro- gen do not require special treatment, as they are
cess is discontinuous. The SnS vapor is oxidized present in the crude metal in only small concen-
in the furnace atmosphere, and recovered as SnO trations, and are removed together with the other
dust by filtration. impurities during the various stages of purifica-
The slag blowing process can be carried out tion.
in furnaces of various designs, e.g., in a type of The phase diagrams for tin and its typical im-
shaft kiln with a floor area of 0.5 – 6 m2 and a purities lead to the following conclusions:
water-cooled shaft 7 m in height. The charge of In the temperature range between 1000 and
primary slag can be 5 – 20 t. Cyclone and short 1300 ◦ C used in pyrometallurgical reduction, the
drum kilns are also used. Process parameters, impurities are completely soluble with the ex-
e.g., ratios of sulfur source to oxygen, fuel to ception of Fe and Cr.
atmospheric oxygen, and tin to sulfur must be Only Sb, Cd, Bi, Zn, and Pb are significantly
carefully controlled to obtain optimum results. soluble in tin at room temperature. This is the
Other proposed methods of detinning pri- basis for the removal of insoluble impurity ele-
mary tin slags, such as vacuum-assisted ments by liquation. However, the liquation prod-
volatilization of SnO (which has a considerably ucts have high tin contents, making costly recov-
lower vapor pressure than SnS), have not been ery processes necessary.
used on an industrial scale [29]. In pyrometallurgical tin refining, the individ-
ual impurities are removed stepwise in batch
processes. The use of the time-consuming op-
5. Refining [1–3], [5], [32], [46], [47], erations is justified by their high selectivity.
Proposed continuous processes have not been
[80–84]
operated on an industrial scale.
The crude tin obtained by the reduction process
is insufficiently pure for most applications.
Most national standards specify maximum 5.1. Pyrometallurgical Refining
contents of typical impurities. However, non-
metallic impurities such as oxygen and sulfur 5.1.1. Removal of Iron
and less common impurities such as noble met-
als are neglected, and the tin content is simply The process for removing iron is based on the
determined by subtracting the total amount of temperature dependence of the solubility of iron
analytically determined impurities from 100. or Sn – Fe mixed crystals in tin. Accurate exper-
The following three standard grades are ac- iments have shown that the solubility of iron in
cepted internationally: Sn 99.0 %, Sn 99.75 %, tin at 250 ◦ C is 0.0058 wt % [81]. In industrial
and Sn 99.9 %. practice, even lower figures are achieved, which
There are some variations in these standards can only be explained by other impurities, such
from country to country; the German standard is as Cu, As, or Sb, causing deviations from ideal
DIN 1704. solubility behavior. On cooling molten crude tin,
20 Tin, Tin Alloys, and Tin Compounds
α-Fe, γ-Fe, FeSn, and FeSn2 precipitate suc- Arsenic can be removed from the melts along
cessively. The density of the precipitated com- with some Cu, Ni, and residual Fe by forming in-
pounds is almost the same as that of the molten termetallic compounds with aluminum. For this,
tin. In practice, “poling”, i.e., passing steam or the aluminum must be present as an ideal solu-
air into the melt, is used to coagulate the pre- tion in the tin. For this reason, the melt must be
cipitated particles, which rise to the surface of heated to a temperature close to the melting point
the bath and are removed from the molten tin of aluminum before the aluminum is added. Spe-
by filtration through graphite, slag wool, or a cial precautions are necessary, e.g., operation in
slab made of silica and limestone chippings. This a closed vessel so that the aluminum does not
should be carried out just above the melting point burn on the surface of the bath. The amount
of tin, or in practice at a temperature not less than added must be approximately three times the
260 ◦ C. The process is sometimes carried out stoichiometric amount. The use of Al – Sn mas-
in two stages. Iron contents of 0.003 –0.01 wt % ter alloys enables the operation to be carried
can be achieved. out at a lower temperature. Intense agitation if
As Ni, Co, Cu, As, and Sb form intermetal- followed by a settling process with cooling to
lic compounds with each other as well as with 350 – 400 ◦ C, and the Al – As mixed crystals can
Fe, these impurities are also removed to some then be removed. Separation of the Al mixed
extent. crystals is assisted by poling.
The treatment of the recovered intermetallic With correct operation, As contents of
compounds is very complex, as these are in the < 0.02 % can be achieved, i.e., below the permit-
form of a slurry with large amounts of adher- ted level for Sn 99.90 %. This process enables Sb
ing molten tin. The iron content is only a few contents of 0.005 %, Cu contents of 0.02 %, and
per cent, i.e., considerably less than that of the Ni contents of 0.005 % to be attained, and any
intermetallic compound FeSn2 . remaining Fe to be removed.
The metal slurry is treated in small liquation Any aluminum remaining in the molten tin
furnaces. A controlled temperature increase over can be removed by adding sodium, sodium hy-
the range 230 – 300 ◦ C enables pure tin to be droxide, chlorine, or steam, and residual sodium
removed, and a residue containing ca. 15 % Fe by adding sulfur.
suitable for use in the primary smelting stage to The storage, transport, and treatment of the
be obtained. Al – As product presents problems. Contact with
In high-capacity tin smelting works, high- water must be avoided as this leads to the for-
temperature centrifuges are used. These enable mation of highly toxic arsine and stibine. The
a solid residue containing up to 25 % Fe to be material is stored in closed vessels and is con-
obtained [83]. verted into a safe product as soon as possible by
oxidative roasting or by treating with alkali so-
lution and collecting and burning the liberated
5.1.2. Removal of Copper arsine to form As2 O3 and H2 O. The residues ob-
After iron has been removed by liquation, the tained both from the roasting and the leaching
copper content is up to 0.01 %. Elemental sulfur processes can be recycled to the process.
(2 – 5 kg/t) is stirred in at 250 – 300 ◦ C, enabling The large differences in vapor pressure bet-
copper contents as low as 0.001 % to be attained. ween the impurities (arsenic, antimony, bismuth,
The resulting copper dross can be removed from and lead) and tin enable selective evaporation at
the process after several stages of enrichment. reduced pressure to be used. However, numer-
ous proposed processes have resulted in only two
industrial applications.
5.1.3. Removal of Arsenic In a system tested in Russia, the impure tin
flows from the top of a vertical reactor under a
After removal of iron by liquation, the arsenic vacuum of 1 Pa into heated evaporating dishes.
content is ca. 0.1 %, significantly higher than The evaporated impurities are collected in a sep-
permitted levels. For example, the commonly arate chamber. Barometric valves are used to re-
used Sn 99.75 grade should contain < 0.05 % move the purified tin and the condensate.
As according to DIN 1704.
Tin, Tin Alloys, and Tin Compounds 21
In the Bergsöe – Redlac system, a cylinder, from aluminum, the calcium and magnesium re-
cooled on the inside, rotates in a horizontal vac- maining in the tin can be converted to their chlo-
uum chamber above the melt, and the vapor- rides and removed, e.g., by treatment with am-
ized impurities are deposited on this in solid monium chloride.
form. In the next stage of the process, they are
scraped off and removed. The results of the vac-
uum distillation process depend on the reaction 5.2. Electrorefining
temperature and time. The high energy require-
ment for heating and for producing the vacuum, The theoretical conditions for the electrorefin-
400 – 700 kW · h/t tin, is a disadvantage. More- ing of tin are favorable. The position of tin in the
over, significant quantities of tin are vaporized. electrochemical series of the elements in aque-
The use of selective evaporation of typical impu- ous solution show that Au, Ag, Cu, Bi, As, and
rities in crude tin always involves a compromise Sb do not go into solution under electrorefining
between the purity and tin yield. Practical exper- conditions, but will appear in the anode slime.
iments are described in [85]. The elements Ni, Fe, Zn, and Al can be largely
removed by a preliminary pyrometallurgical re-
fining operation. Only lead lies close to tin in the
5.1.4. Removal of Lead electrochemical series. The high electrochemi-
cal equivalent weight of tin also favors the use of
If the lead content is still not low enough after an electrometallurgical refining process. How-
the first stages of the refining process, the lead ever, there are considerable problems in the prac-
can be converted into its dichloride by treatment tical realization of the process.
with chlorine, tin dichloride, or tin tetrachloride: Simple and cheap electrolytes such as solu-
tions of sulfate or chloride lead to spongy or
SnCl2 + Pb PbCl2 + Sn needle-like deposits, and these effects are only
slightly moderated by extremely large additions
The equilibrium is shifted to the right at low of colloidal materials. The process can only be
temperatures, so that the process must be car- operated at low current densities, leading to low
ried out at a temperature only a little above the process rates and inefficient utilization of energy
melting point of tin. The process also removes (e.g., low current yields). Also, the presence of
any remaining zinc and aluminum. large amounts of expensive metal tied up in the
The best results are obtained by using two- process is undesirable economically.
stage operation, i.e., the product of the second These negative aspects mean that electrore-
stage, with a reduced lead content, is returned to fining is only worthwhile if the tin contains high
the first stage. Precise control of the operation concentrations of noble metals.
can lead to final lead contents of 0.008 wt %. Electrorefining can be carried out in acid or
alkaline medium.
5.1.5. Removal of Bismuth
5.2.1. Electrorefining in Acid Medium
In analogy to the thermal refining of lead, bis-
muth can be precipitated as an intermetallic When sulfate electrolytes are used, additions of
compound by adding calcium or magnesium. chloride, fluoride, crude cresol, glue, nicotine
The molar ratio Ca/Mg should be ca. 2 to ob- sulfide, α- and β-naphthol, diphenylamine, phe-
tain the best results [46]. A ternary compound is nol, and/or cresolsulfonic acid are made. The
probably formed at this ratio. Under production sulfate ions cause the anodically dissolved lead
conditions, scrap magnesium is used, as this is to go into the anode slime in the form of lead sul-
the most economic material. fate. Also, sulfides such as nicotine sulfide can
Final bismuth contents of 0.06 – 0.003 wt % lead to the formation of lead sulfide, which is de-
have been reported for full-scale plant. In anal- posited in the anode slime. The organic sulfonic
ogy to a technique used when removing arsenic acids prevent the formation of basic tin salts on
the anodes.
22 Tin, Tin Alloys, and Tin Compounds
In spite of these precautions, the formation of electrodes consisted of graphite crucibles and
coatings on the anode is the main problem in the graphite rods. The operating temperature was ca.
electrolytic refining of tin in an acid medium. 650 ◦ C, and the current density 50 –200 A/dm2 .
The main cause of coating formation is the lead Arsenic was effectively removed (reduced from
content of the anodes, which must be removed 1.5 wt % to 0.005 wt %), and the antimony con-
mechanically when the bath voltage increases. tent was reduced from 0.32 wt % to 0.01 wt %. It
The following operational data are quoted: proved impossible to scale up from pilot scale to
full scale operation, mainly because of problems
Anode mass: 100 – 200 kg
Anode thickness: 30 mm
in the control of the high-temperature process
Cell dimensions: 3.0 – 4.5 m long, 1.0 – 1.2 m [77].
wide, 1.0 – 1.5 m deep
Cell construction: wooden cells with lead cladding
or concrete
Cathode replacement: after 6 d 6. Recovery of Tin from Scrap
Anode replacement: after 10 – 12 d
Anode composition: 94 – 96 % Sn Materials and Residues [1–3], [5], [11],
0.01 – 0.03 % Fe [86], [87]
0.3 – 1.3 % Pb
0.1 – 0.6 % Cu
0.1 – 3.5 % Bi Scrap materials and residues which are produced
0.02 – 0.35 % As during the processing of metals to give semifin-
0.1 – 0.25 % Sb ished and finished products are usually known
100 – 300 g/t Ag
0.3 – 0.7 g/t Au as “new scrap,” while the returned old material
Cathodes: starter sheets of pure tin from industry, trade, building construction, fac-
tories, and consumption is known as “old scrap.”
The current yield is largely determined by the The use of old and new scrap supplements pri-
rate of removal of anode passivation. The energy mary production. It is collected by scrap mer-
consumption is 150 – 200 kW · h/t tin. Because chants who work directly with the smelters.
iron accumulates in the electrolyte, regeneration Also, in the neighborhood of metal smelting
of the electrolyte is necessary. works there are often small scrap metal opera-
tions which sort, separate, refine and blend with
primary metals to produce a primary metal that
5.2.2. Electrorefining in an Alkaline Medium corresponds to the standard specification of an
original metal [87].
In alkaline medium, i.e., in NaOH or Na2 S elec- The recovery of tin from tinplate is becom-
trolytes, less pure anodes (75 % Sn) can be used ing increasingly difficult, as the change to elec-
than are used in an acid medium. A smooth de- trolytic methods of tinning is leading to very
posit can be obtained without addition of col- thin coatings which sometimes diffuse into the
loids. However, current densities are very low, steel sheet. The recycling of this material will
and the process must be carried out at 90 ◦ C. continue to be a technically and economically
Detailed information about the possibilities difficult task. Two processes are used for recov-
and limitations of electrorefining, deposition be- ering tin from tinplate: the alkaline electrolytic
havior, deposition mechanism, and effects of ad- method and the alkaline chemical method.
ditives to the electrolyte, pH, and impurities are In the alkaline electrolytic detinning of tin-
given in [4]. plate, baskets of cleaned scrap are immersed
in hot 5 – 10 % sodium hydroxide solution. The
baskets form the anodes, and the tinned steel
5.2.3. Other Methods of Electrorefining sheet forms the cathodes. The tin is deposited
in the form of a sponge. As contact with at-
Many attempts have been made to use molten mospheric carbon dioxide cannot be prevented,
salt electrorefining to overcome the disadvan- sodium carbonate is formed, and the electrolyte
tages of electrorefining in aqueous solutions. bath must be frequently regenerated. The lac-
The electrolyte was molten CaCl2 – KCl –NaCl. quer coating on the scrap tinplate is removed
Various grades of crude tin were used. The by adding solvents to the bath or by a special
Tin, Tin Alloys, and Tin Compounds 23
pretreatment process. The bath is operated at a Short drum furnaces are suitable for process-
temperature of 65 – 75 ◦ C, a voltage of 1.5 V, and ing oxidic materials, although shaft kilns and
a cathode current density of 300 A/m2 . reverberatory furnaces are also used. The re-
In the alkaline chemical detinning of tinplate, duction is performed by coke/coal, with added
the scrap material in perforated containers is im- sodium carbonate or fluorspar as flux. The pro-
mersed in sodium hydroxide solution. Hydrated cess is operated in one or two stages, depending
sodium stannate is formed according to the equa- on the material. Scrap alloys containing high
tion proportions of lead, antimony, or copper are
remelted to form alloys. Scrap babbitt (bearing
Sn + 2 NaOH + 4 H2 O → Na2 SnO3 · 3 H2 O + 2 H2 metal) contains zinc, which is either removed in
the slag or selectively volatilized. Scrap solder
The hydrogen liberated must be reacted with an alloys are refined like crude tin.
oxidizing agent; sodium nitrate is suitable. The
dissolution process is accelerated by motion of
the container in the liquor. The detinning time is
2 – 4 h, depending on the concentration and the 7. Analysis [88]
temperature. If sodium nitrite is used instead of
sodium nitrate, the tin goes into solution, the for- 7.1. Analysis of Ores and Concentrates
eign metals, e.g., lead, iron, and antimony, can
be precipitated, e.g., by hydrogen sulfide, and Determination of Sn. In the determination
the tin can then be recovered by electrowinning. of tin in ore concentrates, the choice of method
Processing tin-containing alloys is easier than depends on the presence or absence of typical
recovering tin from scrap tinplate. However, the impurities.
tin content of many alloys has decreased over Tungsten-Free Ores and Concentrates. After
recent years, and alloys have in some cases been fusion with sodium peroxide and dissolution in
replaced by cheaper materials. Both these devel- water, the solution obtained is acidified with hy-
opments have tended to limit the potential for re- drochloric acid and partially evaporated to drive
covering secondary tin, and also explain why the off arsenic. The antimony is then precipitated
amount of recovered tin in Europe has decreased with iron powder (cementation). The tin in the
from 15 800 t in 1980 to 13 300 t in 1990. In the filtrate can then be “cemented” by adding alu-
United States, the amounts of recovered tin have minum powder, and determined by iodometric
remained almost constant at 16 900 t in 1980 and titration.
17 100 t in 1990 [9]. Tungsten-Containing Ores and Concen-
The quantification of tin recovery from sec- trates. The tungsten can be precipitated from the
ondary raw materials is difficult because most of acidified solution by adding cinchonine. The ex-
it is obtained from scrap alloy. cess of this reagent in the filtrate is decomposed
In addition to the tin concentrates treated by fuming with sulfuric acid. The solution is then
in the primary smelting process, there are also taken up in hydrochloric acid and treated as in
other materials that must be treated, including the determination of tin in tungsten-free ores.
the slags (see Section 4.3.4), oxidic flue dusts, Silicate-Containing Ores and Concentrates.
ash, and sweepings containing very variable The material is boiled to dryness with nitric acid,
amounts of tin. Tin-containing processing scrap and the residue is then strongly heated, fumed
is also produced during casting, metal forming with HF/H2 SO4 , and fused with sodium perox-
and cutting, tinning, and alloying. Considerable ide. The tin determination can then be carried
amounts of recycled scrap also come from the out as for tungsten-free materials.
manufacture of cans, tinplate, tubes, foil, pure tin
articles, and alloys such as solders, antifriction Determination of Other Elements. The
and bearing metals, type metal, etc. determination of tungsten is carried out by pre-
In recycling it is essential to sort tin-con- cipitating with cinchonine after the fusion stage.
taining materials into standard grades with exact The precipitate is strongly heated (ca. 750 ◦ C)
analytical specifications so that the metallurgical to form WO3 , and tungsten is then determined
process can be optimized. gravimetrically.
24 Tin, Tin Alloys, and Tin Compounds
Table 5. World production and consumption of tin (in 103 t) 1) Low melting point
2) Low hardness
Year Mining output Smelting output Consumption
3) Good wetting properties
1980 235.5 243.6 221.4 4) Effective incorporation of foreign particles
1985 185.3 216.2 214.3
1990 210.7 225.6 232.7
5) Good compatibility with foodstuffs
Tin is one of the most important constituents The lead limit of 0.5 % is imposed merely
of low-melting nonferrous alloys. The following because this is technically feasible. It has been
important properties of the metal are exploited
26 Tin, Tin Alloys, and Tin Compounds
shown that a lead content of 2 % leads to in- e.g., fittings and mountings, is also consider-
significant releases of lead even after utensils able. The alloys are classified as casting alloys
have been kept at unusually high temperatures and wrought alloys, the latter having lower tin
and for unusually long periods of time. contents. Some important copper – tin alloys, as
specified in DIN 1705/1716, are listed in the fol-
Solders. Most solders are based on the lowing:
tin – lead binary system (→ Lead Alloys,
Gunmetal
Chap. 5.), which has a eutectic at ca. 63 % tin
G-Cu Sn 12 88 % Cu, 12 % Sn
and 183 ◦ C. The solid solubility of 1 – 2 % lead G-Cu Sn 12 Ni 86 % Cu, 12 % Sn, 2 % Ni
in tin and 13 % tin in lead is not relevant to pro- G-Cu Sn 12 Pb 86 % Cu, 12 % Sn, 2 % Pb
duction conditions. Red bronze
G-Cu Sn 10 Zn 88 % Cu, 10 % Sn, 2 % Zn
In solder applications, it is of great impor- G-Cu Sn 7 Zn Pb 83 % Cu, 7 % Sn, 4 % Zn, 6 % Pb
tance to know what percentage of impurities can Leaded bronze
cause problems, and, conversely, whether alloy- G-Cu Pb 5 Sn 85 % Cu, 5 % Pb, 10 % Sn
ing elements can have a detrimental effect on sol- G-Cu Pb 15 Sn 77 % Cu, 15 % Pb, 8 % Sn
G-Cu Pb 22 Sn 76 % Cu, 22 % Pb, 2 % Sn
dered joints under certain conditions. This ques- Wrought alloys
tion is extremely important in the electronics in- Cu Sn 2 98 % Cu, 2 % Sn
dustry because of the small amounts of solder Cu Sn 6 94 % Cu, 6 % Sn
Cu Sn 6 Zn 88 % Cu, 6 % Sn, 6 % Zn
used in a soldered joint, and the small distances
between the soldered joints. The state of knowl-
edge is as follows [11, Chap. 5.8]: Although the copper – tin alloys are some of
the oldest materials used by humans, their de-
Zinc: Visible impairment of the velopment is not yet exhausted even today.
surface of the solder by oxide
formation at 0.005 %. The most important development aims are
Recommended limit: 0.001 %. improvement of mechanical properties and cor-
Aluminum: Impairment of adhesive bond, rosion resistance, and reduction of the tin con-
hot brittleness, and dull
appearance at 0.005 %. tent.
Recommended limit: 0.001 %.
Phosphorus: Increased oxidation at 0.001 %.
Lower concentrations reduce Sintering Metallurgy of Bronzes. An in-
oxidation in unstirred baths. teresting new use for tin is as an addition in
powder form when sintering bronze. Especially
It is known that other elements, such as ar- when this is for use as a bearing metal, economic
senic and sulfur, can have detrimental effects, advantages are obtained by the addition of 4 %
but precise quantitative experimental results are tin to the copper powder with or without lead
not available. addition.
Low friction materials and bronzes have Low-melting alloys are of great importance
the following useful properties: in several technical applications. Their melting
points usually lie significantly below 150 ◦ C.
1) High mechanical strength with good electri- Bismuth is always an essential alloy constituent.
cal conductivity Their most important application areas are in
2) Good soldering properties mold making, safety systems for the prevention
3) Extremely good properties as a bearing (an- of fire and overheating, and stepwise soldering.
tifriction) metal Melting points, compositions, and areas of
4) Good machinability at room temperature use of typical low-melting alloys are listed in
5) Good general corrosion resistance towards Table 7.
the atmosphere and seawater, and, in the case
of zinc-free alloys, towards stress corrosion
Amalgams. Tin has been used for dental fill-
Apart from cast articles, the most important ings since the Middle Ages, and amalgams since
forms are wire, rolled profile, sheet, and strip. the 1800s. Subsequent developments have led to
The material is also used in bearings and in the the silver – tin amalgams used today (→ Dental
chemical industry. Its use in domestic items, Materials, Chap. 2.3.2.). A typical amalgam has
Tin, Tin Alloys, and Tin Compounds 27
Table 7. Melting points, compositions, and applications of typical low-melting alloys
◦
Melting point, C Typical composition, wt % Applications
Bi Sn Pb In Cd
On dilution, the aqueous solution becomes The tin(II) salt of ethylhexanoic acid is an ef-
cloudy as hydrolysis causes precipitation of the fective catalyst in polyurethane production.
basic salt:
SnCl2 + H2 O Sn(OH)Cl + HCl 10.2. Tin(IV) Compounds
The cloudiness can be prevented by small addi- Tin(IV) Hydride. The toxic, colorless, flam-
tions of hydrochloric acid, tartaric acid, or am- mable gas, tin(IV) hydride, is formed by the re-
monium chloride. Because of its strong tendency duction of tin(IV) chloride by LiAlH4 in diethyl
to hydrolyze, the dihydrate can only be dehy- ether at −30 ◦ C. It is stable for several days at
drated over concentrated sulfuric acid or by heat- room temperature, and decomposes into its ele-
ing in a stream of hydrogen chloride. ments at 150 ◦ C in the absence of air, forming a
Tin(II) chloride is an important industrial re- tin mirror.
ducing agent, being used to reduce aromatic ni-
tro compounds to amines, aliphatic nitro com- Tin(IV) Halides and Halostannates(IV).
pounds to oximes and hydroxylamines, and ni- Anhydrous tin(IV) chloride is a colorless liquid
triles to aldehydes. which fumes strongly in air. It is a good solvent
Tin electroplating can be carried out in a fused for sulfur, phosphorus, and iodine, and is misci-
eutectic salt mixture of 20 % SnCl2 and 80 % ble in all proportions with carbon disulfide, al-
KCl at 200 – 400 ◦ C [90], [91]. cohol, benzene, and other organic solvents. It
hydrolyzes in water, evolving much heat and
Tin(II) Oxide Hydrate and Tin(II) Oxide. forming colloidal tin(IV) oxide and hydrochlo-
If aqueous solutions of SnCl2 or other tin(II) ric acid:
salts are reacted with alkali metal carbonate or
ammonia, an amorphous white precipitate of SnCl4 + 2 H2 O −→ SnO2 + 4 HCl
tin(II) oxide hydrate, 5 SnO · 2 H2 O, is obtained In moist air, the pentahydrate, SnCl4 · 5 H2 O, is
[92]. Sn(OH)2 does not exist. Tin(II) oxide hy- formed, the so-called butter of tin, a white deli-
drate is amphoteric. Dehydration in a stream of quescent crystalline mass with a melting point of
carbon dioxide gives tin(II) oxide. Tin(II) oxide 60 ◦ C. In industry, SnCl4 is produced by the re-
hydrate and tin(II) oxide are starting materials action of chlorine with tin. The anhydrous prod-
for the production of other tin(II) compounds. uct is obtained if the metal is covered with SnCl4 .
Anhydrous tin(IV) chloride is an important start-
Other Tin(II) Compounds. ing material for the production of organic tin
Tin(II) fluoride, SnF2 , is formed from tin(II) compounds (see Sections 11.2 and 11.3).
oxide hydrate and hydrofluoric acid, and is Tin(IV) bromide, SnBr4 , and tin(IV) iodide,
added to toothpastes as an anticaries agent. SnI4 , are also obtained by the reaction of metal-
Tin(II) fluoroborate hydrate, Sn(BF4 )2 · lic tin with the halogens. Tin(IV) fluoride is pro-
n H2 O, is formed by dissolving the oxide hy- duced by the reaction of tin(IV) chloride with
drate or the oxide in aqueous fluoroboric acid. anhydrous hydrogen fluoride:
Sulfuric acid reacts with the oxide hydrate or
SnCl4 + 4 HF −→ SnF4 + 4 HCl
the oxide to form tin(II) sulfate. Both tin(II)
sulfate and tin(II) fluoroborate are important Tin(IV) halides react readily with metal halides
in the production of metallic tin coatings by to form the halostannates(IV), the coordination
electroplating. number of the tin increasing from four to six.
Tin(II) bromide, SnBr2 , and tin(II) iodide, The reaction proceeds as follows (X = halogen):
SnI2 , are produced by reacting metallic tin with SnX4 + 2 MX M2 SnX6
the appropriate hydrogen halide.
Tin(II) cyanide, which is produced from bis- One of the best known compounds of this type is
(cyclopentadienyl)tin(II) and hydrogen cyanide, ammonium hexachlorostannate, (NH4 )2 SnCl6 ,
is the only known compound of tin with inor- the so-called pink salt.
ganic carbon: Hexachlorostannic acid, H2 SnCl6 · 6 H2 O, is
formed by passing HCl into a concentrated so-
(C2 H5 )2 Sn + 2 HCN −→ Sn(CN)2 + 2 C2 H6 lution of SnCl4 .
Tin, Tin Alloys, and Tin Compounds 29
Under the influence of light, atmospheric oxy- Tetraorganotin Compounds from Tin Tetra-
gen, or certain microorganisms, organotin com- chloride and Organometallic Compounds. Tin
pounds are degraded in a relatively short time, tetrachloride is the key substance for the pro-
the hydrocarbon groups being split off to leave duction of organotin(IV) compounds. In indus-
behind nontoxic inorganic products. Although try, the tin tetrachloride is first alkylated with or-
both the tin – carbon bond (average dissociation ganic compounds of magnesium, aluminum, or
energy 209 kJ/mol) and the tin –oxygen bond sodium to form tetraorganotin compounds. The
(average dissociation energy 318 kJ/mol) are re- process is usually continuous.
active, they are sufficiently stable for general Organotin Chlorides from Tetraorgan-
handling purposes. otin Compounds and Tin Tetrachloride. If
The symmetrical tetraalkyltin compounds tetraorganotin compounds are reacted with stoi-
have a very slight odor. They are colorless, form chiometric amounts of tin tetrachloride, the cor-
monomolecular solutions, are fairly stable to- responding organotin chlorides are obtained:
wards water and air, and can be distilled with-
out decomposition at < 200 ◦ C. Their solubili- SnR4 + 1/3 SnCl4 4/3 R3 SnCl
ties and boiling points are similar to those of the SnR4 + SnCl4 2 R2 SnCl2
branched chain paraffins with similar molecu-
lar mass; the higher homologues are waxy sub- SnR4 + 3 SnCl4 4 RSnCl3
stances.
The symmetrical tetraaryltin compounds are The production of triorganotin chlorides and
stable towards air and water and are also color- diorganotin dichlorides proceeds smoothly ac-
less. They melt at temperatures above 150 ◦ C. cording to this reaction. Monoorganotin trichlo-
The organotin hydrides, with the exception of rides can only be obtained in a few cases where
some aryl tin hydrides which are solid at room R = acryl or vinyl and in special solvents or with
temperature, are colorless, nonassociated liquids catalysts.
which are rapidly attacked by oxygen and there- Direct Synthesis of Organotin Chlorides from
fore can only be prepared and stored under inert Tin. Organotin chlorides can be obtained by di-
gas. They are important reducing agents. rect reaction of tin with unsaturated organic
The organotin fluorides, the diorganotin di- compounds and hydrogen halides (ester tin pro-
halides, and the aromatic organotin mono- cess) or from organic halides (catalytic direct
halides are solids at room temperature, while the process).
aliphatic organotin monohalides and trihalides Ester Tin Process for the Production of Tin
are liquids. The higher triorganotin derivatives Carboxylic Acid Derivatives from Tin. Unsat-
have a broad biocidal effect on microorganisms urated organic compounds, such as esters of
such as fungi, bacteria, and harmful waterborne substituted or unsubstituted acrylic acid, acry-
organisms such as algae, tube worms, shellfish, lonitrile, or vinylphosphoric diesters, react with
etc. The most active compounds are the tributyl-, metallic tin and hydrogen chloride in a po-
trichlorohexyl-, and triphenyltin compounds. lar medium (ethanol, concentrated hydrochloric
The di- and monoorganotin derivatives in acid, or diethyl ether) to form the so-called es-
which methyl, butyl, and octyl groups are ter tin compounds, e.g., bis(2-methoxycarbon-
bonded to the tin stabilize polymers sensitive ylethyl)tin dichloride [98].
to light and temperature such as PVC if the tin Catalytic Production of Organotin Halides
is bonded via oxygen or sulfur to certain other from Tin. Organotin halides can be produced
groups. discontinuously or continuously from metallic
tin and organic halides with the aid of cata-
lysts at elevated temperatures. The most effec-
tive of these catalysts are the tetraalkylammoni-
um halides, tetraalkylphosphonium halides, and
other derivatives of N, P, As, or Sb.
Tin, Tin Alloys, and Tin Compounds 31
commercial product Plictran (Dow Chemical), The main producers of organotin compounds
which is used in fruit growing, viticulture, and are:
greenhouses. United States: M & T Chemicals,
Thiokol-Charstal, and Interstab
Phenyl Compounds. The phenyl derivatives (Akzo)
Japan Hokko Chemical Industries,
of tin are used as fungicides, e.g., for the treat- Yoshitomi Pharmaceutical
ment of potato rot and leaf spot in root tubers. Industries, Nitto Kasei, and
Somkyo Organic Chemicals
Typical compounds are triphenyltin hydrox-
Europe Schering, Akzo Chemie, and
ide, (C6 H5 )3 SnOH ( Du Ter, Philips-Duphar), Ciba-Geigy
and triphenyltin acetate, (C6 H5 )3 SnOCOCH3 (
Brestan, Hoechst).
12. Toxicology
11.4. Analysis of Organotin Compounds
Metallic tin is generally considered to be non-
toxic. As early as the Middle Ages, it was used
The analysis of organotin compounds is a com-
in the form of plates, jugs, and drinking ves-
plex field. Methods used are described in detail
sels. Even large amounts of tin salts in the di-
in [100].
gestive system cause negligible harm. Appar-
In the determination of individual organotin
ently, tin can migrate only very slowly through
compounds by gas chromatography, it is first
the intestinal walls into the blood. Orally in-
necessary to convert the organotin halides or
gested tin is poorly resorbed by animals and
oxides into unsymmetrical tetraorganotin com-
humans. The half-life in the kidneys and liver
pounds by methylation or butylation with Grig-
is 10 – 20 d, and in the bones 40 – 100 d. Cases
nard reagents [100].
of poisoning are almost unknown. Massive in-
halation of tin or tin oxide dust by exposed
industrial workers can lead to irritation of the
11.5. Storage and Shipping of Organotin respiratory tract. In extreme cases, metal fume
Compounds fever with similar symptoms to those of “zinc
fever” or “brass fever” also occurs. As the per-
Organotin compounds are stored and transported oral ingestion of tin and its inorganic compounds
in drums and vessels of steel sheet coated on the is comparatively harmless because of the rela-
inside with a special paint. In the case of solids, tively low resorption, the limit value for the pre-
the emission of hazardous dust can be prevented vention of sickness and diarrhea for fruit con-
by incorporating these products in paste formu- serves is ca. 250 – 500 mg/kg, and for fruit juices
lations. 500 – 1000 mg/kg. In current industrial practice,
the tin cans are additionally lacquered, and the
tin concentrations in preserved fruit and veg-
11.6. Pattern of Production and etables are < 250 ppm. The MAK value, calcu-
Consumption lated as tin and measured in total dust, has been
2 mg/m3 for many years [101], [102].
World production of organotin compounds was Hydrochloric acid formed by the hydrolysis
ca. 50 t/a in 1950, 35 000 t/a in 1981, and of tin chloride can cause acid burns. Tin hydride
40 000 t/a in the mid-1990s. The tin content of is very toxic, having a similar effect on the hu-
these materials is ca. 25 %. man organism to arsine [103].
In the main producing and consuming areas Organotin compounds are very toxic; the
– United States, Western Europe, and Japan – MAK value is 0.1 mg/m3 [102]. These com-
76 % of the organotin compounds are used as sta- pounds can differ widely in their effects, and can
bilizers for PVC, 10 % as antifouling biocides, also be slowly converted to other compounds
8 % as agricultural biocides, and 5 % as cata- in the organism, so that toxic symptoms can
lysts for the production of polyurethanes and change during the induction time. The toxicity of
silicones. alkyl and aryl tin compounds decreases in the se-
Tin, Tin Alloys, and Tin Compounds 33
ries: trialkyl > dialkyl > tetraalkyl > monoalkyl 14. S. Jankovic: Wirtschaftsgeologie der Erze,
compounds. Whereas tributyl- and triphenyltin Springer Verlag, Wien – New York 1974.
compounds are almost as toxic as HCN, the
monoalkyl compounds have a toxicity similar Specific References
to that of the inorganic tin compounds. 15. P. Klemm: Der Weg aus der Wildnis, vol. 3,
The resorption of tin alkyl and tin aryl KB Verlag, Berlin 1962.
compounds can have harmful effects on the 16. D’Ans-Lax: Taschenbuch für Chemiker und
CNS, such as edema of the brain and spinal Physiker, 3rd ed., Springer Verlag, Berlin
cord and damage to the respiratory center. The 1964.
volatile organotin compounds cause persistent 17. I. Barin et al.: Thermochemical Properties of
Inorganic Substances, Suppl., Springer
headaches, epileptiform convulsions, narcosis,
Verlag, Berlin – Heidelberg – New York 1977.
and respiratory paralysis.
18. R. Zimmermann, K. Günther: Metallurgie und
Dibutyltin dichloride, tributyltin chloride, Werkstofftechnik, vol. 1, Deutscher Verlag für
and analogous alkyl tin halides, after a latent Grundstoffindustrie, Leipzig 1977, p. 635.
period, cause irritation and burning of the skin 19. A. Eiling, J. S. Schilling, J. Phys. F 11 (1981)
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