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NHAN XET GIAO VIEN HNG DAN

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Giao vien hng dan

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NHAN XET GIAO VIEN PHAN BIEN

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Giao vien phan
bien

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LI NI U
n mn hc Cng Ngh Ch To My thc cht l mt mn hc mang tnh
tng hp cc kin thc hc c lin quan ti Cng Ngh Ch To My (nh cc mn
hc C S Cng Ngh Ch To My, Cng Ngh V Thit B To Phi, Cc Phng
Php Gia Cng Kim Loi,Dung Sai,) ch to c mt chi tit my nhm bo m
c yu cu thit k, ph hp vi iu kin cng ngh hin ti ca nc ta, v thi
gian v phng php gia cng ti u Mun t c tt c cc iu trn th ta phi
thit k c mt qui trnh cng ngh gia cng hp l.
thc hin c n sinh vin ngoi vic phi nm vng cc kin thc v cc
phng php to phi, cc phng php gia cng, nh v, g t, o lng, m cn
phi bit cch la chn phng php no l ti u, hp l nht. Mt qui trnh cng ngh
hp l l p dng c nhng cng ngh, my mc ph hp vi iu kin trong nc,
thi gian gia cng ngn, chi ph cho gia cng thp nhng chi tit vn t c kch thc
vi dung sai ng theo yu cu k thut t ra, c gi thnh r p ng c nhu cu ca
x hi.

Sinh vin thc hin

Trn Th Thy

MUC LUC
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Trang
CHNG 1 :.................PHAN TCH CHI TIET GIA CONG

CHNG 2 :...........................NH DANG SAN XUAT

CHNG 3 : ............................................CHON PHOI

CHNG 4 : .....................LAP TIEN TRNH GIA CONG

10

CHNG 5 : ..............THIET KE CAC NGUYEN CONG

14

I Nguyen cong 1 :...................................................14

II Nguyen cong 2 :..................................................16

III Nguyen cong 3 :.................................................18
IV Nguyen cong 4 .................................................20
V Nguyen cong 5 :..................................................24
VI Nguyen cong 6 :.....................................................27
VII Nguyen cong 7 :.................................................29
CHNG 6 :...........TNH LNG D GIA CONG LO 24

31

CHNG 7 : XAC NH CHE O CAT KHI GIA CONG LO 24

35
CHNG 8 :.............TNH TOAN VA THIET KE O GA

Ket luan
Tai lieu tham khao

38

41
42

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CONG

Chng I: PHAN TCH CHI TIET GIA

1.1 Cng dng ca chi tit:

- Chi tit thanh ni l mt chi tit dng cng, l b phn thng gp trong cc h
-

thng truyn ng c kh.

Chi tit dng cng thng c chc nng bin chuyn ng thng ca chi tit ny
thnh chuyn ng quay ca chi tit khc. Ngoi ra chi tit dng cng cn dng
y bnh rng (khi cn thay i t s truyn trong cc hp tc )
Thng thng ta gp chi tit thanh ni trong cc trng hp cn truyn ng,
ni cc trc song song trong c cu, my trong cng nghip.

1.2 Phn tch chi tit

B mt lm vic quan trng nht ca chi tit ch yu l cc b mt l tr trong 14, 24

v mt u..

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Yu cu k thut:
khng song song gia ng tm cc l 14, 24 l 0,01 ( Bng 2.15, trang
95,[4])
khng vung gc gia ng tm v mt u cc l 14, 24 l 0,04( Bng
2.15, trang 95,[4])
phng mt u cc l l 0,03 ( Bng 2.7, trang 95,[4])
bng b mt trong cc l 14, 24 l Ra = 0,8( tng ng vi nhm cp 7)
( Bng 11.1 v 11.2 , trang 56-57 ,[5])
Kch thc 14, 24 l l lm vic ch yu ta chn cp chnh xc 7 Dung
sai 240,02 , 140,02 (Bng 7, trang 242,[5])
bng mt u cc l l Rz = 20 m ( Tng ng nhm cp 4)
Kch thc 34, 36, 26 l kch thc t c khi ta c Dung sai chung
l 0.5 (Bng 3-3, trang 174,[1])
Kch thc di 180 gia hai tm l 24 ta chn cp chnh xc cp 9 Dung sai
180 0.05 ( Bng 3.91\ trang 248,[1])
Kch thc di 45 ta chn cp chnh xc cp 10 Dung sai 45 0.05
Kch thc di 70 ta chn cp chnh xc cp 9 Dung sai 70 0.03
Kch thc di 22 ta chn cp chnh xc cp 10 Dung sai 22 0.04
III> VT LIU
- Vt liu ch to l thp C45 b = 750

850
N

mm

) c dng lm cc chi tit chu ti

trng khng cao nh trc khuu ca ng c t nh v trung bnh, trc truyn , thanh
truyn , thanh ni, bnh rng tc chm
C tnh ca thp C45( Theo vt liu hc v nhit luyn ca Nghim Hng)
Thanh phan hoa hoc (%)
C
0,44

Si
< 0,37

Mn
< 0,8

Cr
0.25

Ni
0.25

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Chng II :

XC NH DNG SN XUT

- Mc ch ca chng ny l xc nh hnh thc t chc sn xut (n chic,

hng lot nh, hng lot va, hng lot ln, hng khi) t ci thin tnh cng ngh
ca chi tit, chn phng php ch to phi thch hp, chn thit b hp l gia cng
chi tit
- thc hin iu ny trc ht ta cn xc nh sn lng chi tit cn ch to
trong mt nm ca nh my theo cng thc sau [1, trang 23, cng thc 2.1]:

N = N 0 m 1 +
1 +

100 100

Trong :

- Vy:
-

+ N 0 = 40000 : s sn phm trong mt nm theo k hoch

+ m =1 : s lng chi tit nh nhau trong mt sn phm
+ =4% : s phn trm d kin cho chi tit my trn dng lm ph tng
thay th.
+ =6% : s phn trm chi tit ph phm trong qu trnh ch to
0.06 0, 04
N = 10000.1. 1 +
. 1 +
= 10000 (chic/nm)
100
100

Khi lng ca chi tit: Q = V . (kg)

= 7,83 kg/dm3 : trng lng ring ca thp c45
- S dng phn mm ProEngineer Wildfile4.0 ta tnh c
Th tch ca chi tit: V= 1.324301.105 mm3 = 0.1324301dm3

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Q = 0.1324301 * 7.83 = 1,04 (kg)- Tra bng 2 / 16 Sch Thit k n CNCTM

da vo N v Q ta c dng sn xut l : HNG LOT LN

Chng III : CHN DNG PHI V PHNG PHP CH TO

PHI.
3.1 Chn dng phi :
C nhiu phng php to phi, v vy ta phi phn tch u nhc im gia cc
dng phi vi nhau nhm tm ra phng php to phi thch hp.
3.1.1 Phi rn dp : Phi rn dp bng tay hay bng my u c bn c tnh cao,
to ng sut d trong chi tit nhng li c p dng nhiu cho chi tit do, tnh n hi
tt.
- Chi tit cho lm bng thp C45 nn vic ch to phi theo phng php ny l
khng hp l v gang xm c tnh dn nn khi rn lm cho chi tit d lm cho chi tit b
hin tng nt n.
3.1.2 Phi cn : C tnh ca phi cn cng ging nh ca phi rn dp.
3.1.3 Phi c : Vt liu chi tit l thp C45, c trng c hc ca n l do; chu
c nn tt. Mc khc thp C45 c th c, lng d ch to phi c th nh. Do t
tn km nguyn liu khi ch to phi. Vy ta chn dng phi l phi c.
3.2 Chn phng php ch to phi :
3.2.1 c trong khun ct mu g:
- Cht lng b mt vt c khng cao, gi thnh thp, trang thit b n gin, thch hp
cho dng sn xut n chic v lot nh.
- Loi phi ny c cp chnh xc: IT16 IT17 .
- nhm b mt: Rz = 160 m .
3.2.1 c trong khun ct mu kim loi:
- Nu cng vic thc hin bng my th c cp chnh xc kh cao, gi thnh cao hn so
vi c trong khun mu bng g. Loi ny ph hp vi dng sn xut hng lot va v
ln.
- Loi phi ny c cp chnh xc: IT15 IT16 .
- nhm b mt: Rz = 80m .
3.2.3/ c trong khun kim loi:

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----------------------------------------------------------------------------------------------------------- chnh xc cao nhng gi thnh thit b du t ln, phi c hnh dng gn ging vi
chi tit. Gi thnh sn phm cao. Loi ny ph hp vi dng sn xut hng lot ln v
hng khi.
- Loi phi ny c cp chnh xc: IT14 IT15 .
- nhm b mt: Rz = 40 m .
3.2.4/ c ly tm:
- Loi ny ch ph hp vi chi tit dng trn xoay, c bit l hnh ng, hnh xuyn.
3.2.5/ c p lc:
- Dng p lc in y kim loi trong lng khun. Phng php ny ch thch hp
vi chi tit c phc tp cao, yu cu k thut cao. Trang thit b t tin nn gi thnh
sn phm cao.
3.2.6/ c trong v mng:
- Loi ny to phi chnh xc cho chi tit phc tp c dng trong sn xut hng lot
ln v hng khi.
Kt lun:
Vi nhng yu cu ca chi tit cho, tnh kinh t cng nh dng sn xut
chn ta s chn phng php ch to phi l: c trong khun kim loi, mu kim loi,
lm khun bng my.
+ Phi c t cp chnh xc l: II.
+ Cp chnh xc kch thc:
+ nhm b mt: Rz = 40 m
3.3 Tra lng d gia cng c cho cc b mt ca phi :
Theo bng 3-110, trang 259,[1] ta chn lng d cho cc b mt l:
+ Lng d pha trn: 3 mm
+ Lng d pha di v mt bn: 3 mm
+ Gc nghing thot khun: 1,3 0
+ Bn knh gc ln: 3 mm
Bn v khun c ca chi tit

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Bn v khun c ca chi tit

Chng IV : CHN TIN TRNH GIA CNG CC B MT CA

PHI.
4.1 Mc ch:
- Xc nh trnh t gia cng hp l nhm m bo chnh xc v kch thc, v tr
tng quan, hnh dng hnh hc, nhm, bng ca b mt theo yu cu ca chi tit
cn ch to.
4.2 Ni dung:
- Chn phng php gia cng cc b mt phi.
- Chn chun cng ngh v s g t.
- Chn trnh t gia cng cc b mt chi tit.
4.2.1 Chn phng php gia cng cc b mt phi:
- S dng cc thit b nh: My phay, khoan, khot, doa, tin
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----------------------------------------------------------------------------------------------------------4.2.2 Chn chun cng ngh v s g t :
- Khi phn tch chi tit ta nhn thy rng cc b mt lm vic l l 14 v 2 l 24.
+ Hai l ny phi t dung sai v kch thc
+ khng vung gc vi mt u ca l
- Qua phn tch cc nguyn tc chn chun th v tinh ta chn chun cng ngh nh sau:
+Chun th: Dng b mt 1 lm chun th gia cng th v tinh b mt 2.
+ Chun tinh: Dng b mt 2 lm chun tinh gia cng cc b mt cn li.
S nh s chi tit:

4.2.3 Chn tin trnh gia cng cc b mt phi :

Phng n 1
NC1: Phay th, bn tinh mt 1

Phng n 2
NC1: Phay th, bn tinh mt 1

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----------------------------------------------------------------------------------------------------------NC2: Phay th, bn tinh mt 2

NC2: Phay th, bn tinh mt 2

NC3: Phay th, bn tinh mt 6

NC3: Phay th, bn tinh mt 6

Khoan , doa l 14

NC4: Khot , doa l 24 s 3

NC4: Khot , doa l 24 s 3

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----------------------------------------------------------------------------------------------------------NC5: Khot , doa l 24 s 4
NC5: Khot , doa l 24 s4

NC6: Khoan, doa l 14

NC6: Vt mp 2 l 24, v l 14

NC7: Vt mp 2 l 24, v l 14

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So snh hai phng n trn ta thy mi phng n c nhng u nhc im ring.

Phng n I ti u hn phng n II.
- Phng n th 2 dng phng php tp trung nguyn cng ( s bc trong mi
nguyn cng nhiu) nn tn thi gian hn phng n I, khng ph hp vi sn xut hng
lot ln.V vy ta chn phng n I

Chng V: THIT K CC NGUYN CNG

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1. Nguyn cng 1: Phay mt phng th nht

a. Cc bc nguyn cng:
Phay th mt 1 t Rz = 40 m
Phay tinh mt 1 t Ra=0.8
b. S g t:

c.Chn my:
Chn my phay ngang 6H82 (bng 9-38 trang 75 [3])
- B mt lm vic bn my 320x1250 mm2.
- Cng sut ng c P = 1.7KW
- Hiu sut = 0,75
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----------------------------------------------------------------------------------------------------------- S vng quay trc chnh (v/ph): 30-1500
- Bc tin ca bn : 23,5-1180 mm/ph
Lc ln nht cho php tin ca bn my Fmax =1500kg
d. Chn g:
- V tnh cht ca dng sn xut v chi ph g tnh trn mi n v sn
phm phi l thp nht nn ta chn g vn nng nh v v kp cht
chi tit
- V nh v ta dng mt y t ln 2 phin t khng ch 3 bc t do. Khi
V ngn c nh khng ch 1 bc v khi v di trt khng ch 1 bc
- Ve kep chat ta s dung khi V ngn di trt va nh v va
kp cht
e. Chn dng c ct: (bng 4-79 trang 367 [1])
- S dng dao phay tr gn mnh hp kim cng dng xon vt
+ ng knh dao phay 100 mm
+ ng knh l dao phay:d=40mm
+ S rng:10
+ Chiu cao ca dao: 75mm
+ Tui bn dao : T = 180 pht ( Bng 5-142/127,[2])
f. Ch ct:
Bc 1: Phay th

- Chiu su ct t = 2,5 mm
- Lng chy dao s = 0,22(mm/rng) (Bng 5-142 / 127 [2])
- Tc ct : v = 160 ( m/pht ) (Bng 5-142 / 127 [2])
- S vng quay : n =

1000.v 1000.160
=
= 509 (vng/pht)
.D
3,14.100

Chn s vng quay nm = 510 (vng/pht)

n. .D 510.3,14.100
=
= 160 (mm/pht)
Vn tc thc t : Vtt =
1000
Bc 2: Phay bn tinh

1000

- Chiu su ct t = 0.5 mm
- Lng chy dao s = 0,16(mm/rng) (Bng 5-142 / 127 [2])
- Tc ct : v = 175 ( m/pht ) (Bng 5-142 / 127 [2])
- S vng quay : n =

1000.v 1000.175
=
= 557 (vng/pht)
.D
3,14.100

Chn s vng quay nm = 540 (vng/pht)

n. .D 540.3,14.100
=
= 170 (mm/pht)
Vn tc thc t : Vtt =
1000

1000

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----------------------------------------------------------------------------------------------------------Thi gian gia cng c bn : t0 =

L + L1 + L2
.i (pht)
S .n

( Bng 31 / 66 gio trnh Thit k n CMCTM )

L : chiu di phi.
L1: khong cch t rng th 2 n chi tit
L1 = t.( D t ) + (0,5 3) mm
L2 : khong cch l khi chi tit ca ng tm dao L2 = (2 5)
mm = 5 mm
L1(th ) = 2,5.(100 2,5) + 3 = 18.6 mm
t0(th ) =

100 + 18, 6 + 5
= 0.11 ( pht )
0, 22.10.510

vi S=Sz . z

L1(b.tinh ) = 0,5.(100 0,5) + 3 = 10 mm

t0(b.tinh ) =

100 + 10 + 5
= 0.133 ( pht )
0,16.10.540

Vy thi gian gia cng c bn : t0 = t0(th) + t0(b. tinh) = 0.243 (pht)

Thi gian nguyn cng : Ttc = t0 + tp + tpv + ttn
Vi tp : thi gian ph tp = 10% . t0 = 0.0243 ( pht )
tpv : thi gian thc hin gia cng tpv = 10% . t0 = 0.0243 ( pht )
ttn : t. gian ngh ngi ca cng nhn ttn = 5% . t0 = 0.012 ( pht )
Ttc = 0.3 ( pht )
g.Dng c kim tra:Thc cp di 0...160, sai s 0.02 .
1.

Nguyn cng 2:phay mt phng th 2

a. Cc bc nguyn cng:
- Phay th t Rz =50
- Phay bn tinh t Rz = 20
b. S g t:

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c. Chn my:
Chn my phay ngang 6H82 (bng 9-38 trang 75 [3])
- B mt lm vic bn my 320x1250 mm2.
- Cng sut ng c P = 1.7KW
- Hiu sut = 0,75
- S vng quay trc chnh (v/ph): 30-1500
- Bc tin ca bn : 23,5-1180 mm/ph
Lc ln nht cho php tin ca bn my Fmax =1500kg
d. Chn g:
- V tnh cht ca dng sn xut v chi ph g tnh trn mi n v sn
phm phi l thp nht nn ta chn g vn nng nh v v kp cht chi
tit
V nh v ta dng mt y t ln 2 phin t khng ch 3 bc t do. Khi v
ngn c nh khng ch 1 bc v khi v di trt khng ch 1 bc
- V kp cht : Kp cht bng ren vt vi n kp
e. Chn dng c ct: (bng 4-79 trang 367 [1])
- S dng dao phay tr gn mnh hp kim cng dng xon vt
+ ng knh dao phay 100 mm
+ ng knh l dao phay:d=40mm
+ S rng:10
+ Chiu cao ca dao: 75mm
+ Tui bn dao : T = 180 pht ( Bng 5-142/127,[2])
Bc 1: Phay th
- Chiu su ct t = 2,5 mm
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----------------------------------------------------------------------------------------------------------- Lng chy dao s = 0,22(mm/rng) (Bng 5-142 / 127 [2])
- Tc ct : v = 160 ( m/pht ) (Bng 5-142 / 127 [2])
- S vng quay : n =

1000.v 1000.160
=
= 509 (vng/pht)
.D
3,14.100

Chn s vng quay nm = 510 (vng/pht)

n. .D 510.3,14.100
=
= 160 (mm/pht)
Vn tc thc t : Vtt =
1000
- Bc 1: Phay bn tinh

1000

- Chiu su ct t = 0.5 mm
- Lng chy dao s = 0,16(mm/rng) (Bng 5-142 / 127 [2])
- Tc ct : v = 175 ( m/pht ) (Bng 5-142 / 127 [2])
- S vng quay : n =

1000.v 1000.175
=
= 557 (vng/pht)
.D
3,14.100

Chn s vng quay nm = 540 (vng/pht)

n. .D 540.3,14.100
=
= 170 (mm/pht)
Vn tc thc t : Vtt =
1000

1000
L + L1 + L2
.i (pht)
Thi gian gia cng c bn : t0 =
S .n

( Bng 31 / 66 gio trnh Thit k n CMCTM )

L : chiu di phi.
L1: khong cch t rng th 2 n chi tit
L1 = t.( D t ) + (0,5 3) mm
L2 : khong cch l khi chi tit ca ng tm dao L2 = (2 5)
mm = 5 mm
L1(th ) = 2,5.(100 2,5) + 3 = 18.6 mm
t0(th ) =

100 + 18, 6 + 5
= 0.11 ( pht )
0, 22.10.510

vi S=Sz . z

L1(b.tinh ) = 0,5.(100 0,5) + 3 = 10 mm

t0(b.tinh ) =

100 + 10 + 5
= 0.133 ( pht )
0,16.10.540

Vy thi gian gia cng c bn : t0 = t0(th) + t0(b. tinh) = 0.243 (pht)

Thi gian nguyn cng : Ttc = t0 + tp + tpv + ttn
Vi tp : thi gian ph tp = 10% . t0 = 0.0243 ( pht )
tpv : thi gian thc hin gia cng tpv = 10% . t0 = 0.0243 ( pht )
ttn : t. gian ngh ngi ca cng nhn ttn = 5% . t0 = 0.012 ( pht )
Ttc = 0.3 ( pht )
f. Dng c kim tra: Thc cp di 0...160, sai s 0.02 .

2.

Nguyn cng 3: Phay mt phng

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----------------------------------------------------------------------------------------------------------a. Bc nguyn cng:
Phay th mt 1 t Rz=40
Phay tinh mt 1 t Ra=0.8
b. S g t:

c.Chn my: Chn my phay 6H12 (bng 9-38 trang 74 [4])

- B mt lm vic ca bn my 320 1250 mm2
- Cng sut ca ng c P = 7 KW
- Hiu sut = 0,75
- S vng quay trc chnh (v/ph): 30-1500
-

Bc tin ca bn : 23,5-1180 mm/p

Lc ln nht cho php c cu tin ca bn my Fmax = 1500 kg

d Chn g:
- Khi V ngn nh v mt tr bn vi 2 bc t do
- Mt phng y vi 3 bc t do
- V kp chc ta dng c cu kp cht bng Ren vi n kp
e. Chn dng c ct:Chn dao phay ngn thp gi c gn mnh hp kim cng
, chui cn ( bng 4-70 trang 360, [1])
- ng knh dao:20
- Chiu di L=90
- Chiu di lm vic l=12
- S rng: 5
- ng knh chui: 20
- Tui bn dao : T = 60 pht ( Bng 5-147/132,[2])
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----------------------------------------------------------------------------------------------------------f. Ch ct:
Bc 1: Phay th
- Chiu su ct t = 2,5 mm
- Lng chy dao s = 0,12(mm/rng) (Bng 5-147/ 132 [2])
- Tc ct : v =48 ( m/pht ) (Bng 5-147/ 132 [2])
- S vng quay : n =

1000.v 1000.48
=
= 764 (vng/pht)
.D
3,14.20

Chn s vng quay nm =750 (vng/pht)

n. .D 750.3,14.20
=
= 47 (mm/pht)
Vn tc thc t : Vtt =
1000

1000

- Bc 1: Phay bn tinh
- Chiu su ct t = 0.5 mm
- Lng chy dao s = 0.09(mm/rng) (Bng 5-147/ 132 [2])
- Tc ct : v = 54 ( m/pht )
(Bng 5-147/ 132 [2])

- S vng quay : n =

1000.v 1000.54
=
= 860 (vng/pht)
.D
3,14.20

Chn s vng quay nm =870 (vng/pht)

n. .D 870.3,14.20
=
= 54.6 (mm/pht)
Vn tc thc t : Vtt =
1000

1000
L + L1 + L2
.i (pht)
Thi gian gia cng c bn : t0 =
S .n

( Bng 31 / 66 gio trnh Thit k n CMCTM )

L : chiu di phi.
L1: khong cch t rng th 2 n chi tit
L1 = t.( D t ) + (0,5 3) mm
L2 : khong cch l khi chi tit ca ng tm dao L2 = (2 5)
mm = 5 mm
L1(th ) = 2,5.(20 2,5) + 3 = 9.6 mm
t0(th ) =

20 + 9, 6 + 5
= 0.096 ( pht )
0,12.4.750

vi S=Sz . z

L1(b.tinh ) = 0,5.(20 0,5) + 3 = 6.12 mm

t0(b.tinh ) =

20 + 6.12 + 5
= 0.099 ( pht )
0, 09.4.870

Vy thi gian gia cng c bn : t0 = t0(th) + t0(b. tinh) = 0.195 (pht)

Thi gian nguyn cng : Ttc = t0 + tp + tpv + ttn
Vi tp : thi gian ph tp = 10% . t0 = 0.0195 ( pht )
tpv : thi gian thc hin gia cng tpv = 10% . t0 = 0.0195 ( pht )
ttn : t. gian ngh ngi ca cng nhn ttn = 5% . t0 =0.0098 ( pht )
-------------------------------------------------------------------------------------------------------------------SVTH: Trn Th Thy
Trang 21

GVHD: Nguyn Tt Ton

n Cng Ngh Ch To My
---------------------------------------------------------------------------------------------------------- Ttc = 0.244 ( pht )
g.Dng c kim tra:Thc cp di 0160 sai s 0.02.

3.Nguyn cng 4:Khot th, khot tinh , doa tinh, vt mp l 24

a. Cc bc nguyn cng
- Khot th l 24
- Khot tinh l 24
- Doa tinh l 24
- Vt mp
b. S g t:

c. Chn my:Chn my khoan ng 2H125 (bng 9-21 trang 45[4])

B mt lm vic ca bn my:400x450mm
Cng sut 2.2kw
Lc tin dao:900 kg
Moment xon:2500kgcm
Dch chuyn ln nht ca trc chnh:170mm
ng knh ln nht khoan c:25mm
Phm vi tc :45-2000 vg
Phm vi bc tin:0.1-1.6mm/vg

-------------------------------------------------------------------------------------------------------------------SVTH: Trn Th Thy

Trang 22

GVHD: Nguyn Tt Ton

n Cng Ngh Ch To My
----------------------------------------------------------------------------------------------------------d. Chn g:
- Dng khi V ngn nh v mt tr bn c 2 bc t do.
- Mt phng nh v c 3 bc t do.
- Khi v ngn di trt hn ch mt bc t do
- Kp cht bng ren vt vi n kp.
e. Chn dng c ct:
- Dng mi khot 23,8 hp kim cng chui cn vi thng s: L=200, l=
150 ( Bng 4.47, trang 332 [1])
- Mi doa my 24 c gn mnh hp kim cng vi L=280, l=17
( Bng 4.49, trang 336 [1])
- Dao vt mp 24 .
Ch ct :
Bc 1: khot th
* Chiu su ct : t = 0,5 .( D d)= 0,5 . ( 23.35 - 21.1) = 1,125 mm
( Cng thc tnh chiu su ct t trang 20 , [2] )
* Lng chy dao : s = 0.6 (mm/vng) (Bng 5-107 trang 98 , [2] )
* Vn tc ct :

V=

CV .D q
.kv
T mt x .S y

Vi : CV = 17; q = 0.5; y = 0,4; m = 0,25,x= 0,2

( Bng 5-29 trang 23 ,[2] )
C dng dung dch ti ngui.
* H s iu chnh chung cho tc ct tnh n cc iu kin ct thc t
kv = kMV . kuv . klv
+ kMV : h s ph thuc vo vt liu gia cng
n

k MV

1,3

v
750 750
=
=
= 1 ( Bng 5-1 trang 6,[2])
750

+kuv : h s ph thuc vo vt liu dng c ct kuv = 1( Bng 5-6 / 8 [2])

+klv : h s ph thuc chiu su khot klv = 1 (bng 5-31, tr 24, [2])
kv = 1 . 1 . 1 = 1
Chu k bn : T = 40 pht ( Bng 5-30 / 24 [2] )
17.23,350,5
.1 = 51.6 (m/pht)
400,25.1.1250,2.0, 60,4
1000.v
1000.51, 6
=
= 703 ( vng / pht)
n=
.D
3,14.1.23,35

V=

Chn s vng quay: nm = 675 (vng/pht).

.D.n m 3,14.23,35.675
=
= 50 (vng/pht).
Vn tc thc t : Vtt =
1000

1000

Thi gian nguyn cng

-------------------------------------------------------------------------------------------------------------------SVTH: Trn Th Thy

Trang 23

GVHD: Nguyn Tt Ton

n Cng Ngh Ch To My
----------------------------------------------------------------------------------------------------------Thi gian gia cng c bn: T0 = 0,00021dL ( Bng 33, trang 71,thit k n)
T0 = 0,00021 dL = 0.00021 . 23,35 . 45= 0,22 ( pht)
Thi gian nguyn cng : Ttc = t0 + tp + tpv + ttn
Vi tp : thi gian ph tp = 10% . t0 = 0,022 ( pht )
tpv : thi gian thc hin gia cng tpv = 10% . t0 = 0,022( pht )
ttn : thi gian ngh ngi ca cng nhn ttn = 5% . t0 = 0,011 ( pht)
Ttc = 0,275 ( pht) .
Bc 2: khot tinh
* Chiu su ct : t = 0,5 .( D d)= 0,5 . ( 23.85 23.35) = 0.25 mm
( Cng thc tnh chiu su ct t trang 20 , [2] )
* Lng chy dao : s = 0,8 (mm/vng)
(Bng 5-107 trang 98 , [2] )
C .D q
* Vn tc ct : V = Vm y .k v
T .S
Vi : CV = 17; q = 0.5; y = 0,4; m = 0,25, x=0,2
( Bng 5-29 trang 23, [2] )
C dng dung dch ti ngui.
* H s iu chnh chung cho tc ct tnh n cc iu kin ct thc t :
kv = kMV . kuv . klv
+ kMV : h s ph thuc vo vt liu gia cng
nv

k MV

1,3

750 750
=
=
=1
750

( Bng 5-1 trang 6,[2])

+kuv : h s ph thuc vo vt liu dng c ct kuv = 1
( Bng 5-6 /tr 8 [2])
+klv : h s ph thuc chiu su khot klv = 1 (bng 5-31, tr 24, [2])
kv = 1 . 1 . 1 = 1
Chu k bn : T = 40 pht ( Bng 5-30 / 24 [2] )
17.23.850,5
.1 = 47.6 (m/pht)
400,250, 250,2.0,80,4
1000.v 1000.47, 6
=
= 635 ( vng / pht)
n=
.D
3,14.23,85

V=

Chn s vng quay: nm = 630 (vng/pht).

.D.n m 3,14.23,85.630
=
= 47 (vng/pht).
Vn tc thc t : Vtt =
1000

1000

Thi gian nguyn cng

Thi gian gia cng c bn: T0 = 0,00021dL ( Bng 33, trang 71,thit k n)
T0 = 0,00021 dL = 0.00021 . 23,85 . 45= 0,225 ( pht)
Thi gian nguyn cng : Ttc = t0 + tp + tpv + ttn
-------------------------------------------------------------------------------------------------------------------SVTH: Trn Th Thy
Trang 24

GVHD: Nguyn Tt Ton

n Cng Ngh Ch To My
----------------------------------------------------------------------------------------------------------Vi tp : thi gian ph tp = 10% . t0 = 0,0225 ( pht )
tpv : thi gian thc hin gia cng tpv = 10% . t0 = 0,0225( pht )
ttn : thi gian ngh ngi ca cng nhn ttn = 5% . t0 = 0,01125 ( pht)
Ttc = 0,28 ( pht) .
Bc 3: doa tinh
* Chiu su ct : t = 0,5 .( D d)= 0,5 . ( 24. 23.85) = 0.075 mm
( Cng thc tnh chiu su ct t trang 20 , [2] )
* Lng chy dao : s = 1.2 (mm/vng)
(Bng 5-116 trang 107 , [2])
V=

* Vn tc ct :

CV .D q
.kv
T m .t x .S y

Vi : CV = 17; q = 0.5; y = 0,4; m = 0,25, x=0.2

( Bng 5-29 trang 23, [2] )
C dng dung dch ti ngui.
* H s iu chnh chung cho tc ct tnh n cc iu kin ct thc
t : kv = kMV . kuv . klv
+ kMV : h s ph thuc vo vt liu gia cng
n

k MV

1,3

v
750 750
=
=
=1
750

( Bng 5-1 trang 6,[2])

+kuv : h s ph thuc vo vt liu dng c ct kuv = 1
( Bng 5-6 / 8 [2])
+klv : h s ph thuc chiu su khot klv = 1 (bng 5-31, tr 24, [2])
kv = 1 . 1 . 1 = 1
Chu k bn : T = 40 pht ( Bng 5-30 / 24 [2] )
17.240,5
.1 = 51 (m/pht)
V = 0,25
40 .0, 0750,2.1.20,4
1000.v 1000.51
n=
=
= 644
.D
3,14.24

( vng / pht)

Chn s vng quay: nm =650 (vng/pht).

.D.n m 3,14.24.650
=
= 50 (vng/pht).
Vn tc thc t : Vtt =
1000

1000

Thi gian nguyn cng

Thi gian gia cng c bn: T0 = 0,00086dL ( Bng 33, trang 71,thit k n)
T0 = 0,00086 dL = 0.00086 . 24 . 45= 0,929 ( pht)
Thi gian nguyn cng : Ttc = t0 + tp + tpv + ttn
Vi tp : thi gian ph tp = 10% . t0 = 0,0929 ( pht )
tpv : thi gian thc hin gia cng tpv = 10% . t0 = 0,0929( pht )
-------------------------------------------------------------------------------------------------------------------SVTH: Trn Th Thy
Trang 25

GVHD: Nguyn Tt Ton

n Cng Ngh Ch To My
----------------------------------------------------------------------------------------------------------ttn : thi gian ngh ngi ca cng nhn ttn = 5% . t0 = 0,046 ( pht)
Ttc = 1,16 ( pht) .
Vt mp:
* Lng chy dao : s = 0,4 (mm/vng)
(Bng 5-25 trang 21 , [2] )
* S vng quay : nm = 680 ( vng/pht )
* Vn tc thc t : Vtt = 23 ( m/pht )
* Chiu su ct: t=0.5(mm)
f. Dng c kim tra: Calip v thc cp di 0160 sai s 0.02.

4. Nguyn cng 5: Khot th, khot tinh , doa tinh, vt mp l 24

a. Cc bc nguyn cng:
-Khot th l 24
-Khot tinh l 24
-Doa tinh l 24
-Vt mp
b.S g t

b. Chn my: Chn my : khoan ng 2H125 (bng 9-21 trang 45[4])

B mt lm vic ca bn my:400x450mm
Cng sut 2.2kw

-------------------------------------------------------------------------------------------------------------------SVTH: Trn Th Thy

Trang 26

GVHD: Nguyn Tt Ton

n Cng Ngh Ch To My
----------------------------------------------------------------------------------------------------------- Lc tin dao:900 kg
- Moment xon:2500kgcm
- Dch chuyn ln nht ca trc chnh:170mm
- ng knh ln nht khoan c:25mm
- Phm vi tc :45-2000 vg
- Phm vi bc tin:0.1-1.6mm/vg
c. Chn g:
- Khi V ngn 2 bc t do mt tr bn
- Mt phng 3 bc t do
- Cht trm hn ch 1 bc t do
- Kp cht bng ren vt v n kp.
d. Chn dng c ct: - Dng mi khot 23,8 hp kim cng chui cn vi
thng s: L=200, l= 150 ( Bng 4.47, trang 332 [1])
- Mi doa my 24 c gn mnh hp kim cng vi L=280, l=17
( Bng 4.49, trang 336 [1])
- Dao vt mp 24 .
Bc 1: khot th

* Chiu su ct : t = 0,5 .( D d)= 0,5 . ( 23.35 - 21.1) = 1,125 mm

( Cng thc tnh chiu su ct t trang 20 , [2] )
* Lng chy dao : s = 0,6 (mm/vng)
(Bng 5-107 trang 98 , [2] )
* Vn tc ct : v=56 (Bng 5-108 trang 99 , [2] )
n=

1000.v
1000.56
=
= 763 ( vng / pht)
.D
3,14.1.23,35

Chn s vng quay: nm =765 (vng/pht).

.D.n m 3,14.23,35.765
=
= 56 (vng/pht).
Vn tc thc t : Vtt =
1000

1000

Thi gian nguyn cng

Thi gian gia cng c bn: T0 = 0,00021dL
T0 = 0,00021 dL = 0.00021 . 23,35 . 45= 0,22 ( pht)
Thi gian nguyn cng : Ttc = t0 + tp + tpv + ttn
Vi tp : thi gian ph tp = 10% . t0 = 0,022 ( pht )
tpv : thi gian thc hin gia cng tpv = 10% . t0 = 0,022( pht )
ttn : thi gian ngh ngi ca cng nhn ttn = 5% . t0 = 0,011 ( pht)
Ttc = 0,275 ( pht) .
Bc 2: khot tinh
* Chiu su ct : t = 0,5 .( D d)= 0,5 . ( 23.85 23.35) = 0.25 mm
( Cng thc tnh chiu su ct t trang 20 , [2] )
-------------------------------------------------------------------------------------------------------------------SVTH: Trn Th Thy
Trang 27

GVHD: Nguyn Tt Ton

n Cng Ngh Ch To My
----------------------------------------------------------------------------------------------------------* Lng chy dao : s = 0,8 (mm/vng) (Bng 5-107 trang 98 , [2] )
* Vn tc ct : v=56 (Bng 5-108 trang 99 , [2] )
n=

1000.v
1000.56
=
= 747 ( vng / pht)
.D
3,14.1.23.85

Chn s vng quay: nm =765 (vng/pht).

.D.n m 3,14.23,35.765
=
= 57 (vng/pht).
Vn tc thc t : Vtt =
1000

1000

Thi gian nguyn cng

Thi gian gia cng c bn: T0 = 0,00021dL
T0 = 0,00021 dL = 0.00021 . 23,85 . 45= 0,225 ( pht)
Thi gian nguyn cng : Ttc = t0 + tp + tpv + ttn
Vi tp : thi gian ph tp = 10% . t0 = 0,0225 ( pht )
tpv : thi gian thc hin gia cng tpv = 10% . t0 = 0,0225( pht )
ttn : thi gian ngh ngi ca cng nhn ttn = 5% . t0 = 0,01125 ( pht)
Ttc = 0,28 ( pht) .
Bc 3: doa tinh
* Chiu su ct : t = 0,5 .( D d)= 0,5 . ( 24. 23.85) = 0.075 mm
( Cng thc tnh chiu su ct t trang 20 , [2] )
* Lng chy dao : s = 1.2 (mm/vng)
(Bng 5-115 trang 107 , [2])
* Vn tc ct : v=56 (Bng 5-113 trang 105 , [2] )
n=

1000.v 1000.56
=
= 743 ( vng / pht)
.D
3,14.24

Chn s vng quay: nm =765 (vng/pht).

.D.n m 3,14.23,35.765
=
= 56 (vng/pht).
Vn tc thc t : Vtt =
1000

1000

Thi gian nguyn cng

Thi gian gia cng c bn: T0 = 0,00086dL
T0 = 0,00086 dL = 0.00086 . 24 . 45= 0,929 ( pht)
Thi gian nguyn cng : Ttc = t0 + tp + tpv + ttn
Vi tp : thi gian ph tp = 10% . t0 = 0,0929 ( pht )
tpv : thi gian thc hin gia cng tpv = 10% . t0 = 0,0929( pht )
ttn : thi gian ngh ngi ca cng nhn ttn = 5% . t0 = 0,046 ( pht)
Ttc = 1,16 ( pht) .
Vt mp: Tin dao bng tay
* Lng chy dao : s = 0,4 (mm/vng)
(Bng 5-25 trang 21 , [2] )
* S vng quay : nm = 680 ( vng/pht )
* Vn tc thc t : Vtt = 23 ( m/pht )
* Chiu su ct: t=0.5(mm)
-------------------------------------------------------------------------------------------------------------------SVTH: Trn Th Thy
Trang 28

GVHD: Nguyn Tt Ton

n Cng Ngh Ch To My
----------------------------------------------------------------------------------------------------------d. Dng c kim tra: Calip v thc cp di 0160 sai s 0.02.
6.Nguyn cng 6:Khoan ,doa , vt mp l 14

b.Chn my : khoan ng 2H125 (bng 9-21 trang 45[4])

- B mt lm vic ca bn my:400x450mm
- Cng sut 2.2kw
- Lc tin dao:900 kg
- Moment xon:2500kgcm
- Dch chuyn ln nht ca trc chnh:170mm
- ng knh ln nht khoan c:25mm
- Phm vi tc :45-2000 vg
- Phm vi bc tin:0.1-1.6mm/vg
c. Chn g: dng g chuyn dng:
- Dng mt cht tr khng ch 2 bc t do.
- Dng 1 cht trm khng ch 1 bc t do.
- Dng mt y khng ch 3 bc t do.
- V kp cht chn c cu kp bng ren vt.
d. chn dao:
- Khoan: Dng mi khoan rut g bng thp gi vi cc thng
s D=13.8mm, L= 265mm, l=185mm ( Bng 4.42, trang 328,[1])
- Doa: Dng mi doa my 13.8 hp kim cng, chui cn vi L=200mm,
l=130mm ( Bng 4.49, trang 336,[1])
-------------------------------------------------------------------------------------------------------------------SVTH: Trn Th Thy
Trang 29

GVHD: Nguyn Tt Ton

n Cng Ngh Ch To My
----------------------------------------------------------------------------------------------------------- Vt mp dao 14
Bc 1: Khoan
* Chiu su ct : t = 0,5 .D= 0,5.13,8= 6,9 mm
( Cng thc tnh chiu su ct t trang 20 , [2] )
* Lng chy dao : s = 0,27 (mm/vng)
(Bng 5-88 trang 85 , [2] )
* Vn tc ct : v=35 (Bng 5-88 trang 85 , [2] )
n=

1000.v 1000.35
=
= 928 ( vng / pht)
.D
3,14.12

Chn s vng quay: nm =900 (vng/pht).

.D.n m 3,14.12.900
=
= 34 (vng/pht).
Vn tc thc t : Vtt =
1000

1000

Thi gian nguyn cng

- Thi gian gia cng c bn: T0 = 0,00052dL ( Bng 33, trang 71,thit k
n) T0 = 0,00052dL = 0.00052 . 13,8 . 22= 0,158 ( pht)
Thi gian nguyn cng : Ttc = t0 + tp + tpv + ttn
Vi tp : thi gian ph tp = 10% . t0 = 0,0158 ( pht )
tpv : thi gian thc hin gia cng tpv = 10% . t0 = 0,0158( pht )
ttn : thi gian ngh ngi ca cng nhn ttn = 5% . t0 = 0,0079 ( pht)
Ttc = 0,198 ( pht) .
Bc 2: doa
* Chiu su ct : t = 0,5 .( Dd)= 0,5 . ( 14 13.9) = 0.1 mm
( Cng thc tnh chiu su ct t trang 20 , [2] )
* Lng chy dao : s = 0,7 (mm/vng)
(Bng 5-115 trang 107 , [2])
* Vn tc ct : v=14,3 (Bng 5-113 trang 105 , [2] )
n=

1000.v 1000.14,3
=
= 325 ( vng / pht)
.D
3,14.14

Chn s vng quay: nm =315 (vng/pht).

.D.n m 3,14.14.315
=
= 14 (vng/pht).
Vn tc thc t : Vtt =
1000

1000

Thi gian nguyn cng

- Thi gian gia cng c bn: T0 = 0,00086dL ( Bng 33, trang 71,thit k
n) T0 = 0,00086dL = 0.00052 . 14 . 22= 0,2649 ( pht)
Thi gian nguyn cng : Ttc = t0 + tp + tpv + ttn
Vi tp : thi gian ph tp = 10% . t0 = 0,0265 ( pht )
tpv : thi gian thc hin gia cng tpv = 10% . t0 = 0,0265( pht )
ttn : thi gian ngh ngi ca cng nhn ttn = 5% . t0 = 0,013 ( pht)
Ttc = 0,3309 ( pht) .
Vt mp: Tin dao bng tay
-------------------------------------------------------------------------------------------------------------------SVTH: Trn Th Thy
Trang 30

GVHD: Nguyn Tt Ton

n Cng Ngh Ch To My
----------------------------------------------------------------------------------------------------------* Lng chy dao : s = 0,4 (mm/vng)
(Bng 5-25 trang 21 , [2] )
* S vng quay : nm = 680 ( vng/pht )
* Vn tc thc t : Vtt = 23 ( m/pht )
* Chiu su ct: t=0.5(mm)
e.Dng c kim tra: thc cp di 0160 sai s 0.02.

7.Nguyn cng 7: Vt mp u cn li ca cc l 24, 14

a. S g t:

b.
khoan nhiu trc 2C150 (bng 7 Trang 227 [5])
- Cng sut ng c chnh: 7.5 kw
- Khong cch t trc chnh ti bn my 350-1075
- S vng quay truc chnh: 90-675vg/ph
- S bc tin:0.1-2.24 mm/vng
- ng knh ln nht khoan c:50mm
c.Chn g: dng g chuyn dng:
- Dng mt cht tr khng ch 2 bc t do.
- Dng 1 cht trm khng ch 1 bc t do.
- Dng mt y khng ch 3 bc t do.
- V kp cht chn c cu kp bng ren vt.
d.Chn dng c ct: dng 3 dao vt mp :
- Dao vt mp 24 mm gia cng 2 l 24 mm.
- Dao vt mp 14 mm gia cng l 14 mm.
e.Vt mp: Tin dao bng tay

Chn my: Chn my

-------------------------------------------------------------------------------------------------------------------SVTH: Trn Th Thy

Trang 31

GVHD: Nguyn Tt Ton

n Cng Ngh Ch To My
----------------------------------------------------------------------------------------------------------* Lng chy dao : s = 0,4 (mm/vng)
(Bng 5-25 trang 21 , [2] )
* S vng quay : nm = 680 ( vng/pht )
* Vn tc thc t : Vtt = 23 ( m/pht )
* Chiu su ct: t=0.5(mm)
f.Dng c kim tra: thc cp di 0160 sai s 0.02

CHNG VI : XC NH LNG D TRUNG GIAN V

KCH THC TRUNG GIAN
* Tnh lng d trung gian v kch thc trung gian nguyn cng 4 :
gia cng l 24+0,02 :
B mt 24 ca chi tit cn t c :
Cp chnh xc v kch thc : IT7
nhm b mt : Ra = 0,8 m
bng b mt: 7
Qui trnh cng ngh gm 3 bc : khot th, khot tinh v doa tinh.
Khot th: - Cp chnh xc t c: 12 11
- nhm b mt: RZ = 40 m
- bng t c: = 4
Khot tinh: - Cp chnh xc t c: 9 8
- nhm b mt: RZ = 20 m
- bng t c: = 6
Doa tinh: - Cp chnh xc t c: 7 6
- nhm b mt: Ra = 0.8 m
- bng t c: = 7
Sai s khng gian tng cng ca phi c xc nh theo cng thc :
2
= c2 + cm
( Trang 50, [6])
Sai s cong vnh ca phi l:
pc =

( k .d ) 2 + ( k .l ) 2 = ( 3.45) 2 + ( 3.24 ) 2 = 153 m.

( k : cong gii hn ca phi - tra bng 15 trang 45 [6] )

Ga tr pcm c xc nh theo cng thc:
2

pcm

500 500
= b + c =
+
= 353 m
2 2
2 2

b , c l dung sai ca kch thc l= 45 mm v ng knh l 24

Nh vy sai lch khng gian tng cng l :
pcm =

pc 2 + pcm 2 = 1532 + 3532 = 384 m

-------------------------------------------------------------------------------------------------------------------SVTH: Trn Th Thy

Trang 32

GVHD: Nguyn Tt Ton

n Cng Ngh Ch To My
----------------------------------------------------------------------------------------------------------Sai s khng gian cn li sau khot th l:
1 = k .cm = 0, 05.384 = 19.2 m
Sai s khng gian cn li sau khot tinh l:
2 = k .1 = 0, 2.19.2 = 3.84 m
Vi k: h s chnh xc ha (trang 50, [6])
V doa tinh khng sa c sai lch khng gian nn 3 = 0.
Sai s g t ti nguyn cng khot-doa l 24
g = c2 + k2

Sai s chun c : chi tit c nh v trn mt khi V di ng v

1 khi V c nh
Khi khot l khng to ra sai s do mi khot. Trng hp ny ch xt sai s
chiu di gia hai l ( a=180) v sai s ny khng ph thuc vo khi V di
trt m ph thuc vo khi V c nh. Do ta c th chuyn bi ton tnh
sai s chun v dng:

i vi kch thc h c gc kch thc O l tm ca chi tit, c chui

kch thc cng ngh nh sau:
-------------------------------------------------------------------------------------------------------------------SVTH: Trn Th Thy
Trang 33

GVHD: Nguyn Tt Ton

n Cng Ngh Ch To My
----------------------------------------------------------------------------------------------------------axyh =0
h=ax -y
M: x = ON OM
Y = OM
Nn: h = a - ON + OM OM
= a ( NI + IO)
= a NI

D
2sin

Vy:

c ( h) =

D
0.02
=
= 0.0115(mm)
2sin 60
2sin
2

Sai s kp cht k = 60 m (Bng 24/50 ,[6])

Sai s g t: g = 60 + 11.5 = 71.5 m

- Sai s g t bc khot tinh: gd2 = 0,05. gd
= 0,05. 71.5= 3.57 m
- Doa tinh khng khc phc c sai s g t nn gd3 =0
Xc nh lng d nh nht theo cng thc :
2Zimin = 2(Rzi-1 + Ti-1 + i21 +i2 )
Trong : - Zimin : Lng d b mt bc cng ngh th i
- Rzi-1: Chiu cao nhp nh do bc cng ngh trc li
- Ti-1 : Chiu su lp h hng do bc cng ngh trc li
Tra bng 10/41,[6] ta c cht lng b mt phi c:
RZ = 50 m,
Ta = 50 m
Tra bng 13/42, [6] ta c:
- Khot th:
RZ = 50 m,
Ta = 50 m
- Khot tinh: RZ = 30 m,
Ta = 40 m
- Khot th:
RZ = 5 m,
Ta = 10 m
Vy lng d trung gian cho cc bc l:
Khot th : 2Zmin = 2(Rz0 + T0 + 02 + 12 )
= 2(600 + 3842 + (71.5)2 ) = 1981.19 ( m)

Khot tinh : 2Zmin = 2(Rz1 + T1 + 12 + 22 )

= 2(50 + 50 + 19.22 + (71.5)2 ) = 348.06( m)

Doa tinh :

2Zmin = 2(Rz2 + T2 )

= 2(30 + 40) = 140 ( m)

Dung sai : ( Bng 1.4 / trang 11 , [5] )
Dung sai phi : p = 500 m = 2 mm
-------------------------------------------------------------------------------------------------------------------SVTH: Trn Th Thy
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GVHD: Nguyn Tt Ton

n Cng Ngh Ch To My
----------------------------------------------------------------------------------------------------------Dung sai khot th ( cp chnh xc 11) = 250 m = 0,25 mm
Dung sai khot tinh ( cp chnh xc 10) = 50 m = 0,05 mm
Dung sai doa tinh ( cp chnh xc 7) = 20 m = 0,021 mm

Ct kch thc tnh ton trong bng ta in t cui cng gi tr

ln nht ca kch thc theo bn v dt3= 24.02
Cc tip theo dti c gi tr bng kch thc tnh ton ca
bc tip sau tr i gi tr ca lng d ti thiu.
dt2= 24.02 - 0.14= 23.88
dt1= 23.88 0.34806 = 23.53
dph= 23.55 1.98119= 21.57
kch thc gii hn dmax nhn c bng cch lm trn kch thc
tnh tnh ton ti con s c ngha ca dung sai ca bc tng ng theo chiu
gim ,cn dmin nhn c bng cch ly dmax tr i dung sai ca bc tng
ng.

+ Khot th: dmax3=24.02

dmin3=24.02-0.02= 24

+Khot tinh: dmax2= 23.9

dmin2= 23.9 -0.05= 23.85

+Doa tinh: dmax1= 23.6

dmin1= 23.6 0.25= 23.35

+ Phi: dmax= 21.6

dmin= 21.6 - 0.5= 21.1

gh
Gi tr lng d nh nht gii hn Z min bng hiu ca cc kch

thc ln nht trn nguyn cng ang thc hin v nguyn cng
trc n.Cn gi tr lng d ln nht gii hn Z mghax bng hiu ca
cc kch thc gii hn nh nht trn nguyn cng ang thc hin
vi nguyn cng ngay l trc n.

Khot th :

gh
2 Z min
3 = 24.02 23.9 = 0.12 mm = 120 m
gh
2 Z max
3 = 24 23.85 = 0.15mm = 150 m

Khot tinh:

gh
2 Z min
2 = 23.9 23.6 = 0.3mm = 300 m
gh
2 Z max
2 = 23.85 23.35 = 0.5mm = 500 m

Doa tinh :

gh
2 Z min1
= 23.5 21.6 = 1.9mm = 1900 m
gh
2 Z max1
= 23.25 21.5 = 1.75mm = 1750 m

Lng d tng cng: 2Z0min=120+ 300+1750=2170

2Z0max=150+600+1900=2650

-------------------------------------------------------------------------------------------------------------------SVTH: Trn Th Thy

Trang 35

GVHD: Nguyn Tt Ton

n Cng Ngh Ch To My
----------------------------------------------------------------------------------------------------------*Bng tnh ton lng d phn tch :
Th
t cc
bc
cng
ngh
Phi
Khot
th
Khot
tinh
Doa
tinh
Tng

Rza
250
50

Ta
350
50

a
384
19.2

Lng
d tnh
ton
Zbmin
( m)

71.5

1981.19

21.57
23.55

500
250

21.6
23.6

21.1
23.35

1900

1750

30

40

3.84

3.57

348.06

23.88

50

23.9

23.85

500

300

10

140

24.02

20

24.02

24

150

120

2650

2170

Cc yu t ca lng d

Kch
thc
tnh
ton
(mm)

Dung
sai
( m)

Kch thc
gii hn (mm)

Tr s gii hn
ca lng d
( m)

Max

Min

Max

Min

Kim tra kt qu tnh ton :

2Zmax 2Zmin = 2650 2170 = p 3 = 500 - 20 = 480 ( m)

CHNG VI : XC NH CH CT KHI GIA CNG L 24

Khot Doa Vt mp l 24.
nh v : t chi tit ln mt phng y nh v 3 bc t do, khi V ngn c
nh khng ch 2 bc t do, khi v ngn di trt khng ch 1 bc t do.
Kp cht : Dng rem vt vi n kp
Chn my : My khoan ng 2H125 .
Chn dng c ct :
- Dng mi khot 23,8 hp kim cng BK8.
- Mi doa 24 hp kim BK8.
- Dao vt mp 24 .

Ch ct :
Bc 1: khot th
* Chiu su ct : t = 0,5 .( D d)= 0,5 . ( 23.35 - 21.1) = 1,125 mm
( Cng thc tnh chiu su ct t trang 20 , [2] )
* Lng chy dao : s = 0.6 (mm/vng) (Bng 5-107 trang 98 , [2] )
* Vn tc ct :

CV .D q
V = m x y .kv
T t .S

Vi : CV = 17; q = 0.5; y = 0,4; m = 0,25,x= 0,2 ( Bng 5-29 trang 23 ,[2] )

-------------------------------------------------------------------------------------------------------------------SVTH: Trn Th Thy
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GVHD: Nguyn Tt Ton

n Cng Ngh Ch To My
----------------------------------------------------------------------------------------------------------- C dng dung dch ti ngui.
* H s iu chnh chung cho tc ct tnh n cc iu kin ct thc t

kv = kMV . kuv . klv

+ kMV : h s ph thuc vo vt liu gia cng
nv

k MV

750 750 1,3

=
=
=1
b 750

( Bng 5-1/ trang 6,[2])

+kuv : h s ph thuc vo vt liu dng c ct kuv = 1 ( Bng 5-6 / 8 [2])

+klv : h s ph thuc chiu su khot klv = 1 (bng 5-31, tr 24, [2])
kv = 1 . 1 . 1 = 1
Chu k bn : T = 40 pht ( Bng 5-30 / 24 [2] )
17.23,350,5
.1 = 51.6 (m/pht)
400,25.1,1250,2.0, 60,4
1000.v
1000.51, 6
=
= 703 ( vng / pht)
n=
.D
3,14.1.23,35

V=

Chn s vng quay ca my : nm = 675 (vng/pht).

.D.n m 3,14.23,35.675
=
= 50 (vng/pht).
Vn tc thc t : Vtt =
1000

1000

Bc 2: khot tinh
* Chiu su ct : t = 0,5 .( D d)= 0,5 . ( 23.85 23.35) = 0.25 mm
( Cng thc tnh chiu su ct t trang 20 , [2] )
* Lng chy dao : s = 0,8 (mm/vng) (Bng 5-107 trang 98 , [2] )
CV .D q
* Vn tc ct : V = m y .k v
T .S
Vi : CV = 17; q = 0.5; y = 0,4; m = 0,25, x=0,2 ( Bng 5-29 trang 23, [2] )
C dng dung dch ti ngui.
* H s iu chnh chung cho tc ct tnh n cc iu kin ct thc
t : kv = kMV . kuv . klv
+ kMV : h s ph thuc vo vt liu gia cng
nv

k MV

750 750 1,3

=
=
= 1 ( Bng 5-1 trang 6,[2])
b 750

+kuv : h s ph thuc vo vt liu dng c ct kuv = 1 ( Bng 5-6 /tr 8 [2])

+klv : h s ph thuc chiu su khot klv = 1 (bng 5-31, tr 24, [2])
kv = 1 . 1 . 1 = 1
Chu k bn : T = 40 pht ( Bng 5-30 / 24 [2] )
17.23.850,5
.1 = 47.6 (m/pht)
400,250, 250,2.0,80,4
1000.v 1000.47, 6
=
= 635 ( vng / pht)
n=
.D
3,14.23,85

V=

-------------------------------------------------------------------------------------------------------------------SVTH: Trn Th Thy

Trang 37

GVHD: Nguyn Tt Ton

n Cng Ngh Ch To My
---------------------------------------------------------------------------------------------------------- Chn s vng quay: nm = 630 (vng/pht).
.D.n m 3,14.23,85.630
=
= 47 (vng/pht).
Vn tc thc t : Vtt =
1000

1000

Bc 3: doa tinh
* Chiu su ct : t = 0,5 .( D d)= 0,5 . ( 24. 23.85) = 0.075 mm
( Cng thc tnh chiu su ct t trang 20 , [2] )
* Lng chy dao : s = 1.2 (mm/vng) (Bng 5-116 trang 107 , [2])
* Vn tc ct :

V=

CV .D q
.kv
T m .t x .S y

Vi : CV = 17; q = 0.5; y = 0,4; m = 0,25, x=0.2 ( Bng 5-29 trang 23, [2] )
C dng dung dch ti ngui.
* H s iu chnh chung cho tc ct tnh n cc iu kin ct thc t

kv = kMV . kuv . klv

+ kMV : h s ph thuc vo vt liu gia cng
nv

k MV

750 750 1,3

=
=
= 1 ( Bng 5-1 trang 6,[2])
b 750

+kuv : h s ph thuc vo vt liu dng c ct kuv = 1

( Bng 5-6 / 8 [2])
+klv : h s ph thuc chiu su khot klv = 1 (bng 5-31, tr 24, [2])
kv = 1 . 1 . 1 = 1
Chu k bn : T = 40 pht ( Bng 5-30 / 24 [2] )
17.240,5
.1 = 51 (m/pht)
400,25.0, 0750,2.1.20,4
1000.v 1000.51
n=
=
= 644
.D
3,14.24

( vng / pht)

V=

Chn s vng quay: nm =650 (vng/pht).

.D.n m 3,14.24.650
=
= 50 (vng/pht).
Vn tc thc t : Vtt =
1000

1000

Do nguyn cng ny momen xon Mx v lc chiu trc P0 ln nht khi khot nn ta ch

tnh momen xon Mx v lc chiu trc P0 cho bc khoan.
* Tnh momen xon v lc chiu trc :
Mx = 10. CM. tx . Dq . Sy. kp
P0 = 10 . Cp tx . Dq . Sy. kp
( Cng thc tnh Mx, P0 /21 S tay CNCTM tp 2).
n

- Tra bng 5.9 S tay 2 ta c : K P = K MP

750
=
=

750 750

0,6

=1.

- CM, Cp v cc s m tra bng 5.32 trang 25,[2].

-------------------------------------------------------------------------------------------------------------------SVTH: Trn Th Thy
Trang 38

GVHD: Nguyn Tt Ton

n Cng Ngh Ch To My
----------------------------------------------------------------------------------------------------------+ Momen xon Mx : CM = 0,09; q =1,0; y = 0,8; t=1,125,x=0.2
Mx = 10 . 0,09. 1.23,35 . 0,60,8. 1,125 0,2 = 19 (N.m)
+ Lc chiu trc P0 : Cp = 67; q = 1,0; y = 0,65; x=1,2; t=1,125
P0 = 10 . 67 . 23,35 . 1,1251,2 . 0,6 0.65 . 1 = 12928(N)
* Cng sut ct : NC =

M x .n 19.703
=
= 1.36 (kw)
9750 9750

So snh vi cng sut ca my : NC Nm .

Ngha l : 1.36 2,2 . 0,8=1.76.
Vy my 2H125 cng sut gia cng l c ng knh l 24 mm.

CHNG VII : TNH TON V THIT K G.

7.1 Nhim v g:
- Nng cao hiu sut v chnh xc gia cng v v tr ca chi thit so vi my, dao
c xc nh bi cc nh v, khng phi ra g mt thi gian.
- chnh xc gia cng c bo m, nh phng n chn chun, chnh xc ca
g.
- Gim thiu sc lc ca cng nhn, khng cn cng nhn c tay ngh cao.
- Kp cht phi ng v tr g t v khng lm bin dng chi tit cn gia cng, d
dng thc hin thao tc v nhanh chng c th tng nng sut.
- G t v tho lp chi tit d dng nhanh chng.
- g phi c kt cu n gin, r tin.
7.2 Yu cu ca g : Phi m bo yu cu ca sn phm
- m bo khong cch gia hai l
- m bo khng song sang gia 2 l
-------------------------------------------------------------------------------------------------------------------SVTH: Trn Th Thy
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GVHD: Nguyn Tt Ton

n Cng Ngh Ch To My
----------------------------------------------------------------------------------------------------------- m bo khng vung gc vi mt u
- m bo cp chnh xc v bng
7.2 Quy tc s dng g : Phi m bo yu cu ca sn phm
- m bo khong cch gia hai l
- m bo khng song sang gia 2 l
- m bo khng vung gc vi mt u
- m bo cp chnh xc v bng
7.3 Thnh phn ca g:
7.3.1: C cu nh v:
- 2 phin t nh v mt phng:
khng ch 3 bc t do
- Mt khi V ngn c nh = 1200 : khng ch 2 bc t do
- Mt khi V ngn di ng = 1200 : khng ch 1 bc t do
7.3.2: C cu kp cht:
- Chi tit c kp cht bng m kp : m kp s kp chi tit xung khi ta xit
bulong. V ly chi tit ra theo chiu ngc li
7.3.3: C cu dn hng:
- Dng bc dn hng tho lp nhanh cho cc bc: khot , doa, vt mp
7.4 Tnh ton g:
7.4.1 Tnh lc kp :
Khi khot, doa chi tit c nh v trong 2 khi V, chi tit s c kh nng b xoay
xung quanh tm ca n.

S LC KP CA CHI TIT

- Phng trnh cn bng ca chi tit

Mx = Mms
K . Mx = Wct . fms . a
M x .K

Wct = f .R
ms
ms

Vi K l h s an ton.
K = K0.K1.K2.K3.K4.K5.K6
K0 : h s an ton cho tt c cc trng hp. K0 = 1,5.
K1 : h s tnh n trng hp tng lc ct khi bng thay i. K1 = 1,2.
K2 : h s tng lc ct khi dao mn. K2 = 1.
K3 : h s tng lc ct khi gia cng gin on. K3 = 1,2.
K4 : h s tnh n sai s ca c cu kp cht. K4 = 1,3.
-------------------------------------------------------------------------------------------------------------------SVTH: Trn Th Thy
Trang 40

GVHD: Nguyn Tt Ton

n Cng Ngh Ch To My
----------------------------------------------------------------------------------------------------------K5 : h s tnh n mc thun li ca c cu kp bng tay. K5 = 1.
K6 : h s tnh n momen lm quay chi tit. K6 = 1,5
K = K0.K1.K2.K3.K4.K5.K6 = 4,2.
WCT =

K * M 4, 2*19000
=
= 7254.5( N )
f *a
0.1*110

Wct = 725,5 ( kG)

7.4.2Tnh ng knh bulong :
- p dng cng thc tnh lc kp trang 79 / Sch Cng ngh ch to my.
d = C.

(mm)

d : ng knh nh ren.
C = 1,4 .
: ng sut ko. = 810 (kG/mm2)
W : lc kp do ren to ra. (kG)
d = 1, 4.

725.5
= 11.9 (mm).
10

Vy chn d =12 mm ta chon bulong M12 vi bc ren 1.75

( Bng 3.1/ 79 sch Cng ngh ch to my)
7.4.3 Xc nh sai s ch to ca g :
- Dng cc cng thc trong trang 92 ca sch HDTKA
Sai s g t c tnh theo cng thc sau:

g2 = c2 + k2 + ct2 + m2 + c2
Sai s chun c : c xc nh trong chng lng d ( trang 31)

c = 0.0115

Sai s kp cht k :
Do phng ca lc kp vung gc vi phng ca kch thc thc hin:
=> k = 0
Sai s mn m :
Sai s mn c tnh theo cng thc sau: m = N ( m )
N = 10000 : S lng chi tit c gia cng trn g
= 0,3 0,5
,
Chn = 0,3

Vy
= 30 m= 0.03 mm
m
Sai s iu chnh: c
c = 5 10 m

Chn: c

= 5 m = 0,005 mm

Sai s g t gd :

-------------------------------------------------------------------------------------------------------------------SVTH: Trn Th Thy

Trang 41

GVHD: Nguyn Tt Ton

n Cng Ngh Ch To My
----------------------------------------------------------------------------------------------------------1 1
gaat [ g ] = ( ) ( Ct trang 383, [2])
2 5
1
1
gd = . = .100 = 50 (m)=0.05mm ( : dung sai nguyn cng )
2
2

Sai s ch to l :
2
2
2
2
2
[ct] = [g ] [c +k +m +c ]
= 0, 052 [0 + 0, 01152 + 0, 032 + 0, 0052 ] = 0, 038 mm.
* iu kin k thut ca g:
- khng vung gc gia tm bc dn hng v mt y g 0, 038mm
- khng vung gc gia mt dng nh v chi tit v mt y g 0, 038mm
- khng vung gc gia khi V v g 0, 038mm .
- khng song song gia 2 khi dn khi V 0, 038mm

KT LUN
- Trong thi gian thc hin n mn hc cng ngh ch to my em
c cng c li cc kin thc hc v tip thu thm c nhiu kin thc
b ch khc
- Ngoi vic cng c v mt l thuyt cng ngh ch to my.em c
tm hiu k hn v nhng phng php cng ngh thng dng khc nhau,qua
to cho em s hiu bit r rng hn so vi khi nghin cu l thuyt
-------------------------------------------------------------------------------------------------------------------SVTH: Trn Th Thy
Trang 42

GVHD: Nguyn Tt Ton

n Cng Ngh Ch To My
-----------------------------------------------------------------------------------------------------------

- Tuy nhin cc s liu m em tnh ton v a ra ch gc s dng

t liu,s tay, phi gp nhiu iu khng thc t.Do trong qu trnh lm
n em khng th trnh khi nhng thiu st.em rt mong c thy c b
mn ch dn thm
- Cui cng em xin chn thnh cm n thy Nguyn Tt Ton tn
tnh gip em hon thnh n mn hc ny.

TP.HCM, ngy thngnm 2009

Sinh vin thc hin
Trn Th Thy

TI LIU THAM KHO

[1].S tay cng ngh ch to my tp 1 GS.TS Nguyn c Lc;PGS.TS L vn
Tin;PGS.TS Ninh c Tn;PGS.TS Trn Xun Vit- nh xut bn khoa hc k
thut 2006.
[2]. S tay cng ngh ch to my tp 2 GS.TS Nguyn c Lc;PGS.TS L vn
Tin;PGS.TS Ninh c Tn;PGS.TS Trn Xun Vit- nh xut bn khoa hc k
thut 2006.
[3]. S tay cng ngh ch to my tp 3 GS.TS Nguyn c Lc;PGS.TS L vn
Tin;PGS.TS Ninh c Tn;PGS.TS Trn Xun Vit- nh xut bn khoa hc k
thut 2006.
-------------------------------------------------------------------------------------------------------------------SVTH: Trn Th Thy
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GVHD: Nguyn Tt Ton

n Cng Ngh Ch To My
-----------------------------------------------------------------------------------------------------------

[4] S tay dung sai lp ghp-Ninh c Tn-nxb Gio Dc 2007

[5]. Dung sai k thut o-Trn Quc Hng-H S Phm K Thut tp HCM
[6]. Hng dn thit k n CNCTM GS.TS Nguyn c Lc;Lu Vn
Nhang-Nxb Khoa Hc K Thut 2004.
[7]. Ch ct gia cng c kh Nguyn Ngc o H Vit Bnh-Trn Th San
trng H SPKT TPHCM-nxb Nng
[8].Cng ngh ch to my Nguyn Ngc o H Vit Bnh trng H SPKT
TPHCM.

-------------------------------------------------------------------------------------------------------------------SVTH: Trn Th Thy

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GVHD: Nguyn Tt Ton

n Cng Ngh Ch To My
-----------------------------------------------------------------------------------------------------------

-------------------------------------------------------------------------------------------------------------------SVTH: Trn Th Thy

Trang 45