TRNG I HC BCH KHOA H NI ViN C KH B MN C KH CHNH XC V QUANG HC

ti: Trit l Kaizen v phng php lun 5s

Sinh vin: Nguyn Xun Hiu Ging vin: PGS.TS Nguyn Th Ngc Ln

Ni dung
Gii thiu v trit l Kaizen Phng php lun 5s 5s trong cng ty Toyota Motor

Trit l qun l Kaizen

Do ngi Nht xut. Kaizen c ghp t hai t ting Nht: Kai - "Thay i v Zen - "Tt hn", ngha l "Thay i tt hn" hoc "Ci tin lin tc".

S khc bit gia Kaizen v i mi

TIU CH Tnh hiu qu KAIZEN Di hn, khng gy n tng hng ngy Cc bc nh Lin tc, tng dn I MI Ngn hn, gy n tng

Nhp Khung thi gian

Bc ln Cch qung

Mc thay i Cch tip cn

Phm vi lin quan Mc ch Phng php u t nh hng nh gi

Dn dn N lc tp th
Mi ngi Duy tr, ci tin Truyn thng t, dn dn Con ngi Qu trnh, s n lc

t ngt N lc c nhn
Mt vi ngi t ph, xy dng t ph k thut Ln, tc thi Cng ngh, k thut Kt qu, li nhun

Cc bc thc hin v yu cu
C s vng lp xoy c PDCA: P (K hoch) - D (Thc hin) - C (Kim tra) - A (Hnh ng, Ci tin): Bc 1: La chn ch (P) Bc 2: Tm hiu hin trng v xc nh mc tiu (P) Bc 3: Phn tch d kin (P) Bc 4: Xc nh bin php thc hin(P) Bc 5: Thc hin bin php (D) Bc 6: Xc nhn kt qu thc hin (C) Bc 7: Xy dng hoc sa i cc tiu chun (A) Bc 8: Xem xt cc qu trnh trn v xc nh d n tip theo (A)

Li ch p dng
Sn xut d tha Khuyt tt Tn kho Di chuyn bt hp l Ch i Thao tc tha ca cng nhn, my mc thit b Sa sai

Mi nguyn tc ca Kaizen
1.Tp trung vo khch hng 2. Lun lun ci tin 3. Xy dng vn ho khng li 4. Thc y mi trng vn ho m 5. Khuyn khch lm vic theo nhm 6. Qun l cc d n kt hp cc b phn chc nng 7. Nui dng cc quy trnh quan h ng n 8. Rn luyn thc k lut t gic 9. Thng tin n mi nhn vin 10. Thc y nng sut v hiu qu

Vy:
Tch lu cc ci tin nh tr thnh kt qu ln (gp gi thnh bo). Gim cc lng ph, tng nng sut. To ng lc thc y c nhn c cc tng ci tin. To tinh thn lm vic tp th, on kt. To thc lun hng ti gim thiu cc lng ph. Xy dng nn vn ho cng ty.

Cc chng trnh Kaizen c bn

5s KSS QCC JIT

Phng php 5s
5S l mt phng php t chc mt ni lm vic, c bit l mt ni lm vic dng chung (nh mt nh xng hay mt vn phng), v gi ni mt cch c t chc

5s?

5s?
Ting nht Seiri Ting Vit Sng lc ngha Chn v loi b nhng th khng cn thit Sp xp cc vt ng ch Khu vc lm vic lun c v sinh

Seiton

Sp xp

Seiso

Sch s

Seiketsu

Sn sc

Duy tr ni lm vic sch s v ngn lp

Thc hin 4S trn mt cch t gic, tp th

Shitsuke

Sn sng

Thc hnh 5s
S1 Sng lc Phn loi nhng th cn thit v khng cn thit. Loi b nhng th khng cn thit. Xc nh ng s lng i vi nhng th cn thit.

Thc hnh 5s
S2 Sp xp

Sp xp nhng th cn thit theo th t ngn np v c nh s k hiu d tm, d thy

Sp xp ng vt, ng ch

Sp xp cc v tr dng c, my mc, cng nhn sao cho tin trnh lm vic tri chy

Thc hnh 5s
S3 Sch s

Gi gn ni lm vic, thit b, dng c sch s Hn ch ngun gy d bn, ba bi.

Lau chi c THC

Thc hnh 5s
S4 Sn sc

Duy tr thnh qu t c. Lin tc thc hin 3S mi lc, mi ni.

Nguyn tc 3 khng:

Khng c vt v dng. Khng ba bi Khng d bn

Thc hnh 5s
S5 Sn sng

T gic, t nguyn thc hin v duy tr 3S: Sng lc Sp xp Sch s

Li ch ca vic thc hin 5s

Nng sut cao (Productivity) Cht lng cao (Quality) Chi ph h (Cost) Giao hng ng hn (Delivery) An ton cho mi ngi (Safety) Tinh thn lm vic cao (Morale) Tng cng kh nng lm vic theo nhm To thm nhiu khng gian ...

5s trong tp on Toyota Motor

THE END!
THE TREE OF LIFE IS GREEN ETERNALLY!