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H CH MINH
KHOA: KHOA HC NG DNG
NGNH: C K THUT
N MN HC
THIT K K THUT
Thnh ph H CH MINH
Thng 12 nm 2006
: TS. V Cng Ha
: L Phi H
: K0304100
N MN HC
THIT K K THUT
Thnh ph H CH MINH
Thng 12 nm 2006
:
:
:
:
TS. V Cng Ha
L Phi H
K0304100
KU03BCKT
LI NI U
H thng thng trn c s dng kh rng ri vi nhiu ng dng trong cng nghip,
nng nghip, xy dng v sinh hot hng ngy. Mn hc n Thit K K Thut l
c hi cho em tip xc, tm hiu v i vo thit k mt h thng dn ng thc tin,
cng l c hi gip em nm r nhng kin thc hc v hc thm c rt nhiu v
phng php lm vic khi thc hin cng vic thit k, ng thi cng tng bc s
dng nhng kin thc hc vo thc t.
Tp thuyt minh ny ch dng li giai on thit k, cha thc s ti u trong vic
tnh ton cc chi tit my, cha mang tnh kinh t v cng ngh cao v gii hn v kin
thc ca ngi thc hin.
Em xin chn thnh cm n cc thy c gio trong B mn C K Thut cho em c
hi c hc mn hc ny.
Xin chn thnh cm n cc bn trong nhm cng tho lun v trao i nhng thng
tin ht sc qu gi.
Em xin chn thnh cm n thy gio Ts.V CNG HA tn tnh hng dn, gip
em hon thnh cng vic thit k ny.
Sinh vin
L Phi H
N MN HC
THIT K K THUT
Sinh vin thc hin
Ngnh o to
Gio vin hng dn
Thi gian thc hin
:
:
:
:
L Phi H
MSSV: K0304100
C K Thut
TS. V Cng Ha
T 11/09/2006 n 11/12/2006
1
2
T1
T2
4
t
t1
Hnh 1: S h thng dn ng
t2
Hnh 2: S ti
: 3,5
: 45
: 8
: Mt nm lm vic 300 ngy,
mt ca lm vic 8 gi.
: (T ,34) ; (0, 7T , 30)
Ch ti
9 Ni dung:
Tun
1
2
36
78
9 12
13 14
15
n Thit K K Thut
Phn I
Phn I
3. ng dng:
Trong mt s lnh vc in hnh nh:
- H thng thng trn nghin xi mng t, trong cng nghip khai
khong.
- H thng thng trn xi mng, ct, to va trong ngnh xy dng.
H thng trn bt, cht lng , cht do, cc nguyn ph liu to cc hn
hp ho cht
- H thng thng trn s dng trong dy chuyn sn xut thc phm v
thc n gia sc.
S dng thng trn s c c nhiu u im:
- Tit kim thi gian v chi ph nhn cng.
- m bo cc yu cu k thut v thnh phn ca sn phm.
- m bo v sinh an ton thc phm.
n Thit K K Thut
Phn I
18,5(kW ) 45(kW )
) 75(m
n Thit K K Thut
Phn II
Phn II
T
1 Ti ti
1 Pi ti
12 34 + 0, 7 2 30
3,5
Ptd =
=
P
=
= 2, 66 (kW )
n
n
34 + 30
ti
ti
n
(3.10[2])
2
br
V 1450
=
= 32, 22
n
45
n Thit K K Thut
Phn II
32, 22
= 10, 74
3
ndc 1485
=
= 495 (v / p )
ud
3
n2 =
n1 495
=
= 128 (v / p )
un 3,88
n3 =
n2 127, 6
=
= 46 (v / p )
uc 2, 77
TrcII:
Trc III:
T=
9,55 106 P
n
(3.4[2])
Vi:
P : cng sut (kW)
n : s vng quay (vng/pht)
n Thit K K Thut
Phn II
ng c
4
3
1485
25734
Trc I
3,8
Trc II
3,69
3,88
485
72927
128
274675
Trc III
3,58
2,77
46
739087
Trc I
Trc III
Trc II
n Thit K K Thut
Phn III
Phn III
: Pdc = 4 (kW )
: n = 1485 (v / p )
: u =3
K hiu
bp
Gi tr
11 (mm)
bo
13 (mm)
Chiu cao ai
Khong cch t mt trung ha n th ngoi
bo
8 (mm)
2,8 (mm)
A
d1
yo
81 (mm)
100 200
d1n
v1 =
d2
360
=
= 2,91
d1 (1 ) 125(1 0, 01)
n Thit K K Thut
Phn III
(d1 + d 2 ) (d 2 d1 ) 2
+
2
4a
3,14(125 + 360) (360 125) 2
= 2 360 +
+
= 1520 (mm)
2
4 360
v 9, 7
=
= 6, 0625 ( s 1 ) , [i ] = 10 s 1 nn tha iu kin ny.
L 1, 6
M
a=
a=
k + k 2 8 2
4
(d 2 d1 )
360 125
= 180 57
= 139, 4o = 2, 433 (rad )
a
330
10. Cc h s s dng:
- H s xt n nh hng ca gc m ai: C = 1, 24(1 e /110 ) = 0, 9
1
H s xt n nh hng ca vn tc:
Cv = 1 0, 05(0, 01v 2 1) = 1 0, 05(0, 01 9, 7 2 1) = 1, 003
L 6 1600
=
= 1, 0085
Lo
1520
11. Xc nh s dy ai:
Theo th hnh 4.2a[2] ta chn: [Po ] = 2,4 (kW) .
Ta xc nh s dy ai theo cng thc:
z
P1
4
=
= 1,84
[ Po ]C Cv C z Cr CL Cu 2, 4 0,9 1, 003 1 0,85 1, 0085 1,14
Chn s dy ai: z = 2
n Thit K K Thut
Phn III
2 F + Ft
'
o
ln o
= 1, 03 f min = f sin(20 ) = 0,35 ( y ta chn gi tr = 1 )
2 Fo Ft
1
Fr = 2 Fo sin = 456 ( N )
2
Cc kch thc ph khc lin quan theo tiu chun, tra bng 10-3[1].
n Thit K K Thut
Phn IV
Phn IV
Thng s
Bnh rng nh
Bnh rng ln
Tn thp
Gii hn bn ko
Gii hn chy
ch = 300 ( Nmm 2 )
ch = 260 ( Nmm 2 )
rn
HB = 200
HB = 170
Cng sut
T s truyn
: u1 = 3,88
S vng quay
: n1 = 485 (vng/pht)
Tui th
: 19200 (gi)
Mi
7
2
2
N td 2 = 60u
niTi = 60 1(1 0,53 + 0, 7 0, 47 )125 19200 = 11 10
M max
n
485
Vi: n2 = 1 =
= 125 (v / p )
u1 3,88
N td 2 > N o ; N o = 107 nn ta chn h s chu k ng sut k N' = 1 cho c hai
bnh rng.
ng sut tip xc cho php ca bnh ln (bng 3-9[1])
[ tx 2 ] = 2, 6 170 = 442 ( N / mm 2 )
ng sut tip xc cho php ca bnh nh (bng 3-9[1])
[ tx1 ] = 2, 6 200 = 520 ( N / mm 2 )
tnh sc bn ta dng tx 2 = 442 ( N / mm 2 )
9 ng sut un cho php:
S chu k tng ng ca bnh ln: (3.8[1])
6
N td 2
Mi
7
6
6
= 60u
niTi = 60 1(1 0,53 + 0, 7 0, 47 )125 19200 = 8, 4 10
M max
n Thit K K Thut
Vi: n2 =
Phn IV
n1 485
=
= 125 (v / p )
u1 3,88
(3.5[1])
[ ]u =
nK
nK
1,5 258 1
Bnh nh: [ ]u1 =
= 143,3 ( N / mm 2 )
1,5 1,8
1,5 215 1
= 119, 4 ( N / mm 2 )
Bnh ln: [ ]u 2 =
1,5 1,8
3. Chn s b h s ti trng: K = Ktt K d = 1,3 (3.19[1])
b
4. Chn s b h s chiu rng bnh rng: A = = 0, 4
A
Vi:
b :chiu rng bnh rng
A : khong cch trc
1, 05 106 KN
3
A (i 1)
[ ] i A ' n2
tx
Vi:
-
i : t s truyn, i = u1 = 3,88
n2 =
485
= 125 (v / p) : s vng quay ca bnh rng b dn.
3,88
P 3,8
N= 1=
= 1,9 ( kW )
2
2
2
1, 05 106
1,3 1,9
A (3,88 + 1) 3
125 (mm)
60 1000(i + 1)
60 1000 (3,88 + 1)
= 1,5 (m / s )
(3.17[1])
n Thit K K Thut
Phn IV
2 A 2 144
=
= 59 (mm)
i + 1 3,88 + 1
b 60
=
1 , tra bng 3-12[1] ta c: K tt = 1,1
d1 59
Tra bng 3-14[1] ta c: K d = 1, 2
Do : d =
Zt
142
=
= 29
i + 1 3,88 + 1
Z t mn (29 + 113)2
=
= 0,9861 = 9, 6o
2A
2 144
2,5mn 2,5 2
=
30 (mm)
sin
0,167
Bnh nh: Z td 1 =
Bnh ln: Z td 2
11
n Thit K K Thut
Phn IV
Bnh ln: u 2 = u1
y1 25 0, 451
=
= 21,53 ( N / mm 2 ) . Tha mn iu kin
y2
0,517
1, 05 106
Ai
tx =
(i + 1)3 KN
[ tx ]
'bn2
Thng s
Bnh rng nh
(Bnh dn)
Bnh rng ln
(Bnh b dn)
m=2
Modul
S rng
Z1 = 29
Z 2 = 113
Gc n khp
n = 20
Gc nghing
ng knh vng chia
= 9, 6o
d1 = 59 (mm)
d 2 = 229 (mm)
A = 144( mm)
b1 = 30 (mm)
b2 = 30 (mm)
De1 = 63 (mm)
De 2 = 232 (mm)
Di1 = 54 ( mm)
Di 2 = 224 (mm)
12
n Thit K K Thut
Phn IV
2523 tg 20o
= 931 ( N )
cos 9, 6o
Lc dc trc: Pa = 2523 tg 9, 6o = 427 ( N )
Lc hng tm: Pr =
: P1 = 3,67 (kW)
: u2 = 2, 77
: n2 = 125 (vng/pht)
: 19200 (gi)
Mi
7
2
2
N td 2 = 60u
niTi = 60 1(1 0,53 + 0, 7 0, 47 ) 46 19200 = 4 10
M
max
n
125
Vi: n2 = 1 =
= 46 (v / p )
u1 2, 77
N td 2 > N o ; N o = 107 nn ta chn h s chu k ng sut k N' = 1 cho c hai
bnh rng.
ng sut tip xc cho php ca bnh ln (bng 3-9[1])
[ tx 2 ] = 2, 6 170 = 442 ( N / mm 2 )
ng sut tip xc cho php ca bnh nh (bng 3-9[1])
[ tx1 ] = 2, 6 200 = 520 ( N / mm 2 )
tnh sc bn ta dng tx 2 = 442 ( N / mm 2 )
9 ng sut un cho php:
S chu k tng ng ca bnh ln: (3.8[1])
6
N td 2
Mi
7
6
6
= 60u
niTi = 60 1(1 0,53 + 0, 7 0, 47 ) 46 19200 = 3,1 10
M max
Vi: n2 =
n1 485
=
= 125 (v / p )
u1 3,88
(3.5[1])
[ ]u
nK
nK
13
n Thit K K Thut
Phn IV
1,5 258 1
= 143,3 ( N / mm 2 )
1,5 1,8
1,5 215 1
=
= 119, 4 ( N / mm 2 )
1,5 1,8
(3.19[1])
b
= 0, 4
A
Vi:
b :chiu rng bnh rng
A : khong cch trc.
1, 05 106 KN
A (i 1) 3
[ ] i A n2
tx
Vi:
-
i : t s truyn, i = u2 = 2, 77
n2 =
N = 3,58 ( kW )
125
= 46 (v / p ) : s vng quay ca bnh b dn.
2, 77
2
1, 05 106 1,3 3, 67
3
A (2, 77 + 1)
222 (mm) . Chn: A = 266 ( mm)
422 2, 77 0, 4 46
60 1000(i + 1)
60 1000 (2, 77 + 1)
= 0, 785 (m / s )
(3.17[1])
2 A 2 226
=
= 120 (mm)
i + 1 2, 77 + 1
b
90
=
0, 75 , tra bng 3-12[1] ta c: K tt = 1, 05
d1 120
Tra bng 3-13[1] ta c: K d = 1,1
Do : d =
K
1,12
= 226 3
= 215 (mm)
1,3
K sb
14
n Thit K K Thut
Phn IV
19,1 106 KN
19,1 106 1,12 3, 67
=
= 27, 7 ( N / mm 2 ) .
2
2
ym Zn2b
0, 764 3 38 125 86
y1 27, 7 0, 476
=
= 25,5 ( N / mm 2 ) .
y2
0,517
Thng s
Modul
S rng
Bnh rng dn
Bnh rng b dn
m=3
Z1 = 38
Z 2 = 105
= 20o
Gc n khp
ng knh vng chia
Khong cch trc
Chiu rng bnh rng
ng knh vng nh rng
De 2 = 321 (mm)
Di 2 = 307,5 (mm)
d1 = 114 (mm)
d 2 = 315 (mm)
A = 214, 5 ( mm)
b = 86 ( mm)
Lc vng: P =
15
n Thit K K Thut
Phn V
Phn V
I. Thit k trc:
9 Tnh s b ng knh ca cc trc (7.1[1]):
Mx
72927
=3
22 (mm)
- Trc I: d sb1 = 3
0, 2[ ]x
0, 2 35
Vi: moment xon: M x = 72927 ( N / mm 2 )
-
Mx
274675
=3
34 (mm)
0, 2[ ]x
0, 2 35
Vi: moment xon: M x = 274675 ( N / mm 2 )
Trc II: d sb 2 = 3
Mx
739087
=3
47 (mm)
0, 2[ ]x
0, 2 35
Vi: moment xon: M x = 739087 ( N / mm 2 )
Ta chn tr s d sb 45 (mm) xc nh . y, ta chn loi bi
mt dy c trung bnh, s hiu 309 c b rng B = 25 (mm), (bng 14P [1])
-
: 10 ( mm )
: 10 ( mm )
: 23 ( mm )
: 10 ( mm )
16
n Thit K K Thut
Phn V
1. Trc I:
9 Thng s u vo ca trc I:
Cng sut
S vng quay
Moment xon
: 3,8 ( kW )
: 485 ( vng/pht )
: 72927 ( N/mm )
Mx
72927
=3
22 (mm)
(7.1[1])
0, 2[ ]x
0, 2 35
Theo tiu chun (trang 133[1]) ta chn d = 25 (mm) , chn bi c trung
bnh mang s hiu 308 (bng 14P[1]), vi b rng : B = 23( mm) .
d sb1 = 3
Lc vng:
P=
2 9,55 106 3, 78
P
= 2523 ( N ) P11 = P12 = = 1261,5 ( N )
59 485
2
Lc hng tm:
2523 tg 20o
P
Pr =
= 931 ( N ) Pr11 = Pr21 = r = 465,5 ( N )
o
cos 9, 6
2
Lc dc trc:
Pa = 2523 tg 9, 6o = 427 ( N ) Pa11 = Pa21 =
Pa
= 213,5 ( N )
2
17
n Thit K K Thut
P11
Phn V
P12
M1
1
a1
2
a1
1
r1
55
2
r1
55
150
70
Rd
Mx ( Nmm)
25575
25575
29218
94565
76190
31920
My ( Nmm)
Mz ( Nmm)
3643,5
72927
S phn tch lc ca trc I
M td
87497
=3
= 23, 2 (mm)
0,1[ ]
0,1 70
M td
117410
=3
= 25, 6 (mm)
0,1[ ]
0,1 70
M td
70765
=3
= 21, 6 ( mm)
0,1[ ]
0,1 70
M td
63157
=3
= 20,8 (mm)
0,1[ ]
0,1 70
dC = 30 (mm); d D = 25 (mm)
d E = 22 ( mm)
18
n Thit K K Thut
Phn V
2. Trc II:
9 Thng s u vo ca trc II:
Cng sut
S vng quay
Moment xon
: 3,69 (kW)
: 128 (vng/pht)
: 274675 (N/mm)
2523
0,98 = 1236 ( N )
2
P
931
Lc hng tm: Pr12 = Pr22 = r br =
0,98 = 456 ( N )
2
2
P
427
Lc dc trc: Pa12 = Pa22 = a br =
0,98 = 209 ( N )
2
2
Lc vng: P =
M td
=
0,1[ ]
248810
= 32,8 (mm)
0,1 70
M td
=
0,1[ ]
430937
= 39, 48 (mm)
0,1 70
M td
248801
=3
= 32,8 (mm)
0,1[ ]
0,1 70
19
n Thit K K Thut
Phn V
- Ti E: M td = 0
Pa12
z
x
P21
Pr
P22
1
r2
55
Pa22
D
55
150
143482
Pr22
76375
76375
24145
24145
Mx ( Nmm)
My ( Nmm)
203280
203280
387780
Mz ( Nmm)
140220
140220
S phn tch lc trc II
9 Da vo cc s liu trn v xut pht t nhng yu cu v lp ghp v tnh
cng ngh ta chn cc thng s trc II theo tiu chun (trang 133[1]), ring
thng s ti A ta chn ng knh theo moment tng ng tnh ti mt
ct pha bn tri im B nh trn s phn tch lc trc II. Ta c:
M td = 241452 + 2032802 + 0, 75 02 = 204709 ( Nmm)
dA
M td
=
0,1[ ]
204709
= 30,8 (mm)
0,1 70
20
n Thit K K Thut
Phn V
3. Trc III:
9 Thng s u vo:
Cng sut
S vng quay
Moment xon
: 3,58 (kW)
: 46 (vng/pht)
: 739087 (N/mm)
Lc vng: P =
130
Pr
130
90
Mx ( Nmm)
116350
319800
My ( Nmm)
759465
Mz ( Nmm)
n Thit K K Thut
Phn V
M td
740540
=3
= 47, 29 (mm)
0,1[ ]
0,1 70
M td
657176
=3
= 45, 46 (mm)
0,1[ ]
0,1 70
M td
657176
=3
= 45, 46 (mm)
0,1[ ]
0,1 70
o Theo s liu tnh ton, tiu chun lp ghp v tnh cng ngh, theo tiu
chun (trang 133[1]) ta chn cc kch thc trc nh sau:
d A = 55 (mm)
d B = 60 (mm)
dC = 55 (mm)
d D = 50 (mm)
n =
a + m
(7.6[1])
n =
1
a + m
(7.6[1])
o 1 : gii hn mi un
1 (0, 4 0,5) b
o 1 : gii hn mi xon
1 (0, 2 0,3) b
o a : bin ng sut php
22
n Thit K K Thut
a =
Phn V
max min
2
o a : bin ng sut tip
a = max min
2
o m : tr s trung bnh ca ng sut php
+ min
m = max
2
o m : tr s trung bnh ca ng sut tip
+
m = max min
2
max
2
Mx
2Wo
bt (d t )
(7.3a)
32
2d
d 3 bt (d t )2
(7.3a)
o Wo : moment cn xon. Wo
16
2d
2 o
o : h s ng sut. = 1
o
2
o : h s sc bn mi. = 1 o
o
Da vo tiu chun ca vt liu ch to trc v cc bng tra ta chn cc s liu
sau:
1 (0, 4 0,5) b = 0, 45 600 = 270( Nmm2 )
o W : moment cn un. W
= 2,5
= 1 + 0,6 1 = 1,9
23
n Thit K K Thut
Phn V
Trc I
Trc II
Trc III
Mt ct nguy him
M x (Nmm)
M u (Nmm)
W (bng 7.3b[1])
Wo (bng 7.3b[1])
C-C
72927
98976
2320
4970
40
C-C
274675
413474
7800
16740
48
B-B
759465
340308
18760
40000
16
7,3
8,2
9,5
2,7
10
2,6
2,25
7,2
2,1
6,75
6,2
4,56
a ( Nmm2 )
a = m ( Nmm2 )
n
n
n
2M x
[ ]d , ( N / mm 2 )
dtl
(7.11[1])
9 iu kin bn ct ca then:
c =
2M x
[ ]c , ( N / mm 2 )
dbl
(7.12[1])
1. Trc I:
d (mm)
b h (mm)
30
30
22
10 8
10 8
8 7
t (mm)
4,5
4,5
4, 0
l (mm)
d ( N / mm 2 )
c ( N / mm 2 )
28
28
32
38, 6
38, 6
51,8
17, 4
17, 4
25,9
n Thit K K Thut
Phn V
2. Trc II:
d (mm)
b h (mm)
40
45
40
12 8
14 9
12 8
t (mm)
4,5
5, 0
4,5
l (mm)
d ( N / mm 2 )
c ( N / mm 2 )
32
70
32
95, 4
34,9
95, 4
35, 7
12,5
l (mm)
d ( N / mm 2 )
c ( N / mm 2 )
70
55
65,8
98, 6
20,1
30, 7
35, 7
d (mm)
b h (mm)
60
50
18 11
18 11
t (mm)
5,5
5,5
25
n Thit K K Thut
Phn VI
Phn VI:
CHN LN V NI TRC
I. Chn ln:
9 Theo cu to ca hp gim tc, do khng c lc dc trc nn ta chn bi
mt dy cho tt c cc trc.
1. Trc I:
465,5 (N)
465,5 (N)
D
x
1384,3 (N)
683,7 (N)
S chn cho trc I
439 (N)
E
x
3696 (N)
3696 (N)
26
n Thit K K Thut
Phn VI
877 (N)
C
x
2411 (N)
2411 (N)
: 80 (mm)
: 15 (mm)
: 25000
27
n Thit K K Thut
Phn VI
:
:
:
:
48(mm)
190(mm)
112(mm)
18(mm)
Chiu di cht ( lc )
42(mm)
Ren
S lng cht (Z)
ng knh ngoi ca vng n hi
Chiu di ton b vng n hi ( lv )
:
:
:
:
M 12
10
35(mm)
36(mm)
2 KM x
[ ]d
ZDolv d c
Vi:
- [ ]d = 2 ( N / mm2 )
- K = 1, 2 : h s ti trng ng (bng 9.1[1])
- M x = 739 ( Nm)
- Do = D do = 190 36 = 154 (mm)
d =
2 1, 25 739 103
= 1,85 ( N / mm 2 ) : tha iu kin sc bn dp.
10 154 18 36
KM x lc
[ ]u , chn [ ]u = (60 80) N / mm 2
0,1ZDo d c3
u =
1, 25 739 103 42
= 43, 2 ( N / mm 2 ) : tha iu kin sc bn un.
0,110 154 183
28
n Thit K K Thut
Phn VII
Phn VII
:
:
:
:
:
:
:
:
:
:
:
:
:
9 (mm)
8 (mm)
15 (mm)
13 (mm)
10 (mm)
8 (mm)
7 (mm)
20 (mm)
20 (mm)
16 (mm)
10 (mm)
8 (mm)
6 (mm)
Vi khong cch trc 144 x 214 tra bng 10.11a[1] v 10.11b[1] ta chn bulng
vng M16 vi s lng l 2 ci.
Chn s b chiu di hp L = 600 (mm)
Chn s b chiu rng hp B = 350 (mm)
S lng bulng nn n: n =
L+B
600 + 350
= 3,8 . Chn n = 4
=
200 300
250
n Thit K K Thut
Phn VII
Theo bng 10.17[1] chn nht ca du bi trn bnh rng l 116 centistc
hoc 16 Engle v theo bng 10.20[1] chn loi du AK20.
9 Bi trn ln: b phn c bi trn bng m, v vn tc b truyn bnh
rng thp nn du khng th bn te ln . Ta c th dng m loi T ng vi
nhit lm vic t 60o C 100o C v vn tc di 1500 vng/pht (bng 8.28).
Lng m cha 2/3 ch trng ca b phn .
n Thit K K Thut
Phn VII
31
n Thit K K Thut
n Thit K K Thut
MC LC
Tn
Trang
Phn I.
Phn II.
Phn III.
Phn IV.
Phn V.
16
Phn VI.
Chn ln v ni trc
26
Phn VII.
Chn thn my, bulng, cc chi tit my, bi trn v dung sai
29