TRNG H CNG NGHIP TP H CH MINH

VIN CNG SINH HC V NGH THC PHM

B MN:
CNG NGH SN XUT NG BNH KO

TIU LUN

Ging vin hng dn:

NGUYN TH MAI HNG

Lp: DHTP 6 LT
Tp. HCM, thng 7 nm 2011

TRNG I HC CNG NGHIP TP HCM

1

CNG NGH SINH HC V THC PHM

B MN: CNG NGH SN XUT NG, BNH, KO

TIU LUN:

GVHD: NGUYN TH MAI HNG

TI 23: TM HIU MY MC THIT B TRONG CNG NGH SN
XUT KO
Danh sch nhm
STT

H v tn

MSSV

Nhim v
ti liu tham kho, trnh by ba, li cm

Nguyn Th Kim Chung

10371261

Kiu Th Ngc Hanh

08890641

chng 3

Cp Th Thanh Huyn

10378431

chng 3

Nguyn Phc Quang

10321621

Chng 1

inh Quang Thnh

10347681

Chng 2, tng hp ni dung

LI CM N

n, hnh nh

Qua thi gian thc hin bi tiu lun vi ch MY MC, THIT B TRONG
CNG NGH SN XUT KO gip chng em hiu su hn v cng ngh sn sut
ko, v thc trng hin ti ngnh sn xut ko Vit Nam hin nay; ng thi gip nng
cao cc k nng cn thit khi lm bi tiu lun. c c nhng iu l nh s gip
ca mi ngi.
Chng em xin chn thnh cm n:
Trng H Cng Nghip HCM to iu kin cho chng em tt nghip c
tip tc hc lin thng ln i hc ti y
Vin CN Sinh Hc V Thc Phm cung cp ti liu hc tp mn Cng Ngh
Sn Xut ng Bnh Ko n chng em dng lm c s thc hin bi tiu
lun ny
C: Nguyn Th Mai Hng tn tnh hng dn cho c lp ni chung v nhm
chng em ni ring c th hon thnh trn vn bi tiu lun ny
Gia nh, bn b ng vin v gip .

Tp. HCM, thng 11 nm 2011

Nhm:23

LI NHN XT
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GV HNG DN

NGUYN TH MAI HNG

MC LC
LI CM N..............................................................................................3
LI NHN XT.................................................................................4
MC LC..........................................................................................5
CHNG I: GI THIU V MY MC THIT B TRONG CNG NGH
SN SUT KO........................................................................................7
1.1. TM QUAN TRNG CA MY MC THIT B TRONG SN SUT
KO.....................................................................................................................7
1.2. TRANG THIT B MY MC TRONG SN SUT KO VIT NAM
HIN NAY..........................................................................................................14
CHNG 2. KHI QUT TRUNG V VT LIU, CU TO V YU CU
K THUT CA MY MC THIT B DNG TRONG CNG NGH SN XUT
KO.....................................................................................................................14
2.1. CU TO, PHN LOI MY V THIT B TRONG CNG NGH SN
SUT KO..........................................................................................................14
2.1.1. Cu to my.......................................................................................14
2.1.2. Phn loi my sn sut ko................................................................14
2.1.2.1. Theo tnh cht tc dng ln sn phm gia cng..............................14
2.1.2.2. Theo cu to ca qu trnh..............................................................14
2.1.2.3. Theo mc c kh ha v t ng ha.........................................15
2.1.2.4. Theo nguyn tc phi hp trong dy truyn sn sut......................15
2.1.2.5. Theo c im chc nng...............................................................15
2.2. YU CU C BN I VI NH MY SN SUT KO...........15
2.3. NHNG VT LIU CHNH CH TO MY MC THIT B SN
SUT KO..........................................................................................................16
2.3.1. Kim loi v hp kim..........................................................................16
2.3.2. Phi kim loi.......................................................................................17
CHNG 3. MY MC, THIT B TRONG CNG NGH SN XUT KO.

3.1. QUY TRNH CNG NGH SN XUT KO..................................18

3.2. MY MC V THIT B S DNG CHO TNG CNG ON..19
3.2.1. Thit b ha Siro................................................................................19
3.2.2. Lc dch ng..................................................................................19
3.2.3. Gia nhit s b ................................................................................19
3.2.4. Nu ko (c c)................................................................................20
3.2.4.1. Phng php nu............................................................................20
3.2.4.2. Ni c c chn khng...................................................................26
3.2.5 Lm ngui..........................................................................................28
3.2.6. Thit b phi trn...............................................................................28
3.2.6.1. Cng dng......................................................................................29
3.2.6.2. Cu to...........................................................................................29
3.2.6.3. Nguyn l hot ng.......................................................................29
3.2.6.4. Thng s k thut.....................................................................29
3.2.7. Cc thit b to hnh..........................................................................30
3.2.7.1. Thit b qut...................................................................................30
3.2.7.2. My to hnh...................................................................................35
3.2.7.3. Thit b lm ngui khi ko............................................................36
3.2.8. Chn ko, bao gi..............................................................................38
TI LIU THAM KHO...........................................................................41

CHNG I: GI THIU V MY MC THIT B TRONG

CNG NGH SN SUT KO
1.1. TM QUAN TRNG CA MY MC THIT B TRONG SN
SUT KO.
Nn kinh t Vit Nam l mt trong nhng nn kinh t ang c tc pht trin cao
nht trn th gii. Trong xu th ton cu ho, cc sn phm ca Vit Nam v ang
xut hin ngy cng nhiu trn th trng th gii, trong c thc phm, bnh ko.
T l tng trng doanh s bn l bnh ko th trng Vit Nam trong giai on
t nm 2008-2012 tnh theo USD c tnh khong 114,71%/nm, trong khi con s tng
t ca cc nc trong khu vc nh Trung Quc l 49,09%; Philippines 52,35%;
Indonesia 64,02%; n 59,64%; Thi Lan 37,3%; Malaysia 17,13%...
Th trng bnh ko Vit Nam nhiu tim nng pht trin ko theo nhu cu sn
xut, tiu th tng, i hi phi c cng ngh, my mc, thit b ph hp sn xut ra
cc sn phm c cht lng cao, gi thnh h, p ng nhu cu tiu dng trong v ngoi
nc.
Theo Hip hi cc nh sn xut bnh ko c, t nm 2002-2007, cc DN Vit
Nam nhp khu dy chuyn, my mc sn xut bnh ko t c tr gi khong 1 triu
euro. S l rt tt nu nh c s hp tc lin kt, lin doanh pht trin sn xut, kinh
doanh bnh ko gia cc DN Vit Nam vi DN ca c v chu u.
ng Perter Becker cho bit, IBA 2009 s mang n cho khch tham quan mt ci
nhn tng th v lnh vc sn xut bnh ko bao gm my mc, thit b hin i nht t
cc linh kin lp rp n dy chuyn sn xut hon thin; nhng thnh tu mi nht trn
th gii trong lnh vc bo qun lnh, ln men v iu ho khng kh; cc nguyn liu
sn xut phong ph, a dng v chng loi; cc chng trnh o to chuyn ..
Cc sn phm c th c trng by ti IBA 2009 nh my nng bnh m v nho
bt; t lnh, cng ngh v k thut lm men v iu ho; cc sn phm hon thin v
nng qua; my ng gi, thit b v cht liu; trang tr v cc ph tng nng bnh;
ch to kem, thit b sn xut ko, mt v cc thit b i km; l nng bnh v cc thit

b i km; phn cng v phn mm tin hc phc v sn xut bnh ko... chc chn s thu
ht s quan tm ca khch tham quan.
Tham d IBA 2009, cc DN s c cung cp thng tin v b quyt ca nhng tim
bnh c cng nh c tham gia cc hi tho chuyn v din n tho lun v xu
hng pht trin bnh ko trong tng lai. y c th coi l mt din n quan trng,
hu ch i vi cc nh sn xut bnh ko.
Vi truyn thng hn 40 nm xy dng v trng thnh, n nay Cty c phn Trng
An tr thnh mt DN hng u trong ngnh bnh ko.
+ u t cho cng ngh
Ngay sau khi c phn ho, Trng An u
t hai dy chuyn sn xut ko sa v bnh Php
tr gi hn 10 t ng. Trong dy chuyn sn
xut bnh Php (French Pancake), loi sn phm
kiu bnh trng nng, mng v gin tan nh bnh
qu, ln u tin c sn xut v tiu th ti th
trng VN. Va ra mt th trng, bnh Php, Trng An c nhiu ngi yu thch
bi hng v thm ngon v b dng, gi c hp l. Cng vi , dy chuyn sn xut
ko sa, dng ko mang tn Trng An vn gi c hng v t nhin ca sa ti
nguyn cht nh qu trnh nu trong thit b to mng chn khng siu mng nhit
thp v thi gian tnh bng giy. Khng dng li , Trng An li tip tc u t thm
hai my sn xut bnh qu, cng ngh Indonesia, a sn lng bnh qu ln gp i.
n thi im ny, cc sn phm bnh Php v bnh qu ca Trng An c khch hng
nh gi c cht lng ngon hng u VN. Sn phm snack vi u im sn xut bng
cng ngh n p v phun tm gia v, nhit ti a 70o C rt c li cho sc kho. Trng
An u t gn 20 t ng xy dng x nghip sn xut bnh m kiu Php. Trong
vn thit b trn 11,3 t ng, cng sut t 1.000-1.350 tn/nm.
Nm 2009, Cty u t khong 10 t ng tip tc nng cp thit b, cng ngh
sn xut cho ra i nhng sn phm p ng th hiu ca ngi tiu dng. Cty va u
t thm mt dy chuyn bnh quy, bnh php s 4, tng s vn u t khong 300.000
USD (5,4 t ng). c bit, Cty u t 64 t ng xy dng nh my bnh ko Trng

an 2 ti th x Ca L - Ngh An. Hin Cty ang xy dng nh xng v nhp thit b,

dy chuyn sn xut bnh snach vi cng ngh ca Php, dy chuyn sn xut bnh go,
cng ngh ca Nht, Thit b ca Trung quc. Sau khi khnh thnh nh my Trng An 2
s t cng sut 300 tn sn phm/thng. Cty cng ang chun b thnh lp Cty thng
mi Trng An phn phi sn phm ca cc nh my sn xut bnh ko ca Trng An
trn c nc. Trng An cng l mt trong s DN sm nht p dng h thng qun l cht
lng ISO 9001:2000 vo sn xut. Hin Cng ty ang trin khai p dng h thng qun
l HACCP. Nh n lc ci tin v u t cng ngh sn xut tin tin nht, nhiu nm
lin sn phm bnh ko Trng An lun chim c lng tin ca ngi tiu dng.
- Trong nhng nm gn y ngnh bnh ko Vit Nam c nhng bc pht trin
kh n nh. Tng gi tr ca th trng Vit Nam c tnh nm 2005 khong 5.400 t
ng. Tc tng trng ca ngnh trong nhng nm qua, theo t chc SIDA, c tnh
t 7,3-7,5%/nm. Ngnh bnh ko Vit Nam c nhiu kh nng duy tr mc tng trng
cao v tr thnh mt trong nhng th trng ln trong khu vc chu - Thi Bnh
Dng.
- Th trng bnh ko c tnh cht ma v, sn lng tiu th tng mnh vo thi
im sau thng 9 m lch n Tt Nguyn n, trong cc mt hng ch lc mang
hng v truyn thng Vit Nam nh bnh trung thu, ko cng, mm, bnh qui cao cp,
cc loi mt, htc tiu th mnh. V th phn phn phi, trong cc siu th, bnh
ko Vit Nam lun chim khong 70%, bnh ko ca cc nc ln cn nh Thi Lan,
Malaysia, Trung Quc chim khong 20% v bnh ko chu u chim khong 6 - 7%.
- Cng ty Kinh hin l cng ty sn xut v ch bin bnh ko hng u ti th
trng Vit Nam vi 7 nm lin tc c ngi tiu dng bnh chn l Hng Vit Nam
cht lng cao. H thng phn phi ca Kinh tri khp 64 tnh v thnh ph vi 150
nh phn phi v gn 40.000 im bn l. Sn phm ca Kinh c xut khu
sang th trng 20 nc trn th gii nh M, Chu u, c, Trung ng, Singapore, i
Loan, vi kim ngch xut khu phn u t 10 triu USD vo nm 2003.
- HAIHACO l mt trong nm nh sn xut bnh ko hng u Vit Nam, l i
th cnh tranh trc tip ca cc cng ty nh Bibica, Kinh min Bc vi qui m tng
ng v th phn, nng lc sn xut v trnh cng ngh.

- Hin nay, h thng phn phi ca cng ty Hu Ngh c 110 nh phn phi v hng
chc nghn i l, ca hng bn l ton quc, cng vi cc siu th, bakery ti cc thnh
ph ln. Vi h thng phn phi ny, Hu Ngh p ng c ti a nhu cu ca ng
o khch hng t thnh th n nng thn. Tt nm nay, Cng ty c phn Thc phm
Hu Ngh d kin a ra th trng khong 7.500 tn bnh ko v khong 1.100 tn mt
Tt, tng so vi cng k khong 20%.
+ Sn lng ko trn th trng hin nay.
- Theo c tnh ca Cng ty T chc v iu phi IBA (GHM), sn lng bnh ko
ti Vit Nam nm 2008 t khong 476.000 tn, n nm 2012 s t khong 706.000
tn, tng gi tr bn l bnh ko th trng Vit Nam nm 2008 khong 674 triu USD,
nm 2012 s l 1.446 triu USD. T l tng trng doanh s bn l bnh ko th trng
Vit Nam trong giai on t nm 2008-2012 tnh theo USD c tnh khong
114,71%/nm, trong khi con s tng t ca cc nc trong khu vc nh Trung Quc l
49,09%, Philippines 52,35%; Indonesia 64,02%; n 59,64%; Thi Lan 37,3%;
Malaysia 17,13%

1.2. TRANG THIT B MY MC TRONG SN SUT KO VIT

NAM HIN NAY.

My Vut ko : vin ko p hn, u hn - v sinh an ton thc phm.

10

Cho Inox : cho nu ko bng in (an ton v sinh thc phm - hin i ha khng nhim v hy hoi mi trng ) , gi thnh h, nng cao cht lng ko

My Xt ko : cng sut ln, vin ko ng u - an ton v sinh thc phm

11

My gi ko chui T ng cng sut ln chy trn dy chuyn thit b hin i,

vin ko ng u - an ton v sinh thc phm

My lng cn: m bo an ton v sinh thc phm

My vut ko v khung ko da cng sut 200Kg/h

My vut ko v khung ko da cho nhiu c ko khc nhau

12

CHNG 2. KHI QUT TRUNG V VT LIU, CU TO

V YU CU K THUT CA MY MC THIT B DNG
TRONG CNG NGH SN XUT KO.
2.1. CU TO, PHN LOI MY V THIT B TRONG CNG
NGH SN SUT KO.
2.1.1. Cu to my.
- thit b np liu
- cc c cu tha hnh c b phn lm vic
- Cc c cu truyn dn.
- Cc my hin i thng c thm hng lot cc b phn ph
iu chnh v hiu chnh s lm vic cu my
iu chnh my, khi ng, dng my, kim tra
Bo v v chuyn i

2.1.2. Phn loi my sn sut ko.

2.1.2.1. Theo tnh cht tc dng ln sn phm gia cng.
- My l: trang thit b trong sn phm chu tc ng c hc, khi gia cng trn
my y, sn phm khng thay i tnh cht ca n, m ch thay i hnh dng, kch thc
cc thng s tng t khc chu tc ng c hc.
- Thit b l: trang thit b nh my cng tc c bit, trong sn phm b thay i
tnh cht vt l hay ha hc theo trng thi t hp di cc tc dng nh: c l, sinh ha,
nhit in.
+ c im:
My: c cc b phn chuyn ng trc tip tc dng ln sn phm gia cng
Thit b: c mt khong khng gian nht nh (bung lm vic) trong tin hnh
tc dng ln sn phm vi mc ch thay i tnh cht ca n.

2.1.2.2. Theo cu to ca qu trnh.

13

- My lm vic gin on: Sn phm gia cng chu tc dng trong sut thi ca mt
chu k nht nh. Sau l qu trnh li tip din lp li c tnh cht chu k. Thnh phm
c ly ra cui chu k.
- My lm vic lin tc: Thi gian lm vic ca qu trnh n nh, np nguyn liu
ban uu v ly sn phm c tin hnh ng thi. Cc b phn lm vic trong nhng
iu kin n nh.

2.1.2.3. Theo mc c kh ha v t ng ha.

- My khng t ng
- My bn t ng
- My t ng

2.1.2.4. Theo nguyn tc phi hp trong dy truyn sn sut

- My ring l
- Nhng my t hp hoc b my
- Nhng my lin hp.
- H thng my t ng

2.1.2.5. Theo c im chc nng.

- Cc my v thit b vn chuyn: Bang ti, gu ti, vt ti
- Cc thi b c hc: My phn loi, my xay, my trn, my cn qut, my ln
cn vut, my ng gi
- Cc thit b ha l: Thit b lc, thit b nu siro caramen, thit b to hnh,

2.2. YU CU C BN I VI NH MY SN SUT KO.

i vi my sn sut ko, khi thit k, ch to v s dng chng, ngoi nhng yu
cu chung ( cng, sc bn, rung ng) cn phi p ng nhng yu cu sau:
- Kh nng thc hin qu trnh cng ngh tin tin
- Hiu qu kinh t cao
- Tnh chng mn cao
- Gi thnh h: My c kt cu n gin, vt liu ch to ra n r tin d kim, chi
tit tiu chun ha. Sa cha, bo dng d dng v thun li
- Lm vic n nh, tin cy, m bo mi trng lm vic t bi, ting n,
- Tui th cao (> 10 nm).

14

2.3. NHNG VT LIU CHNH CH TO MY MC THIT B

SN SUT KO.
2.3.1. Kim loi v hp kim.
- Gang: ph bin nht, chim 50% kim loi trong my ch bin thc phm. l hp
kim cha Fe-C (2 - 4%)
u im: D c, dng a cc chi tit my phc tp nhu thn my, b my,
sng trt, Kh nng chu nn gp 4 ln kh nng chu un.
Phn loi:
+ Gang xm cha 2,8 3,7%C. K hiu C4
+ Gang trung tnh: Cung l gang xm nhng cho thm ph gia silicocanxi,
silixoalumin, felosilu. K hiu CM4
+ Gang cu: cng l gang trung tnh nhung cho thm nguyn t Mg, bn rt cao,
c th c cc trng khuu ca my nn,. K hiu B4
+ Gang r: Thnh phn C thp, d gia cng
+ Gang hp kim: Thm vo cc loi gang trn cc kim loi Cr, Mn, Ni, Si. Dng
ch to gung bm, v bm chu axit, ng dn chu cc mi trng khc nhau.
- Thp: C c tnh, kh nng gia cng c cao. Ty theo phng php nhit luyn
cho nhng thp c c tnh khc nhau, rt cao. C 3 nhm:
+ thp cacbon: CT3, CT5
Thp 45, thp 50
Thp dng c
+ Thp hp kim: Cao, thp
- ng: Khng bn trong mi trng c Cl, Br, I, NH3, H2S. Dn in, dn nhit
tt, d dt mng, ko si. dng lm dy dn din trong thit b my mc.
+ Dng : Thau
Thanh. Hp kim Al, Si, Sn
- Nhm: chu cc mi trng HNO3 m c, CH3COOH

2.3.2. Phi kim loi

- Ngun gc v c:
+ granit: granit + andezit + thy tinh lng gi l matit c tnh chu axit

15

+ Amian: Dng lm m chu nhit, lm b chng chy, bo n

+ Thy tinh
+ Gm
- Ngun gc hu c:
+ Cao su: (2 4%S) cao su mm, dng lm m, cc khc ni trc. (20 40%S)
cao su ebonit
+ Faolit: L hn hp ca phenol formaldehyt + amian. bn cao, lm cc ng
ng dn, thng cha, my bm
+ Ngoi ra cn nha PVC, PP,

16

CHNG 3. MY MC, THIT B TRONG CNG NGH

SN XUT KO.
3.1. QUY TRNH CNG NGH SN XUT KO.

3.2.
MY
MC
V

THIT B S DNG CHO TNG CNG ON

17

3.2.1. Thit b ha Siro.

S dng thit b ha siro

3.2.2. Lc dch ng.

Lc vi (th cng)
Lc ry:

18

Kch thc ry: 0.10.3mm

Bm p lc: P = 36 atm
Thi gian lc nhanh chng.

3.2.3. Gia nhit s b

Thit b :
ng xon rut g
Ni hai v c cnh khuy ( = 3035 v/pht)
Dng ng chm (thng dng)

3.2.4. Nu ko (c c).
3.2.4.1. Phng php nu.
- Nguyn l hot ng:
ng cho vo i qua phu ri qua cn nh lng. ng, mui sau khi nh
lng xung khay rung i vo l nhp liu ca ni trn. Cng lc nc c gia
nhit trc n 800Cc bm vo trn chung vi ng. Khi t c ln nc yu
cu ha tan (17 20% khi lng ng) th bm tt. Hn hp ng, nc c un
bng ng xon n si ha tan thnh dung dch, gi dung dch si v bc hi m n
nhit 108~1100C th nng dch ng l 80%, khi ta bm mt (i theo ng

19

ng gia) vo siro theo t l xc nh trc (1:4) v nu n 115~1170C hm lng

cht kh l 84~86% ri chuyn qua b phn.
Nu p sut thng: Kh gas, l than (c s dng rng ri do tnh kinh t v
thun tin ),l hi

+u im :
Thao tc n gin, vn u t t.
Thch hp vi quy m sn xut nh v th cng
+ Nhc im:
Khng m bo cht lng sn phm, v phong v ca ko
Khng m bo yu cu v sinh thc phm
Tiu tn nng lng, nhn cng
Sn xut da ch yu vo kinh nghim do sn phm khng c tnh n nh.
Nu p sut chn khng:
Ni nu n (gin on )
PCK = 655660 mmHg , (T0 = 1151180C)

20

Cu to ni nu n

+ Thao tc: M van hi t a dch vo, sau m van nc ngng ,van ht chn
khng, n quan st.
Khi PCK 380mmHg bc hi mnh lit bt kh khc phc (b sung du ph
bt, hoc PCK (m van kh nn)
Khi PCK = 660mmHg, t0 = 1201210C ( W 3%) th dng ng van nc
ngng,ng van ht chn khng,m van kh nn .Sau dch ra thit b lm
ngui,ng van hi t.

21

Thi gian nu: 510 pht

+ u im:
Nng sut nu ln
Hiu sut s dng ni cao
+ Nhc im:
Do nhit gia nhit cao (1320C) do ng b phn hu
Thao tc cn chnh xc, chc chn
Nguyn liu cn phi c tnh n nh cao
Ni nu kp(gin on )
Gm c 2 ni: ni bc hi v ni c c.
c ng dng rng ri.

Nguyn tc hot ng:

+ M bm chn khng n PCK = 250254mmHg
+ M van hi t t Phi = 46 at, {T0 khi dch 1251280C, Siro bc hi cn W
4%} M van tho xung ni c c PCK = 700720mmHg, t0 = 1101120C,
W<=3%.Kt thc qu trnh m van kh nn .Sau tho xung thit b lm ngui.
Nu lin tc

22

+ u im:
Thi gian nu ngn = 56 pht/m tc dng nhit (Caramen) hu nh khng
ng k
Tiu tn t nng lng (hi t un nng siro v gi nhit cho khi ko)
iu chnh c W (bng cch iu chnh khong cch ni bc hi, t0 un nng,
PCK)
C gii ho, t ng ho cao
Dng h thng thng cha c h thng gia nhit d tho
Cht lng ng u, n inh
+ Nhc im:
Phc tp, cng knh
Yu cu khi ko sau nu: (trong sut, khng c vt trng (ng kt tinh li).
Ngoi ra cn s dng mt s ni nu nh:

23

Quy cch: 50lit

Sn lng :200 kg
Cng sut: 7.5 kw

Ni ny c thit k ch to tng trong ca ko sau khi nu ko tng m

Theo phng php th cng,gim hm lng nc trong ko,tit kim c nhin liu.

Thng s k thut
in ngun 38010%,3 pha
,50Hz.
p lc ln nht: 0.7Mpa
Trng lng my 715kg

c im my: Thit b c dng ch yu ng ha v nu ko

24

Ni nu ko c ph c li co c th iu chnh tc trnh vic hn hp b

chy trong khi nu.
Kh nng lm vic: 300 kg/ h
Trng lng ca tng m: 160 kg
Lng hi yu cu: 300 kg/h, 0,7 Mpa
Tng cng sut: 5,5 Kw
Thi gian nu ca tng m: 35 pht
Trng lng ca ma: 1500 kg
Kch thc bn ngoa: 1800 x 1450 x 2350 mm.

3.2.4.2. Ni c c chn khng.

25

Hnh: H thng c c chn khng mt ni

C c dung dch ng
chuyn ng t dng tinh th
cng sang trng thi phi tinh th
(v nh hnh) cng, gin. Nu
sir xung thnh khi ko c
m cn 1- 3%.
+ Cu to:
Bung t ng xon
Bung bc
Cho CK
Bnh ngng
Bm chn khng
Bm siro

Hnh: Mt h thng c c chn khng

B iu khin nhit
Motor
* Hp iu khin nhit , bm chn khng, motor, bnh ngng t c
gn trn b phi h thng.
+ Nguyn l hot ng:

26

Siro c bm i xuyn qua ng xon c t nng bng hi nc bo

ha p sut 748at khong 243 pht ri vo bung bc trn cho chn khng.
Ti bung bc, m b bc hi n nng cht kh 95~97%. Khi ko sau khi
nu i qua van iu chnh xung cho x l chn khng t m 243%.
p sut chn khng l 700 mmHg. Sau khi t m cui yu cu ca khi
ko phi nhanh chng ph b iu kin chn khng. Cho s h xung do
trng lc v tch khi bung bc v v tr 2 cho s dc chuyn i nh cu
to tay quay.
+ Thng s k thut.
Nng sut thit b: ti a 1300kg/h
Motor: Bm chn khng: 11kW, 1500vg/ph
Bm siro: 3kW, 41500 vg/ph
p sut hi: Ti a 10Bar (9.81at)
Kch thc thit b: Di: 2.54 m, rng: 1.75 m, cao: 2.8 m

3.2.5 Lm ngui.
Lm ngui trc tip bng khng kh

Bng tm truyn nhit

3.2.6. Thit b phi trn.

Hng liu, mu mi,v ,ncgia nhit 80900C phun di dng sng.

3.2.6.1. Cng dng.

27

Ngay khi khi ko c x ra khi ni th c bm vo thit b trn mu thc

phm, hng liu, acid hu c, cht iu v, cht ph gia

3.2.6.2. Cu to.
- Bt
- Hai cnh khuy

3.2.6.3. Nguyn l hot ng.

Khi ko t ni nu c a vo bt
trn. Khi bt my th bt c nng ln ngang tm
vi cnh khuy, hai cnh khuy c gn ni vi
nhau v quay trn theo qu o hnh tinh. Mu,
hng liu, acid,cht ph gia c rt t ngoi
vo trong qu trnh khuy. Sau khi khuy trn
xong th bt c h xung v chuyn n thit b
lm ngui

3.2.6.4. Thng s k thut.

Nng sut: 30~60kg khi ko/m
- Cng sut khuy: 0.75kW/ cnh khuy
- Kch thc thit b: Di: 1.02m, rng: 0.77m, cao: 0.16m

28

3.2.7. Cc thit b to hnh

Gm cc cng on : ln, vut, dp hnh

3.2.7.1. Thit b qut

+ Mc ch:
Qut l nhm sn xut loi ko cng khng trong sut.
- Sau khi qut, khi ko xp hn v c 1 lng khng kh xm nhp vo khi ko.
- Kh nng hp th m ca khi ko sau khi qut tng v b mt ca n tng.
Ko lm ra t dnh hn v sau khi qut n c kh nng di chuyn m tt (t b
mt vo bn trong). Do , khi bo qun ko t
b bin dng hn ko khng qut.
Do m phn b u khp khi ko
v trong ko c mt lp khng kh nn ko
c kh nng to hnh ln hn ko khng
qut.
Ln :
+ Mc ch:
chuyn khi ko thnh bng ko c kch thc yu cu ta phi a khi ko v
dng hnh chp (hnh cn), sau mi vut thnh bng c.
+ Cu to: 4 hoc 6 trc ln
+ Nguyn l hot ng:
Khi ko hnh chp c thc hin
trong my ln cn. My ny c 4 hoc 6
trc ln hnh nn hay hnh cn c sp
xp to thnh hnh lng mng. Khi chng
quay s chuyn khi ko i vo thnh
dng hnh chp. Ngi cng nhn s cm
ly u hnh chp ca khi ko cho vo
my vut. Phi ko ra khi my ln cn c
ng knh 3-5 cm i tip vo my vut.

29

 b mt khi ko khng b nt n cho chnh lch nhit khi tip xc vi cc

thit b, cc trc cn c h thng gia nhit bng hi duy tr nhit trong khong
80~850C sut qu trnh ln.
My c h thng gia nhit v gi nhit trc ln 80 0C c iu khin bng hp
iu khin chnh.
+ Thng s k thut: Nng sut: 75kg/m =>12 m
Cng sut trc ln: 0,55kW
Cng sut gia nhit bng in ( dng ng) :6kW
Gia nhit bng hi: p sut ti a 10 bar ( tiu tn ti a 18kg hi/h)
Kch thc thit b: di 2,4m; rng 0,75m
Chiu cao n np cn to (phn u): 2,15m.
Chiu cao n np cn b (phn ui): 1,6m.

Hnh: My ln cn

30

 Vut, dp hnh
+Mc ch : To bng ko c ng knh yu cu.
+Cu to: 4 hoc 5 cp bnh ln

31

Hnh: Mt s dng my vut

Nguyn l hot ng: My vut c 1 cp bnh ln dc v 5 cp ngang

bnh ln c tc tng dn, khe h gia 2 bnh ln ca mi cp v chiu dy
bnh ln nh dn lm cho ng knh ca bng ko ngy cng gim. Bng ko
ra khi my vut c ng knh khong 1,5-2 cm i tip vo my dp vin to
hnh.
+ Thng s k thut:
Cng sut gia nhit: 300W/bnh ln.
Cng sut ng c: 1,5kW.
Kch thc: di 1,35m; rng 0,4m.

32

 Cu to thit b kt hp ln vut
Cng on ln: Dng trc, cn, 46 trc
Vut : t sau ln, 46 cp, iu chnh c khong cch, t vi nhau (hoc so
le nhau)(hnh v)
C h thng phun du chng dnh.

33

3.2.7.2. My to hnh.

Hnh: Khun dp ko
Hnh: My to hnh ko cng

Cng dng: Chia bng ko thnh nhng vin ko ring bit v c hnh dng nht
nh
Cu to: Khun dp ko
Nguyn l hot ng: Bng ko c mt cp bnh ln a vo my to hnh. My
to hnh ko theo hnh dng c sn trn khun mu. Vic to hnh nh s chuyn ng
theo qu o trn khi die quay. Bng ko khi vo trong die c mt khong th b ct ra
thnh tng vin, sau vin ko s c p vo trong khun c hnh dng nht nh. Khi
ko t c hnh dng ca khun th tch ra khi khun v i ra trn bng chuyn hp.
Dc bng chuyn hp ko c lm ngui 1 phn nh qut gi thi khng kh nn
vo.Bng chuyn hp ko vin sau khi to hnh c a n bng chuyn rng lm
ngui nhanh hn.
Thng s k thut:
Nu to hnh vin ko ng knh 20mm nng 5g th nng sut 1320kg/h.
S vng quay ca bn ren (die): 100 vng/pht.
ng c chnh: cng sut 4kW.
Bng ti: cng sut 0,37kW.
Qut gi: cng sut 1,5 kW.
Gia nhit: 0,35 kW- 110v.
Khng kh nn: 5 bar (tiu hao 0,002 m3/h).
Kch thc thit b: L 2,39 m W 1,11m H 1,9m.

34

3.2.7.3. Thit b lm ngui

khi ko.
+ Cng dng: Lm

lnh

nhanh khi ko t nhit

65~70 0 C xung 40~45 0 C lm cho
ko gin , cng v khng b bin
dng trong qu trnh bao gi, bo
qun.
+ Cu to: Bng chuyn lm

Hnh 2.16: Dn lm ngui

ngui bao gm:

My c h thng gia nhit v gi nhit trc ln 80 0C c iu khin bng hp
iu khin chnh.
Bng chuyn lm ngui
H thng iu p, lm lnh
+ Nguyn l hot ng:
Ko vin sau to hnh t bng chuyn hp trn my to hnh c chuyn qua bng
chuyn rng v c lm lnh nh khng kh mt v sch c m thch hp khng lm
ko b ht m. Ta c th thay i v tri ca bng chuyn hp nh trn a ko vin vo
c 3 tng lm ngui.
+ Thng s k thut
Bng chuyn: 3, cng sut 0,55 kW/bng.
Qut nn kh: 2, cng sut 2,5 kW/ci.
My tun hon kh: 2, cng sut 2,2 kW/ci.
My nn: 11kW.
Lm lnh: 150,000 btu/h.
Kch thc thit b: 7,62 m 1,727 m 2,413 m.

35

 Thit b kt hp 4 giai on ln,vut,to hnh,lm mt.

Ln
Vut
To hnh
Lm mt

3.2.8. Chn ko, bao gi.

S dng thit b dng bng ti
My ng gi a nng dng gi t ng ZB 800

36

c im: My c th ng cc sn phm c hnh dng c bit nh hnh ch

nht ,hnh vung, hnh
tr
- Bng iu khin,
hin th y cc s liu .
- iu khin tc
bng bin tn, khin sn
xut cng n nh.
- My c p dng
k thut tin tin nht, nn
hiu qu ng gi kn tut
i. Bo m sn phm c th c bo qun vi hiu qu cao trong thi gian di.
+ My ng gi ko cng
Cng dng: Bao gi trnh lm ko ht m t mi trng.Tng tnh cht cm quan
cho sn phm.
Cu to
Nguyn l hot ng

Hnh: My ng gi ko

Hnh: My ng gi ko xon hai u

37

Hnh: My ng gi ko tc cao

My c iu khin bng h thng my tnh v mt thn tc cao.

B phn bin tn gim tc hot ng n nh t ng
My c b phn ng bnh ko chuyn ng linh hot, gip cho vic ng gi t
hiu qu cao.
My c tnh nng u vit, thao tc n gin, tc ng gi cao.
+ Thng s k thut:
Nng sut: 200~750 gi/pht, ng gi.
Kch thc mi gi: di( rng) 16~25mm; cao 5~12mm.
Cng sut: 3,7 kW; 1 pha; 220V.
Kch thc thit b: L 2,293 m W 0,962 m 1,662 m.
Nhit bo qun thng khng qu 180C.
m khng kh khong 75%.

38

TI LIU THAM KHO

CHNG 1:
http://tapchithucpham.com/?p=1442
http://community.h2vn.com/index.php?topic=748.0
http://tailieuhay.com/tim/Qu%E1%BA%A3n+l%C3%AD+nguy
%C3%AAn+li%E1%BB%87u+c%C3%B4ng+ty+b%C3%A1nh+k%E1%BA
%B9o+tr%C3%A0ng+an.html
http://tailieu.vn/
http://www.scribd.com/doc/57423068/1/T%E1%BB%95ng-quan-v%E1%BB
%81-CTCP-Banh-k%E1%BA%B9o-H%E1%BA%A3i-Chau
http://culynh.blogspot.com

CHNG 2:
http://tailieu.vn/
http://www.ebook.edu.vn/
Thit b my mc trong cng ngh thc phm (www.tailieu.vn)

CHNG 3:
http://culynh.blogspot.com
http://tailieu.vn/
https://docs.google.com/thucpham.dncot.edu.vn/
Gio trnh cng ngh sn xut bnh ko (trng DH CN TP HCM)
http://community.h2vn.com/
http://chilinhkgcc.forumotion.net/
www.kiencuong.com/
39

http://www.danhba24h.com/kiencuong.html

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