Chng 3:

Thit k b truyn bnh rng tr

rng thng
a. Cc thng s v iu kin lm vic:
S vng quay bnh dn: n br1 = 2880(v / ph)
T s truyn : u br = 2,4
Cng sut truyn: Pbr1 = 3,78(kW)
Mmen bnh dn: Tbr1 = 12533,5(N.mm)
Tui th: Lh = 38400 (gi)
iu kin lm vic: mt chiu, 2 ca, ti va p nh.
B truyn kn, c bi trn tt.
b.Tnh ton thit k:
Do b truyn kn, c bi trn tt nn tnh ton theo bn tip
xc.
b.1Vt liu v ng sut tip cho php:
Chn vt liu:
Bnh dn( bnh nh): Thp 45 ti ci thin t:
HB(241285)( HB1 = 260MPa ),
b1 = 850(MPa), ch1 = 580(MPa)

Bnh b dn( bnh ln): Thp 45 ti ci thin t:

HB(192240)( HB2 = 225MPa ),
b 2 = 750(MPa), ch 2 = 450(MPa)

ng sut cho php:

Cng thc chung: [ H ]= 0H lim .

0,9.K HL
sH

Vi bnh dn: theo ti liu tham kho (1)

Gii hn mi tip xc:
0H lim1 = 2.HB1 + 70 = 2.260 + 70 = 580(MPa)

H s an ton: s H1 = 1,1
H s tui th: K HL1 =

mH

N H01
N HE1

Vi:
Bc ng cong mi: m H = 6
S chu k c s : N H01 = 30.HB12,4 = 30.2602,4 = 1,88.107
S chu k tng ng:
T
N HE1 = 60.c. i
T
i= 1
2

.n i .t i

max

T 3
. 56 +
N HE1 = 60.1.

T 56 + 24
T 3

. 56 +
N HE1 = 60.1.

T 56 + 24

3
0,8T
24

.n .L
.
T 56 + 24 br1 h

24
0,8T
.
.2880.38400
T 56 + 24

N HE1 = 5,66.109 > N H01

Do : ly N HE1 = N H01 = 1,88.107

Suy ra: K HL1 = 1 .

Vy ng sut tip xc cho
php: [ H1 ] = 590.

0,9.1
= 482,73(MPa)
1,1

Vi bnh b dn: tng t:

0H lim 2 = 2.HB2 + 70 = 2.225 + 70 = 520(MPa)
s H 2 = 1,1
2,4
N H02 = 30.HB2,4
= 1,33.107
2 = 30.225

N HE1 5,66.109
N HE2 =
=
= 2,36.109 > N H02
u br
2,4
K HL2 = 1

[ H 2 ] = 520.

0,9
= 425, 45(MPa) < [ H1 ] = 482,73(MPa)
1,1

Vi bnh rng tr rng thng ta chn:

, H 2 ]} = [ H 2 ]= 425, 45(MPa) .
[ H ]= M in{[ H1 ][

ng sut un cho php:

Cng thc chung : [ F ]= 0F lim .

K FL
sF

Vi bnh dn: theo ti liu tham kho (1)

Gii hn mi un:
0Flim1 = 1,8.HB1 = 1,8.260 = 468(MPa)

H s an ton: s F1 = 2
H s tui th: K FL1 =

mF

N F01
N FE1

Trong :
Bc ng cong mi: m F = 6 (rng c HB<350, v c
mi ln chn rng).
S chu k c s ca thp: N F01 = 5.106
S chu k lm vic tng ng:
T
N FE1 = 60.c. i

i= 1 T
2

.n i .t i

max

T 6
. 56 +
N FE1 = 60.1.

T 56 + 24

6
0,8T
24

56 + 24 .n br1.L h
T

T 6
56
N FE1 = 60.1.
+
.

T 56 + 24

6
0,8T
24

. 56 + 24 .2880.38400
T

N FE1 = 5,17.109 > N F01

K FL1 = 1

Vy: [ F1 ]=

468.1
= 234(MPa)
2

Vi bnh b dn: tng t:

0Flim1 = 1,8.HB2 = 1,8.225 = 405(MPa)
s F2 = 2

N F02 = 5.106

N FE2 =

N FE1 5,17.109
=
= 2,15.109 > N F02
u br
2,4

K FL2 = 1

Vy: [ F2 ]=

405.1
= 202,5(MPa) .
2