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Li ni u
Ngy nay s pht trin mnh m ca khoa hc k thut , yu cu
cng cao v chnh xc ca cc sn phm cng nghip cng nh dn dng
.iu t ra mt yu cu cao cho ngnh c kh.
i vi sinh vin c kh ngnh vic tm hiu cng ngh iu khin s
ng dng vo cng c sn xut chnh xc l mt phn trong chng trnh
hc. n CAD/CAM/CNC gp phn nng cao kin thc v sn xut
chnh xc.ng thi to ra s tip cn vi cng vic sau ny khi tham gia
vo sn sut ca nh my
Vi ti Thit k phn khun v lp trnh gia cng khun dp v
in thoi s dng Solidwork v SolidCam gip em hiu r v cng
ngh ny.Trong qu trnh lm ti ny em c c s gip ca
thy Nguyn c Lc v cc bn trong lp hon thnh ti.
Sinh vin thc hin
L Quang Dn
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n CAD/CAM
Mc Lc
Chng1: GII THIU V CAD/CAM.............................................................................4
I.Vai tr v chc nng ca CAD/CAM/CNC:.................................................................4
II. ng dng CAD/CAM/CNC trong sn xut sn phm................................................5
III. Gii thiu v chc nng ca Solidwork v Solidcam trong CAD/CAM/CNC.........5
I.Sn phm chi tit ..........................................................................................................6
+ C bn v tui th cao............................................................................................9
II. Tnh nng k thut ca chi tit gia cng.....................................................................9
1. Bc 1:....................................................................13
2. Bc 2:....................................................................14
3. Bc 3:....................................................................14
4. Bc 4:....................................................................14
5. Bc 5:....................................................................16
7. Bc 7:....................................................................17
Chng 4 : LP TRNH GIA CNG V XUT CHNG TRNH.............................18
I.Phn tch lp trnh gia cng.........................................................................................18
II.Gia cng chi tit khun trn.......................................................................................18
1. Bc 1:....................................................................18
2. Bc 2:....................................................................21
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3. Bc 3: (Phay Th mt y)..................................22
4. Bc 4 (Phay tinh mt y)....................................27
5. Bc 5 (Phay Th mt u )..................................28
6. Bc 6 (Phay tinh mt u)...................................28
7. Bc 7 (Phay th chi tit).......................................29
8. Bc 8 (Phay tinh mt phng lng khun)...........32
9. Bc 9 (Phay tinh mt li trong long khun)........33
10. Bc 10 (Kim tra sai s sau khi gia cng).........34
III. Gia cng chi tit khun di....................................................................................35
IV.Xut chng trnh:....................................................................................................38
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II. ng dng CAD/CAM/CNC trong sn xut sn phm
- Thit k m phng hnh hc 3 chiu (3D) nhng hnh
dng phc tp.
- Giao tip vi cc thit b o, qut to 3D thc hin
nhanh chng cc chc nng m phng hnh hc t d liu
s.
- Phn tch v lin kt d liu: to mt phn khun, tch
khun, qun l kt cu lp ghp...
- To bn v v ghi kch thc t ng: c kh nng lin
kt cc bn v 2D vi m hnh 3D v ngc li.
- Lin kt vi cc chng trnh tnh ton thc hin cc chc
nng phn tch k thut: tnh bin dng khun, m phng
dng chy vt liu,trng p sut, trng nhit , co rt
vt liu,...
- Ni suy hnh hc, bin dch cc kiu ng chy dao
chnh xc cho cng ngh gia cng iu khin s.
- Giao tip d liu theo cc nh dng ho chun.
- Xut d liu ho 3D di dng tp tin STL giao tip
vi cc thit b to mu nhanh theo cng ngh to hnh lp
th.
III. Gii thiu v chc nng ca Solidwork v Solidcam trong
CAD/CAM/CNC
-Solidwork l mt phn mm hc ginh cho c kh .y l mt phn
mm vi gia din trc quan v c nhiu tnh nng ni tri .Solidwork c th
dng thit k 3D mt cc nhanh chng v tin li do c giao din thn
thin vi ngi dng.y cng l mt trong nhng l do m em chn
chng trnh ny thc hin ti ca mnh.Ngoi nhim v thit k 3D
Solidwork c c kh nng m phng ng lc hc v m phng cc chuyn
ng vi cc yu t chng ta c th thit lp t thc t bn ngoi.
- Phn tch tnh hc.
- Phn tch ng hc .
- Phn tch ng lc hc(bi ton phn tch ng sut khi c cu chuyn
ng con ln di chuyn trn ray).
- Phn tch dao ng.
- Phn tch nhit hc.
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- Phn tch s va chm ca cc chi tit.
- Phn tch thu kh ng hc ( thng qua bi ton phn tch lng nc
chy qua ci robine v b tr qut thng gi cho CPU my tnh nhm tn
nhit tt hn).
- Phn tch qu trnh rt kim loi lng vo khun v mc gia nhit cn
thit cho qu trnh .
- M phng cnh tay Robot.
-Chc nng Cam: Solidwork cn c model SolidCam dng lp trnh gia
cng chi tit SolidCam h tr gia cng 2,5D,3D, phay 5 trc ,v gia cng
bng tia la in ..
Chng 2: PHN TCH THIT K V CHN PHNG N K THUT CA CHI
TIT
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cht l do Acrylonnitrile, tnh d gia cng, tnh bn ca Styrene, do dai v
va p l ca Butadiene
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Chi tit cn c
Khun trn
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Khun di
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2.Phn tch cc bc gia cng chi tit
* Khun trn:
-Nhuyn cng 1( Phay mt y)
a. Bc1: Phay th mt y
b. Bc 2: Phay tinh mt y
-Nguyn cng 2: (Phay mt trn v phay lng khun)
a. Bc 1: Phay th mt trn
b. Bc 2: Phay tinh mt trn
c. Bc 3:Phay th lng khun
d. Bc 5: Phay tinh phn mt phng trong lng khun
e. Bc 6 : Phay tinh phn mt cong trong lng khun
* Khun di
- Nguyn cng 1:
a. Bc1: Phay th mt y
b. Bc 2: Phay tinh mt y
-Nguyn cng 2: (Phay mt trn v phay lng khun)
a. Bc 1: Phay th mt trn
b. Bc 2: Phay tinh mt trn
c. Bc 3:Phay th lng khun
d. Bc 5: Phay tinh phn mt phng trong lng khun
e. Bc 6 : Phay tinh phn mt cong trong lng khun
3.Chn my gia cng chi tit
Khng gian lm vic ca my
Gii hn khng gian lm lm vic theo phng X
[mm]
300
[mm]
200
[mm]
300
[mm]
200
[mm]
285
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Bn my
Kch thc bn my
[mm]
250 x 180
[mm]
45
[kg]
20
Trng lng
Tc chy dao (vs) iu chnh v cp
[m/ph]
0 4
[m/ph]
7,5
1,5
[mm]
40
[v/ph]
150 5000
[Nm]
24
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4.Chn dao v thng s k thut ca dao
a) Dao phay mt:
Chn dao phay mt AHU1532R-3 ca hng Hitachi c cac thng s sau :
N(rpm) : 2480
Vc:
820
Vf(mm/min):
Fz(mm/t):
1854.2
0.254
Doc(mm): 5.0165
Woc(mm): 8.001
b) Dao phay th:
Chn dao phay ngn EMXN4060-18-15- TH ca Hitachi c cc thng s
sau:
N(rpm): 4000
Vc(mm/min): 280
Li :4
Ap:0.2Dc
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d) Dao phay tinh mt cong :
Chn dao phay ngn EPDB2030-10-TH ca Hitachi c cc thng s:
N(rpm) : 51000
Vf (in/min): 1940
Ap :0.02
Ae: 0.024
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2. Bc 2:
Chn cng c to khun c trn Tasbar hoc vo Insert/Mold
3. Bc 3:
Trn thanh cng c chn cng c Shut-Off Sufaces
Tip theo chn OK
4. Bc 4:
Trn thanh cng c chn Parting Sufaces to mt phn khun (1)
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Click chn mt phn khun (2)
Ch gi tr 20 (3)
(1)
(2)
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(3)
5. Bc 5:
Chn Tool Slip trn thanh cng c
Chn mt phng v hnh dng khun ,Click ln Part Sufaces va to v hnh
ch nht trong mt phn khun (1)
Click Ok (2)
Chn gi tr chiu cao ca khun
Click OK (3)
(1)
(2)
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(3)
7. Bc 7:
Vo Insert/Features/Move and Copy
Click phn khun cn tch .v ko
Thc hin ln lc 2 khun
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Click Ok
Do ta cn phay mt y lm chun nn ta chn thm mt phng ta th 2
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Tip tc Click Ok
2. Bc 2:
Tr v vi menu ban u Click chn Stock to phi phay
Tip tc chn Define
Click vo chi tit
Tip tc chn lp d ca phi so vi chi tit nh hnh
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Click Ok
Phi c to nh hnh
Ok
Tip tc chn Taget /Define 3D model/Click vo mu
Click OK
Click Ok
Trn cy cng c bn phi c dng
3. Bc 3: (Phay Th mt y)
Right Click vo CoordSys Manager /Open/chn Possition-2 b Possition-1
Click Ok
Trn cy cng c Right Click Operation/Add Operation/Face
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Xut hin ca s
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Click Select
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+ Cong suat cat:
Cong suat cat tnh theo cong thc:
Ne =
Pz .V
1020 .60
KW
Trong o:
Pz =
10 .Cp .t x .Sz y .B n .Z
D q .n w
Suy ra : Ne
871 .180
= 2,56 Kw (thoa
1020 .60
man)
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Click Exit
By gi trn cy cng c c thm
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4. Bc 4 (Phay tinh mt y)
Tng t bc 3 nhng chn tc quay l 2500 v
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5. Bc 5 (Phay Th mt u )
Right Click vo CoordSys Manager /Open/chn Possition-1 b Possition-2
bng cch Click vo mt u
Click Ok
Tng t nh phay mt y ta doc ng chy dao nh hnh
6. Bc 6 (Phay tinh mt u)
Tng t bc 3 nhng chn tc quay l 2500 v trong mc Lever Up
depht chn -1.5 v Face depth chn -2
Trn cy cng c by gi c thm
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Trong Geometry /Click Define chn solids
Tool chn End Mill ng knh 6 mm
+ Cng sut ct:
Cng sut ct tnh theo cng thc:
Ne =
Pz .V
1020 .60
KW
Trong : Pz =
10 .Cp .t x .Sz y .B n .Z
D q .n w
450 .210
= 1,5 Kw
1020 .60
(tha mn)
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Link Trong General chn One way v
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9. Bc 9 (Phay tinh mt li trong long khun)
Trong Technology chn Constant Z machining
Tool chn Ball Nose Mill 3mm
Passes chn Wall Offset v Floor Offset 0 stepdown 0.01
Click Save & Calculate
Click Simulate
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Xut hin ca s
Click Execute
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III. Gia cng chi tit khun di
Thc hin cc bc tng t nh gia cng khun trn ta c cc bc gia
cng nh sau:
1.Bc 1:
+ Chn h trc ta
-Chn mt phay trn
-Chn mt phay di
+ Chn stock
+ Chn target
2.Bc 2:
- Phay th v tinh mt y nh v (Operration/Add operation/Face)
- Chn dao v cc thng s khc ging nh gia cng khun trn
3. Bc 3:
- Phay th v tinh mt y nh v (Operration/Add operation/Face)
- Chn dao v cc thng s khc ging nh gia cng khun trn
4. Bc 4:
- Phay th lng khun :
+ Operation/Add operation/HSM
-Tenology: Chn Contoun roughing
- Tool : Chn dao Bull Nose Mill ng knh 6mm
+ Link down : 0.254
+N: 1500
- Link :
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Ch SolidVerify
5. Bc 5:
-Phay tinh phn mt phng:
La chn ging nh gia cng khun trn nhng s dng dao khc End
Mill c dng knh 2mm
ng dao sau khi gia cng:
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6.Bc 6:
- Phay tinh phn mt cong:
- Operation/Add operation/HSM
+Geometry : chn vo Fillets
+ Technology : Constant Z machining
+Tool : chn dao Ball Nose Mill c
ng knh 1mm
Sau khi gia cng:
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Z4.
G1 Z0.5 F1524
X150.8 F1200
G54
G91 G28 Z0
G1 X-19.2
G90
M01
G1 X150.8
N1 M6 T1
G1 X-19.2
G0 Z10.
M8
(------------------------------)
(Phay
th phn mt y)
(------------------------------)
X-19.2 Y63.8 Z10.
(------------------------------)
(Phay tinh phn mt y)
(------------------------------)
X-19.2 Y63.8 Z10.
Z2.
G1 Z0. F1200
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X150.8 F240
X150.8
Y8.
G1 X-19.2
X-19.2
G0 Z10.
G1 X150.8
G91 G28 Z0
G90
G1 X-19.2
M01
G0 Z10.
N2 M6 T2
(------------------------------)
(Phay th mt u)
(------------------------------)
M8
(-------------------------------------------)
X150.8 F1200
Y45.2
(-------------------------------------------)
X-19.2
Y26.6
X150.8
Y8.
X-19.2
Z5.505
G0 Z10.
(------------------------------)
.................................
(Phay tinh mt u )
(------------------------------)
X-19.2 Y63.8 Z10.
Z2.
G1 Z0. F1523.996
X150.8 F1199.996
Y45.2
X-19.2
Y26.6
..................................
G91 G28 Z0
G90
M01
N3 M6 T12
(Thay dao s 12 c ng knh 3
mm)
G90 G00 G40 G54
G43 H12 D42 G0 X-20. Y-20. Z50.
S1000 M3
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M8
(-----------------------------------)
M8
(---------------------------------)
(---------------------------------)
X-20. Y-20. Z50.
.....................................
G91 G28 Z0
..............................
X11.997 Y16.203
G90
M01
N4 M6 T13
( Thay dao s 13 c ng knh
0.5 mm)
M30
G90 G17
(-----------------------------)
G54
Z4.
G91 G28 Z0
G1 Z0.5 F33
G90
X150.8 F100
M01
Y45.2 F200
N1 M6 T1
X-19.2 F100
Y26.6 F200
X150.8 F100
M8
X-19.2 F100
(-----------------------------)
Y8. F200
G0 Z10.
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(------------------------------)
(CT gia cng tinh mt y)
(------------------------------)
Z2.
G1 Z0. F33
X150.8 F100
Z2.
G1 X-19.2 F100
G1 Z0. F33
X150.8 F100
G1 X150.8 F100
Y45.2 F200
X-19.2 F100
G1 X-19.2 F100
Y26.6 F200
G0 Z10.
X150.8 F100
G91 G28 Z0
Y8. F200
G90
X-19.2 F100
M01
G0 Z10.
N2 M6 T2
(------------------------------)
(------------------------------)
M8
(-----------------------------------------)
X150.8 F100
Y45.2 F200
(-----------------------------------------)
X-19.2 F100
Y26.6 F200
X150.8 F100
Y8. F200
X-19.2 F100
G0 Z10.
(------------------------------)
(CT gia cng tinh mt u)
(------------------------------)
X-19.2 Y63.8 Z10.
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(Thay dao s 6 c D= 2 MM )
M01
N4 M6 T7
M8
(----------------------------------)
M8
(----------------------------------)
(--------------------------------)
(--------------------------------)
.............................................
X50.656 Y33.472
....................
X102.826 Y12.114 Z11.916
X-20. Y-20. Z50.
M30
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