You are on page 1of 36

TCH KHUN TRONG PRO/ENGINEER 5.

0
Vn nghin cu: to khun cho mt sn phm bc k trn phn mm Pro|Engineer Wildfire 5.0 ta phi tin hnh qua cc bc c bn sau: Xy dng chi tit trong mi trng khun: y l qu trnh xy dng chi tit trong mi trng to khun, thc hin vic ny Pro|E h tr cho bn theo 2 cch. o Lp ghp chi tit c xy dng trc ( Chc nng Assembly): Pro|E h tr cho bn 2 phng n tng ng vi 2 lnh. Mold model/assemble/ref model/ Mold model/locate refpart/ o Thit k chi tit trc tip ( Chc nng thit k) Pro|E h tr cho bn theo cch. Mold model/create/ref model/ To phi: y l qu trnh xy dng phi ban u cho khun. Phi c tnh ton sao cho hp l v mt kt cu v kinh t. xy dng phi Pro|E a ra cho bn 2 phng n c th. o Lp ghp phi c xy dng trc: Qu trnh ny c thc hin bng cch lp ghp phi c xy dng t mi trng bn ngoi. Vic lp ghp c tin hnh theo 2 cch Lp ghp trc tip t Files thit k: Mold model/assemble/workpiece/ Lp ghp phi t catalog. Catalog/workpiece o Thit k phi trc tip trong mi trng to khun: Mold model/create/workpiece/ Automatic Manual Nhp h s co rt ca chi tit: i vi mi loi vt liu ta lun c mt h s co rt c th khi vt liu ny thay i trng thi vt l. m bo chnh xc trong qu trnh to khun cho sn phm Pro|E cung cp cho bn mt chc nng: Thay i th tch lng khun theo co rt ca vt liu ch to. Qu trnh c thc hin qua lnh Shirnkage: o Manu manager/shirnkage o By Dimension o By Scaling Xy dng mt phn khun: Mt phn khun l mt mt m ti khun c ct ra. i vi tng sn phm ta c mt phn khun tng ng. C ngha l mt phn khun c nghin cu xy dng trc tip trn sn phm. y l mt qu trnh quan trng, n quyt nh n vic ly sn phm ra sau khi m hm khun. V vy bn cn ch thit k mt phn khun sao cho hp l. h tr cho vn ny i vi Pro|E bn thc hin cc thao tc: o T to parting curve: Feature/Cavity Assem/Silhouette/ o Tnh ton CAM: Mold Comp/Create/ o Insert/parting Surface: Dng cc cng c v xy dng mt phn khun. o V d 3 cch: V tay Copy,Paste Variable Section Swept Split khun: Sau khi to c phi, mt phn khun bc k tip bn cn phi lm l ct phi bng mt phn khun to. th hin vn ny bn s dng lnh Volume split -1-

V y ch n thun l qu trnh ct phi nn trn Model Tree ta cha thy xut hin cc thnh phn khun to. Extract: Sau khi ct phi t mt phn khun, by gi bn tin hnh Extract tt c nhng thnh phn chng xut hin trn Model Tree. o Mold Comp/Extract. M phng m khun: y l bc xc lp vic lp ghp cc hm khun. Cng vic ny s trnh bay cho bn hiu r hn v cc hm khun bn va to. Qu trnh m t hot ng tho lp ca khun. Ngoi ra ta cng c th kim tra kh nng m khun ca hm khun bn to. Pro|E h tr cho bn lnh Mold Opening bn thc hin vic ny: o Mold Opening Cc thnh phn h tr: Ngoi cc vn nu cc bn cn phi xy dng thm nhng b phn h tr cho vic xy dng chi tit trong khun nh: To ng lm mt, cc knh dn, h thng l ty y o To Runner: Insert/Runner/ o To ng nc: Insert/Water Line/ o To l ti y sn phm. Nh vy l v c bn cc bn c c ci nhn tng quan v cng vic to khun trn Pro|E. tin hnh cc cng on ny by gi chng ta s tin hnh nghin cu chi tit tng thnh phn c th. Gii thiu chung v h h thng khun:

1. 2. 3. 4. 5. 6. 7. 8. 9.

Tm kp trc Tm khun m Bc cun phun Vng nh v Vt lc gic ng nc Tm khun dng Tm lt Gi

10. Tm gi 11. Tm y 12. Tm kp sau 13. Cht y 14. Loxo 15. Cht hi 16. Bc dn hng 17. Lng khun 18. Cht dn hng

-2-

Hnh xx Vn ca chng ta by gi l xy dng khun c (Tm khun m) v khun ci (Tm khun dng). Cn cc thnh phn h tr s c Modul EMX h tr thit k sau. Phn ny s c trnh by cc chng sau. THIT LP MI TRNG TO KHUN (CAVITY): xy ng khun cho mt chi tit iu u tin bn phi xy dng hon chnh 3D ca chi tit trn cc phn mm h tr thit k v sau chuyn vo mi trng Pro|E. Sau khi thc hin xong vn thit k 3D ta tin hnh khi ng Moldul to khun trn Pro|E WF 4.0. Theo cc bc sau: Khi ng Pro|E WF 5.0 t Menu Start Xc lp Working Directory Chn File/New/ xut hin ca s New v bn la chn nh Hnh xx 1

5OK Tip Tc

4 Mi trng to khun c th hin: Hnh xx

6 1

-32 3 8

Hnh xx 1. 2. 3. 4. Thanh cng c Model Tree Khng gian thit k Gc ta 5. 6. 7. 8. Hng g khun tham kho Cc mt phng khun. Menu lnh (Menu Manager) Thanh trng thi

XY DNG CHI TIT TRONG MI TRNG CAVITY: Pro|E a ra 2 phng n mt l lp ghp chi tit c thit k trc, 2 trc tip thit k sn phm trong mi trng khun. i vi nhng chi tit phc tp th phng n u c nhiu u th hn phng n 2, nhng i vi nhng chi tit n gin th bn c th tn dng kh nng thit k trc tip t modul mold cavity tit kim thi gian thit k. Cc tin hnh nh sau. Lp chi tit c thit k trc (Chc nng Assembly). y l qu trnh lp ghp chi tit c thit k trc t nhng phn mm h tr 3D. Qu trnh lp ghp,bn c th la chn 2 lnh khc nhau. Mi lnh u c nhng u v nhc im khc nhau. Trong qu trnh thc hin cc bn s thy r hn. Cch 1: T Menu Manager bn chn theo ng dn sau: Menu Manager/Assemble/Ref Model/ Xut hin ca s Open. Hy lnh Ti yLa chn hnh chn File thit k v tip tc chn Open bn tin lp ghp Chp nhn Chi tit xut hin trong mi trng thit k vi nhng chn la lp ghp nhdng xx Tm Hnh

Hnh4xx - -

Chi tit xut hin ca s ph Chi tit xut hin ca s chnh

By gi bn chn mt ch lp ghp cho ph hp v chn biu tng OK bn cnh. Mi trng xut hin ca s Create Reference Model ( Xc lp tham chiu cho chi tit). ngha ca cc la chn nh sau: Merge by Reference: Ly chi tit gc xy dng khun. Same Model: To mt tham chiu mi khi tit hnh xy dng khun. Inherited: Cho php bn cp nht mu lc lm khun khi chi tit gc b thay i, nhng nhng thay i trn mu khng nh hng n chi tit gc. Name: Tn chi tit Reference Model: Tn khun

Hnh xx Bn chn mt la chn ph hp cho vn ca mnh ri tip tc chn OK. Chi tit c lp ghp vo mi trng to khun. Xem Hnh xx.

Hnh xx Sau khi thc hin lp ghp chi tit vo mi trng thit k khun. Vn t ra by gi l vic b tr lng khun sao cho hp l, vn ny c trnh by chng b tr lng khun.

-5-

Nhng thc hin n trong phn mm nh th no?. gii quyt Pro|E h tr bn lnh Pattern v cch tin hnh nh sau: V d: Yu cu b tr sn phm trn thnh 4 sn phm tng ng vi 4 lng khun v khong cch gia 4 lng khun nhu sau ( Theo phng X 600mm, theo phng Y l 300mm). u tin ta chn chi tit gc. Chn lnh Patten: Edit/Pattern/ C rt nhiu phng n bn Pattern, y ta s dng Pattern theo kiu Direction. Theo hng X 600mm v theo hng Y 300mm. Xem hnh xx

Hnh xx Chn OK. Kt qu

Hnh xx Nh vy l bn b tr 4 lng khun nh yu cu. y l phng php a chi tit vo mi trng khun tng i n gin v d thc hin. im ch l khi bn lp ghp chi tit vo mi trng sao cho hp l (nn trc Oz ca h trc ta chi tit trng phng vi hng m khun tham kho (Pull Direction). Qu trnh b tr sn phm to lng khun thc hin hon ton bng tay nn cn s tinh t trong khi thit k. Thi gian thc hin qu trnh ny tng i di v qua nhiu cng on Pattern v chnh sa nhng li n gin v r rng. Vy l bn thc hin c mt phng php nhp chi tit vo mi trng khun. Cc bn nn thc hin nhiu ln thun thc hn. Cch 2.Lp ghp chi tit v b tr lng khun t ng -6-

T Menu Manager/Locate repart/ hay chn biu tng trn thanh cng c. Xut hin ca s Open. Ti y bn tin hnh chn File thit k v tip tc chn Open Mi trng xut hin ca s Create Reference Model ( Xc lp tham chiu cho chi tit). Bn chn cho mnh mt la chn hp l ri chn OK. By gi ta tin hnh b tr lng khun bng ca s Layout. Hnh xx Reference Model: Tn khun xc lp bc trn. (Trong ca s Create Reference Model) Ref.Model Origin and Orient: Xc lp h trc ta ca chi tit. Layout Origin: Xc lp h trc ta ca mi trng khun. Khi xc lp 2 h trc ta ny th t ng chng t lp trng ln nhau. Layout: B tr lng khun. Orientaion: Cc chon la m rng. V by gi ta tin hnh nghin cu cch b tr lng khun.

Hnh xx Layout Hnh minh ha

Single

Constant

Rectangular

X-Symmetric -7-

2 Chi tit i xng qua trc Ox Y-Symmetric

2 chi tit i xng qua trc Oy Constant

Circular

Radial

Variable y l cch b tr sn phm to lng khun bng tay. Bn c th ty chnh nhng chn la trong ca s c kt qu tt nht. Sau khi chn lnh mng hnh xut hin ca s vi nhng ngha sau.

-8-

Sn phn chn lm Reference Cc thng s nh v thc hin vic thay i cc thng s nh v, bn thc hin nh sau: Chn mt sn phn lm Reference. Chn vo gi tr mun thay i. (Trong khung cc tham s nh v) Nhp gi tr mi bn di khung:

Chn Preview xem. y ta nhp 45.

Nu bn mun Add thm sn phm b tr nhiu lng khun hn bn chn vo mt Reference sau cho gi tri v chn Button Add. Ngc li bn chn Remove. -9-

Ch : Khi bn thc hin a sn phm vo mi trng khun nhng hng m khun khng hp l. Xem hnh xx

Hnh xx gii quyt vn ny ta tin hnh xoay h trc ta ca chi tit. Cch tin hnh nh sau: Chn Mi tn MU EN trn mc Ref.Model Origin and Orient. Mi trng s xut hin thm mt ca s nhn ph v Menu GET CSYS TYPE. Bn tip tc chn mc Dynamic thay cho Standard

Chn Dynamic

By gi ta tin hnh hiu chnh h trc ta ca chi tit bng cc cng c trong ca s Ref Model Orientation. y ta xoay Ox 90o v nhn c kt qu nh hnh xx

- 10 -

Nh vy l bn hiu 2 cch lp chi tit vo mi trng khun. Vn l cch no dng cho trng hp no. Bn hy t mnh lm thm nhng v d na hiu r 2 phng php trn. Thit k chi tit trc tip trong mi trng to khun: Ngoi vic lp chi tit c thit k trc vo mi trng khun ta cn c th thit k trc tip chi tit trong mi trng khun bng cch. T Manu Manager/Create/Ref Model Xut hin ca s Component Create To khi 3D.

Ly i xng mt chi tit c thit lp trc

Tip tc ta nhp tn cho chi tit v chn OK n bc k tip. Mng hnh xut hin ca s Createion Options. Trong khung Createion Method c nhng la chn: Copy From Existing: Chi tit c to l kt qu ca vic sao chp mt chi tit ch nh. Bn chn Browse chn chi tit mun copy li. Locate Default Datums: Xy dng mt h thng Datums mi cho vic xy dng chi tit. Khi chn la ny c kch hot bn c thm nhng la chn sau: Three Plane: Axis Nomal To Plane: Align Csys To Csys: Empty: Create feature: Xy dng chi tit. Hnh xx Bn chn Create Feature xy dng chi tit mi. Sau khi chn Pro|E s cung cp cho bn mt Menu cc cng c bn xy dng khi 3D. Vy l cc bn nghin cu mt s cch thit lp chi tit trong mi trng Mold Cavity. Cc bn hy thc hnh li nhiu ln hiu r hn.

- 11 -

CC PHNG PHP TO PHI:

Phi l chi tit bao ca chi tit mun g khun. Phi khi thit k c tnh ton sao cho hp l v gi thnh phi ch to khun kh t. Vic tnh ton cc bn c th tham kho nhng ti liu khun mu khc. y chng ta s nghin cu v cch to phi trong mi trng Pro|E. Pro|E h tr cho bn 2 cch to phi. u tin l lp ghp phi t mi trng bn ngoi.Th 2 l bn t v trc tip trong mi trng khun. Cch tin hnh nh sau: Cch 1: Lp ghp phi trc tip t File thit k trc. T Menu Manager/Assemble/Workpiece. Xut hin ca s Open. Ti y bn tin hnh chn File thit k v tip tc chn Open

Hnh xx Xut hin thanh cng c lp ghp. Bn tin hnh lp ghp phi vo mi trng sao cho hp l. Ch : tin hnh vic lp phi mt cch d dng bn thc hin nh sau: y phi s d ra ngoi theo cc mt ca chi tit nh sau: o Mt bn: 20mm o Mt y: 20mm o Mt trn: 30mm Xem hnh xx

30mm 20mm

20mm

20mm Hnh xx

- 12 -

Ta tin hnh v phi vi kch thc bao ln hn chi tit theo phng X:40mm Phng Y:40mm Phng Z:50mm. Ch h trc ta ca chi tit nm mt y ca chi tit nn ta xy dng h trc ta ca phi nm trn mt phng cch mt y 20mm.

Hnh xx Ta lp chi tit vo mi trng khun ch Default. Phi cng chn ch lp l Default. OK Kt qu nh hnh xx

Hnh xx Cch 2:Lp phi t Catalog y l phng php lp nhng phi tiu chun. Phi c ly ra t Catalog ca Pro|E. Vic lp phi t Catalog bn phi thc hin theo cc bc. T Menu Manager/Catalog/Workpiece/ Xut hin Menu vi 2 la chn. o Add Set o Add Single ngha ca 2 la chn nh sau: Nu bn chn kiu Add Set: Mi trng Pro|E xut hin ca s Define Set Xc lp Point. y l Reference cho vic lp ghp. Set Type: C 2 la chn. o Identical: o Variable: i vi Indentical bn phi xc lp li phi. i vi Variable phi c chn bc xc lp trc nu c. Base Plane: Mt phng lp phi. Mt ny s trng vi mt phi. Orient Plane: Mt phng dn hng. - 13 -

Nu bn chn Add Single th mi trng Pro|E xut hin trc tip Catalog phi bn chn lp ghp. Xem hnh xx

Hnh dng phi n v o Kch thc phi

Thay i kch thc ti y

Bng thng s

Sau khi chn c phi bn chn nt AB nhp phi. Hnh xx Thc hin lp phi t Catalog: i vi Add Set: Bn chn Add Set t Menu Componet Set/ Xut hin ca s Define Set: Chn Point. Chn Set Type Chn biu tng xc lp phi. Nu phi c c xc lp trc bn chn biu tng chn li. Chn mt phng Base. Chn mt phng dn hng. OK - 14

V d: Lp phi vo chi tit nh hnh:

Hnh xx Chn Add Set: Chn Point APNT0. Chn cc thng s phi nh sau: WP_SHAPE: BLOCK WIDTH_UI: 240 WP_BLOCK_UNIT: MM THICK_A_UI: 90 WP_BLOCK_MM:150x150 THICK_B_UI: 20 LENGTH_UI: 440 Chn Button AB nhp phi vo mi trng khun.OK Chn mt phng Base l MP TOP Chn mt phng dn hng l MP RIGHT Kt qu nh hnh xx

Hnh xx Ch : Trn ca s Define Set c 2 button: - 15 -

Chuyn hng phi ly mt phng Base lm chun.

Chn Add Single: Xut hin ca s chn phi.Bn chn li phi nh trn.OK Xut hin mi trng lp ghp.

Hnh xx By gi bn tin hnh lp phi nh hng dn trn (Assembly)

Cch 3: Thit k phi trc tip trong mi trng to khun. T Menu Manager/Create/Workpiece/ Ti y bn thy 2 la chn Automatic v Manual. ng vi 2 cch to phi: T ng v v tay. Chng ta s tin hnh nghin cu tng la chn: To phi vi chc nng Automatic: (To phi t ng). Chn gc ta Sau khi chn Automatic, xut hin ca s Automatic Workpiece vi nhng la chn nh Kch thc Offset ngha phi. Hnh dng phi t b mt phi n b mt chi tit theo 3 phng Ox., Oy Oz.

Xc lp n v

Hnh xx Kch thc tht ca phi. - 16 -

Di chuyn phi theo phng Ox, Oy.

V d: To phi cho chi tit gii thiu trn bng phng php to phi tng ng. Phi c Offset t cc mt ca chi tit nh sau: Cc mt bn Offset ra 20mm Mt trn Offset: 30mm Mt di Offset: 20mm T Menu Manager/Create/Workpiece/Automatic/ Xut hin ca s nh ngha phi. Ta chn mc Mold Origin: Chn gc ta Xut hin khung phi tham chiu bao quanh chi tit v gc ta mu xanh. Xem hinh x

Hnh xx Ti mc Shape ta chn hnh dng phi l phi vung. Ti mc Units ta chn n v l: mm Cc gi tr ca mc Offset bn chn nh sau: X direction: -20 : +20 Y direction: -20 : +20 Z direction: -20 : +30 Kt qu c nh hnh xx

Hnh xx Kch thc tht ca phi c xc nh ti mc Overall Dimesions X: 440

- 17 -

Y: 240 +Z Cavity: 80 -Z Core: 20 Z Total: 100 Nu bn tc ng vo mc Translate Workpiece th phi s di chuyn theo phng c tc ng. y ta ch c tc ng theo 2 phng Ox v Oy. r hn cc bn hy th tc ng vo 2 mc , sau cho nhn xt v kt qu t c. Vy l bn nghin cu xong cch to phi t ng trc tip t mi trng to khun. To phi vi chc nng Manual: y l phng php s dng cc cng c thit k v phi. Cc bc thc hin nh sau: T Menu Manager/Create/Workpiece/ Bn chn Manual thay v Automatic. Xut hin ca s Component Create.

Chn nh hnh

Hnh xx Tip tc chn OK, Menu lnh chuyn sang Menu cng c thit k c bn cc bn tin hnh v phi. Bn tip tc chn Protrusion tin hnh v phi. Bn xy dng Sketch nh hnh sau:

Hnh xx Chn nt OK hon thnh Sketch v tip tc nhp b dy ca phi. B dy phi bn nhp theo 2 hng. Hnh xx

- 18 -

OK kt thc. Vy l bn nghin cu mt s phng php to phi chnh. Bn hy rn luyn thm c c k nng tt. NHP H S CO RT CA SN PHM: Khi bn nhp h s co rt vt liu vo mi trng thit k khun th Pro|E s t ng tnh ton cc thng s cho ra lng khun sao cho hp l. co rt ca mi vt liu c nhng gi tr khc nhau. Cc bn c th xem bng ph lc r hn. Cc bc thc hin: T Menu Manager/Shrinkage/ Xut hin Menu SHRINKAGE vi nhng chn la: By Dimension: H s co rt c thc hin trn tng Dimension By Scaling: H s co rt c thc hin trn ton chi tit ly gc ta lm im chun. By gi ta s nghin cu chi tit hn. Chn Scaling: Bn chn mc Coodinater System: Chn gc ta trong mc Type bn c 2 check box. Nu bn b check box trn Isotropic th h s co rt c thc hin trn tng hng X,Y,Z theo bn chn. Nu bn b check box trn mc Forward References th chng trnh s t to mt geometry mi sau khi bn p dng h s co rt. Sau khi bn chn Shirnkage/By Dimension. Xut hin 2 ca s vi cc chn la p dng h s co rt cho tng kch thc c th. Cch thc hin nh sau. Sau khi 2 ca s xut hin bn chn nt thc hin p dng h s co rt cho tng kch thc.Sau khi chn th Pro|E s ni bn chn chi tit bn khung nhn ph. Bn chn vo chi tit v tt c cc Dimension ca chi tit c hin lnh. Bn ch vic chn mt kch thc v p dng h s co rt cho n. Xem hnh di:

Nhp ton b kch thc ca part vo bng di

Hin cc kch thc di dng tham s hay ngc li

- 19 -

Cc kch thc p dng h s co rt hin ti khung. Hnh xx y ti chn By Scaling v gi tr l 0.015. OK Lu : Nu bn mun gi h s co rt ny cho ln sau dng na th bn chn vo mc File v Save h s co rt li. Ln sau nu mun dng bn ch vic chn File/Open

XY DNG MT PHN KHUN:

Mt phn khun chnh l mt dng ct cc mnh khun t phi. V cn c vo mt phn khun m ta c th xc nh c cch tho sn phm ra khi khun. V vy mt phn khun phi c thit k sao cho cng n gin cng tt. Pro|E h tr rt nhiu cng c bn thit k mt phn khun. y chng ta ch nghin cu mt phn ca vn ny. thit k mt phn khun chng ta c th xy dng trc tip trn chi tit, th nhng n gin ha vn chng ta i theo tng bc: T vic xy dng parting curve, tnh ton CAM n xy dng mt phn khun hon chnh. T ng tnh ton Parting Curve: Parting Curve l mt ng m ti ta xy dng mt phn khun. Vic xy dng ng Parting curve c ngha rt quan trng trong vic xy dng cc mt phn khun phc tp, t bit l khun c nhiu mt phn khun. thc hin ta tin hnh nh sau: T Manu Manager/Feature/Cavity Assem/Sihouette/ Xut hin ca s SIHOUETTE CURVE:

Hnh xx Hnh xx Tip tc chn OK Pro|E tnh ton v cho ra ng Parting Curve nh hnh xx. Nu bn cm thy Parting Curve cha hp l bn c th chn li cc thng s trong ca s SILHOUETTE CURVE Pro|E tnh ton li. Tnh ton CAM: i vi nhng chi tit yu cu c li bn trong thi vic xc nh mt phn khun rt kh khn, nu khng kho cc bn c th gp rt nhiu trong vic m khun hoc khun m khng c. v d cho trng hp ny, chng ta hy nghin cu chi tit sau:

- 20 -

Hnh xx y l chi tit kh n gin nhng i hi khun ca bn phi c thm 2 CAM tho li. By gi chng ta s dng Pro|E tnh ton CAM. Vic tnh ton hon ton t ng. Cc bc tin hnh nh sau: T Manu Manager/Mold Comp/Create/ Xut hin ca s Component Create. Bn nhp tn cho CAM v chn OK tip tc.

Hnh xx Chn OK. Mng hnh xut hin Menu MOLD FEAT. Bn chn Slider. Mng hnh xut hin ca s Silder Volum.

- 21 -

Hnh xx Tip tc chn vo Button: Calculate Undercut Boundaries.H thng t ng tnh ton v a cho bn nhng la chn bn khung Exclude. Bn move tt c cc phng n qua khung Include. OK v kt qu.

Hnh xx Ch : V chng ta chn Pull Direction ch Default (Mi tn mu vng). Nn CAM s c to nh vy. Nu khng mun cc bn c th chn li Pull Direction v xem kt qu nh th no? To mt phn khun: i vi nhng chi tit n gin ta c th dng cc cng c v mt n gin v. Nhng i vi nhng chi tit phc tp i hi bn phi xy dng qua nhiu bc, t bit hu hiu l vic s dng chc nng Copy mt xy dng mt phn khun. By gi chng ta s tin hnh nghin cu mt s cch to mt phn khun c bn. Xy dng mt phn khun bng cch v li bin dng ca mt phn chi tit: V d: Xy dng mt phn khun cho chi tit.

- 22 -

Hinh xx Khi ng cng c xy dng mt phn khun: Insert/Mold Geometry/Parting Surface/ Chn lnh Revolve trn thanh cng c.Chn mp v Sketch l mt Front. Vo mi trng Sketcher ta Copy li bin dng nh hnh xx

Hnh xx OK. Revolve vi gc 360 ta c c 1 mt u tin. Tip tc chn lnh Fill theo ng dn: Insert/Fill Chn mp v pht l mt trn ca chn. V bin dng nh hnh xx
0

- 23 -

Hnh xx OK. Kt qu c nh hnh xx. Tin hnh Merge 2 mt to bn s c mt phn khun.

Hnh xx Nh vy l chng ta xy dng c mt Parting Surface n gin bng cch v tay.

Xy dng mt phn khun bng cch Copy mt: V d: To mt phn khun cho chi tit c dng nh sau:

Hnh xx Khi ng cng c xy dng mt phn khun: Insert/Mold Geometry/Parting Surface/ Chn Geometry trn thanh trng thi:

- 24 -

Chn nhng mt cn Copy: y ta chn tt c cc mt bn trong chi tit. cho vic chn c d dng bn thc hin nh sau. Chn mt di, nhn gi Shift chn mt trn th Shift. Sau khi chn mt trong ca chi tit, bn tin hnh Copy v Paste trc tip trn mt chn. Vy l bn c c mt mt. Dng lnh Fill xy dng phn cn li ca mt phn khun. Bn s dng fill in y sao cho mt phn khun kn v chia i phi thnh 2 na. Xem hnh xx

Hnh xx Ch : thun li cho vic chn mt bn nn tm thi n phi. Nu mt nm bn trong chi tit bn chon khng c, bn hy thc hin nh sau. Click chut phi v chn vo i tng, nu chn cha c, tip tc click chut phi chn i tng, lp li cho n khi chn c i tng. Xy dng mt phn khun bng cc lnh v nng cao: Variable Section Swept Ta s xy dng mt phn khun nh hnh xx

- 25 -

Hnh xx u tin: Bng nhng cng c to mt phn khun c trnh by ta tin hnh xy dng mt phn khun nh sau. (PP copy,paste mt)

Hnh xx By gi chng ta s dng lnh Variable Section Swept xy dng mt qua bin di v ct phi lm 2 na. Khi ng lnh Variable Section Swept: Insert/Variable Section Swept/ Xut hin thanh cng c. Chn Reference. Trong ca s Trajectories/ Chn Detail/ Chn cc cnh bin bn di ca chi tit nh hnh sau:

Biu tng Sketcher - 26 -

Hnh xx Chn nt Sketcher vo mi trng sketch v bin dng mt. V on thng vi kch thc 50. Xem hnh di.

Chn biu tng OK. V bn c mt nh hnh xx

Hnh xx Kt qu mt phn khun nh hnh xx

- 27 -

Hnh xx Nh vy l chng ta nghin cu mt s cch to mt phn khun c bn. Qu trnh to mt phn khun i hi kh nng phn tch hnh hc ca mi ngi. Cc bn nn tm ti nhiu chi tit vi nhng kt cu khc nhau thc hin thm.

Chia khun thnh nhiu na khun (Lnh Split)

Sau khi to phi m mt phn khun hp l. Bc k tip l tin hnh ct phi thnh nhng na khun tng ng. Vic lm ny tng i n gin. y Pro|E h tr cho bn 2 la chn cho Split. Ct trc tip trn phi. Ct trn Mold c to trc . By gi chng ta s tin hnh nghin cu tng la chn 1. Split Phi: Ta s tin hnh ct phi sau thnh 2 na khun.

Chn biu tng Volume/

Hinh xx trn thanh cng c.Hay chn Edit/Split. Xut hin Menu Split

- 28 -

La chn s lng Volume c to

La chn khu vc ct to cc Volume: All Wrkpcs: To volume trn phi. Mold Volume: To volume trn volume c to trc. Ta chn Two Volume/All Wrkpcs/. Chn mt phn khun.Chn OK trn ca s Split Volume. 2 Volume c to ra nh hnh xx

Hnh xx Bn c th nhp tn mi cho Volume trong khung name. Xem dng Shade ca Volume bng cch chn nt Shade. Split Phi trn Volume to trc . By gi ta tin hnh Split khun sau thnh 3 volume. Mt phn khun 1

Mt phn khun 2

- 29 -

Hnh xx Chn lnh Split/chn Two Volume/All Wrkpcs/ Chn mt phn khun 2.OK bn c 2 volume.

Hnh xx Tip tc chn Split/Chon Two Volume/Mold Volume/. Chn mt phn khun 1. Bn c 2 volume mi t volume u.

Hnh xx

Close/. Chn mt phn khun th 1.( Ch : Nu bn chn khng c: click chut phi v chn li).OK v bn c 2 volume khc t volume to.

- 30 -

Hnh xx Vy l chng ta nghin cu xong vic split cc hm khun. Nhng trn Model Tree ta khng thy xut hin cc Volume Split. Model Tree xut hin cc Volume ta phi Extract cc Volume ra. Extract cc hm khun: (Extract) xut hin cc hm khun trn Model Tree bn phi thc hin bc Extract. thc hin bn phi tin hnh nh sau: T Menu Manager/Mold Comp/Extract/

Hnh xx

Chn OK v cc hm khun c to trn Model Tree nh hnh di.

Hnh xx i vi chi tit vi_du_1 ta c kt qu nh sau:

Hinh xx

Sau khi thit k xong khun bn tin hnh m phng ng m cc hm khun. Vic ny c ngha gi nh cho bn mt cch trc quan ca vic tho lp cc hm khun v ly sn phm. thc hin tin hnh nh sau: u tin bn thc hin check gc thot khun trn tng hm khun. thc hin bn chn - 31 -

M phng m khun:

Manu Manager/Mold Opening/Define Step/Draft Check/ Xut hin Menu SETUP DFT CK

Pull Dir: Hng tho khun Draft Angle: Gc thot khun. 2 gii tr ny bn phi xc nh tin hnh check gc thot khun. Both Sides: Kim tra theo 2 hng One Side: Kim tra theo 1 hng Full Color: Th hin kt qu nhiu mu. Three Color: Th hin kt qu theo 3 mu.

Bn chn Done tip tc: Pro|E but bn phi xc nh Direction (Hng m khun). C nhng la chn cho bn. Plane: Hng m khun l mt phng. Crv/Edg/Axis: Hng m khun l curve, cnh, ng tm. Csys: Hng m khun l 1 gc ta . Hng theo cc trc. Bn chn Plane: Chn mt phng trn nh hnh xx

Hnh xx Chn Okey tip tc. Pro|E tip tc a cho bn hng dn ni bn nhp gc Draft. y ta nhp 50. Pro|E tip tc hi bn xc nh hm khun mun m. Bn chn hm khun trn v chn OK. Kt qu c nh hnh xx.

- 32 -

Hnh xx Sau khi check gc thot khun. Bn chn c gc Draft cho sn phm v update li khun. Bn tin hnh m phng m khun. Manu Manager/Mold Opening/Define Step/Define Move/ Chn 1 hm khun/ Chn OK trn ca s.

Tip tc chn mt cnh dn hng. Mi trng xut hin ca s. Bn nhp gi tr Move.

Hnh xx Bn ch chiu ca mi tn xc nh gi tr cho ng. Nu mun di chuyn chiu ngc li bn cho gi tr m. Tng t bn thc hin cho hom khun kia. Kt qu c nh hnh.

Hnh xx

- 33 -

Nh vy l cng vic c bn ca cch to khun hon thnh. By gi chng ta s nghin cu mt s phn h tr cho vic b tr hm khun.

Cc thnh phn h tr:

Runner: y l h thng cc knh dn nha to sn phm. Knh dn c rt nhiu loi khc nhau,hnh xx m t mt s loi c bn nht:

Ty vo tng loi khun m ta thit k knh dn sao cho hp l.Kch thc ca cc knh dn c tnh ton hp l t hiu sut cao v kinh t trong vic thit k khun. By gi ta s tin hnh thit k h thng knh dn trn Pro|E khi ng lnh ta lm nh sau: Chn Insert/Runner/ T Menu Manager/Feature/Cavity Assem/Runner/ Xut hin ca s Runner v Menu bn chn hnh dng mt ct ca Runner.

Round: Hnh dng mt ct ngang ca Runner l trn. Half Round: Hnh dng mt ct ngang ca Runner l mt na ng trn. Hexago: Hnh dng mt ct ngang ca Runner l lc gic. Trapezoid:Hnh mng Round Trapezoind: Hnh mng c bo cung di. Bn chn mt dng Runner, tip tc Pro|E s hi bn mt s thng s cn thit cho Runner. V d: Nu chn Round th Pro|E s yu cu bn nhp ng knh Runner.Nhp mt gi tr v tip tc. Mng hnh xut hin Menu mi vi ngha.

Sketch Path: V ng dn mi Select Path: Chn mt ng dn c xy dng trc. Use Prev: Chn li mt phng chn trc lm mt phng Sketch. Setup New: Chn mt phng Sketch mi.

- 34 -

By gi ta chn mt phng trn Cavity v Runner.Vic chn la mt phng xy dng Runner phi c tnh ton sao cho hp l cho vic rt nghin liu to khun v tho sn phm.Sau khi chn mt phng Sketch hp l th mi trng s chuyn sang mi trng Sketch bn to Runner. Vy l bn thc hin vic to Runner cho sn phm khun. By gi cc bn hy thc hnh trn khun vi cch b tr nh hnh xx:

Hnh xx Water Line: (ng lm ngui) lm ngui cho sn phm ta tin hnh thit k cc ng lm ngui. Cc ng lm ngui c tnh ton sao cho ph hp vi tng sn phm sn phm khng b bin dng v lm ngui tt. thc hin vic xy dng ng lm ngui ta tin hnh nh sau: T Insert/Water Line/ T Menu Manager/Cavity Assem/Water Line/ Xut hin ca s Water Line v thng bo yu cu bn nhp ng knh ng lm ngui. Bn nhp ng knh ca ng lm ngui, Pro|E tip tc hi bn xc nhn mt phng v ng lm ngui. Bn tin hnh chn mt mt phng xy dng ng lm ngui. Mi trng s chuyn sang Sketch bn xy dng. Ch : xy dng Water Line bn to mt mt phng trong lng Cavity chn lm mt phng v pht. Vy l bn c c s v Water Line, vy th hy t mnh thit k cho nhng v d trn. EJ Pin Holes: (To l cho ti y) y chnh l c s bn to ti y cho sn phm trong mi trng EMX. to h thng l cho ti y trong Pro|E bn thc hin nh sau: T Insert/EJ Pin Holes/ T Menu Manager/Cavity Assem/EJ Pin Holes/ Xut hin ca s EJ Pin Holes v Menu Placement

- 35 -

Yu cu bn xc nh cch to EJ Holes. Trong menu bn c 4 chn la.Cc la chn ny tng ng vi nhng cch to EJ Holes khc nhau. Vn ny tng i n gin cc bn hy thc hnh vi cc v d trn v cho nhn xt r hn.

Nh vy l chng ta thc hin vic to khun c bn. y chnh l c s cc bn s dng EMX. Cc bn hy c gng thc hin nhiu v d hn hiu r v cc vn nghin cu.

- 36 -

You might also like