Ichn ng c in v phn phi t s truyn.

1.Chn ng c.
1.1Cng sut trn trc cng tc.
Theo ra ta c P = 4,8 KW
1.2Hiu sut chung.( thiu do ko nh may dc hjxhjx)
Cc hiu sut trn c tra trong bng 2.3 trang 19,quyn Tnh Ton Thit K H Dn
ng C Kh tp 1 _Trnh Cht, L Vn Uyn.
Hiu sut ca h thng l :

= 1.0,983 .0,9954.0,97=0,895.

1.3Cng sut cn thit.

Pct=P/ =4.8/0.895=5.36(Kw)
1.4 Yu cu chn loi ng c.
- Cng sut nh mc ca ng c phi ln hn hoc bng cng sut cn thit.
dc
Pdtdc
Pdm

1.5 Chn loi ng c.

Vi yu cu nh trn ta chn loi ng c in xoay chiu khng ng bt ba pha c roto
ngn mch do
Kt cu n gin, gi thnh h, d64 bo qun, lm vic tin cy.
C th mc trc tip vo li in ba pha.
Tra trong bng ph lc P1.3 trang 237 quyn tnh ton thit k h dn ng c kh-Trnh
Cht, L Vn Uyn.ta c loi bng thng s sau:

Loi ng
c

Vn tc
quay
(v/ph)

Cng
sut
(kW)

Cos

Tmax/Tdn

Tk/Tdn

4A112M4Y
3

1425

5.5

0,85

85.5

2,2

2,0

2.Phn phi t s truyn.

2.1Tc quay ca trc cng tc.
cho n=88 vng / pht.
2.2 T s truyn chung.
U=

=16.19.

Ta cng c:
U=
: T s truyn hp gim tc.
: T s truyn xch.
Ta chn =3. Tra bng 2.4 trang 21 quyn quyn tnh ton thit k h dn ng c khTrnh Cht, L Vn Uyn tp 1, ta c :
U=

=>

=5.4

M ta c :
=
Trong :
: T s truyn bnh rng cp nhanh.
: T s truyn bnh rng cp chm.
Chn :

=1.2

)2 =>

=1.2
=

= 2.2

=2.55

Kim tra t s truyn ta c :

.

=2.12x2.55x3=16.218.

Sai s l 0.028, l mc sai s trong gii hn cho php 0.010.09.

Trc ng I
II
III
IV
c
U
=1
=2.55
=2.12
=3
n(vng/pht)
=1425
=1425
=558.8
=263.6
=87.9
P(Kw)
=5.36
=5.36
=5.12
=4.48
=4.15
T(N/m)
=35921
=34312.98
=84938.26
=162306.52
=405881.6
Ta tnh:
=
=

= 558.8.

=263.6

=87.9

T=

=35921(N/m)

= 34312.98(N/m)

= 84938.26( N/m)

=162306.52( N/m)

=450881.6(N/m)

Phn II:Tnh ton b truyn bnh rng.

I.Phn tnh ton chung v chn vt liu cho c bnh
rng cp nhanh v cp chm.
1.Nguyn tc chn vt liu.
Chn vt liu sao cho rng khng b gy do qu ti ngt di tc dng qu ti trng va
p.
Khng b trc v mi, do ng xut tip xc thay i gy ra.
Do bi cho ti trng nh, t xc nh theo mt s tiu ch sau:
-

Bn lu.

Kch thc nh nht.

Gi thnh r.

Thun li cho qu trnh gia cng c kh.

Ta c bng sau :
Tn

Nhn
hiu thp

Nhit
luyn

Gii hn
bn b
Mpa

Gii hn
chy ch
MPa

cng(HB)

Bnh 1

40

Ti ci
thin

700

400

250

Bnh 2

40.H

Ti ci
thin

850

600

260

2.Phn tnh ton chung cho 2 bnh rng.

2.1Tnh ng sut tip xc cho bnh rng.
[ H ] =

H0 lim
.Z R .Z V .K xH .K HL
SH

Trong :
Z R : h s xt n nhm ca mt rng lm vic

Zv

: h s xt n nh hng ca vn tc vng

K xH : h s xt n nh hng ca kch thc bnh rng

Trong bc tnh thit k s b ly:

Z R . Z v . K xH =1

H s xt n nh hng ca thi gian phc v:

=
Trong :
:Bc ca ng cong mi khi tnh v tip xc.V cng mt rng HB<350 nn chn
=6.
: S chu k thay i v ng sut c s khi th v tip xc.
=30.

)2,4 = 30.

=1,7.

=30.

)2,4 = 3

=1,87.

:S chu k thay i ng sut tng ng.

=60.C.

)3.

:ln lt l momen xon, s vng quay, tng s gi lm vic ch i.

=1425( vng/pht)
=558,8( vng/pht)
=5.300.2.6.0,7= 12600.
=5.300.2.6.0,3= 5400
Thay s vo ta tnh c :

=13,136.108
=51,5.107
V :
>
>
M bt u t
, ng cong mi gn ng l mt ng song song trc honh, tc
l, trn khong ny gii hn mi tip xc khng i.
=>

=1
=1

: ng sut tip xc cho php ng vi chu k c s.( tra bng 6.2T1)

=2.

+ 70= 570( MPa)

=2.

+ 70= 590 (MPa)

:H s an ton khi tnh v tip xc.( Tra bng 6.2T1)

=1,1.
Th s vo ta c ng sut tip l :
Bnh rng 1 :
=

=518,18 ( MPa).

=536,36 ( MPa).

Bnh rng 2:
=

Phn chn i vi bnh rng cp nhanh :

Chn ng sut tip xc cho php:
=

= 518,18 ( MPa).

ng sut tip xc khi qu ti l :

max

= 2,8.

= 2,8.400= 1120 ( MPa)

max

= 2,8.

= 2,8.600= 1680 ( MPa)

Phn chn vi cp bnh rng cp chm:

V l bnh rng tr rng nghing nn:

= 527,27 ( MPa).

Kim tra iu kin:

1,25

min

M :
1,25

min

= 1,25.518,18= 647,725( MPa)

Vy iu kin c tha nn:

=527,27 ( MPa).
2.2 Tnh ng sut un cho php ca cp bnh rng.
[ F ] =

F0 lim
.YR .Ys .K xF .K FC .K FL
SF

Trong :
YR : h s xt n nh hng ca nhm mt ln chn rng

Ys

: h s xt n nhy ca vt liu i vi tp trung ng sut

K xF : h s xt n kch thc bnh rng nh hng n bn un

YR . Ys . K xF =1

K FC : H s xt n nh hng .V cho t ti mt pha ( b truyn

quay mt chiu ) nn ta c :
K FC =1

: H s tui th xt n nh hng ca thi gian phc v v ch 9

ti trng ca bt truyn.
=
HB< 350:
=6: L bc ca u72ng cong mi khi th v un.
: L s chu k thay i ng sut c s khi th v un.V bnh rng l thp nn:
=4.106 ( MPa)
:L s chu k thay i ng sut tng ng.V ti trng thay i bc nn:

N FE

T
= 60.c. i
Tmax

.ni .t i

Thay s tnh phn trc:

=1198,33.106 ( chu k)
= 469,914.106 ( chu k)
>
>
=>

=1 ;

=1 trong c hai bnh rng.

:ng sut un cho php ng vi s chu k c s.

Tra bng 6.2trang 1 :

= 1,8 HB

Vy:
=1,3.250= 450 ( MPa)
=1,8.260= 468 ( MPa)
:H s an ton khi tnh v un.

Tra bng :

=1,75

Thay s vo ta c :
Bnh rng 1 :

=257,18( MPa).

Bnh rng 2 :

=267,428( MPa).

ng sut un cho php khi qu ti l :

V HB< 350 nn :
max

= 0,8.

= 0,8.400= 320 ( MPa)

max

= 0,8.

= 0,8.600= 480 ( MPa)

II.Tnh ton thit k cho tng cp bnh rng.

1.Cp bnh rng cp nhanh.
1.1 Xc nh s b khong cch trc.
aw= Ka.(u 1)
Trong :
Ka: h s ph thuc vt liu ca cp bnh rng.tra bng 6.5trang 1
chn : Ka=49.5
T1: Momen xon trn trc bnh ch ng: T1= 34312,98= 34313( N/m)
=518,18( MPa)
U= 2,55
:H s xt n v tr ca bnh rng i vi cc .tra bng 6.6 trang
1, chn :
=0,3
=0,53.0,3.(2,55+1)= 0,56445

:H s k n s phn b khng u ti trng trn chiu rng vnh

rng khi tnh v tip xc.Tra bng 6.7 :
=1,2
Thay s ta tnh c khong cch trc aw:
aw = 49,5.(2,55 + 1).

= 97,5 (mm)

=>Ly aw= 100( mm)

1.2 Xc nh ng knh vng ln bnh nh.
dw1= Kd.

Kd: H s ph thuc vo loi rng .Tra bng 6.5 trang 1 ; v rng thng
nn chn Kd=77.
Thay s ta c :
dw1

= 49,5.

= 52,401 (mm)

1.3Xc nh cc thng s n khp.

1.3.1Xc nh modun.
m=( 0,01

). aw

m=12

1.3.2Xc nh s rng.
aw=
=0 v rng thng.
=>Z1=

Ta chn Z1 = 28.

= 28,16.

Z2 = u1.Z1= 2,55.28=71,4.
Chn Z2= 71.
Khi ta c khong cch trc l :
=

= 99.

Vy ta khng thay i khong cch trc chn.

= 100 (mm)

2 H s dch chnh.
V z1=28 < 30 nn m bo khong cch trc

=100(mm).

Ta c h s dch tm y:
Y=

- 0,5.( z1+z2) =

-0,5.99= 0,5

H s ky:
Ky=

= 5,05

Da vo ky; tra bng 6.10 tra ra kx= 0,191

H s gim nh rng
=

=0,0189

Tng h s dch chnh:

Xt= y +

= 0,5+0,0189= 0,5189

Cc h s dch chuyn bnh 1 v 2 l:

X1= 0,5 (xt

) = 0,5.( 0,5189

) = 0,1508.

Gc n khp :
=

= 21,5190

2.1 Kim nghim rng v bn tip xc.

 H = Z M .Z H .Z

2T2. K H .(u m + 1)
[ H ]
bW .u m .d w2 3

ZM : H s k n c tnh vt liu ca bnh rng n khp tra bng

6.5[I]/97 ta c:ZM = 274 MPa1/3
Z H : H s k n hnh dng b mt tip xc:

ZH =

2 cos b
sin(2 tw )

b : h s gc nghing ca rng trn hnh tr c s.

=
=0 =>
=> Z H

.
=0
2. cos( 0)
=1,71
sin( 2.21,519 )

Z : H s k n s trng khp ca bnh rng:

Z =

V h s trng khp dc : =

bw . sin
= 0 => Z c tnh theo cng thc
m.

trn.
H s trng khp ngang:

1
1
= 1,88 3,2 +
z1 z 2

1
1
cos = 1,88 3,2
+ . cos 0 = 1,72
28 71

Thay s ta c :
Z =

= 0,76

KH :H s ti trng khi tnh v tip xc

KH=KH.KHx.KHv

K H : Tr s ca h s phn b khng u ti trng cho cc i rng

ng thi n khp .

K H =1

K HV tra bng 6.13 trang 1 ; ph thuc vo vn tc vng v:

v=

.d w1.n1 .52,401 .1425

=
= 3,909 (m / s )
60.10 3
60.10 3

Tra bng 6.13 trng , chn cp chnh xc l 8.

Da vo cp chnh xc v vn tc vng ; tra bng 6.14 trang 1 ta
c :
K H =1,09
K HV : H s k n ti trng ng xut hin trong vng n khp .

Tra bng p2.3 ph lc : K HV =1,16

Thay s vo ta c :
KH = KH .KH .KHV = 1,02.1,09.1,16 = 1,289
bw: Chiu rng vnh rng.
bw = ba .a w 2 = 0,3.100 = 30 ( mm )

Vy ng sut tip xc trn mt rng lm vic :

H = Z M .Z H .Z

2T2. K H .(u m + 1)
2.34312 ,98 .1,289 .3,55
= 274 .1,71 .0,76 .
2
bW .u m .d w3
30 .2,55 .52 ,401 2

=435,38( MPa)
Xc nh chnh xc ng xut tip xc cho php, ta c:
[

]cx = [

]. Zv.ZR.KXH

Trong :
Zv =1 ( do v= 3.909<5)
ZR =09 ( do

= 1040 m)

KXH = 1 ( do da< 700mm)

]cx = 518,18.0,9 = 466,362 MPa

Vy ta c: [
Do : [

] = 402 MPa < [

]cx => Tha mn iu kin.

2.2Kim nghim rng v bn un.

m bo bn un cho rng, ng sut un sinh ra ti chn rng khng c vt
qu mt gi tr cho php.
=
=

Trong :
Y = 1/
tnh.

:H s k n s trng khp ngang ca rng vi

: h s trng khp ngang

=>Y = 1/ 1,72 = 0,5814.

=1=>

= 1(H s k n nghing ca rng) i vi bnh rng thng:

=0

=1

YF1,YF2 L h s dng rng ca bnh 1 v bnh 2, ph thuc vo s rng tng ng

zv:
=

=z1=28

=z2=71

Tra bng 6.18/109 ta c:

YF1 = 3,70
YF2 = 3,94
H s ti trng khi un:
KF =

: H s k n s phn b khng u ti trng trn chiu rng vnh rng khi

tnh v un.

= 1,02 (bng 6.7tp 1)

: H s k n s phn b khng u ti trng cho cc i rng ng thi n

khp khi tnh v un.

= 1 (bng 6.14) v bnh rng thng.

: H s k n ti trng ng xut hin trong vng n khp khi tnh v un.

= 1,38 ( tra bng 2.3 tp 1).
Vy ta c :

KF =

= 1,02.1.1,38= 1,4076.

Thay vo cng thc tnh ng sut un ta c :

=

= 66,5774( MPa)

= 63,698(MPa).

Tnh chnh xc ng sut un cho php.Ta c :

[ ]= [ ]. YR.YS.KXF
Chn mt ln c nh bng.
YR = 1,05
YS= 1,08- 0,0695.ln2=1,03
KXF: do da< 700 nn chn KXF = 0,92
p dng cho c hai bnh ch ng v b ng ta c :
[

]= [

]. YR.YS.KXF = 257,14.1,03.1,05.0,92= 255,849 ( MPa)

]= [

]. YR.YS.KXF = 267,428.1,03.1,05.0,92= 266,08 ( MPa)

Ta thy :

<

<
Tha mn iu kin v bn un.
2.3 Kim nghim nng sut qu ti .
H s qu ti :
K qt =

Tmax
=1
T

max

: moment xon qu ti.

T: moment xon danh ngha.

trnh hin tng bin dng d, gy dn lp b mt th :
H max =H . K qt = 466 ,362 . 1 = 466 ,362

[ H]max

M :
[ H]max= 1120 ( MPa)
Vy tha iu kin:

[ H]max ( ng sut tip xc cho php khi qu ti)

Chn Z1=27 rng.

=> Z2= . Z1= 2,12.27= 57,24.
Chn Z2= 57
Tnh li gc :

=> = 34,56 .

2.4 Kim nhim rng v bn tip xc.

H = Z M .Z H .Z

2T2. K H .(u m + 1)
bW .u m .d w2 3

ZM : H s k n c tnh vt liu ca bnh rng n khp tra bng 6.5[I]/97 ta c:ZM =

274 MPa1/3
Z H : H s k n hnh dng b mt tip xc:

ZH =

Bnh rng khng dch chnh nn tw = t =

2 cos b
sin( 2 tw )
= 23,84.

tg b = cos t .tg b = 32,210

=> Z H =

2. cos( 32 ,21 0 )
= 1,5128
sin( 2.23,84 0 )

Z : H s k n s trng khp ca bnh rng ph thuc vo h s trng khp dc :

=

bw . sin
m.

bw= ba.W2= 0,35.102=35,7(mm)

=> =

1
bw . sin 35,7. sin( 34 ,56 ) 0
=
= 3,22 >1 => Z =

m.
2.

= [1,88- 3,2( 1/Z1 + 1/Z2).

=> Z

] = 1,88- 3,2.(1/27+ 1/57).

= 1,404.

1
= 0,844
1,404

KH = KH .KH .KHV
K H : h s k n s phn b khng u ti trng trn chiu rng vnh

rng, Tra bng 6.7 =>

K H =1,05

K H : Tr s ca h s phn b khng u ti trng cho cc i rng ng thi n khp

ph thuc cp chnh xc .
Ta c : v =

.d w3.n 2 .63,47 .558 ,8

=
= 1,85(m / s )
60 .10 3
60 .10 3

Vy chn cp chnh xc l 9. Tra bng 6.14[I]107 => K H = 1,13

KHV: tra bng p2.3tp 1=> KHV=1,01
=> KH = KH .KH .KHV = 1,01.1,13.1,05 = 1,198
Vy ng sut tip xc trn mt rng lm vic :
H = Z M .Z H .Z

2T2. K H .(u m + 1)
2.84938 ,26 .1,198 .3,12
= 274 .1,5128 .0,844 .
= 504 ,86
2
bW .u m .d w3
35,7.2,12 .63,47 2

Xc nh chnh xc ng sut tip xc cho php:

[ H ] cx = [ H ].Z R .ZV .K xH
V v = 1,85 (m/s) => chn ZV = 1; ZR = 1 ; KxH = 1

[ H ] cx = 527,27( MPa)

Vy ta c :

Vy tha mn iu kin v ng sut tip xc:

<

[ H ] cx

2.5 Kim nghim rng v bn un.

m bo bn un cho rng, ng sut un sinh ra ti chn rng khng c vt
qu mt gi tr cho php :
[ F1]

=
=
Y = 1/
=1-

= 1/1,404= 0,712
= 0,753

YF1 = 3,65 9 ( tra bng 6.18)

YF2 = 3,58 ( tra bng 6.18)
KF =
= 1,11( tra bng 6.7)

= 1,37( tra bng 6.7)

=1,04( tra bng p2.3 tp 1)
KF = 1,04.1,37.1,11=1,581
Thay cc gi tr vo ta c :

= 115,97 ( MPa)

= 114,38( MPa)

Tnh chnh xc ng sut un cho php:

[ ]= [ ].YR.YS.KXF
YR = 1 ( mt ln thong thng)
YS = 1,08- 0,0695.ln2= 1,03
KXF = 0,95
Vy ta c :
[

]=257,14.0,95..1.1,03= 251,61 ( MPa)

]=267,428.0,95..1.1,03= 261,678 ( MPa)

Ta thy :

<
<

=>Tha mn iu kin v bn un
2.6 Kim nghim rng v qu ti.
K qt =
H max =H . K qt = 527 ,27 ( MPa ) <

[ H]max= 1120 ( MPa)

=>Vy iu kin ng sut tip xc tha .
ng sut un cc i :

Tmax
=1
T

F 1 max =F 1 .K qt = 251,61 (MPa) < [

F 2 max =F 2 .K qt = 261,678(MPa) < [

F1

] = 320 (MPa)

F2

] = 480 (MPa)

=>Tho mn iu kin phng bin dng d hoc ph hng tnh mt ln chn rng.
3. Tng hp phnh bnh rng ta c thng s sau :
3.1 Bng thng s ca cp bnh rng cp nhanh.

Khong cch trc

Modun
S rng
ng knh vng
chia
ng knh vng
nh
ng knh vng y
Chiu rng bnh rng
Gc nghing
H s dch chnh

k hiu
aw(mm)
Z
d (mm)
da (mm)
df(mm)
bw(mm)
()
X(mm)

Bnh 1
Bnh 2
100
2
2
28
71
56

142

58,2638 144,6984
53,8
140,23
30
30
0
0
0,1508
0,3681

3.2 Bng thng s cp bnh rng cp chm( dng cho 2 cp cp chm).

T s truyn : u= 2,12.
Khong cch trc aw=102mm
k hiu
Modun
S rng
ng knh vng
chia
ng knh vng
nh
ng knh vng y
Chiu rng bnh rng
Gc nghing
H s dch chnh

Bnh 1

Bnh 2

2
27

2
57

d(mm)

65,57

138,42

da(mm)
df(mm)
bw(mm)
( )
x (mm)

67,57
63,07
35,7
0
34,56

140,42
135,92
35,7
0
34,56

( ch nha nh ,ch no nho danh dau mau l cho khac cua nho
t oa, v cach ki hieu cung bi trung nua )