TRNG CAO NG C TR KHOA CNSH-MT NGNH CNG NGH MI TRNG BI BO CO THC T LP BO CO T VN SXSH CHO CNG TY C PHN XI MNG COSEVCO

NNG M U Trong qu trnh i thc t ti cng ty xi mng COSEVCO Nng, chng ti nhn thy ti cng ty xi mng hot ng c rt nhiu cc loi cht thi sau khi ly nguyn liu v v vo sn xut th b b i rt ph phm, c bit s lm cho cng ty tn tht v kinh t v chi ph phi x l v sa cha li cc thit b h hng. Ngoi ra vic sn xut xi mng ch yu l pht thi ch yu l bi nn cn lm nh hng n sc khe ca cng nhn, nhn vin trong cng ty v ngi dn gn cng ty.Nn cng ty cn phi b ra mt khong chi ph c hi cho cng nhn. Sn xut sch hn khng nhng gip doanh nghip s dng nguyn liu hiu qu hn m cn ng gp vo vic ct gim thi b v x l cc cht thi. Bn cnh , vic thc hin SXSH thng mang li hiu qu cc v mt nng sut, cht lng, mi trng v an ton lao ng. Theo nhm chng ti bit th ti cng ty ny cha thnh lp nhm SXSH Da vo t cc vn c tm hiu v nu trn v hp li chng ti quyt tm thnh lp nhm SXSH c th t vn cho cng ty v xut c cc bin php va c th lm gim chi ph v mt kinh t cho cng ty va c th thu hi v s dng li cc cht thi b lm nng cao nng sut v hiu qu v mt mi trng. I. THNH LP NHM SXSH V CNG TY COSEVCO NNG 1.Lp nhm Cc thng tin c bn : Tn doanh nghip: Nh my Xi mng COSEVCO Nng Thnh phn nhm SXSH Thnh phn cng ty H v tn Chc v - b phn Hong Hu Chung Gim c Ph gim c Lu Vn Lm Trng phng k thut Nguyn Vn long T trng sn xut clinker, xng nghin xi mng L ngc anh Nhm chuyn gia H v tn m nhim Cng vic Hunh Th Bnh i Trng Phn cng nhim v cho cc

thnh vin trong nhm SXSH v tho lun bn bc nhng vn lin quan trong SXSH v la chn cc gii php thch hp Nng Vi Duy i ph H tr nhm trng Hong Vn Hip Phn phi Phn phi sn phm L Th Tuyt Tr My K ton Ghi chp s xut, nhp nguyn nhin liu,tnh ton chi ph ra gii php Phm c Ton K thut Lm vic vi cn b k thut trong cng ty tm ra gii php SXSH lin quan n my mc,thit b v vn hnh bo dng. Hong Th Thy An T trng t sn xut Theo di hot ng sn xut ca cng ty v ra gii php SXSH lin quan n khu ny Ngoi ra, nhm cn c cc thnh vin h tr l mt s k thut vin cng on, ti v, thng k, chuyn trch an ton v sinh lao ng, cng nhn v tr thc hin c lin quan 2. Thng tin sn xut c bn ca doanh nghip Sn phm chnh Xi mng CS thit k (tn/nm) 100.000 121.331 31.979 3762 1618 9976 22.667 4.238.269

Nguyn nhin liu s dng nm 2001 vi Tn t st tn Qung st tn Thch cao Tn Ph gia Tn Than Tn in kwh

II. S DNG CA QUY TRNH SN XUT XI MNG S DNG TRONG SN XUT XI MNG vi Than t st

in in Ph gia in Than in Nc

Chun b nguyn liu

Bi, n

Nghin phi liu

Bi, n

Nung clinker

Khi, bi

Lm ngui clinker

Bi, n c thi

clinker

in Thchcao Ph gia

Nghin xi mng

Bi, n

in

Lm lnh vn chuyn

in V bao

ng bao

Bi V bao hng

Xi mng III. NGUYN NHN CHI PH DNG THI V HU QU CA N(S DNG CY VN )

S CY VN Bo dng km: tut bu-lng nh v, dy cu-roa chng, lch pu-ly.. R r khi nt S dng bng n hiu nng cao ng c hot ng qu ti Ca l h Than b m do kho cha khng tt Vn hnh l t cha hp l Lng than tiu th cao Hng m bt kn Nguyn nhn Thao tc cng nhn vn hnh gy ri vi nhiu Cc thit b vn chuyn che chn cha kn

H thng lc bi Xiclon hiu sut thp

p hm v p ba trong h h, khng c ht lc bi

Tn tht in cao

Bi thi pht sinh nhiu

i nhim mi trng v tn tht nguyn nhin liu

Vn Hu qu Chi ph cho nng lng cao Gim li nhun ca cng ty Gy i nhim ti ni vn hnh Bi dnh bm vo thit b Kh bo dng thit b Tui th thit b gim Nhn xt: Vic phn tch nguyn nhn Nh my Xi mng COSEVCO mi ch tp trung vo ngun cht th nh hng n sc kho cng nhn ti ni ln vic nh hng uy tn cng ty

bi nn s b st cc nguyn nhn cng nh c hi gim thiu cc dng thi khc c xc nh. Vic phn tch mt cch c h thng s dn n nhiu nguyn nhn hn, qua c thm c hi ci thin gim dng thi. Phn phn tch nguyn nhn tn tht nng lng cn chung chung, nguyn nhn cha c th s dn n vic xut c hi SXSH bc tip theo. u im trong v d phn tch nguyn nhn trn l phn ln cc nguyn nhn da trn quan st khch quan. Cc kha cnh phn tch nguyn nhn c th c tip tc khai thc thm. Lu phn ny cn ch ra c nguyn nhn gc r ti sao c dng thi (t gc cng ngh v vn hnh, qun l sn xut). IV. CN BNG NGUYN LIU[1] C s tnh: nm 2011 Cng on p vi, st Nghin vi, st, qung st L nung Vt liu u vo Vt liu u ra Dng thi Tn S lng Tn S lng Rn Lng vi 1038 kg vi 1037 kg 1kg st vi t st Qung st Than Hn hp nghin Khng kh clinker Thch cao Ph gia Xi mng bt 266 kg 1037 kg 265 kg 40 kg 211 kg 1342 kg Khng xc nh 800 kg 30 kg 160 kg 988 kg clinker 800 kg Bi 10 kg Kh CO2, SO2,bi than,khng xc nh st Hn hp nghin 265 kg 1342 kg 1kg Bi hn hp 2 kg Kh

Nghin xi mng ng bao

Hn hp

988 kg

Bi 2kg

Xi mng bao

987 kg

Bi 1kg

V. CHI PH DNG THI THEO QUAN IM C V MI[1] Chi ph dng thi theo quan im mi Chi ph dng thi = Chi ph nguyn liu tht thot=[ chi ph thu mua + chi ph vn chuyn +chi ph lu tr+chi ph sn xut(chi ph nhn cng + in + my mc)]

+chi ph nhn cng + chi ph qun l + chi ph in nc+ chi ph my h hng+chi ph xy dng h thng x l+chi ph nhn cng x l V tr thi/dng thi Tn dng thi nh lng dng thi nh gi dng thi Theo quan im mi Chi ph Chi ph x l nguyn liu, sn Tng phm Chi Chi nh tht thot ph ph gi xy cng dng nhn h x l thng x l 1130 0 ng 11300 x cc khon khc = 40 triu ng 1 t ng Chi ph dng thi

p vi, st

Bi vi 1 kg Bi st 1kg Nghin Bi vi, st, hn qung st hp 2 kg L nung Bi 10 kg

200 ng/ tn SP

Chi ph bo tr, sa cha thit b 20 10 triu triu ng n g

1 t ng + 20 triu ng + 10 triu ng + 40 triu ng = 1,7 t ng

10 kg clinker x 800 ng =8000 ng 2 kg x 800 ng = 1600 ng

Nghin xi mng

Bi 2kg

ng bao

Bi 1kg

1500 ng x 1kg

SP = 1500 ng Chi ph dng thi theo quan im c Quan im c: Chi ph dng thi = Tin x l + chi ph x l + cng nhn x l Chi ph x l 100 triu ng Nhn cng x l 5 triu ng Tin x l 50 triu ng Chi ph dng thi 155 triu ng

VI. XUT CC GII PHP SN XUT SXSH [1] [2] 1. xut cc c hi SXSH Mt s c hi SXSH ti Nh my Xi mng Nguyn C hi QLNV NL QT TB CN nhn p Chuyn x nguynliu i sang trong h h thng h khng h kn c c ht bi ht lc lc bi. Dng Thay th x h dp bi bng h nc thng lc bi tay (hiu sut thp) o hiu sut cao, trong h thng sy thu hi binguyn liu liu. Hng m Thay th x bt kn v sa cha cc m b hng Thao tc Cng nhn x cng nhn vn hnh vn hnh ch khi gy ri vi thao tc v nhiu thu hi ngay cc

TH

SP

bt vt liu ri vi Tho Ci tin clinker ra sang tho sn sau clinker xc th cp trc cng ln tip ln xe t t. Do cc Bao kn Phng ccphng tin vn ti tin vn i li trong ti, thu hi khu nh ngay bi my trong khu sn xut, v cc tuyn ng i. ng - Thay i c vn cng sut hnh non cc ng ti hoc c cho qu ti thch hp vi ti. - Lp t b cho tng ng c trong nh my thay cho t b ti t u xng. - lp bin tn ti cc v tr bng ti thch hp - Kim sot qu trnh trnh qu ti ng c nghin

xi mng. Ghi ch: QLNV: Qun l ni vi, NL: thay i nguyn liu, QT: Ci tin qu trnh, TB: ci tin thit b, CN: thay i cng ngh, TH: tun hon, ti s dng, SP: ci tin sn phm 2. La chn cc c hi c th thc hin c Sng lc cc c hi SXSH ti Nh my Xi mng C hi Thc hin Nghin Loi b ngay cu tip Chuyn i sang h x thng p nguyn liu h kn c ht lc bi. Thay th bng h x thng lc bi tay o hiu sut cao. Thay th v sa cha x cc m b hng Cng nhn vn hnh x ch khi thao tc v thu hi ngay cc bt vt liu ri vi Ci tin sang tho x clinker cp trc tip ln t. Thu hi ngay bi x trong khu sn xut,v cc tuyn ung i. VII. CHN LA CC GII PHP SXSH Phiu cng tc s 12. Phn tch tnh kh thi v k thut Tn gii php Kt lun: Kh thi, Cn kim tra thm, Loi 1.Yu cu k thut Ni dung Yu cu C Khng c sn M t gii php

u t phn cng

Thit b Cng c Cng ngh

X X X X X

Din tch Nhn lc Thi gian dng hot ng Lnh vc Nng lc sn xut Cht lng sn phm Tit kim nng lng V hi V in An ton Bo dng Vn hnh Khc Lu : Mi phiu cng tc s dng phn tch cho mt gii php X X X X

2. Tc ng k thut Tc ng Tch cc X X Tiu cc

Phn tch tnh kh thi v kinh t

Cc gii php c thi gian hon vn ngn Chi ph khng ng k Ti s dng phn bn thnh phm c gi Vn u t sa cha my mc thp

Phn tch tnh kh thi v mi trng

Gii php ny c th gim c pht thi CO2 Gim v tn dng c nhng nguyn liu trc y b i Tit kim c lng than Kh thi ra mi trng t tiu chun cho php Gim lng nc pht thi ra mi trng Gim chi ph x l v thi b cc cht thi rn, nc, kh thi Ci thin sc khe ngh nghip v an ton

VIII. THC HIN CC GII PHP SXSH [1] [2] K hoch thc hin.: K hoch thc hin Gii php c Thi gian thc Ngi chu trch chn hin nhim Chuyn i h Ngay u d n Gim c cng ty thng p nguyn liu, sang h kn c ht lc bi. Thay th v sa Thng xuyn Cc qun c phn cha cc xoang, xng m b hng Cng nhn vn Thng xuyn Cc qun c phn hnh ch khi xng thao tc v thu hi ngay cc bt vt liu ri vi. Thu hi ngay bi Thng xuyn Cc qun c phn trong khu sn xng xut, v cc tuyn ng i Thay i cc 2 ln/nm ng Nguyn Vn ng c cho ph Long Trng hp vi cng sut phng k thut tiu th. Lp t b phn ng Nguyn Vn tn ti tng ng Long Trng c ln v t phn phng k thut phi trong nh my thay cho h thng t b trung tm Lp bin tn ti ng Nguyn Vn cc thit b thch Long Trng hp. phng k thut Kim sot h Thng xuyn L Ngc Anh t thng trnh qu trng sn xut ti ng c nghin xi mng. Tng cng cng Cn thc hin lin ng Nguyn Vn tc bo dng: tc Long Trng thay th dy cuphng k thut roa hng, chnh pu-ly, thay th

D ton Chi ph 1,3 t ng

u t 60 triu ng

ang thc hin

cc bu-lng hng... Khc phc cc v tr r r kh nn. Lp h thng phn tch x l s liu, xc nh nguyn nhn gy s c t ti u ho dy truyn sn xut, gim thiu tn tht do s c. Tt in khi khng s dng: n chiu sng, qut... Thay th n chiu sng T10 bng n T8; n chiu sng dy tc 200W bng n compact 50W. Lp tn sng ti phn xng v nh kho. Nghin cu nng cao cht lng clinker ( tng cng ph gia n) Quy nh thao tc vn hnh l t cho sy: lng nc trn than, hn ch m ca l cp liu, ch qut gi... Ci tin c cu tho clinker cp trc tip ln t.

Cn thc hin lin tc Thng xuyn

L Ngc Anh t trng sn xut c h thng theo di trn c s h thng ISO sn c.

Cn hon thin thm

Thng xuyn

L Ngc Anh t trng sn xut L Ngc Anh t trng sn xut ang thay th dn

Cc qun c phn ang thc hin xng L Ngc Anh t trng sn xut ang thc hin

Thng xuyn

L Ngc Anh t trng sn xut

ng Nguyn Vn Long Trng phng k thut

chi ph 25 triu ng

nh gi cc kt qu Khi p dng sn xut sch hn cng ty s gim bt nguyn liu tht thot v tng thu nhp cho cng ty.SXSH h tr cho cng ty ci thin hin trng mi trng thng qua gim ti Lng pht thi ra mi trng, nng cao hiu sut s dng nguyn nhin liu. TI LIU THAM KHO [1] http://www.sxsh.vn/vi-VN/Files/Details.aspx?ID=142 [2]Thc t nh my [3]http://www.now.vn/showthread.php?40913-QNC-%C4%91%C6%B0%E1%BB %A3c-c%E1%BA%A5p-ph%C3%A9p-khai-th%C3%A1c-m%E1%BB%8F%C4%91%C3%A1-v%C3%B4i-tr%E1%BB%AF-l%C6%B0%E1%BB%A3ng-14-2tri%E1%BB%87u-t%E1%BA%A5n [4]http://www.xaydung.gov.vn/site/moc/cms?cmd=4&portionId=57&categoryId=86& [5]http://www.google.com.vn/imgres?q=h%C3%ACnh+%E1%BA%A3nh+ph %E1%BB%A5+gia+s%E1%BA%A3n+xu%E1%BA%A5t+xi+m %C4%83ng&um=1&hl=vi [6] http://www.nhaban9.com/viewtopic.php?f=40&t=760