Chi Tiet May 1464 7268

GVHD :Nguy n Ich Thng SVTH : Pham h u Tr ng L p C Kh
k2
L I NI U
Thi t k n Chi ti t my l m t mn h c c b n c a ngnh c
kh,mn h c ny khng nh ng gip cho sinh vin c ci nhn c th , th c t
h n v i ki n th c c h c, m n cn l c s r t quan tr ng cho cc mn
h c chuyn ngnh s c h c sau ny.
ti c a sinh vin c giao l thi t k h d n ng bng t i g m c
h p gi m t c hai c p bnh rng tr v b truy n ai thang. H th ng c
n ng b ng ng c i n thng qua b truy n ai thang, h p gi m t c v
kh p n i truy n chuy n ng t i bng t i. Trong qu trnh tnh ton v thi t k
cc chi ti t my sinh vin s d ng v tra c u cc ti li u sau.
-T p 1 v 2 Chi ti t my c a GS.TS- NGUY N TR NG HI P.
-T p 1 v 2 Tnh ton thi t k h d n ng c kh c a
PGS.TS.TR NH CH T- TS. L VN UY N.
-Dung sai v l p ghp c a GS.TS NINH C T N .
Do l l n u tin lm quen v i cng vi c tnh ton, thi t k chi ti t my
cng v i s hi u bi t cn h n ch cho nn d r t c g ng tham kh o ti
li u v bi gi ng c a cc mn h c c lin quan song bi lm c a sinh vin
khng th trnh c nh ng thi u st. Sinh vin knh mong c s h ng
d n v ch b o nhi t tnh c a cc Th y c b mn gip cho sinh vin ngy cng
ti n b .
Cu i cng sinh vin xin chn thnh c m n cc Th y c b mn, c bi t l
Th y NGUY N ICH THNG tr c ti p h ng d n,ch b o m t cch t n
tnh gip sinh vin hon thnh t t nhi m v c giao.

Nam inh nm 2010
Sinh vin : Pham H u Tr ng

n mn h c Chi ti t my 1 s 44 -Thi t k h d n ng bng
t i
k2
PH N I : TNH NG H C H D N NG
I.CH N NG C
1. Xc nh cng su t c n thi t c a ng c .
Cng su t yu c u d t ln tr c ng c xc nh theo cng th c (2.8)[1].
P
yc
ct
Trong :
+,Cng su t cng tc P
ct
:
Theo cng th c (2.11)[1]
8000 0.3
2.4
1000 1000
ct
Fv
P

kw
(trong F=8000 N L c ko bng t i
V=0.3 m/s v n t c bng t i )
+,Hi u su t h d n ng :
Theo cng th c (2.9)[1] :

1 2 3
. . ...
Trong
1
,
2
,
3
l hi u su t c a cc b truy n v cc c p trong h
th ng d n ng.
Theo s bi th :

2 4
( ) . .( )
k br d ol

k
: hi u su t c a kh p.
br
:hi u su t m t c p bnh rng.

d
:hi u su t b truy n ai.

ol
:hi u su t m t c p ln.
Tra b ng (2.3)[1], ta c cc hi u su t :

1
0,97
0,95
0,99
k
br
d
ol
v y
2 4
1.(0,97) .0,95.(0,99) 0.86
+,H s xt n s thay i t i khng u :
Theo cng th c (2.14)[1] th h s c xc nh ;

t i
k2
( )
2 2 2
2
2
1 1 2 2
1 1 1
2, 6 5, 4
. . . 1 . 0, 6 . 0, 75
8 8
i i
ck ck ck
T t T t T t
T t T t T t
_ _ _
+ +

, , ,
(T
mm
c b qua v th i gian m my qu nh so v i m t chu k )
Cng su t yu c u t ln tr c ng c l :
( )
0, 75.2, 4
2.1
0,86
ct
yc
kw

2. Xc nh t c ng b c a ng c i n.
- S vng quay trn tr c cng tc n
lv
:
Theo cng th c (2.16)[1] ta c.

( )
60000. 60000.0,3
16,37
. .350
lv
v
v
n
ph
D

(trong v=0,3 m/s v n t c bng t i, D=350 mm ng knh tang )
- T s truy n chung c a h d n ng (s b ) u
t
:
Theo cng th c (2.15)[1] ta c :

.
t n h
u u u
Trong u
n
l t s truy n s b c a ai thang
u
h
l t s truy n c a h p gi m t c .
Theo b ng 2.4[1] .
+, Truy n ng bnh rng tr , HGT bnh rng tr 2 c p u
h
=(840)
+, Truy n ng ai thang u
n
= u
=(35)
ch n u
h
= 20
u
n
=u
d
=4

. 4.20 80
t d h
u u u
- S vng quay trn tr c ng c n
sb
Theo cng th c (2.18)[1] ,ta c

( )
. 16,38.80 1309, 6
sb lv t
v
n n n
ph

Ch n s vng quay ng b c a ng c n
sb
=1500 v/ph.
3, Ch n ng c .
ng c ph i th a mn i u ki n sau:
dc yc
db sb
K mm
dn
n n
T T
T T

t i
k2
Ta c P
yc
=2,1 kw n
sb
= 1309,6 v/ph
1
1, 4
mm mm
T T
T T

+, Ch n ng c .
- thu n ti n cho vi c tm ki m, b o d ng, s a ch a v gi thnh s n
ph m khng cao ta ch n ng c i n lo i DK.
Tra b ng P1.2[1] ta ch n c lo i ng c DK42-4 c cc thng s sau :
P
dc
= 2,8 kw
n
b
=1420 v/ph
1,9
K
dn
T
T

Kh i l ng 47 kg
- ng knh tr c ng c :d
dc
= 25 mm (tra b ng 1.6[1] )
II, PHN PH I T S TRUY N
-T s truy n chung c a h d n ng c xc nh theo cng th c
(3.23)[1]

1420
86, 74
16.37
dc
c
lv
n
u
n

- Theo cng th c (3.24)[1] ta c . .
c h n h d
u u u u u
Ta ch n u
d
= 3,15

86, 74
27,54
3,15
c
h
d
u
u
u

Ta ch n t s truy n b truy n c p nhanh u
1
= 7
t s truy n b truy n c p ch m l :

2
1
27,54
3,93
7
h
u
u
u

III, XC NH CC THNG S TRN CC TR C
1. Cng su t tc d ng ln cc tr c .
+, trn tr c cng tc, P
ct
= 2,4 kw ( tnh )
+, Tr c III :

( )
3
2, 4
2, 42
. 1.0,99
ct
k ol
kw

+, Tr c II ;

( )
3
2
2, 42
2,52
. 0,97.0,99
br ol
kw

t i
k2
+, Tr c I :

( )
2
1
2,52
2, 62
. 0,97.0,99
br ol
kw

+, Tr c ng c :
( )
1
2, 62
2, 79
. 0,95.0, 99
dc
d ol
kw

2. S vng quay trn cc tr c .
+, T c quay c a ng c n
dc
=1420 v/ph
+, T c quay c a tr c I :

( )
1
1420
450, 79
3,15
dc
d
n
n v ph
u

+,T c quay c a tr c II :
( )
1
2
1
450, 79
64,39
7
n
n v ph
u

+, T c quay c a Tr c III:

( )
2
3
2
64,39
16,38
3,93
n
n v ph
u

+, T c quay c a tr c cng tc :
n
ct
= n
3
=16,38 v/ph
3,Mmen xo n trn cc tr c .

6
9,55.10 .
i
i
i
P
T
n

+, Tr c I :
( )
6 6
1
1
1
2, 62
9,55.10 9,55.10 55504 .
450, 79
P
T N mm
n

+, Tr c II :
( )
6 6
2
2
2
2,52
9,55.10 9,55.10 373754 .
64,39
P
T N mm
n

+, Tr c III :
( )
6 6
3
3
3
2, 42
9,55.10 9.55.10 1410928 .
16,38
P
T N mm
n

+, Tr c ng c :

t i
k2
( )
6 6
2, 79
9,55.10 9,55.10 18764 .
1420
dc
dc
dc
P
T N mm
n

+, Tr c cng tc :

( )
6 6
2, 4
9,55.10 9,55.10 1399267 .
16,38
ct
ct
ct
P
T N mm
n

IV. B NG K T QU TNH TON .
Tr c
Thng s
ng c I II III Cng tc
T s truy n u u
d
=3,15 7 3,93 Kh p
S vng quay n (v/ph) 1420 450,79 64,39 16,38 16,38
Cng su t P (kw) 2,79 2,62 2,52 2,42 2,4
Momen xo n T (N.mm) 18764 55504 T
2
=186877 1410928 1399267

Trong :
T
2
= T
2
/2=373754:2 = 186877 N.mm.

t i
k2
Ph n II : TNH TON THI T K CHI TI T MY
I, TNH B TRUY N AI
1. Ch n ai.
- Ch n ti t di n ai
Theo hnh 4.1[1].
V i P
dc
=2,79 kw
n
dc
= 1420 v/ph

ch n ti t di n ai A v i cc thng s sau :
-Ch n ng knh ai nh
Ch n d
1
=180 (mm) theo b ng 4.21[1].
Ki m tra v n t c ai
( ) ( )
1
ax
. . .180.1420
13,38 25
60000 60000
dc
m
d n
v m s v m s

<
-Ch n ng knh ai l n
Theo cng th c (4.2)[1] ta c

t i
K
hi u
Kch th c ti t di n
(mm)
Di n tch ti t
di n A (mm
2
)
ng knh
bnh ai
nh d
1
(mm)
Chi u di
gi i h n
l (mm)
b
t
b
H
h
Y
y
0
A 11 13 8 2,8 81 100200 5604000
k2

1
2
.
1
d u
d
Trong u= u
=3,15 = 0,02
( )
2
180.3,15
578, 6
1 0, 02
d mm
Theo b ng 4.21[1] ch n ng knh tiu chu n :

d
2
=560 mm
V y t s truy n th c t :
u
t
=
( ) 1 .
1
2
d
d
=
560
180.(1 0, 02)
= 3,17
sai l ch t s truy n :
0
0
.100 0, 63
t
u u
u
u

< 4 % th a mn i u ki n
*Ch n kho ng cch tr c v chi u di ai.
Theo b ng 4.14[1] ch n kho ng cch tr c d a theo t s truy n u v ng
knh ai d
2
.

2
1
a
d

(u
t
=3,17 ) ( )
2
560 a d mm
Ki m tra i u ki n a.

( ) ( )
( ) ( )
1 2 1 2
0,55. 2
0,55. 180 560 8 2. 180 560
415 1480
d d h a d d
a
a
+ + +
+ + +

Th a mn i u ki n
T kho ng cch tr c a ch n theo cng th c (4.4)[1] ta c :
l = 2.a + 0,5..(d
1
+ d
2
) +
a
d d
. 4
) (
2
2 1

( )
( )
2
. 180 560
(560 180)
2.560 2346,85
2 4.560
l mm
+

+ +
Theo b ng 4.13[1] , ch n chi u di ai tiu chu n : l = 2500 (mm)
Theo cng th c (4.15)[1] ta ki m nghi m ai v tu i th .

( ) ( )
ax
13,38
5,352 10
2,5
m
v
i v s i v s
l
<
2, Xc nh cc thng s c a b truy n ai.
- Tnh l i kho ng cch tr c a theo chi u di tiu chu n l = 2500 mm theo cng
th c (4.6)[1] ta c

t i
k2
a =
4
) . 8 (
2 2
+
v i

= l -
1 2
( )
.
2
d d
+
= 2500 -
(180 560)
.
2
+
= 1337,61
=
2
) (
1 2
d d
=
(560 180)
2
=190
Do
( )
2 2
1337, 61 (1337, 61 8.190 )
640, 63
4
a mm
+

* Gc m 1
trn bnh ai nh .

( )
2 1
1
57.( ) 57
180 180 560 180 146,19
640, 63
o
d d
a

0
1 min
120 > th a mn i u ki n
3.Xc nh s ai z:
-S ai z c tnh theo cng th c 4.16[1] :
z =
[ ]
z u l o
d dc
C C C C P
K P
. . . .
.
Theo b ng 4.7 (tttk) v i c tnh lm vi c m v s ca lm vi c l 2 ch n

K
= 1,2( h d n ng c nhm II )
C
: h s k n nh h ng c a gc m 1
Theo [1] trang 61 ta tnh c:

0.915 C

v i
0
1
146,19
V i
0
l
l
=
2500
1700
= 1,47
theo b ng 4.16 [1] suy ra C

1
=1,08
+, C
u
: h s k n nh h ng c a t s truy n
Theo b ng 4.17[1] v u = 3,17 > 3 nn
u
C
= 1,14
+, [P
0
] : cng su t cho php (kw).
Tra b ng 4.19[1] [P
0
] =3,1 kw
V i v= 13,38 m/s v d
1
=180 (mm)

0
2, 79
0,9
[ ] 3,1
P
P

+C
z
: h s k n nh h ng c a s phn b khng u t i tr ng cho cc
dy ai
Theo b ng 4.18[1] C
z
1 khi P
dc
/[P
0
] = 0,9

t i
k2
Do
2, 79.1, 2
0,96
3,1.0,915.1, 08.1,14.1
z
V y ch n z = 1
* Chi u r ng ai :
Theo cng th c 4.17[1] v b ng 4.21[1]:
Ta c : B = (z 1).t +2.e
= (1 -1).15 + 2.10
= 20 (mm)
* ng knh ngoi c a bnh ai
d
a
= d
1
+ 2.h
o
= 180 + 2.3,3 = 186,6 (mm)
4, Xc nh l c cng ban u v l c tc d ng ln tr c .
-L c cng bnh ai.
Theo cng th c (4.16)[1].
F
o
=
z C v
K P
d dc
. .
. . 780
+ F
v

Trong : F
v
= q
m
.v
2
(l c cng do l c li tm gy ra )
v i q
m
= 0,105
m kg
( theo b ng 4.22[1]. )
F
v
= 0.105.13,38
2
= 18,79 (N)

( )
0
780.2, 79.1, 2
18, 79 231,1
13,38.0, 615.1
F N +
V y l c tc d ng ln tr c :
Theo cng th c 4.21(tttk) : F
r
= 2.F
o
.z.sin(
2
1
)
= 2.231,1.1.sin(
0
146,19 2) = 442,23 (N)
5, B ng k t qu tnh ton .
Thng s Gi tr
ng knh bnh ai nh
d
1
(mm)
180
ng knh bnh ai l n
d
2
(mm)
560
Chi u r ng bnh ai
B(mm)
20
Chi u di ai l
(mm)
2500

n mn h c Chi ti t my 10 s 44 -Thi t k h d n ng
bng t i
k2
S ai z 1
Kho ng cch tr c a
(mm)
640,63
L c tc d ng ln tr c F
r
(N) 442,23
II,THI T K B TRUY N BNH RNG C A H P GI M T C .
A, Thi t k b truy n c p nhanh (B truy n bnh rng tr rng th ng)
+,Cc thng s u vo.
P
1
=2.62 kw
n
1
=450,79 v/ph
u
1
=7
T
1
=55504 N.mm
1, ch n v t li u
Theo b ng 6.1[1] ch n v t li u cho c 2 bnh l thp 45 i c i thi n
Bnh nh c r n HB 241285 c gi i h n b n
b1
=850 Mpa v gi i h n
ch y
ch1
=580 Mpa
Bnh l n c r n HB 192240 c gi i h n b n
b1
=750 Mpa v gi i h n
ch y
ch1
=450 Mpa
2,Xc nh ng su t cho php .
a, ng su t ti p xc cho php .

H HL H H
S K / ] [
0
lim
( *)
D a vo b ng 6.2[1] v i thp ti c i thi n ta c :

0
Hlim
=2HB +70 ng su t ti p xc cho php ng v i chu k c s .
S
H
=1,1 h s an ton khi tnh v ti p xc
Ch n r n :Bnh nh 250 HB
Bnh l n 240 HB

0
Hlim1
=2.250+70 =570 Mpa

0
Hlim2
= 2.240 +70 =550 Mpa
+, K
HL
l h s tu i th xc nh theo cng th c (6.3)[1].

H
HO
m
HL
HE
N
K
N

V i m
H
: l b c ng cong m i khi th v ti p xc, do HB<350
m
H
=6
+, N
HO
s chu k thay i ng xu t c s khi th v ti p xc
Theo cng th c (6.5)[1] ta c:
N
HO1
=30HB
1
2,4
=30.250
2,4
=17,1.10
6
N
HO2
=30HB
2
2,4
=30.240
2,4
=15,5.10
6

bng t i
k2
+, N
HE
s chu k thay i ng xu t t ng ng.

3
1
ax
60. . . .
i i
HE i i
m i
T t
N c t n
T t
_

3 3 6
1
3 3 6
2
2, 6 5.4
60.1.450, 79.15000. 1 . 0, 6 191.10
8 8
2, 6 5, 4
60.1.64.39.15000. 1 0, 6 27,3.10
8 8
HE
HE
N
N
_
+

,
_
+

,

1 1 1
2 2 2
1
1
HE HO HL
HE HO HL
N N K
N N K
>
>
Thay vo(*) ta c

1
2
570.1
[ ] 518, 2
1,1
[ ]=500Mpa
550.1
[ ] 500
1,1
H
H
H
Mpa
Mpa
(v b truy n bnh rng tr

rng
th ng nn [
H
]=min{[
H
]
1
,[
H
]
2
})
b, ng su t u n cho php .

F FL FC F F
S K K / ] [
0
lim

Do tr c quay 1 chi u nn K
FC
=1
D a vo b ng (6.2)[1] v i thp 45 ti c i thi n
0
Flim
=1,8HB
S
F
=1,75

0
Flim1
=1,8.HB
1
=1,8.250=450 (Mpa)

0
Flim2
=1,8.HB
2
=1,8.240=432 (Mpa)
- K
FL
l h s tu i th .
theo cng th c (6.4)[1] ta c.

F
m
FE
FO
FL
N
N
K
+,m
F
l b c c a ng cong m i m
F
=6
+, N
FO
:S chu k ng su t c s khi th v u n v i thp N
FO
=4.10
6
T cng th c (6.8)[1] ta c,

i i
m
i
FE
t n
T
T
c N
F
,
_
max
60

bng t i
k2

6 6 6
1
6
6 1
2
1
2, 6 5, 4
60.1.450.79.15000. 1 0, 6 144, 6.10
8 8
144, 6.10
20, 7.10
7
FE
FE
FE
N
N
N
u
_
+

,

1 1
2 2
1
1
FE FO FL
FE FO FL
N N K
N N K
>
>
V y : [ ]
o
Flim
F FC FL
F
K K
S

;
[
F
]
1
=
450
.1.1=257,1
1,75
( Mpa) ;
[
F
]
2
=
432
1 1 246,9(M Pa)
1,75
;
c, ng su t qu t i cho php.
[
H
]
max
=2,8.
ch

[
H
]
max
=2,8.450=1260 Mpa
[
F
]
max
=0,8.
ch

[
F
]
max1
=0,8.580=464 Mpa
[
H
]
max2
=0,8.450=360 Mpa
3, Tnh ton b truy n bnh rng tr rng th ng.
a, Kho ng cch s b tr c .
Theo cng th c (6.15)[1]
3
1
2
1
1 1
] [
) 1 (
ba H
H
a w
u
K T
u K a

+
Theo b ng 6.6[1] ta ch n
ba
=0,3
Theo b ng 6.5[1] ta ch n k
a
=49,5 (rng th ng )

1
( 1).0,53 . (7 1).0,53.3 1, 272
bd ba
u + +
k
H
. H s xt n s phn b khng u t i tr ng trn chi u r ng vnh rng.
Tra b ng 6.7[1]

k
H
= 1.064
V i T
1
=55504 N.mm u
1
=7 ta c
3
1 2
55504.1, 064
49,5(7 1) 191, 2
500 .7.0,3
w
a +
Ta ch n
190 a mm

b, Xc nh cc thng s n kh p .
-ch n modun php theo cng th c (6.17)[1]

1
(0, 01 0, 02) (1,9 3,80)( )
n w
m a mm
- Ch n modun theo b ng 6.8[1] m
n
=2,5
-S rng bnh nh 1:

bng t i
k2

1
1
1
2 2.190
19
( 1) 2,5(7 1)
w
a
z
m u

+ +

2 1 1
. 19.7 133 z z u
Theo cng th c (6.21)[1] tnh l i kho ng cch tr c.

1 1 2
( ) / 2 2,5(19 133) / 2 190( )
w
a m z z mm + +
*,Xc nh h s d ch ch nh.
-Tnh h s d ch tm y.

( ) ( )
1
1 2
190
0,5. 0,5. 19 133 0
2,5
0
y
a
y z z
m
k
+ +

H s d ch ch nh c a c 2 bnh l x
1
=x
2
=0
*Gc n kh p.

1
. . os
os
2
t
t
z mc
c
a

Trong z
t
=z
1
+z
2

0
20
V y ;
( )
0
19 133 .2.5. os20
cos 0,94
2.190
t
c
+

0
20
t

4, Tnh ki m nghi m b truy n bnh rng tr -rng th ng.
a, Ki m nghi m rng v b n ti p xc .
2
1 1 1
2 ( 1) / (
H m H H m w m w
Z Z Z T K u b u d
+
Trong :
+, Z
m
H s k n c tnh v t li u c a cc bnh rng n kh p.
Tra b ng 6.5[1] ta c Z
m
=274 (Mpa)
1/3
+, Z
H
H s k n hnh d ng b m t ti p xc
2cos / sin2 2.1/ sin(2.20) 1, 76
H b tw
Z
V bnh rng tr rng th ng nn ta c
b
+,Z

- H s k n s trng kh p c a rng.
(4 ) / 3 Z

Theo cng th c (6.38b)[1] ta c

bng t i
k2

1 2
1 1
[1,88 3, 2 ] os
1 1
1,88 3, 2 1, 69
19 133
c
z z
_
+

,
_
+

,
(4 ) / 3 (4 1, 69) / 3 0,877 Z

+, d
1
ng knh vng ln bnh nh .

1 1
2 / ( 1) 2.190 / (7 1) 47,5( )
w w
d a u mm + +
+, b
chi u r ng vnh rng

b
1
=
ba
.a
1
=0,3.190=57 (mm)
+, k
H
H s t i tr ng khi tnh v ti p xc
H H H HV
K K K K

V i k
HB
=1,064
V n t c vnh rng l

1 1
.47,5.450, 79
1,12( / )
60000 60000
w
d n
v m s

Theo b ng 6.13[1] ch n c p chnh xc 9 theo b ng (6.14),(6.15)[1] ta
ch n c k
HB
=1,13 ,
H
=0,004

, g
0
=73

0 1
/ 0, 004.73.1,12 190 / 7 1, 7
H H w m
g v a u

1 1
1
1, 7.57.47,5
1 1 1, 03
2 2.55504.1, 064.1,13
H w w
HV
H H
b d
K
T K K

+ +

1,964.1,13.1, 03 1, 24
H H H HV
K K K K

Ta tnh c
( )
2
274.1, 76.0,877 2.55504.1, 24.(7 1) / (57.7.47,5 ) 467, 75
H
Mpa +
Theo cng th c (6.1)[1] v i v=1,12 m/s < 5 m/s th Z
v
=1 v i c p chnh
xc ng h c l 9, ch n c p chnh xc v m c ti p xc l 8, khi c n gia
cng t nhm R
a
=2,51,25 m do Z
R
=0.95 v i d
a
<700 mm. K
XH
=1, do
theo
(6.1)v (6.1a)[1] ta c
[ ]' [ ] . 500.1.0,95.1 475( )
H H V R XH H
Z Z Z MPa >
V y bnh rng th a mn i u ki n v b n ti p xc.
b, Ki m nghi m rng v b n u n.

) /( 2
1 1 1 1
m d b Y Y Y K T
w w F F F

Ta c
bd
=1,272 tra b ng 6.7[1] ta c k
FB
=1,158

bng t i
k2
V i v n t c v=1,12 m/s v i c p chnh xc 9 tra b ng 6.14[1] ta c k
F
=1,37
Tr b ng 6.15 v 6.16[1] ta c
F
= 0,011 (bnh r ng th ng, c vt u rng)v
g
0
=73

0 1 1
/ 0, 011.73.1,12 190 / 7 4, 69
F F w
g v a u
-H xt n t i tr ng ng xu t hi n trong vng n kh p khi tnh v u n.

1 1
1
4, 69.57.47,5
1 1 1, 072
2 2.55504.1,158.1,37
F w w
FV
F F
b d
K
T K K

+ +
- H s t i tr ng khi tnh v u n
1,158.1,37.1, 072 1, 7
F F F FV
K K K K

V i Z
1
=19 , Z
2
=133 h s d ch ch nh x
1
=x
2
=0 theo b ng 6.18[1] ta c
Y
F1
=4,14 Y
F2
=3,6
-H s k n s trng kh p c a bnh rng
1 1
0,59
1, 69
Y

v i bnh
rng th ng ta c Y
=1
V y
1
2.55504.1, 7.0,59.1.4,14 / (57.47,5.2,5) 68,1
F

( Mpa)
( )
2 1 1 2
/ 68,1.4,14 / 3, 6 78,3
F F F F
Y Y Mpa
Tnh chnh xc ng su t u n cho php

'
[ ] [ ]
F F R S xF
Y Y Y
Y
R
:h s xt n nh h ng c a nhm m t l n chn rng Y
R
=1
Y
xF
: H s xt n kch th c bnh rng Y
xF1
=1
Y
S
h s xt n nh y c a v t li u
1, 08 0, 095ln 1, 08 0, 0695ln2,5 1, 016
S
Y m (Trang 92[1] )
Do
( )
'
1 1
[ ] 257,1.1.1, 016.1 216, 2
F F
Mpa >

'
2 2
[ ] 246,9.1.1, 016.1 250,9( )
F F
MPa >
V y bnh rng th a mn i u ki n b n u n.
c,Ki m nghi m b n qu t i.
4 , 1 /
max
T T K
qt
Ta c
max max
467, 75.. 1, 4 553, 45( ) [ ]
H H qt H
K MPa <

1max 1 1 max
68,1.1, 4 95,34( ) [ ]
F F qt F
K MPa <

2max 2 2 max
78,3.1, 4 110, 46( ) [ ]
F F qt F
K MPa <
V y bnh rng th a mn i u ki n qu t i.
5, Cc thng s v kch th c b truy n bnh rng c p nhanh.
- Khong c ch trc:
1
190( )
w
a mm

bng t i
k2
- Mun ph p : m=2, 5 ( mm)
- Chiu rng vnh r ng
1
57( )
w
b mm
- T s truyn: u
1
=7
- S r ng: z
1
=19 ; z
2
=133
- H s dch chnh : x
1
= x
2
=0
Theo bng 6. 11/104 [I] ta c:
+ ng knh vng chia:
d
1
=mz
1
=2, 5. 19=47, 5( mm) ;
d
2
=mz
2
=2, 5. 133=332, 5( mm)
+ ng knh nh r ng:
1 1
2 49.5( )
a
d d mm +

2 2
2 334,5( )
a
d d mm +
+ ng knh chn r ng:
1 1
2,5 45( )
f
d d mm

2 2
2,5 330( )
f
d d mm

6. Tnh c c lc t c dng

1
1
1
2 2.55504
2337( )
47,5
t
w
T
F N
d

0
1
2337. 20 850, 6( )
r t
F Ftg tg N
B, Thi t k b truy n bnh rng c p ch m, (bnh rng tr -rng nghing)
+, Cc thng s u vo
P
2
=2. 52 kw
n
2
= 64, 39 v/ph
u
2
=3, 93
T
2
=373754 N. mm
V h p gi m t c phn i c p ch m nn.
P
2
=2. 62 kw
T
2
=186877 N. mm
1, Ch n v t li u .
m b o tnh th ng nh t ha ta ch n v t li u cho bnh rng c p ch m
nh bnh rng c p nhanh, thp 45 ti c i thi n.
2, Xc nh ng xu t cho php .
V ch n v t li u nh b truy n c p nhanh nn
K
HL
=
H
HO
m
HE
N
N
v K
FL
=
F
FO
m
FE
N
N

bng t i
k2
V i
m
H
= 6; m
F
= 6;
N
HO1
= 17,1.10
6
; N
FO1
= N
FO2
= 4.10
6
;
N
HO2
= 15,5.10
6
; N
FE1
= 177,4.10
6
;
N
HE1
= 187,33.10
6
; N
FE2
= 46,68.10
6
;
N
HE2
= 49,3.10
6
;
N
HE1
> N
HO1
; N
HE2
> N
HO1
K
HL1
= K
HL2
= 1;
N
FE1
> N
FO1
; N
FE2
> N
FO1
K
FL1
= K
FL2
= 1;
V y
[ ]
[ ]
H
1
H
2
518,2(M Pa)
500(M Pa)

V
[ ]
[ ]
F
1
F
2
257,1(M Pa)
246,9(M Pa)

V bnh rng tr rng nghing
[ ]
[ ] [ ]
H H
1 2
H
518,2 500
= = =509,1(M Pa)
2 2
+
+
V [
H
]
max
= 2,8.450=1260 Mpa
[
F
]
max1
= 0,8.580 = 464 Mpa ;
[
F
]
max2
= 0,8.450 = 360 Mpa
3, Tnh ton b truy n bnh rng tr rng nghing.
a, kho ng cch s b tr c.

[ ]
+

2 H
3
w 2 a 2 2
H 1 ba
T .K
a K .(u 1).
.u .
(cng th c 6.15[1])
Vi: T
2
: Momen xo n trn tr c ch ng , N.mm ; T
2
= 186877 N.mm
K
a
: h s ph thu c vo v t li u bnh rng v c p bnh rng ;
K
a
= 43 (v t li u thp-thp, bnh rng nghing).

ba
= b
w
/a
w
l h s chi u r ng vnh rng theo b ng 6.6[1] do b truy n
bnh rng t khng i x ng so v i cc tr c nn ch n
ba
= 0,2 ;

bd
= 0,53.
ba.
(u
2
+1) = 0,53.0,2.(3,93 +1 ) = 0,52 (cng th c 6.16[1])
Tra b ng (6.7)[1], ta c: K
H
= 1,062

'
w
a = 43.(3,93+1). ( )
3
2
186877.1,062
210,15 m m
509,1.3,93.0,2

L y
w 2
a =225(mm )
b, Xc nh cc thng s n kh p .
+, m b o tnh th ng nh t ha trong thi t k ta ch n modun c p ch m
b ng c p nhanh m
n
= m = 2,5 mm
+, ch n s b

= 20
o
Theo cng th c 6.31[1] s rng bnh nh l :

bng t i
k2
z
1
=
( ) ( )

+ +
o
2
1
2
2a .Cos 2.225.Cos20
Z 34.3
m u 1 2,5.3,93 1
ch n z
1
= 35 rng
S rng bnh l n l: z
2
= u.z
1
= 3,93.35 = 137.55
ch n z
2
= 138 rng
+, Tnh chnh xc t s truy n u
m
= z
2
/z
1
= 138/35 = 3,94;
+, Tnh chnh xc
theo 6.32[1]
Cos
=
( ) ( )
+ +

1 2
2
m.z z 2,5.35 138
0,96
2.a 2.225
= 16,26 = 16
o
15
36
;
+, Chi u r ng bnh rng : b
w
=
ba
.a
w
= 0,2.225 = 45 (mm) ;
4. Tnh ki m nghi m truy n bnh rng tr rng nghing
a, Kim nghim rng v bn tip xc
Theo cng thc ( 6. 33) [1] :
H
= Z
M
Z
H
Z

+
'
2 H 2
2
w 2 2 2
2.T .K .(u 1)
b .u .d
Trong :
Z
M
: H s xt n nh hng c tnh vt
liu, vi cp vt liu b nh r ng thp - thp
Z
M
=274 Mp
1/3

Z
H
: H s k n hnh d ng b mt tip
xc;
Z
H
=
b
tw
2cos
sin2
Trong :
+, tg
b
= cos
t
. tg
+, Rng nghing khng d ch ch nh

tw
=

t
= arctg
tg
tg
=arctg

o
0
o
tg20
51,3
tg16.26
tg
= cos51, 3
o
. tg16, 26
o
= 0, 18

b
=10, 33
o
;
Z
H
=
o
o
2cos10,33
1.43
sin2.51,3
Z
: H s k n s trng khp ca r ng;

bng t i
k2

=

>

o
b .sin 45.sin16,26
1.6 1
m 2,5.
Z
=

1/ 1/1,77 0,75
Vi:

= [1, 88 - 3, 2( 1/z
1
+ 1/z
2
) ] . cos

= 1, 88 - 3, 2( 1/35 +
1/138) cos16, 26
o
= 1. 77
K
H
: H s ti trng khi tnh v tip xc;
K
H
= K
H
. K
HV
K
H
;
K
H
: h s ti trng khi tnh v
tip xc; ( bng 6. 7[1] ) K
H
= 1, 116;
K
HV
: h s ti trng ng trong
vng n khp

+
H w w 2
Hv
2 H H
.b .d
K 1
2.T K .K
vi : d
W2
=
2
2
w
2.a 2.225
= =91,28
u +1 3,94+1
mm

w 2 2
.d .n .91,28.64,39
v 0,31
60000 60000
m/s
v v < 4 m/s tra bng 6. 13[1] chn cp
chnh x c 9
K
H
: h s k n s phn b khng u ti trng cho
c c i r ng ng thi n khp; K
H
= 1, 13;

w 2
H H o
2
a 225
.g .v. 0,002.73.0,31. 0,34
u 3,93
m/s
( tra bng 6. 15 r ng nghing -
c :
H
=0, 002 )
( tra bng 6. 16 cp chnh x c l
cp 9 c : g
o
=73 )

+
Hv
0,34.45.91,28
K 1 1,003
2.186877.1,062.1,13
K
H
=1, 062. 1, 13. 1, 003 = 1, 204

bng t i
k2
b
w
: Chiu rng vnh r ng; b
= 45 mm
d
w2
: ng knh vng chia ca b nh ch ng; d
w2
= 91, 28 mm
T
2
= 186877 N. mm

H
= 274. 1, 43. 0, 75.
( )
+
2
2.186877.1,204.(3,93 1)
360,6 M pa
45.3,93.(91,28)
+, Tnh chnh x c ng sut cho php [ ]

H
[ ] ( )
H H lim H R V xH HL
S .Z .Z .K .K
hay
[ ]
'
H H R V xH
.Z .Z .K 1
]
Do: v < 5 m/s nn : Z
v
= 1;
R
a
= 2, 5. . . 1, 25 m nn : Z
R
= 0, 95
d
a
< 700 mm nn : K
XH
= 1

[
H
] = 509, 1. 0, 95. 1. 1 = 483, 65 MPa ;
Ta c: [
H
]
>
H

Vy cp b nh r ng tr tha m n bn tip xc ;
b, Kim nghim rng v bn un
Theo cng thc ( 6. 33) :

2 F F
F
w 2 2
2.T .K .Y .Y .Y

b .m.d
;
trong :
+, T
2
= 186877 N. mm : mmem xon trn trc ch
ng ;
+, m
= 2, 5 mm : mun ph p ;
+, b = 45 mm : chiu rng vnh r ng ;
+, d
w2
= 91, 28 mm : ng knh vng l n ca b nh ch
ng ;
+, Y
: h s k n nghing ca r ng ;
Y
= 1 -

/140 = 1- 16, 26/140 = 0, 88
+, vi
=1, 77 Y
=1/
= 1/1, 77 = 0, 565
+, Y
F
: h s d ng r ng, tra bng ( 6. 18) [1] ta c :
Y
F1
=3, 7 ; Y
F2
=3, 60 ( vi x
1
= x
2
= 0 v
z
V1
= 39. 67, z
v2
=155. 97) ;
+, K
F
: h s ti trng khi tnh v un :
K
F
= K
F
. K
F
. K
Fv
;

bng t i
k2
K
F
: h s k n s phn b khng u ti
trng trn chiu rng vnh r ng
K
F
=1, 234 ( B ng 6.7[1])
K
F
: h s k n s phn b khng u ca ti
trng cho c c i r ng ng thi n khp, tra bng
( 6. 14) [1] , ta c: K
F
= 1, 37 ( vi v = 0, 31 m/s)
K
FV
: h s ti trng ng sut hin trong vng
n khp :
K
F
=1+
F
. b
w
. d
m1
/( 2. T
1
. K
F
K
F
)
Theo 6. 64 :
F F 0 w 2 2
.g .v. a /u
Trong :
F
= 0, 006 bng ( 6. 15)
g
0
= 73 bng ( 6. 16)

F
0,006.73.0,31. 225/3,93 1,03
Do :
K
Fv
= 1 + 1, 03. 67, 5. 91, 28/( 2. 186877. 1, 234.
1, 37) =1, 01 ;
K
F
= 1, 234. 1, 37. 1, 01 = 1, 71;

F1
2.186877.1,71.0,565.0,88.3,7
114.5(M Pa)
45.2,5.91,28
<[
F1
] ;

F2
=
F1
. Y
F2
/Y
F1
= 114. 5. 3, 60/ 3, 7 =
111. 4 ( MPa) <[
F2
] ;
Nh vy: iu kin bn un c m bo .
c, Kim nghim rng v qu ti
Theo ( 6. 48) , vi h s qu ti : K
qt
= 1, 4 :

Hmax H qt H max
. K 302,02. 1,4 357,35(M Pa)<[ ]
Theo ( 6. 49) :
F1max
=
F1
. K
qt
= 114, 5. 1, 4 = 160, 3
( MPa) < [
F1
]
max

F2max
=
F2
. K
qt
= 111, 4. 1, 4 =
155. 9 ( MPa) < [
F2
]
max
Tho m n iu kin v qu ti ;
5, C c thng s v kch thc b truyn b nh rng tr
Khong c ch c c trc
a
w2
= 225 mm

bng t i
k2
M un ph p
m

= 2, 5 mm
Chiu rng vnh r ng
b
2
= 45 mm
T s truyn
u
2
= 3, 94
Gc nghing ca r ng
= 16
o
15
36
;
Gc n khp
= 20
o
S r ng b nh r ng Z
1
=35 r ng
; Z
2
= 138 r ng
H s dch chnh chiu cao x
1
= 0
; x
2
= - 0
ng knh vng chia d
1
= 91mm ; d
2
=
359 mm
ng knh nh r ng d
a1
= 93mm ; d
a2
=
361 mm
ng knh y r ng d
f1
= 88. 5 mm ; d
f2
=
356, 5 mm
6, Tnh lc n khp : khi n khp lc n khp c chia
lm 3 thnh phn :
F
t3
= F
t4
=2. T
2
/d
w2
=2. 186877/91, 28 = 4095
( N)
F
r3
= F
r4
= F
t3.
tg/cos = 4095.
tg20
o
/cos34, 69= 1813 ( N)
F
a3
= F
a4
= F
t3
. tg = 4095. tg34, 69
0
= 2834 ( N)
C, B ng thng s c a b truy n bnh rng
c p nhanh c p ch m
Kho ng cch tr c a
w
(mm) 190 225
Mun php u
m
2,5 2,5
Chi u r ng vnh rng b
w
(mm) 57 45
T s truy n u
t
7 3,94
Gc nghing c a rng 0 16
o
15
36
;
H s d ch ch nh x
1
0 0
x
2
0 0

bng t i
k2
S rng bnh rng z
1
19 35
z
2
133 138
ng knh chia d
1
(mm) 47,5 91
d
2
(mm) 332,5 359
ng knh y rng d
f1
(mm) 45 88,5
d
f2
(mm) 330 356,5
ng knh nh rng d
a1
(mm) 49,5 93
d
a2
(mm) 334,5 361
III,THI T K TR C.
1,Ch n v t li u.
Ch n v t li u ch t o cc tr c l thp 45 ti th ng ha c gi i h n b n
b
=600 v gi i h n ch y
ch
=340
2, Xc nh t i tr ng tc d ng ln tr c .
L c tc d ng ln h d n ng.
-Trn bnh ai F
r
=442,23 (N)
-Trn c p bnh rng tr .
+,C p bnh rng tr - rng th ng.
F
t1
=F
t2
=2337 (N)
F
r1
=F
t2
=850,6 (N)
+,C p bnh rng tr rng nghing.
F
t3
=F
t4
=F
t5
=F
t6
= 4095 (N)
F
r3
=F
r4
=F
r5
=F
r6
= 1813 (N)
F
a3
=F
a4
=F
a5
=F
a6
=2834 (N)

bng t i
k2
Fr1
Ft1
Fr2
Fr3
Fa3
Fr6
Fa6
Ft3
F
v
Ft4
Fa4
Fr5
Fr4
Ft5
Fa5
Ft2
Ft6
z
y
x
Fd
3,Tnh thi t k tr c
a, Xc nh s b ng knh tr c
Theo cng th c 10.9(tttk) ng knh tr c th k v i k = 13
d
k
=
[ ]
3
. 2 , 0
k
T
ng su t cho php [

] = 1530 MPa
l y gi tr nh i v i tr c vo c a h p gi m t c , tr s l n i v i tr c ra (
y tr c vo l tr c I v tr c ra l tr c III )
ch n [

] = 20 d
1
=
3
1
20 . 2 , 0
T
= ( )
3
55504
24
0, 2.20
mm
ch n [

] = 25 d
2
=
3
2
25 . 2 , 0
T
= ( )
3
186877
33, 4
0, 2.25
mm
ch n [

] = 27 d
3
=
3
3
27 . 2 , 0
T
= ( )
3
1410928
63,16
0, 2.28
mm

bng t i
k2

V y ta ch n s b ng knh tr c nh sau :
d
1
= 25 (mm) ; d
2
= 35 (mm) ; d
3
= 65(mm)
T ng knh d v b ng 10.2[1] ta xc nh c chi u r ng ln l n l t
nh sau.
b
01
=17 (mm) b
02
=21(mm) b
03
=33(mm)
b, Xc nh kho ng cch gi a cc g i v i m t l c .
Khong c ch mt c nh ca chi tit quay n thnh trong
hp: k
1
= 8 mm
Khong c ch mt c nh n thnh trong ca hp :
k
2
= 8 mm
Khong c ch t mt c nh chi tit quay n lp :
k
3
= 10 mm
Chiu cao lp v u bu lng :
h
n
= 15 mm
- Chi u di may v bnh rng tr (trn tr c I)
l
m12
=l
m13
=(1,2..1,5).d
1
=(30 37,5) mm
Ta ch n l
m12
=30 mm v l
m13
=35 mm
-Chi u di may bnh rng tr rng nghing (trn tr c II)
l
m22
=l
m23
=l
m24
=(1,2 1,5)d
2
=( 42 52,5) mm
Ch n l
m22
=45 mm, l
m23
=50 mm v l
m24
= 45 mm
-Chi u di may bnh rng tr rng nghing (trn tr c III)
l
m32
=l
m33
=l
m34
=(1,2 1,5)d
3
=( 78 97,5) mm
Ch n l
m32
=l
m34
=90 mm, l
m33
=80 mm
*Chi u di cc o n tr c.
-Tr c II.
l
22
=0,5(l
m22
+ b
02
) +k
1
+k
2
= 0,5.(45 +21) +8+8 =49 mm
ch n l
22
=55 mm
l
23
= l
22
+0,5.(l
m22
+l
m23
) +k
1
=55 +0,5.(45 +50) +8 =10,5 mm
ch n l
23
=115 mm
l
24
=2l
23
l
22
= 2.115 -55=175 mm
l
21
=2l
23
= 2.104,5 =230 mm
-Tr c III.
l
33
=-l
c33
=0,5(l
m33
+ b
03
) +k
3
+h
n
= 0,5.(80 +33) + 10 +15=81,5 mm
ch n l
33
=85 mm
l
32
=l
22
=55 mm
l
34
=l
24
=175 mm
l
31
=l
34
+ l
32
=230 mm
-Tr c I.

bng t i
k2
l
12
=l
c12
=0,5.(l
m12
+b
01
) +k
3
+h
n
=0,5,(30 +17) +10 +15 =48,5 mm
ch n l
12
=50 mm
l
13
=l
23
=115 mm
l12=-lc12
l13
242.0000
l11
56.0000
l22
120.7500 l23
l24
241.1914
242.0000
l12
47. 5000
lc33
242.0000
59.0000 183. 0000
l32
l34
l31
l
11
=2l
13
=230 mm
4.Tnh ton thi t k tr c I.
a,Cc l c tc d ng ln tr c .
F
y
=F
.cos45
0
=442,23.1/2=312,7 N
F
x
= F
.sin45
0
=442,23.1/2=312,7 N
F
t1
=2337 N
F
r1
=850,6 N
b, V bi u mmen
*xt trn m t ph ng z0y c

10 1 11
12 1 13 11 11
0 0
0 . . . 0
y yd y r y
A yd r y
F F F F F
m F l F l F l
+ +
+

bng t i
k2

( )
( )
12 1 13
11
11
10 1 11
. .
312, 7.50 850, 6.115
493,3
230
44, 6
yd r
y
y r y yd
F l F l
F N
l
F F F F N
+
+

*Xt trn m t ph ng x0z c

bng t i
k2

10 1 11
12 1 13 11 11
0 0
0 . . . 0
x xd x t x
A xd t x
F F F F F
m F l F l F l
+ +
+

( )
( )
1 13 12
11
11
10 1 11
. . 2337.115 312, 7.50
1100,5
230
1549, 2
t xd
x
x t xd x
F l F l
F N
l
F F F F N

+
Cc mmen tc d ng ln tr c.
M
x12
=0 M
y12
=0
M
x10
=15635 Nmm M
y10
=15635 Nmm
M
x13
=56725 Nmm M
y13
=126560 Nmm
c,Tnh chnh xc tr c.
theo cng th c (10.15),(10.16),(10.17)[1] ta tnh c momen u n t ng c ng,
momen t ng ng , ng knh t i cc ti t di n trn tr c l.
- T i ch l p bnh ai (ti t di n 12).
M
12
=0

( )
( )
2
12 1
12
3
12
0, 75. 0, 75.55504 48068
19, 7
0,1.[ ]
td
td
M T Nmm
M
d mm

(v d
sb1
=25 mm theo b ng 10.5[1] ta c [] =63 Mpa)
- T i ch l p ln.

( )
( )
[ ]
( )
2 2 2 2
10 10
2 2
10 1
10
3
3
10
15635 15635 22111
0, 75. 52910
52910
20,3
0,1. 0,1.63
A x y
tdA
td
M M M Nmm
M M T Nmm
M
d mm
+ +
+

- T i ch l p bnh rng. (ti t di n 13).

( )
( )
2 2 2 2
13 13 13
2 2
13 13 1
56725 126560 138690
0, 75. 146780
x y
td
M M M Nmm
M M T Nmm
+ +
+

bng t i
k2

[ ]
( )
13
3
3
146780
28.56
0,1. 0,1.63
td
A
M
d mm

Xu t pht t cc yu c u v b n, l p ghp v cng ngh ta ch n ng
knh cc o n tr c nh sau.
+, ng knh ch l p bnh rng l :d
13
=30 mm, v ng knh y rng tr
l p ln tr c I : d
f1
=45 mm nn ph i thi t k bnh rang li n tr c
+, thu n ti n cho vi c tho l p ta ch n ng knh ch l p ln d
ol
=25
mm.
+, ng knh ch l p bnh ai d
=20 mm
Ch n then c ti t di n b
=6 mm, h
=6 mm,chi u su rnh then trn tr c

t
1
=3,5 mm, trn l t
2
=2,8 mm.
d, Ki m nghi m tr c v b n m i :
K t c u tr c thi t k ph i th a mn i u ki n.

[ ]
2 2
. s s
s s
s s

+
Trong : [S]-H s an ton cho php [s] =1,52,5
Khi c n tng c ng th [s] =2,53. (khng c n ki m tra
b n
c ng c a tr c ).
s
,s

-H s an ton ch xt ring cho tr ng h p ng su t php ho c ng
su t ti p, c tnh theo cng th c (10.20),(10.21)[1].

1
aj
1
aj
. .
. .
j
dj mj
j
j mj
s
K
s
K
+
Trong :
-1
,
-1
gi i h n m i u n v xo n ng v i chu k i x ng, v t
li u thp 45 c
b
=600 Mpa

-1
=0,436.
b
=0,436.600=261,6 Mpa

-1
=0,58.
-1
= 0,58.261,6= 151.73 Mpa.
Theo b ng 10.7[1] ta c
=0,05
=0
V cc tr c c a h p gi m t c u quay nn ng su t u n thay i theo
chu k i x ng ,do
m
=0
a
=
max
=M
j
/W
T i ti t di n 13 (ch l p bnh rng ).
C M
13
=138690 Nmm.

bng t i
k2

( )
( )
3 3
3
13
13
13
. .30
W 2650
32 32
138690
52,3
2650
a
d
mm
Mpa

( )
3 3
3
13
13
. .30
5301
16 16
o
d
W mm

T i ch l p bnh ai(ti t di n 12).
C M
12
=0
a12
=0 Mpa
V tr c quay m t chi u ng su t xo n thay i theo chu k m ch ng :

ax
0
2 W
j
m
m a
j
T
T

Ta c T=55504 Nmm
( )
13 13
55504
10, 47
5310
m a
Mpa
K
d
v K
d
-H s xc theo cng th c (10.25),(10.26)[1].

1
x
d
y
K
K
K
K

1
x
d
y
K
K
K
K
Cc tr c c ra cng trn my ti n, t i cc ti t di n nguy hi m yu c u

t R
a
=2,50,63 m, do theo b ng 10.8[1], h s t p trung ng su t do
tr ng thi b m t K
x
=1,06.Do khng dng ph ng php tng b n b m t,do
h s tng b n K
y
=1.
Theo b ng 10.12[1] khi dng dao phay a , h s tp trung ng su t t i
rnh then ng v i v t li u c
b
=600 Mpa l K
=1,46 , K
=1,54. theo b ng
10.10[1] tra c h s kch th c t i ti t di n 13 l
13
=0,88 .
13
=0,81

V y : 13
13
1
1, 46 0,88 1, 06 1
1, 72
1
x
d
y
K
K
K
K
+
+

bng t i
k2

13
13
1
1,54 0,81 1, 06 1
1,96
1
x
d
y
K
K
K
K
+
+

1
13
13 13 13
261, 6
2,9
. . 1, 72.52,3 0, 05.0
d a m
s
K

+ +

1
13
13 13 13
151, 7
7, 4
. . 1,96.10, 47 0.10, 47
a m
s
k

+ +

[ ]
13
2 2
2,9.7, 4
2, 7
2,9 7, 4
s s >
+
V y t i ti t di n 13 (ch l p bnh rng ) th a mn i u ki n b n m i.
5.Tnh ton thi t k tr c II.
F
t3
=F
t4
=4095 N
F
r3
=F
r4
=1813 N
F
a3
=F
a4
=3080 N
F
t2
=2337 N
F
r2
=850,6 N
Mmen do F
a4
,F
a3
tc d ng ln tr c.
M
a3
=M
a4
=2834.91,28/2=129340 Nmm
b, V bi u mmen

20 3 2 4 21
3 22 3 3 2 23 4 24 4 4 21 21
0 0
0 . / 2 . . . / 2 . 0
y y r r r y
A r a r r r a r y
F F F F F F
m F l F d F l F l F d F l
+ +
+ +
V F
a3
=F
a4
, d
r3
=d
r4

( )
( )
21
20
1387, 7
1387, 7
y
y
F N
F N


20 3 2 4 21
3 22 2 23 4 24 21 21
0 0
0 . . . . 0
x x t t t x
A t t t x
F F F F F F
m F l F l F l F l
+
+ +

( )
( )
21
20
5263,5
5263,5
x
x
F N
F N

Mmen t i cc ti t di n.

bng t i
k2
M
x23
=27490 Nmm M
y23
=359600 Nmm,
M
x22
=M
x24
= 76320 Nmm M
y22
=M
y24
= 289490 Nmm,
c,Tnh chnh xc tr c.
theo cng th c (10.15),(10.16),(10.17)[1] ta tnh c mmen u n t ng c ng,
mmen t ng ng , ng knh t i cc ti t di n trn tr c l.
(v d
sb1
- T i ti t di n 22(24)

( )
( )
[ ]
( )
2 2 2 2
22 22 22
2 ' 2
22 22 2
22
3
3
22
76320 289490 299380
0, 75. 340325
340325
37,8
0,1. 0,1.63
x y
td
td
M M M Nmm
M M T Nmm
M
d mm
+ +
+

- T i ch l p bnh rng. (ti t di n 23).

bng t i
k2
( )
( )
[ ]
( )
2 2 2 2
23 23 23
2 '
23 23 2
23
3
3
23
27490 359600 360649
0, 75. 395297
395297
39, 7
0,1. 0,1.63
x y
td
td
M M M Nmm
M M T Nmm
M
d mm
+ +
+

ng knh ti t di n : d
20
=d
21
=35 mm
d
22
=d
24
=38 mm
d
23
=42 mm
D a vo b ng 9.1a[1] ta ch n c then l p bnh rng .
T i ti t di n 22 c b=10 mm, h=8 mm
t
1
=5 mm, t
2
=3,3 mm
T i ti t di n 23 c: b=12 mm, h=8 mm
t
1
=5 mm, t
2
=3,3 mm
Trong b,h,t
1
,t
2
l n l t l kch th c ti t di n c a then v chi u su
rnh then trn tr c v trn l .

[ ]
2 2
. s s
s s
s s

+
b n
c ng c a tr c ).

bng t i
k2
s
,s


1
aj
. .
j
dj mj
s
K
+

1
aj
. .
j
j mj
s
K
+
Trong :
-1
,
-1
li u thp 45 c
b
=600 Mpa

-1
=0,436.
b
=0,436.600=261,6 Mpa

-1
=0,58.
-1
= 0,58.261,6= 151.73 Mpa.
=0,05
=0
chu k i x ng ,do
m
=0
a
=
max
=M
j
/W
T i ti t di n 22, 24.
C M
22
=299380 Nmm.

( ) ( )
( )
( )
2 2
3 3
3 1 22 1 22
22
22
22
. 10.5. 38 5 . .38
W 4670
32 2 32 2.38
299380
64,1
4670
a
bt d t d
mm
d
Mpa

( ) ( )
( )
( )
2 2
3 3
1 23 1 3
23
23
23
23
. 12.5. 42 5 . .42
W 6296
32 2 32 2.42
360649
57,3
6296
a
bt d t
d
mm
d
Mpa


ax
0
2 W
j
m
m a
j
T
T

Ta c T
2
=186877 Nmm

( )
( )
( )
2
3
1 22 1 22
22
22
2
3
3
. . .
16 2.
10.5. 38 5 .38
10058
16 2.38
o
b t d t d
W
d
mm

bng t i
k2

( )
( )
( )
2
3
1 23 1
23
23
23
2
3
3
. .
.
16 2.
12.5. 42 5 .42
13569
16 2.42
o
b t d t
d
W
d
mm

( )
22 22
186877
18,58
10058
m a
Mpa
( )
23 23
186877
13.8
13569
m a
Mpa
K
d
v K
d
-H s xc theo cng th c (10.25),(10.26)[1].

1
x
dj
y
K
K
K
K

1
x
dj
y
K
K
K
K
Ta c :K
x
=1,06 K
y
=1 K
=1,46 K
=1,54
22
=0,856 .
22
=0,786

23
=0,842 .
23
=0,776
V y 22
22
1
1, 46 0,856 1, 06 1
1, 77
1
x
d
y
K
K
K
K
+
+

22
22
1
1,54 0, 77 1, 06 1
2, 06
1
x
d
y
K
K
K
K
+
+

23
23
1
1, 46 0,842 1, 06 1
1, 79
1
x
d
y
K
K
K
K
+
+

23
23
1
1,54 0, 776 1, 06 1
2, 04
1
x
d
y
K
K
K
K
+
+

bng t i
k2

1
22
22 22 22
1
22
22 22 22
261, 6
2,3
. . 1, 77.64,1 0, 05.0
151, 7
3,96
. . 2, 06.18,58 0.18,58
d a m
a m
s
K
s
k

+ +

+ +

[ ]
22
2 2
2,3.3,96
1,99
2,3 3,96
s s >
+

1
23
23 23 23
1
23
23 23 23
261, 6
2,55
. . 1, 79.57,3 0, 05.0
151, 7
5,39
. . 2, 04.13,8 0.13,8
d a m
a m
s
K
s
k

+ +

+ +

[ ]
23
2 2
2,55.5,39
2,3
2,55 5,39
s s >
+
V y t i ti t di n 22,24 v 23 th a mn i u ki n b n m i.
6, Tnh ton thi t k tr c III.
F
t5
=F
t6
=4095 N
F
r5
=F
r6
=1813 N
F
a5
=F
a6
=2834 N
L c do kh p n i tc d ng ln tr c. F
x33
=(0,20,3)2T
3
.D
t
Trong D
t
=200 mm l ng knh vng trn qua tm cc ch t c a n i
tr c vng n h i (tra b ng 16.10a[1])
Ch n : F
x33
=0,2.2.1410928/200=2822 N
Mmen do F
a5
,F
a6
tc d ng ln tr c.
M
a5
=M
a6
=2834.358,72 /2=508306 Nmm.
Mmen u n tc d ng ln tr c.
T
3
=1410928 Nmm.
b, V bi u mmen

30 5 6 31
30 5 32 5 5 6 34 6 6 31 31
0 0
0 . / 2 . . / 2 . 0
y y r r y
r a r r a r y
F F F F F
m F l F d F l F d F l
+ +
+ +
V F
a5
=F
a6
, d
r5
=d
r6

( )
( )
31
30
1813
1813
y
y
F N
F N

bng t i
k2

( )
30 5 6 31 33
30 5 32 6 34 31 31 33 31 33
0 0
0 . . . . 0
x x t t x x
t t x x
F F F F F F
m F l F l F l F l l
+ +
+ + +

( )
( )
31
30
173
5195
x
x
F N
F N

Mmen t i cc ti t di n.
M
x32
= 608021 Nmm M
y32
=282590 Nmm.
M
x34
= 608020 Nmm M
y34
= 345170 Nmm,
M
x31
= 0 Nmm M
y31
= 177310 Nmm,
c,Tnh chnh xc tr c.
theo cng th c (10.15),(10.16),(10.17)[1] ta tnh c mmen u n t ng c ng,
mmen t ng ng , ng knh t i cc ti t di n trn tr c l.
(v d
sb1
- T i ch di n 32(34)

( )
( )
2 2 2 2
34 34 34
2 2
34 34 3
608020 345170 699164
0, 75. 1407788
x y
td
M M M Nmm
M M T Nmm
+ +
+

bng t i
k2
[ ]
( )
34
3
3
34
1387504
65,54
0,1. 0,1.50
td
M
d mm

- T i ch l p ln. (ti t di n 31,30).

( )
( )
[ ]
( )
2 2 2
31 31 31
2 2
31 31 3
31
3
3
31
177310 0 177310
0, 75. 1234697
1234697
62, 74
0,1. 0,1.50
x y
td
td
M M M Nmm
M M T Nmm
M
d mm
+ +
+

-T i ch l p kh p n i.

( )
( )
[ ]
( )
2 2
33 33 33
2 2
33 33 3
33
3
3
33
0
0, 75. 1221899
1221899
62.5
0,1. 0,1.50
x y
td
td
M M M Nmm
M M T Nmm
M
d mm
+
+

ng knh ti t di n : d
30
=d
31
=65 mm

bng t i
k2
d
32
=d
34
=70 mm
d
33
=63 mm
D a vo b ng 9.1a[1] ta ch n c then l p bnh rng,kh p n i.
T i ti t di n 32,34 c b=20 mm, h=12 mm
t
1
=7,5 mm, t
2
=4,9 mm.
T i ti t di n 33 c b=18 mm, h=11 mm
t
1
=7 mm, t
2
=4,4 mm
Trong b,h,t
1
,t
2
l n l t l kch th c ti t di n c a then v chi u su
rnh then trn tr c v trn l .

[ ]
2 2
. s s
s s
s s

+
b n
c ng c a tr c ).
s
,s

1
aj
. .
j
dj mj
s
K
+

1
aj
. .
j
j mj
s
K
+
Trong :
-1
,
-1
li u thp 45 c
b
=600 Mpa

-1
=0,436.
b
=0,436.600=261,6 Mpa

-1
=0,58.
-1
= 0,58.261,6= 151.73 Mpa.
=0,05
=0
chu k i x ng ,do
m
=0
a
=
max
=M
j
/W
T i ti t di n 22, 24.
C M
34
=699164 Nmm.
( ) ( )
( )
2 2
3 3
1 34 1 3
34
34
34
. 20.7,5. 70 7,5
. .70
W 29489
32 2 32 2.70
bt d t
d
mm
d

bng t i
k2
( )
34
699164
23, 7
29489
a
Mpa
T i ch l p kh p n i, c M
33
=0

a33
=0

ax
0
2 W
j
m
m a
j
T
T

Ta c T
3
=1410928 Nmm

( ) ( )
( )
2 2
3 3
1 34 1 3
34
34
34
. . 20.7,5. 70 7,5 . .70
63163
16 2. 16 2.70
o
b t d t
d
W mm
d

( )
34 34
1410928
22,3
63163
m a
Mpa
K
d
v K
d
-H s xc theo cng th c (10.25),(10.26)[1].

1
x
dB
y
K
K
K
K

1
x
dB
y
K
K
K
K
Ta c :K
x
=1,06 K
y
=1 K
=1,46 K
=1,54
32
=0,76 .
22
=0,73
V y 32
32
1
1, 46 0, 76 1, 06 1
1.98
1
x
d
y
K
K
K
K
+
+

32
32
1
1,54 0, 73 1, 06 1
2,17
1
x
d
y
K
K
K
K
+
+

bng t i
k2

1
32
32 32 32
1
32
32 32 32
261, 6
5,57
. . 1,98.23, 7 0, 05.0
151, 7
3,13
. . 2,17.22,3 0.22,3
d a m
a m
s
K
s
k

+ +

+ +

[ ]
22
2 2
5,57.3,13
6,89
5,57 3,13
s s >
+
V y t i ti t di n 32,34 th a mn i u ki n b n m i.
IV, CH N V TNH TON LN.
1, Ch n v tnh ton ln cho tr c I.
a, ch n ln.
Xt t s : F
a
/ F
r
= 0 v F
a
= 0 , t c l khng c l c d c tr c nn ta ch n lo i
l bi m t dy :
D a vo ng knh ngng tr c d = 25 ( mm )
Tra b ng P2.7[1], ch n lo i bi c trung, c k hi u 305
ng knh trong d = 25 ( mm ) , ng knh ngoi D = 62 ( mm )
kh nng t i tr ng C = 17,6 kN , kh nng t i tnh C
o
= 11,6 kN;
B = 17 ( mm ) ; r = 2,0 ( mm) ; ng knh bi = 11,51 ( mm )
b,Ki m nghi m kh nng t i :
* kh nng t i ng :
Theo cng th c 11.3[1] v i F
a
= 0 t i tr ng quy c Q

= X.V.F
r
.k
t
.k
Trong : ki m nghi m ch u t i l n
F
r0
=
2 2
10 10 x y
F F + =
( )
2 2
1543, 6 50, 7 1544, 4 N +
F
r1
=
2 2
11 11 x y
F F + =
( )
2 2
1106,1 487, 7 1208,8 N +
Vy ta ki m nghi m v i F
r0
= 1544,4( N )
i v i ch u l c h ng tm X = 1
V = 1 khi vng trong quay
k
t
= 1 v nhi t t 100
o

v i lm vi c m k
= 1

Q = 1.1.1544,4.1.1 = 1544,4 ( N ) = 1,54 kN

Theo cng th c 11.1[1] kh nng t i ng
C
d
= Q.
m
L
tu i th c a bi m = 3
Tu i th c a ln :
L = L
h
.n
1
.60.10
-6
= 15000.450,79.60.10
-6
= 405,7 tri u vng
H s kh nng t i ng : C
d
= 1,54. ( )
3
405, 7 11, 4 kN

bng t i
k2
Do C
d
= 11,4 kN < C = 17,6 kN
lo i ln ch n m b o kh nng t i
ng
* Ki m nghi m kh nng t i tnh
T i tr ng tnh tnh theo cng th c 11.19[1] v i F
a
= 0
Q
0
= X
0
.F
r
v i X
o
= 0,6 , tra theo b ng 11.6[1].

Q
0
= 0,6.1544,4 = 926,6 ( N ) = 0,9266 kN
Theo cng th c 11.20[1]. Q
t
= F
r
= 1,54 kN
Ch n Q

= Q
t
ki m tra v Q
t
> Q
0

Q

= 1,54 kN < C
o
= 11,51 kN
lo i ln ny tho mn kh nng t i tnh .

2, Ch n v tnh ton ln cho tr c II.
a, ch n ln.
Ta ch n tu ng cho tr c II, c th ta dng a tr ng n c ng n
ch n (g ) trn vng trong, nh khi tr c c n di truy n d c tr c b l i sai
s v gc nghing c a rng m b o cho hai c p bnh rng vo kh p, do l c
d c tr c b tri t tiu nn coi F
a
= 0.
V i ng knh ngng tr c d = 35 ( mm ), Tra b ng P2.8 ta ch n a tr
ng n c trung h p k hi u 2307 c:
Kh nng t i ng C = 34,1 kN
Kh nng t i tnh C
o
= 23,2 kN
ng knh ngoi c a D = 80 ( mm ) , chi u r ng c a B = 21 ( mm )
r

= r
1
= 2,5 ( mm ), ng knh chi u di con ln = 11 ( mm )
b, Ki m nghi m kh nng t i :
* kh nng t i ng :
Theo cng th c 11.6[1] Q

=V.F
r
.k
t
.k
Trong :
F
r0
= F
r1
=
2
21
2
21 y x
F F + =
( )
2 2
5775 1592 5990 N +
V y ta ki m nghi m v i F
r
= 5990 ( N )
k
t
= 1 v nhi t t 100
o

V i lm vi c m k
= 1

Q = 1.5990.1.1 = 5990 ( N ) = 5,99 kN

Theo cng th c 11.1[1], kh nng t i ng
C
d
= Q.
m
L
Tu i th c a a m = 10/3
Tu i th c a ln :
L = L
h
.n
2
.60.10
-6
= 15000.64,39.60.10
-6
= 57,95 tri u vng

bng t i
k2
d
= 5,99. ( )
10 3
57,95 20, 25 kN
Do C
d
= 20,25 kN < C = 34,1 kN

lo i ln ch n m b o kh nng t i ng
a
= 0
Q
0
= X
0
.F
r
v i X
o
= 0,5, tra theo b ng 11.6[1].

Q
0
= 0,5.5990 = 2995 ( N ) = 2,995 kN
Theo cng th c 11.20[1] Q
t
= F
r
=5,9 kN
Ch n Q

= Q
t
ki m tra v Q
t
> Q
0

Q

= 5,9 kN < C
o
= 23,2 kN

lo i ln ny tho mn kh nng t i tnh.

3, Ch n v tnh ton ln cho tr c III.
a, ch n ln.
Xt t s : F
a
/ F
r
= 0 (v t ng h p l c d c tr c F
a
=0 , t c l khng c l c
d c tr c nn ta ch n lo i l bi m t dy :
D a vo ng knh ngng tr c d = 65 ( mm )
Tra b ng P2.7[1], ch n lo i bi c nh , c k hi u 213
ng knh trong d = 65 ( mm ) , ng knh ngoi D = 120 ( mm )
kh nng t i tr ng C = 44,9 kN , kh nng t i tnh C
o
= 34,7 kN;
B = 23 ( mm ) ; r = 2,5 ( mm) ; ng knh bi = 16,67 ( mm )
b,Ki m nghi m kh nng t i :
* kh nng t i ng :
Theo cng th c 11.3[1] v i F
a
= 0 t i tr ng quy c Q

= X.V.F
r
.k
t
.k
Trong : ki m nghi m ch u t i l n
F
r0
=
2 2
30 30 x y
F F + =
( )
2 2
5552 2017 5907 N +
F
r1
=
2 2
31 31 x y
F F + =
( )
2 2
838 2017 2184, 2 N +
Vy ta ki m nghi m v i F
r0
= 5907( N )
i v i ch u l c h ng tm X = 1
k
t
= 1 v nhi t t 100
o

v i lm vi c m k
= 1

Q = 1.1.5907.1.1 = 5907 ( N ) = 5,9 kN

Theo cng th c 11.1[1] kh nng t i ng
C
d
= Q.
m
L
Tu i th c a bi m = 3
Tu i th c a ln :
L = L
h
.n
3
.60.10
-6
= 15000.16,38.60.10
-6
= 14,74 tri u vng

bng t i
k2
d
= 5,9. ( )
3
14, 74 14, 47 kN
Do C
d
= 14,47 kN < C = 44,9 kN
lo i ln ch n m b o kh nng t i
ng
a
= 0
Q
0
= X
0
.F
r
v i X
o
= 0,6 , tra theo b ng 11.6[1].

Q
0
= 0,6.5907 =3544,2 ( N ) 3,54 kN
Theo cng th c 11.20[1]. Q
t
= F
r
= 5,9 kN
Ch n Q

= Q
t
ki m tra v Q
t
> Q
0

Q

= 5,9 kN < C
o
= 34,7 kN

lo i ln ny tho mn kh nng t i tnh .

V, Thit k v hp gim tc
1, Tnh kt cu ca v hp
V hp ca hp gim tc c nhim v m bo v tr
tng i gia c c chi tit v b phn m y, tip nhn
ti trng do c c chi tit lp trn v truyn ti ,
ng du bi trn, bo v c c chi tit may tr nh bi
bm.
Ch tiu c bn ca hp gim tc l cng cao v
khi lng nh, v vy vt liu nn dng ca hp gim
tc l GX15- 32.
2, Bng thng s v hp
Tn
gi
Biu
thc tnh to n
Chiu dy: Thn hp,
Np
hp,
1

= 0, 03. a + 3 = 0, 03. 225 +
3 = 9, 75 mm.
= 10 > 6mm
1
= 0, 9. = 0, 9. 10 = 9 mm
Chn
1
= 9 mm
Gn t ng cng: Chiu
dy, e

Chiu cao, h

dc
e =( 0, 8 1) = 8 10,
chn e = 9 mm
h < 5. =50 mm
Khong 2
o
ng knh: d
1
> 0, 04. a +10 = 0, 04. 225

bng t i
k2
Bulng nn, d
1
Bulng c nh , d
2
Bulng ghp bch np

v thn, d
3
Vt ghp lp , d
4
Vt ghp lp ca th m,
d
5
+ 10 =19
d
1
=M20
d
2
= ( 0, 7 0, 8) . d
1
Chn
d
2
= M14
d
3
= ( 0, 8 0, 9) . d
2
Chn
d
3
= M12
d
4
= ( 0, 6 0, 7) . d
2
Chn
d
4
= M8
d
5
= ( 0, 5 0, 6) . d
2
Chn
d
5
= M6
Mt bch ghp np v
thn:
Chiu dy bch thn hp,
S
3
Chiu dy bch np hp,
S
4
B rng bch np hp, K
3
S
3
=( 1, 4 1, 5) d
3
, chn S
3
= 17 mm
S
4
= ( 0, 9 1) S
3
= 17 mm
K
3
= K
2
- ( 3 5 ) mm = 45 -
5 = 40 mm
Kch thc gi trc:
ng knh ngoi v tm
l vt,
D
3
, D
2
B rng mt ghp bulng
c nh : K
2
Tm l bulng c nh : E
2
k l khong c ch t tm
bulng n mp l
Chiu cao h
nh theo kch thc np
K
2
=E
2
+R
2
+( 3 5) mm =22+18+5 =
45mm
E
2
= 1, 6. d
2
= 1, 6 . 14 = 22
mm.
R
2
= 1, 3 . d
2
= 1, 3. 14 = 18
mm
k 1, 2. 14 =16, 8 k = 17
mm
h: ph thuc tm l bulng
v kch thc mt ta
Mt hp:
Chiu dy: Khi khng c
phn li S
1
B rng mt hp, K
1
v q
S
1
= ( 1, 3 1, 5) d
1
S
1
=
26 mm
K
1
3. d
1
3. 18 =54 mm
q = K
1
+ 2 = 54 + 2. 9 = 72
mm;
Khe h gia c c chi
tit:

bng t i
k2
Gia b nh r ng vi
thnh trong hp
Gia nh b nh r ng ln
vi y hp
Gia mt bn c c b nh
r ng vi nhau.
( 1 1, 2) = 10
mm
1
( 3 5)
1
= 35
mm
2
= 10 mm
S lng bulng nn Z
Z = ( L + B ) / ( 200
300)
chn Z = 6
Lv B : Chiu di v rng
ca hp
3, Kch thc mt s chi tit kh c lin quan n v hp
a, Bu lng vng
Theo bng 18- 3a[2] ta c kch thc ca bu lng vng
Ren
d
d
1
d
2
d
3
d
4
d
5
h h
1
h
2
l f b c x r r
1
r
2
M10 45 25 10 25 15 22 8 6 21 2 12 1, 5 3 2 5 4

bng t i
120
h
2
d
d5
6
0
60
6
0
Q
90
d1
x
h
f
4
5
l
6
0
3
d
c
h
1
d
2
r
r2
d4
r1
90
Q
Q
Bulngvng
k2
b, Cht nh v : d = 8 ; c= 1, 2 ; 1: 50 ; l = 36
c, Ca th m
Np quan s t
Theo bng 18- 5[2] ta c kch thc np quan s t:
Bng kch thc np quan s t.
A B A1 B1 C C1 K R Vt S l-
ng
100 75 150 100 125 - 87 12 M8x22 4
A
B
3

6
B
1
R
1
0
A1
K
d, nt thng hi.
Theo cng b ng 18.6[1], ta chon nt thng h i c cc kch th c sau.
A B C D E G H I K L M N O P Q R S
M27x2 15 30 15 45 36 32 6 4 10 8 22 6 32 18 36 32

bng t i
k2
e, Nt th o du
Theo bng 18- 7[2] ta c kch thc nt th o du:
Bng kch thc ca nt th o du.
d b m f L c q D S Do
M16x1, 5 12 8 3 23 2 13, 8 26 17 19, 6
f, Que th m du
Hnh d ng v kch thc nh hnh v:

bng t i
G
O
N
C
E
M
L
I
A
R
H
3
x
6

l
o
B/2
k2
6
30
3
5
1
8
6 9 12
1
2
g, Vng ph t.
Trn tr c vo v tr c ra ph i dng vng ph t cng v i n p che kn ln.
Cc kch th c tra b ng 15.17[1] nh sau.
V
tr
d( mm) d
1
( mm) d
2
( mm) D( mm) a( mm) b( mm) S
0
( mm)
Trc
I
25 26 24 38 6 4, 3 9
Trc
III
75 76, 5 74 98 12 9 15
h, L p .
Cn c vo b ng 18.2[1] ta c kch th c l p ln nh sau.
V
tr
D( mm) D
2
( mm) D
3
( mm) D
4
( mm) h( mm) d
4
( mm) S l-
ng
Trc
I
62 75 90 52 8 M6 4
Trc
II
80 100 125 75 10 M8 4
Trc
III
120 140 170 115 14 M10 6
*B ng kch th c u bulng v ai c (mm)
S
D
l
h
H
d u bulng ai c th ng

bng t i
k2
S D h S D H
6 10 11 4,5 10 11 5
8 14 14,4 5,5 14 16,2 6,5
10 17 18,9 7 17 18,9 8
12 19 21,1 8 19 21,1 10
14 21 23,9 9 21 23,9 11,5
20 30 33,6 13 30 33,6 16
VI : B ng th ng k ki u l p trong h p gi m t c
Smax = ES ei Smin = EI es
Nmax = es EI Nmin = ei ES
Tr c V tr l p Ki u l p ES (
m
) es (
m
)
EI (
m
) ei (
m
)
I Tr c , vng trong bi 25k6 + 15
+ 2
Tr c v bnh ai
20
7
6
H
k
+21 +15
0 +2
v l p 62H7 +30
0
II Tr c v bnh rng
nghing
38
6
7
k
H +25 +18
0 +2
Tr c vng trong bi 35k6 +18
+2
V - vng ngoi bi 80H7 +30
0
Tr c bnh rng th ng
42
6
7
k
H +25 +18
0 +2
III Tr c v 65k6 +21
+2
L p v v 120H7 +35
0
Tr c v bnh rng
70
6
7
k
H +30 +21
0 +2

bng t i
k2
TI LI U THAM KH O
[1]. TTTKHDCK- T p 1-2-Tr nh Ch t_L Vn Uy n-Nh xu t b n Gio
D c - nm 2007.
[2]. CHI TI T MY- T p 1_2- Nguy n Tr ng Hi p Nh xu t b n Gio
D c- nm 2006.
[3]. DUNG SAI v L P GHP GS.TS- Ninh c T n- Nh xu t b n Gio
D c nm 2007.

bng t i
k2
M C L C
Trang
L i ni u 1
Ph n I: TNH NG H C H D N NG
I, Ch n ng c . 2

bng t i
k2
II, Phn ph i t s truy n. 4
III, Xc nh cc thng s trn tr c. 4
B ng k t qu tnh ton. 6
Ph n II: TNH TON THI T K CHI TI T MY.
I, Tnh b truy n ai. 7
1, Ch n ai. 7
2, Xc nh cc thng s c a b truy n ai. 8
3, Xc nh s ai. 8
4, Xc nh l c cng ban u v l c tc d ng ln tr c. 9
5, B ng k t qu tnh ton. 10
II, Thi t k b truy n bnh rng c a h p gi m t c. 10
A, Thi t k b truy n bnh rng c p nhanh. 10
B, Thi t k b truy n bnh rng c p ch m. 16
C, B ng thng s c a b truy n bnh rng. 21
III, Thi t k tr c. 21
1, Ch n v t li u. 21
2, Xc nh t i tr ng tc d ng ln tr c. 21
3, Tnh thi t k tr c. 22
4, Tnh ton thi t k tr c I. 24
5, Tnh ton thi t k tr c II. 28
6, Tnh ton thi t k tr c III. 34
IV, Ch n v tnh ton ln. 38
1, Ch n v tnh ton ln cho tr c I. 38
2, Ch n v tnh ton ln cho tr c II. 39
3, Ch n v tnh ton ln cho tr c III. 40
V, Thi t k v h p gi m t c. 41
VI, B ng th ng k ki u l p trong h p gi m t c. 46

bng t i

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Chi Tiet May 1464 7268

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GVHD :Nguy n Ich Thng SVTH : Pham h u Tr ng L p C Kh

:hi u su t m t c p bnh rng.

:hi u su t b truy n ai.

=186877 1410928 1399267

Theo b ng 4.21[1] ch n ng knh tiu chu n :

Theo b ng 4.7 (tttk) v i c tnh lm vi c m v s ca lm vi c l 2 ch n

Theo [1] trang 61 ta tnh c:

theo b ng 4.16 [1] suy ra C

(v b truy n bnh rng tr

chi u r ng vnh rng

: H s k n s trng khp ca r ng;

+, Tnh chnh x c ng sut cho php [ ]

=6 mm,chi u su rnh then trn tr c

Cc tr c c ra cng trn my ti n, t i cc ti t di n nguy hi m yu c u

*Xt trn m t ph ng x0z c

Q = 1.1.1544,4.1.1 = 1544,4 ( N ) = 1,54 kN

lo i ln ny tho mn kh nng t i tnh .

Q = 1.5990.1.1 = 5990 ( N ) = 5,99 kN

lo i ln ny tho mn kh nng t i tnh.

Q = 1.1.5907.1.1 = 5907 ( N ) = 5,9 kN

lo i ln ny tho mn kh nng t i tnh .

Bulng ghp bch np

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