Thuyet Minh Cong Nghe Che Tao May

SVTH: Nguyn Trng Lun
Lp : CTM K44
Li ni u
Hin nay, cng vi s i ln ca ngnh c kh, mn cng ngh ch

to my thc s l hnh trang mi mt k s, mt cng nhn c th
da vo lm c s thit k. Mn cng ngh ch to my c em vo
ging dy hu ht cc trng k thut v cng ngy khng ngng
c ci tin di s nghin cu ca cc chuyn gia hng u v ngy
cng c ng dng nhiu cng ngh mi gp phn tng nng sut v
cht lng gia cng ln rt cao. i vi mi sinh vin c kh, n
mn hc Cng Ngh Ch To My l mn hc gip lm quen vi vic
gii quyt cc vn tng hp ca cng ngh ch to my c hc
trng qua cc gio trnh c bn v cng ngh ch to my. Khi lm
n ny ta phi lm quen vi cch s dng ti liu, cch tra s tay
cng nh so snh l thuyt hc vi thc tin sn xut c th mt sn
phm in hnh . hon thnh c n mn hc ny, em xin chn
thnh cm n s hng dn ca thy Lu Vn Nhang cng cc thy
thuc b mn Cng Ngh Ch To My trng i Hc Bch Khoa
H Ni. Do l ln u c hon thnh mn hc ny, tt nhin khng
th trnh khi c sai st. Em rt mong c c s ch bo gip ca
cc thy v cc bn sau ny ra trng i lm vic khi b ng.
H Ni 08/2008
Sinh vin
Nguyn Trng Lun
n cng ngh ch to my
http://www.ebook.edu.vn

Trng HBK h ni
Lp : CTM K44
Cng ho x hi ch ngha vit nam
Khoa C kh
B mn CNCTM
c lp-T do-Hnh phc
Nhim v
Thit k n cng ngh ch to my
H v tn sinh vin : Nguyn Trng Lun
Lp : CTMt1-K44. Chuyn ngnh Cng ngh Ch to my
I. u thit k :
Thit k quy trnh cng ngh ch to chi tit dng cng
II. Cc s liu ban u :
Sn lng hng nm : 5000 chi tit
iu kin sn xut : T chn
III. Ni dung cc phn thuyt minh v tnh ton :
1. Phn tch chc nng lm vic ca chi tit
2. Phn tch tnh cng ngh trong kt cu chi tit .
3. Xc nh dng sn xut .
4. Chn phng php ch to phi.
5. Lp th t cc nguyn cng (v s g t , k hiu nh v,kp
cht, chn my, chn dao,k hiu chiu chuyn ng ca dao,ca chi
tit)
6. Tnh lng d cho 1 b mt (mt trn ngoi, mt trn trong ,hoc
mt phng) v tra lng d cho cc mt cn li .
7. Tnh ch ct cho 1 nguyn cng (tnh cho nguyn cng cn thit
k g) v tra ch ct cho cc nguyn cng cn li.
8. Tnh thi gian gia cng c bn cho tt c cc nguyn cng .
9. Tnh v thit k 1 g (lp s g t ,tnh lc kp , thit k cc
kt cu ca g , tnh sai s chun , sai s kp cht , sai s mn , sai
s hiu chnh , sai s ch to cho php ca g , t yu cu k thut
ca g , lp bng k cc chi tit cu g ).
n cng ngh ch to my
Lp : CTM K44
IV. Phn bn v .
1. Chi tit lng phi .
2. S nguyn cng .
3. g.
Ngi nhn :
(H tn v ch k )
H Ni ngy Thng nm 2008

Cn b hng dn
(H tn v ch k )
n cng ngh ch to my
Lp : CTM K44
Phn I
Phn tch chc nng v iu kin lm vic ca

chi tit
Da vo bn v chi tit gia cng ta thy rng cng gt cn ch to
l 1 chi tit dng cng.Cng thuc loi chi tit c 1 hoc 1 s l c bn
m tm ca chng song song vi nhau hoc to vi nhau 1 gc no .
1.Chc nng lm vic.
L b phn ni gia trc iu khin v cc bnh rng di trt nhm
iu chnh s n khp ca cc cp bnh rng (khi cn thay i t s
truyn trong hp tc ).
S lm vic:
cp bnh rng c nh
cp bnh rng di trut
cng gt
2.iu kin lm vic:

iu kin lm vic khng khc nghit, chi tit ch chu m men
xon nh khi lm vic (gt cho cc bnh rng n khp vi nhau) v chi
tit thng xuyn khng chu ti, khng mi mn, c va p khi lm
vic, nhit lm vic khng cao .
n cng ngh ch to my
Lp : CTM K44
Phn II
Phn tch tnh cng ngh trong kt cu ca chi
tit
Tnh cng ngh trong kt cu l 1 tnh cht quan trng ca sn
phm hoc chi tit c kh nhm m bo lng tiu hao kim loi t nht
,khi lng gia cng v lp rp l t nht , gi thnh ch to l thp
nht trong iu kin v quy m sn xut nht nh .
i vi chi tit cng ni chung ,b mt lm vic ch yu l cc
mt trong ca cc l chnh v vy khi thic k cn ch n kt cu
ca n nh :
- cng vng ca cng :
+Do mt u lm vic ca chi tit qu mng(12mm) trong qu trnh
gia cng v lm vic c th khng cng vng cn lm thm phn
gn tng cng.
+L 16 lp vi trc gt cn phi kh ba via bng vt mp,ng
thi thun li cho lp ghp.L cht nm trn mt trc kh khn cho
vic khoan nn lm b mt vung gc vi mi khoan nhng l cht
khng quan trng c th khng cn thay i kt cu.
n cng ngh ch to my
Lp : CTM K44
- Chiu di ca cc l c bn nn bng nhau v cc mt u ca

chng cng nm trn 2 mt phng song song.
+ Hai ng tm ca 2 l B v C m bo khong cch 107+0,1
+ khng song song ca hai tm l l 0,05mm trn 100mm
chiu di
+ khng vung gc ca tm l so vi mt u l 0,05mm trn
100 mm bn knh
+ khng song song ca cc mt u cc l c bn t 0,05mm
trn 100 mm bn knh mt u ca n .
- m bo d gia cng th kt cu cng nn i xng qua 1 mt
phng no . Chi tit cng m ta gia cng l 1 na vi cc chiu di
l c bn l khc nhau . gia cng d dng ng thi nng cao c
nng sut gia cng , qu trnh to phi d hn v m bo tnh cng
ngh ta ghp thm 1 na i xng mt phng vung gc vi mt
phng qua hai l tm C v i qua tm l B . V th cui qu trnh gia
cng c thm nguyn cng ct t .
- Kt cu cng phi thun li cho vic gia cng nhiu chi tit cng 1
lc .
- Hnh dng cng phi thun li cho vic chn chun th v chun
tinh thng nht .
Phn III
Xc nh dng sn xut .
n cng ngh ch to my
Lp : CTM K44
1. xc nh dng sn xut trc ht phi bit lng hng nm

cngiacng
.
S lng chi tit tng cng cn ch to trong 1 nm c xc nh
theo cng thc sau :
N = N1.m(1 +
+
100
Trong :
N1 l s lng sn phm cn ch to trong nm theo k hoch . Theo
u ca n ta c : N=10000 chi tit .
m l s lng chi tit trong 1 sn phm . Do ta phi ct t chi tit ra
lm hai cho ra hai sm phm nn ly m = 0,5.
l s lng sm phm d phng do sai hng khi to phi (c hoc
rn gy ra) = 3-6% ly = 4%
l lng sn phm d tr cho hng hc v ph phm trong qu trnh
gia cng c =5-7% ly = 6%
T suy ra
N = 10000.0,5(1 +
4+6
)=
100
5500 (chi tit /nm)
2. Khi lng chi tit c xc nh theo cng thc sau :

Q1 = V . (kg)
Trong l khi lng ring ca vt liu .
Vi vt liuc gang xm GX15-32 ta c =(6,8 7,4)kg/dm3
Q1 khi lng ca chi tit .
V l th tch ca chi tit (cm3)
Ta tnh th tch ca chi tit nh sau :
V = Vth + 2Vtrn + Vtrl +2Vg -2V1-V2
Trong vi :
Vg th tch gn v ta c Vg = (35-2-8)(107-31)8 = 15600mm3
Vtrn l th tch tr rng nh
Vtrn =
(332 162 )35
= 22900 mm3
Vtrl l th tch ca tr rng ln
n cng ngh ch to my
Vtrl =
(622 422 )12
Lp : CTM K44
= 19603,5 mm3
V1, V2 l th tch ca phn trc rng nh v ln b tr I khi tnh

thm Vtrn v Vtrl
V1 =
V2 =
(332 162 )8
= 5234 mm3
(622 422 )8
= 13069 mm3
Vth th tch phn thn bao c chiu cao 8mm

Vth = 4.S.8
S=
2 2
8.107 + 2 (31 8)107 4 8 4 21
= 1689,87 mm2
Suy ra Vth = 54076 mm3

T thay s vo ta c V = 127142.5 mm3 = 0,127 dm3
Do ta c Q1 = 7,0 x 0,127 = 0, 9kg
Da vo gi tr tnh ton ca N v Q1 v tra bng 2.6 ta xc nh
c dng sn xut ca sn phm l sn xut hng lot va .
Phn IV
Chn phI v phng php ch to phI .
Thit k bn v chi tit lng phi.
Phng php chn phi ph thuc rt nhiu vo vn nh chc
nng v kt cu ca chi tit my trong cm my , vt liu s dng , yu
cu k thut hnh dng b mt v kch thc ca chi tit , quy m v
tnh lot ca sn xut .
1.Chn phi .
Chn phi ngha l chn loi vt liu ch to , phng php hnh thnh
phi , xc nh lng d gia cng cho cc b mt , tnh ton kch thc
v quyt nh dung sai cho qu trnh ch to phi .
- Vt liu ch to phi l gang xm GX15-32
n cng ngh ch to my
Lp : CTM K44
- Ta chn phng php ch to phi l phng php c

Tra bng 2.12 ta c :
+ Chn cp chnh xc c l cp 1 vi s lng chi tit 1000 10000.
+ Trang b c : mu v hm khun bng kim loi
+ Ch to : Khun ch to bng my . Thao c c kch thc ln , lp
bng my v thao c kch thc nh lp bng tay .
Tra bng 2.11 cho ta kch thc danh ngha ca phi cn xc nh
dung sai (mm
2.Mt phn khun .
Ta chn mt phn khun nh sau : Mt phn khun i qua tit
din ln nht ca chi tit c dng nh hnh v .
T
D
3.Bn v chi tit lng phi .
n cng ngh ch to my
Lp : CTM K44
Phn V
Thit k quy trnh cng ngh

gia cng chi tit
V-I Xc nh ng li cng ngh .
Vi chi tit l cng gt v dng sn xut l hng lot va trong khi
iu kin sn xut nc ta cc my ch yu l vn nng nn ta chn
phng php phn tn nguyn cng v gia cng tun t cc b mt .
V-II Chn phng n gia cng .
Theo bng 4 ti liu [I] vt liu l gang xm GX15-32.
+ B mt I (do nguyn cng I thc hin )cn gia cng mt u c kch
thc 35 0.125 . V dung sai l 0.25 mm ng vi chnh xc cp 7 ,
bang Ra = 10 cp nhn bng l 4nn ta chn phng php gia
cng cui cng l phay tinh .
+ B mt II (do nguyn cng II thc hin) cn gia cng mt u c
kch thc 35 0.125 . V dung sai l 0.25 mm ng vi cp chnh xc 7
, bng Ra = 10 , do cp cp nhn bng l 4 nn chn phng
php gia cng cui cng l phay tinh .
+ B mt III(do nguyn cng III thc hin ) cn gia cng mt u c
kch thc 12 0.125 tng t chn phng php phay tinh.
+ B mt IV(do nguyncng IV thc hin )cn gia cng l 16 0.018
cp nhn bng l 6nn chn phng n cui cng l doa th.
+ B mt V (do nguyn cng V thc hin )cn gia cng l c kch
thc 42 0.25 . V dung sai l 0.5 mm ng vi cp chnh xc 14 , t
bng Ra = 25 ng vi cp nhn bng 6 nn chn phng n cui
cng l tin bn tinh
+ B mt VI cn gia cng rnh then c kch thc 4 015 . V dung sai
l 0.03 ng vi cp chnh xc 9 bng Ra = 10 ng vi cp nhn
bng 5 nn chn phng n cui cng l xc th.
V-III Lp tin trnh cng ngh v thit k nguyn cng .
Da vo hnh dng v iu kin lm vic ca chi tit ta lp c
cc bc nguyn cng nh sau :
n cng ngh ch to my
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Lp : CTM K44
Nguyn cng 1 : Phay mt u th nht

Nguyn cng 2 : Phay mt u th hai
Nguyn cng 3 : Phay mt u th ba
Nguyn cng 4 : Khoan, khot, doa l 16
Nguyn cng 5 : Khot l 42
Nguyn cng 6 : Khot ming cn l 16
Nguyn cng 7 : Xc rnh then
Nguyn cng 8 : Kim tra
Nguyn cng 9 : Ct t.
Nguyn cng I
Phay mt u th nht .
1. nh v: +nh v mt y 3 bc t do bng phin t kha nhm
+Hai mt bn hn ch 3 bc t do bng 3 khi V, trong c 1
khi V tu ng, 1 khi V c nh.
n
Nguyn cng I
2. Kp cht:
Dng ngay khi V iu chnh kp cht, lc kp hng t phi
sang tri.
3.Chn my:
phay mt u th nht ny ta chn my phay ng vn nng
6H12 vi cc c tnh k thut sau :
Cng sut ca ng c chnh : 7KW
n cng ngh ch to my
11
Lp : CTM K44
Cng sut ca ng c chy dao 1,7KW

Khi lng my 2900 kg
Kch thc ph b ca my
Di x rng x cao = 2100x2440x1875
Phm vi tc trc chnh 30-1500 (vng /pht) vi cc tc sau :
30; 37,5; 47,5; 60; 75; 95; 118; 150; 190; 235; 300; 375; 475; 600;
750; 950; 1180; 1500.
Cc c tnh k thut tra bng 7-12 trang 458 sch S tay Cng ngh
ch to my 2000 (Trn Vn ch)
4. Chn dao:
phay mt u ny ta dng dao phay mt u, chp mnh hp kim
cng.
Cc thng s:
-ng knh dao: D =100mm
-S rng:
Z= 8
-d = 32 mm; B =50 mm
-Mc hp kim:
BK6.
(Bng 4-94, trang 374[2])
5. Lng d:
Tra bng 3-94 tp I-2003 i vi phi gang c cp chnh xc I
- Kch thc ln nht ca chi tit 247 mm (120-260)
- V tr b mt khi rt kim loi : trn
- Kch thc danh ngha : 62mm >50 mm
Do ta chn c lng d z = 3mm
Ta chia lm hai bc cng ngh
Phay th : 2,5 mm
Phay tinh : 0,5 mm
6.Tra ch ct:
a)Phay th:
Chiu su ct t = 2,5mm
Lng chy dao rng: Sz = 0,26mm/rng.
n cng ngh ch to my
12
Lp : CTM K44
Vy lng chy dao vng: Sv = 8*0,26= 1,88 mm/vng.

Tc ct khi cha tnh ti h s iu chnh k tra bng 5-127 trang
115 tp I-2005 ta c v = 158 m/pht (vi tui th ca dao l T =
180p).
Khi tnh n cc h s iu chnh :
+H s iu chnh ph thuc vo cng ca gang
vi HB =182-199 ta c k1 = 1
+H s iu chnh ph thuc vo chu k bn ca dao k2= 0,8 vi
T /TH = 2
+ H s iu chnh ph thuc mc hp kim cng. Vi BK6 ta c
k3=1
+ H s iu chnh ph thuc trng thi b mt gia cng K4 = 1
khi khng v cng
+ H s iu chnh ph thuc chiu rng phay
Vi
B 62
=
= 0, 62
D 100
ta c k5 = 1
+ H s iu chnh ph thuc vo gc nghing chnh K6 = 1

Do tc ct c tnh s l
Vt = Vb.K = 158.1.0,8.1.1.1.1 = 126,4 (m/pht)
Tc trc chnh l
n =
1000.vt
.D
1000.126, 4
=
3.14*100
402,5 (vng /pht)
Chn tc quay ca my l 375 (vng/pht)

Tc ct thc t
V=
.D.nm
1000
3.14*100*375
1000
= 117,75 (m/pht)
Lng chy dao pht

Sph =n*Sv = 1,88.375 = 705 (mm/pht)
b)Phay tinh:
Lng chy dao vng: Sv = 1 mm/vng.
115 tp I-2005 ta c v = 228 m/pht (vi tui th ca dao l T= 180p).
n cng ngh ch to my
13
Lp : CTM K44
+H s iu chnh ph thuc vo cng ca gang vi HB =182-199

ta c k1 = 1
+H s iu chnh ph thuc vo chu k bn ca dao k2= 0,8 vi
T /TH = 2
k3=1
khi khng v cng
Vi
B 62
=
= 0, 62
D 100
ta c k5 = 1

Do tc ct c tnh s l
Vt = Vb.K = 228.1.0,8.1.1.1.1 = 182,4 (m/pht)
D tc trc chnh l
n =
1000.vt
.D
1000.182, 4
=
3,14*100
580 (vng /pht)

Tc ct thc t
V=
.D.nm
1000
3,14.100.600
1000
= 188,4 (m/pht)
Lng chy dao pht

Sph =n*Sv = 1*600 = 600 (mm/pht)
Do ta c bng ch ct sau y :
Mc
my
6H12
n
t
v
Sph
(v/ph) (mm) (m/ph) (mm/ph)
Dao phay mt Phay th
375
2,5
118
705
u chp
Phay tinh 600
0,5
188
600
mnh hp
kim cng
Dng c ct
Bc
Nguyn cng II
n cng ngh ch to my
14
Lp : CTM K44
Phay mt u th hai .
1. nh v:
+nh v mt y va gia cng 3 bc t do bng phin t phng(mt
phng l mt tinh).
+Hai mt bn hn ch 3 bc t do bng2 khi V, trong c 1 khi V
tu ng, 1 khi V c nh.
n
Nguyn cng II
2. Kp cht:
kp cht chi tit gia cng ng thi cng vng ta dng
hai n kp v hai pha ca cng nh hnh v .
3.Chn my:
phay mt u th nht ny ta chn my phay ng vn nng
6H12 vi cc c tnh k thut sau :
Cng sut ca ng c chy dao 1.7KW
Khi lng my 2900 kg
Kch thc ph b ca my
Di x rng x cao = 2100x2440x1875
30; 37,5; 47,5; 60; 75; 95; 118; 150; 190; 235; 300; 375; 475; 600;
750; 950; 1180; 1500.
n cng ngh ch to my
15
Lp : CTM K44
4. Chn dao:
phay mt u ny ta dng dao phay mt u, chp mnh hp kim
cng.
Cc thng s:
-ng knh dao: D =100mm
-S rng:
Z= 8
-d = 32 mm; B =50 mm
-Mc hp kim:
BK6.
(Bng 4-94, trang 374[2])
5. Lng d:
- V tr b mt khi rt kim loi : di
- Kch thc danh ngha : 33mm < 50 mm
Do ta chn c lng d z = 2mm
Phay th : 1,5 mm
Phay tinh : 0,5 mm
6.Tra ch ct:
a)Phay th:
Lng chy dao rng: Sz = 0,26mm/rng.
Vy lng chy dao vng: Sv = 8*0,26= 1,88 mm/vng.
115 tp I-2005 ta c vb= 158 (m/pht) (vi tui th ca dao l T=
180p).
ta c
k1 = 1
n cng ngh ch to my
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Lp : CTM K44
+H s iu chnh ph thuc vo chu k bn ca dao k2= 0.8 vi

T /TH = 2
k3=1
khi khng v cng
Vi
B 33
=
= 0,33
D 100
<0,45 do k5 = 1,13

Tc ct c tnh s l
Vt = v.k = 158.1.0,8.1.1.1,13.1 = 142,8 (m/pht)
Do tc trc chnh l
n =
1000.vt
.D
1000.142,8
=
3,14.100
454,7 (vng /pht)

Tc ct thc t :
V=
.D.nm
1000
3,14.100.475
1000
= 150 (m/pht)
Lng chy dao pht

Sph =n*Sv = 1,88.475 = 893 (mm/pht)
b)Phay tinh:
Lng chy dao vng: Sv = 1 mm/vng.
115 tp I-2005 ta c v = 228 m/pht (vi tui th ca dao l T= 180p).
ta c
k1 = 1
+H s iu chnh ph thuc vo chu k bn ca dao k2= 0.8 vi
T /TH = 2
n cng ngh ch to my
17
Lp : CTM K44

k3=1
+ H s iu chnh ph thuc trng thI b mt gia cng K4 = 1
khi khng v cng
Vi
B 33
=
= 0,33
D 100
ta c k5 = 1,13

Tc ct c tnh s l
Vt = v.k = 228.1.0,8.1.1.1,13.1 = 206 (m/pht)
D tc trc chnh l
n =
1000.vt
.D
1000.206
=
3,14.100
656 (vng /pht)

Tc ct thc t
V=
.D.nm
1000
3,14.100.600
1000
= 188,4 (m/pht)
Lng chy dao pht

Sph =n.Sv = 1.600 = 600 (mm/pht)
n
t
v
Sph
Mc
Dng c ct
Bc
my
6H12 Dao phay mt Phay th 475
1,5 150
893
u chp Phay tinh 600
0,5 188
600
mnh hp
kim cng
Nguyn cng III
Phay mt u th ba
1. nh v: +nh v mt y 3 bc t do bng phin t phng
+Hai mt bn hn ch 3 bc t do bng 2 khi V, trong
c 1 khi V tu ng, 1 khi V c nh.
n cng ngh ch to my
18
Lp : CTM K44
n
Nguyn cng III
2. Kp cht:
Dng ngay khi V iu chnh kp cht, lc kp hng t phi
sang tri. cho chc chn ngi ta thm c cu kp cht hai u mt
gia cng
3.Chn my:
phay mt u th ba ny ta chn my phay ng vn nng 6H12
vi cc c tnh k thut sau :
Cng sut ca ng c chy dao 1.7KW
Khi lng my 2900 kg
Kch thc ph b ca my
Di x rng x cao = 2100x2440x1875
30; 37,5; 47,5; 60; 75; 95; 118; 150; 190; 235; 300; 375; 475; 600;
750; 950; 1180; 1500.
4. Chn dao:
phay mt u ny ta dng dao phay mt u thp gi vi cc
thng s nh sau :
Cc thng s:
-ng knh dao: D =63 mm
-S rng:
Z = 14
n cng ngh ch to my
19
Lp : CTM K44
- ng knh l dao d = 27 mm
- B rng rng L =40 mm
5. Lng d:
- V tr b mt khi rt kim loi : di
- Kch thc danh ngha : 62mm >50 mm
Do ta chn c lng d z = 2,5mm
Phay th : 2 mm
Phay tinh : 0,5 mm
6.Tra ch ct:
a)Phay th:
Chiu su ct t = 2 mm
Lng chy dao rng: Sz = 0,2 (mm/rng.)
Vy lng chy dao vng: Sv = 14*0,2= 2,8( mm/vng.)
Tc ct khi cha tnh ti h s iu chnh k tra bng 5-120 tp II2005 ta c v = 38 m/pht (vi tui th ca dao l T = 180p).
D tc trc chnh l:
n =
1000.vt
.D
1000.38
=
3,14.63
192 (vng /pht)

Tc ct thc t
V=
.D.nm
1000
3,14.63.190
1000
= 37,6 (m/pht)
Lng chy dao pht

Sph =n*Sv = 2,8.190 = 532 (mm/pht)
b)Phay tinh:
Lng chy dao rng Sr = 0,10 (mm/rng)
Lng chy dao vng: Sv = 0,10.14 = 1,4 mm/vng.
Tc ct khi cha tnh ti h s iu chnh k tra bng 5-120 tp II2005
n cng ngh ch to my
20
Lp : CTM K44
ta c v = 48 m/pht (vi tui th ca dao l T = 180p).

Do tc trc chnh l
n =
1000.vt
.D
1000.48
=
3,14.63
242,64 (vng /pht)

Tc ct thc t :
V=
.D.nm
1000
3,14.63.235
1000
= 46,5 (m/pht)
Lng chy dao pht

Sph =n*Sv = 1,4.235 = 329 (mm/pht)
Tn
n
t
v
Sph
mc Dng c ct Bc
my
6H12
Dao phay Phay th 190
2
37.6
532
mt u chp Phay tinh 235
0,5
46.5
329
mnh hp
kim cng
n cng ngh ch to my
21
Lp : CTM K44
Nguyn cng IV: Khoan ,khot ,doa l c 16 0,018

V theo yu cu ca bi ton l gia cng l 16 0,018 t cp
chnh xc 7 v bng Ra=2,5 t cp 6 nn theo bng 3-129 tpI ta
chn phng php gia cng l khoan khot v doa bn tinh
Nguyn cng IV
1.nh v:
-Chi tit c nh v 3 bc t do ti mt y.
-Khi V c nh nh v 2 bc t do ti 1 trong 2 tr ngoi ca cng
-Mt khi V di ng nh v 1 bc t do ti mt tr ngoi cn li.
2.Kp cht:
- Chi tit c kp cht bng n kp ln khi tr gia, lc kp
hng t trn xung di.
3.Chn my:
Chn my khoan ng 2H125 vi cc thng s sau :
- ng knh ln nht khoan c : 25 mm
- S cp chy dao : 12
- Kch thc bn my : 450x500
- Cng sut ng c chnh : 2,2kW
- S cp tc quay ca trc chnh 12 vi s vng quay 45-2000
vng /pht
- Phm vi bc tin : 0,1-1,6 mm/vng vi 9 cp bc tin
- Mmen xon 2500KGcm
- khi lng my 1000 kg
4.Chn dao:
n cng ngh ch to my
22
Lp : CTM K44
+Dng mi khoan rut g bng thp gi chui tr trn ngn c d = 15

mm, L = 170mm , lo = 105 mm
+Dng mi khot thp gi phi tiu chun 15,8mm
+mi doa thp gi 16mm
5.Lng d gia cng:
Lng d gia cng cho khoan khot doa ln lt l:
- Lng d khoan : 7,5 mm
- Lng d khot : 0,4mm
- Lng d doa th: 0,1mm.
6.Ch ct:
a)Khoan th l ng knh 15mm
+Chiu su ct: 7,5mm
+Lng chy dao Sv
Tra bng 5-89[II] vi d =13, HB <200, nhm chy dao I ta c
Sv= 0,52 0,64 ly Sv= 0,6 mm/vng
+Chu k bn T = 60 pht
+ Tc ct : tra bng 5-90{II}ta c vb = 28 m/pht
Tc ct tnh ton vt = vb.k1.k2
Trong :
k1 l h s iu chnh ph thuc vo chiu su l khoan . Tra
bng 5-87 vi L < 3D ta c k1 = 1
k2 l h s iu chnh tc ct theo chu k bn T ca mi khoan
T
TH
=0,5
k2 = 1,09
T ta c vt = 28.1.1,09 = 30,5 (m/pht)

Tc quay ca my l
n t = 1000vt
.D
1000.30,5
=
3,14.15
647,55(v/ph)
chn theo n m = 600 (v/ph)

v tt = .D.n = 3,14.15.600 = 28,26 (m/ph)
1000
1000
Lng chy dao: Chn theo my s m = 0,6 (mm/v)

Lng chy dao pht Sph = 0,6.600 = 360(mm/pht)
n cng ngh ch to my
23
Lp : CTM K44
b)Khot l 15,8:
Chiu su ct: t = 0,4 (mm)
Lng chy dao:Tra bng 5-104[3] vi d = 15,8mm. Vt liu gang c
HB<200, nhm chy dao I s v = 0,740,9(mm/v) chn s v = 0,8
(mm/v)
Tc ct: tra bng 5-90[3] v b = 27,5 (m/ph) vi chu k bn trung
bnh ca dao l TTB = 30 pht
Ta c: v t = v b .k 1 .k 2
Cc h s iu chnh:
k 1 : h s iu chnh ph thuc vo chu k bn:
T
TH
= 1k 1 = 1
k 2 : H s iu chnh ph thuc vo trng thi b mt phi, vi phi

khoan khng v cng k 2 =1
v t = v b .k 1 .k 2 =27,5.1.1= 27,5(m/ph)
n t = 1000vt
.D
1000.27,5
=
3,14.15,8
550(v/ph)
chn theo n m =475(v/ph)

v tt = .D.n = 3,14.15,8.475 = 23,6 (m/ph)
1000
1000
Lng chy dao: Chn theo my s m = 0,8 (mm/v)

Lng chy dao pht Sph = Sv.nm = 0,8.475=380 (mm/pht)
c)Doa l 16
+chiu su ct: t = 0,1 (mm)
+Lng chy dao:Tra bng 5-112[3] vi ng knh mi doa d = 16
.Vt liu gang c HB = 190, nhm chy dao II s v = 2,4 (mm/v)
+Tc ct: tra bng 5-114[3]
Vi HB gang =190, s = 2,4 ;d = 16v b = 6,5 (m/ph). Chu k bn danh
ngha T = 60pht.
Ta c: v t = v b .k
n cng ngh ch to my
24
Lp : CTM K44
Cc h s iu chnh:
k: h s iu chnh ph thuc vo chu k bn:
T
TH
= 1 k= 1 v t = v b .k = 6,5x1 = 6,5 (m/ph)
n t = 1000vt
.D
1000.6,5
=
3,14.16
130 (v/ph)

v tt = .D.n = 3,14.16.145 = 7,3 (m/ph)
1000
1000
Lng chy dao: Chn theo my s m = 2,4 (mm/ph)

Tn v
mc my
2H125
Dng c
Bc
t(mm n(v/ph
Sv
)
)
(mm/vng)
7,5
600
0.6
Thp gi
Khoan 15
2H125
Thp gi
Khot 15,8
0,4
475
0.8
2H125
Thp gi
Doa 16
0,1
145
2,4
Nguyn cng V : Khot l 42 0,25
Nguyn cng V
1.nh v .
nh v mt u hn ch 3 bc t do bng phin t, ngoi ra thm 1
cht tr v mt cht trm vo cc l 16 hn ch 3 bc t do, kp cht
bng n kp, hng vung gc vi mt nh v.
2. Kp cht .
n cng ngh ch to my
25
Lp : CTM K44
Kp cht bng n kp , hng vung gc vi mt nh v

3.Chn my:
Chn my khoan ng 2H150 vi cc thng s:
- ng knh ln nht khoan c : 50mm
- Cng sut ct 7,5kW
- Mmen xon 8000KGcm
- Khi lng my : 2000kg
- Kch thc ph b : 1350x875x3090
- S cp tc trc chnh : 12 vi phm vi 22,4-1000 vng/pht
- S cp bc tin 12 t 0,05-2,24 mm/vng
4. Lng d gia cng:
Tra bng 3-110[I] Vi D = 42, chiu di vt ln nht l 247 mm, mt
gia cng l mt tronglng d c l 2 1,0 (mm)
Chia lm 2 bc gia cng:
+Khot th z b = 2 mm t kch thc l 40
+Khot tinh z b = 1 mm t kch thc l 42
5. Ch ct .
a)Khot th .
+ Chiu su ct : t = 2,2 mm
+ Lng chy dao
Tra bng 5-104 vi D = 42 mm , HB <200 , nhm chy dao I ta c
Sv = 1,4-1,7 mm/vng ta chn =1,6 mm/vng
+ Tc ct :
Tra bng 5-106 vb = 17.5 m/vng , T= 80 pht
Tc tnh ton c tnh n cc h s hiu chnh nh nguyn cng trc
ta c k1 = 1,09 v k2 = 0,8 khi trng thi b mt phi c v cng c
vt = 17,5x1,09x0,8 = 14 (/pht)
Tc vng quay ca my l
n t = 1000vt
.D
1000.14
=
3,14.42
106ph)
n cng ngh ch to my
26
Lp : CTM K44
v tt = .D.n = 3,14.40.125 = 15,7 (m/pht)

1000
1000
Lng chy dao tin ly theo my l (1,55mm/vng)

Lng chy dao pht l
Sph = Sm.nm =1,55.125 =194(mm/pht)
b)Khot tinh .
+Chiu su ct t = 1 mm
+ Lng chy dao tra bng 5-104[II] vi D = 42 nhm chy dao I ta c
sv = 1.4-1.7 ly sv = 1.6 (mm/vng)
+ Tc ct tra bng 5-106 cho vb =17.5, T=80pht
Tnh ton nh khot th c k n h s hiu chnh ta c
Vt = 17.5x1.09x1 = 19 (m/pht)
Tc quay ca my
n t = 1000vt
.D
1000.19
=
3,14.42
144(m/pht)

v tt = .D.n = 3,14.42.125 = 16,5 (m/ph)
1000
1000
Lng chy dao: Chn theo my s m = 1,55mm/vng

Lng chy dao pht Sph =1,55.125=194(mm/pht)
Ta c bng ch ct nh sau :
Tn v
mc my
2H150
2H150
Dng c
Bc
Thp gi
Thp gi
Khoan th
Khot tinh
t(mm n(v/ph
Sv
)
)
(mm/vng)
2
125
1,55
1
125
1,55
Nguyn cng VI Khot ming cn l 16
n cng ngh ch to my
27
Lp : CTM K44
S
45
Nguyn cng VI
1. nh v .
- nh v mt phng phay u tin bng phin t hn ch 3 bc t do .
- nh v vo l nh th nht bng 1 cht tr hn ch 2 bc t do
- nh v l nh cn li 1 cht trm hn ch 1 bc t do .
2. Kp cht .
Kp cht bng c cu n kp , lc kp vung gc v hng vo mt
phng nh v .
3. Chn my
Chn my gia cng l my khoan ng 2H125 vi cc thng s sau
:
- ng knh gia cng ln nht : 25
- Kch thc ln nht t trc chnh n bn my : 690-1060
- Cn mc trc chnh : s 3
- S cp tc : 12
- Gii hn s vng quay : 45-2000
- Gii hn chy dao : 0.1-1.6
- Cng sut 2,2 KW
4. Chn dao :
Chn dao vt mp thp gi .
5. Tra ch ct .
Chiu su ct ln nht : t = 3 mm
Tra bng 5-104 [II] ta c c lng chy dao l
n cng ngh ch to my
28
Lp : CTM K44
S = 0,7-0,9 mm/vng
Tra trn my ly s = 0,82 mm/vng
Tra bng 5-106 ta c tc ct vb =26 (m/pht)
Tc ct tnh ton khi c thm cc h s iu chnh
Vt = vb .k1 .k2
Trong :
K1 l h s iu chnh ph thuc chu k bn k1 = 1
K2 l h s hiu chnh ph thuc vo trng thi b mt phi
K2 = 0,8
Suy ra vt = 26.1.0,8 = 20,8 (m/pht)
Tc trc chnh :
n t = 1000vt
.D
1000.20,8
=
3,14.16
414 (m/pht)
chn theo n m = 353,5(v/ph)

Tc ct thc t s l :
v tt = .D.n = 3,14.16.353,5 = 17,76(m/ph)
1000
1000
Lng chy dao pht

Sph = 0,82.353,5 = 290 (mm/vng)
Do ta c bng ch ct sau :
My
2H125
Dao ct
Mi khot
thp gi
n(vng/pht)
353,5
n cng ngh ch to my
v(m/pht)
17,76
Sv(mm/vng)
0,82
29
Lp : CTM K44
Nguyn cng VII Xc rnh then

v
Nguyn cngVI
1. nh v .
- nh v 3 bc t do bng phin t phng
- Cht tr ngn l 16 hn ch 2 bc t do
- Cht tr trm l bn kia khng ch bc t do cn li
2. Kp cht.
Dng kp chc bn hai u cng bng c cu ren vt nh s g t
hnh v.Lc kp cht hng t trn xung vo mt nh v .
3.Chn my.
Chn my xc rnh then c tn l 7A412 vi cc thng s nh sau :
- Cng sut 2,8kW
- Chiu di hnh trnh xc : 10 100mm
- Dch chuyn ln nht ca bn
dc xngang = 350x280mm
- Kch thc ph b ca my : 1950x980x1825
- Khi lng 1200 kg
- S hnh trnh kp : 52,67,101,210 HTK/pht
4. Chn dao .
Chn dao xc bng thp gi P9 c cc thng s hnh hc nh sau :
0
0
=8 ; = 12 ; tui bn T = 60 pht
5. Lng d gia cng .
Tra bng ta c lng d gia cng ca nguyn cng ny l 2mm
6. Tra ch ct .
n cng ngh ch to my
30
Lp : CTM K44
Tra bng 5-83 ta chn lng chy dao S(mm/HTK) theo thng s
chiu rng rnh l 4mm v chiu di rnh l 35mm , vt liu gia cng
l Gang ta c S = 0,18- 0,22 (mm/HTK) Ly S = 0,22(mm/HTK)
Tc ct Vb khi xc rnh l (tra theo bng 5-84) ta c Vb=9(m/pht)
Tc ct tnh ton l :
Vt = Vb.K
Trong K l h s iu chnh ph thuc vo chu k bn T ca dao .
Vi chu k bn T = 90 pht ta c K = 1,17
Do ta c Vt = 9.1,17 = 10,53 (m/pht)
Vi s hnh trnh kp l 67mm/HTK v khong hnh trnh l 100mm
Lng chy dao pht l : Sph = 67.0,22 = 14,74 (mm/pht)
D ta c bng ch ct sau y :
Tn my v(m/pht) N(HTK/pht) t(mm)
7A412
10,53
67
2
S(mm/HTK)
0,22
Nguyn cng VIII Kim tra song song cc ng tm l 16

v 42
n cng ngh ch to my
31
Lp : CTM K44
2
a-A
Nguyn cng kim tra song song gia hai l tm
t trc kim vo l 16, trc kim cn li c lp c nh trn

g c 42 dng cho l ln 42, quay chi tit quanh l ln 60
n khi trc kim lp trn l 16 chm vo c t. Khi , hiu s ca
gi tr o trn tng cp 2 ng h trn 2 phng ng v ngang s biu
hin song song ca 2 l cng theo 2 phng, ng v ngang.
Trn s hnh bn l g kim tra song song ca hai l cng
theo hai phng nm ngang v phng thng ng . Chi tit kim tra
c g trn cc cht2 v cht2 c c nh trn thn 1 hoc t trn
hai khi V hai u . Lng trc kim 3 vo l cht th hai ca cng .
Dng tay quay cng cho n khi trc kim chm vo c t7(cng quay
quanh cht 2) .Hiu ca hai ng h so 4 v 5 hai v tr I v II l
khng song song ca hai ng tm ca hai l cng Mun xc nh
khong cch hai l ta o khong cch gia hai l nh v2 v trc kim
tra 3 ri tr i(hoc cng thm vo) bn knh ca cht nh v v trc
kim tra.
n cng ngh ch to my
32
Lp : CTM K44
Nguyn cng IX Ct t chi tit lm i .
S
n
Nguyn cng VIII
1. nh v .
- Mt phng tinh c nh v bng phin t phng hn ch 3 bc t do
.
- L nh 16 th nht nh v bng cht tr ngn khng ch hai bc t
do
- L nh 16 cn li nh v bng ch trm khng ch bc t do cn
li.
2. Kp cht .
Chi tit c kp cht qua n kp ngay gia l tr ln . Lc kp
hng vung gc xung mt phng nh v.
3. Chn my .
May c chn l my phay ngang 6H82 vi cc thng s c bn nh
sau:
- Cng sut ng c chnh l 7kW
- Cng sut ng c chy dao l 1,7 kW
- Kch thc b mt lm vic l 320x1250(B1xL)
- S cp tc trc chnh l 18 trong phm vi t 30 n 1500 vng
/pht.
4. Chn dao .
n cng ngh ch to my
33
Lp : CTM K44
Dao c chn l dao phay a ct t 3 mt c cc thng s nh sau :

D =100 mm
B = 10 mm
d = 32 mm
Z = 20 mm
5. Lng d gia cng .
B rng ct t : b = 10mm
Chiu su ct t t = 12 mm
6. Tra ch ct .
Tra bng 5-182 sch tp II ta c lng chy dao rng l Sr =0,0150,025
ta chn Sr= 0,02 (mm/rng)
Do ta c Sv = 0,02.20 = 0,4 (mm/vng)
Tc ct tra theo bng 5-184 sch S tay tp II cho ta Vb = 27,5
(m/pht)
Tc ct tnh ton
Vt = Vb.K1.K2.K3
Trong :
K1 l h s iu chnh ph thuc vo cng ca Gang cho trong bng
5-134 ta c K1 = 1
K2 l h s iu chnh phc thuc vo chu k bn ca dao . Vi T =
120 pht ta c tra trong bng 5-172 th K2 = 1
K3 l h s diu chnh ph thuc vo chiu rng phay tra lun trong
bng 5-184 ta c K3 = 1
Vy ta c tc ct tnh ton l Vt = Vb = 27,5 (m/pht)
Tc vng quay ca my c tnh l
nt =
1000.Vt
.D
1000.27,5
3,14.100
= 87,6 (vng/pht)
Chn tc ca my l nm = 95 (vng/pht)
Do tc ct thc t tnh c l
Vtt =
.D.n
1000
3,14.100.95
1000
= 29,8 (m/pht)
Lng chy dao pht l :

n cng ngh ch to my
34
Lp : CTM K44
Sph = Sv.nm = 0,4.95 = 38 (mm/pht)

Do ta c bng ch ct nh sau:
Tnmc
my
6H82
Dng c
ct
Dao phay
ct t
n
t
v
Sph
95
12
29.8
38
Phn VI
Tnh ton lng d cho nguyn cng 1
*Yu cu k thut:
Vt liu: vt liu gia cng gang xm 15-32 c HB = 190
nhn bng b mt sau khi gia cng:Rz= 2.5
m bo yu cu k thut trn, cn thc hin gia cng qua 2
bc cng ngh:
Phay th
Phay tinh.
*Tnh ton lng d
B mt gia cng l mt phng. Theo cng thc bng 3.1 sch
Hng dn Thit k n Cng ngh Ch to my ta c :
Z b min = Rza+Ta + a+ b
R za :Chiu cao nhp nh t vi do nguyn cng trc li
T a : Chiu su lp khuyt tt do nguyn cng trc li
a : Sai lch v tr khng gian do nguyn cng trc li
b Sai s g t chi tit nguyn cng ang thc hin
Sai lch khng gian tng cng c xc nh theo cng thc bng
3.6 sch Hng dn ... vi phi c chi tit gia cng nh v bng mt
phng i din vi mt gia cng l :
n cng ngh ch to my
35
Lp : CTM K44
=cv =k.l vi cv l cong vnh chi tit

l : l chiu dichi tit l =62 ( m)
k: l vnh n v k= 1
Vy tnh c sai lch phi
=cv =k.l =1.62=62( m)
Sai lch khg gian cn li
r =0,005.62=3,1( m)
Tnh sai s g t:
gd = c 2 + k 2
k : Sai s kp, tra bng 3.14 sch Hng dn...khi phay th
k = 135(m)
c : L sai s chun khi phay c =0
gd =
c2 + k 2
=135( m)
Tra bng 3.2 sch Hng dn .. ta c cht lng b mt phi c

trong khun kim loi cp chnh xc 12..14 l Rz = 200m v Ta =
300m
Tra bng 3-69 sch Tp I cho chnh xc v cht lng b mt
khi gia cng chi tit c bng cng ngh phay . Khi phay th trong
khun kim loi v khi phay tinh ln lt l : Rzth = 50m,h = 50m v
Rzti =20m ,h =20m
Lng d nh nht khi phay th
Zmin= 200 +300+62 +135 = 697( m)
Lng d nh nht khi phay tinh
Zmin=50+ 0 +0,2.135
= 77( m)
Xc nh ct kch thc
L1=35,04+0,08 = 35,12(mm)
L2=35,08+0,697 =35,78(mm)
Khi phay tinh :
n cng ngh ch to my
36
Lp : CTM K44
Lmax= 35,04 , Lmin=35 (mm)

Khi phay th :
Lmax= 35,12 + 0,08 = 35,20(mm)
Lmin=35,12(mm)
Kch thc phi l :
Lmin = 35,78(mm)
Lmax= 35,78 +0,4 = 36,18(mm)
+) Lng d gii hn c xc nh nh sau :
Khi phay tinh :
Zmax= 35,20 - 35,04 = 0,160 (mm) =160 (m)
= 0,120 (mm) =120(m)
Zmin = 35,12 - 35
Khi phay th :
Zmax= 36,18 - 35,20 = 0,980(mm) = 980 (m)
Zmin= 35,78 - 35,12= 0,660(mm) =660(m)
+ ) Lng d tng cng c tnh l :
Z0min= 120 + 660 = 780 (m)
Z0max= 160 + 980 = 1140 (m)
B Rz Ti
c
Phi 200 300
Th 50
Tinh 20
Zm
Lt
Zmin
Zmax
400
135 697 35,78 50 35,12 35,20 660
120
27
1140
35,04
77
35,12 20
Lmin
Lmax
35,78 36,18
35
35,04 980
Phn VII
Tnh ton ch ct cho nguyn cng 2
Phay mt u th hai
Chiu su ct : t = 2 mm
n cng ngh ch to my
37
Lp : CTM K44
Lng chy dao tra theo bng 5-33 ta c vi dao phay mt u gn

mnh hp kim cng BK6
Sz = 0,14-0,24 ta ly Sz = 0,2 mm/rng
Sv = Sz.n = 0,2 .8 = 1,6 (mm/vng)
a) Tc ct c tnh ton theo cng thc sau :
v=
Cv .D q
.kv
T m .t x .Sz y .B u .Z p
Trong :
Cc h s Cv , x,y,p,q, m tra cho bng 5-39 . Vi vt liu l gang
xm HB190 vt liu li ct l BK6 ta c
Cv = 445
Q = 0,2
X= 0,15 ; y = 0,35
U = 0,2 ; p = 0 ; m = 0,32
T al chu k bn ca dao tra bng 5-40 cho ta T = 180 pht (vi
ng knh dao D = 100)
Kv l h s iu chnh chung cho tc ct , ph thuc vo cc iu
kin ct c th :
Kv = kMv.knv .kuv
KMv l h s ph thuc vo cht lng ca vt liu gia cng tra trong
bng 5-1 ta c
190 nv
k Mv = (
)
HB
m HB = 190 nn c kMv = 1
Knv l h s ph thuc trng thi b mt ca phi tra bng 5-5 c knv =

0.8
Kuv l h s ph thuc vo vt liu dng c ct . Tra bng 5-6 ta c kuv
=1
Thay cc gi tr c th vo phng trnh tnh lc ct ta c :
v=
445.1000,2
.0,8
1800,32.20,15.0, 20,35.330,2
= 133,5(m/pht)
Do ta c tc ca my l
n=
1000.v
.D
1000.133,5
3,14.100
= 425,16 (vng /pht)
Do ta chn t ca my l nm = 375 (vng/pht)
n cng ngh ch to my
38

Tnh li tc ct ta c
Lp : CTM K44
.n.D
v=
1000
3,14.100.375
1000
= 117,75(m/pht)
b) Lc ct Pz c tnh theo cng thc :

Pz =
10.Cp.t x .Sz y .B n .Z
.kMp
D q .n p
Trong :
Z l s rng ca dao phay Z = 8
N s vng quay ca dao n = 375 vng/pht
Cp v s m tra trong bng 5-41 ta c
Cp = 54,5 ; x = 0,9;y=0,74 ; u = 1;q=1,p=0
KMp l h s diu chnh cht lng ca vt liu gia cng tra theo bng
5-9 ta c kMp = 1
Thay s vo ta c :
Pz =
10.54,5.20,9.0, 20,74.331.8
.1
1001.3750
= 816 N
Gi s ta coi nh l phay i xng tra bng 5-42 ta c t s gia cc

lc ct nh sau :
Ph
= 0.3 0.4
Pz
Pv
= 0.85 0.95
Pz
Py
= 0.3 0.4
Pz
Px
= 0.5 0.55
Pz
c) Mmen xon Mx trn trc chnh ca my l

Mx =
Pz.D
2.100
Mx =
thay s vo ta c
816.100
2.100
= 408 Nm
d) Cng sut ct Ne (kW)

Ne =
Pz.v
1020.60
thay s vo cng thc trn ta c :

Ne =
816.117, 75
1020.60
n cng ngh ch to my
= 1,57 (kW)
39
Lp : CTM K44
Phn VIII
tnh thi gian gia cng c bn cho tt c cc

nguyn cng
Thi gian gia cng c bn Tcb l thi gian m trong phi liu b
bin i hnh dng kch thc v trng thi c l tnh .Thi gian c bn
c xc nh theo ch ct tnh ton cho cc nguyn cng tu
theo s gia cng c th (Bng 5.3 5.8 Sch Hng dn thit k
n Cng ngh Ch to my ca Nguyn c Lc Lu Vn Nhang)
hoc c th tnh ton s b gn ng theo bng 2.2
C th ta tnh n nh sau:
Nguyn cng I : Phay mt u bng dao phay mt u.
Theo bng 5-7 ta c thi gian gia cng c bn tnh theo cng thc sau :
Tcb =
L + L1 + L2
.i
S .n
Trong :
L1 = t ( D d ) + (0,5 3)
L2 =(2-5)mm
i l s ln chy dao
t- chiu su ct
n- s vng quay trc chnh
d- ng knh chn rng ca dao
D - ng knh ngoi ca dao.
* Phay th.
t = 2,5mm
Tcb = 2.
33 + 5 + 3 62 + 5 + 3
+
705
705
= 0,215 pht
* Phay tinh
t=0,5 mm
Tcb = 2.
33 + 4 + 3 62 + 4 + 3
+
600
600
= 0,248 pht
Do ta c TcbI = 0,215+0,248 = 0,463 pht

Nguyn cng II : Phay mt u th hai bng dao phay mt u.
n cng ngh ch to my
40
Lp : CTM K44
Tcb =
L + L1 + L2
.i
S .n
Trong :
L1 = t ( D d ) + (0,5 3)
L2 =(2-5)mm
i l s ln chy dao
t- chiu su ct
* Phay th.
t = 2mm
Tcb = 2.
33 + 5 + 3
893
= 0,100 pht
* Phay tinh
t=0,5 mm
Tcb = 2.
33 + 4 + 3
600
= 0,133 pht
Do ta c TcbI = 0,100+0,133 = 0,233 pht

Nguyn cng III : Phay mt u th ba bng dao phay mt u.
Tcb =
L + L1 + L2
.i
S .n
Trong :
L1 = t ( D d ) + (0,5 3)
L2 =(2-5)mm
i l s ln chy dao
t- chiu su ct
* Phay th.
n cng ngh ch to my
41
Lp : CTM K44
t = 2 mm
Tcb =
62 + 5 + 3
532
= 0,132 pht
* Phay tinh
t=0,5 mm
Tcb =
62 + 4 + 3
329
= 0,213 pht
Do ta c TcbI = 0,132+0,213 = 0,345 pht

Nguyn cng IV. Khoan khot doa l
* Khoan l c 15(y l dng khoan l thng sut)
Ta c
Tcb =
L + L1 + L2
S .n
Trong :
L chiu di l khoan . L=35 mm
L1 = d cot g + (0,5 2) mm
=
2
15
cot g 60 + (0,5 2) =5,5
2
mm
L2 =(1--3) mm ly =2mm
S.n = 360(mm/pht)
Do ta c :
Tcb =
35 + 5,5 + 2
360
= 0,118 pht
* Khot l thng 15,8(y l dng khot l thng sut)

Ta c
Tcb =
L + L1 + L2
S .n
Trong :
L chiu di l khot . L=35 mm
L1 = D d cot g + (0,5 2) mm
=
2
15,8 15
cot g 60 + (0,5 2) =2
2
mm
L2 =(1--3) mm ly =2mm
S.n = 380(mm/pht)
Do ta c :
n cng ngh ch to my
42

Tcb =
35 + 2 + 2
380
Lp : CTM K44
= 0,205 pht
* Doa l 16.
Ta c
Tcb =
L + L1 + L2
S .n
Trong :
L chiu di l doa . L=35 mm
L1 = D d cot g + (0,5 2) mm
=
2
16 15,8
cot g 60 + (0,5 2) =2
2
mm
L2 =(1--3) mm ly =2mm
S.n = 2,4.136(mm/pht)
Do ta c :
Tcb =
35 + 2 + 2
2, 4.130
= 0,25 pht
Nguyn cng V. Khot l 42

Cng nh bc khot nh trn nhng y ta chia ra lm hai bc
khot l :
* Khot l 40
Ta c
Tcb =
L + L1 + L2
S .n
Trong :
L1 =2 mm
L2 =(1--3) mm ly =2mm
S.n = 194 (mm/pht)
Do ta c :
Tcb =
12 + 2 + 2
194
= 0,072 pht
* Khot l 42
Ta c
Tcb =
L + L1 + L2
S .n
Trong :
n cng ngh ch to my
43
Lp : CTM K44
L1 =2 mm
L2 =(1--3) mm ly =2mm
S.n = 194 (mm/pht)
Do ta c :
Tcb =
12 + 2 + 2
194
= 0,072 pht
Do tng thi gian c bn cho nguyn cng ny l 0,144pht

Nguyn cng VI. Vt mp l hay khot cn mt u .
Tra bng 5-4 ta c cng thc tnh thi gian gia cng c bn l:
Tcb =
L + L1
S .n
Trong :
L chiu di n dao L= 3mm
L1 =0,5-2 mm ly =2mm
S.n = 290(mm/pht)
Do
Tcb = 2.
3+ 2
=0,035
290
pht .
Nguyn cng VII.Xc rnh then chiu rng 2mm

Cng thc tnh thi gian c bn khi xc rnh then :
Tcb =
L + L1
.i
S ph
Trong :
L = 2mm
L1 = 2mm
Sph = 14,74(mm/pht)
i l s ln xc
Tcb =
2+2
.2
14.74
= 0,543 pht
Nguyn cng VIII. Ct t chi tit .

Theo bng 5.7 ta c cng thc tnh thi gian gia cng c bn khi ct
t bng dao phay a :
Tcb =
L + L1 + L2
S .n
Trong
L1 = 25 mm ly 4 mm
n cng ngh ch to my
44
Lp : CTM K44
L2 = 310 mm ly 6 mm
S = 0,4 (mm/vng)
n= 95(vng/pht)
L = 10mm
Do ta c :
Tcb =
10 + 4 + 6
0, 4.95
= 0,526 pht
PhnIX
Tnh v thit k g
g ta cn thit k l g phay mt u th hai ca chi tit dng
cng.
1. Lp s g t .
a) nh v chi tit .
Chi tit c nh v bng phin t khng ch 3 bc t do .
Tra bng 8-3 tp II ta ly phin t c kch thc nh sau :
Kiu
1
2
16
16
60 10
100 10
30
35
15 6.6
15 6.6
Vt
liu
20Cr
20Cr
Sl
2
3
S
HRC
lng
4
60
2
60
Dng 1 khi V c nh khng ch 2 bc tr ngoi v dng

thm khi V di ng khng ch nt bc t do cn li . Tra bng 84,8-5 (khi V c nh v khi V di ng ) vt liu thp 20Cr thm than
chiu su thm 0.8-1.2mm , nhit luyn t cng HRC 55-60. Cc
thng s khi V nh sau :
D = 33;B=40 ;H=20 ;d= 12,5;d1=3;B1=32;L=55;b=12;d2=6;l0=
12;l1=6;h=14;c=1;r=1,6;d3 = 14; A=20 ;A1 = 20 ; A2=20 ; l=10.
b) Kp cht .
Dng c cu n vt n gin kp cht chi tit hai bn u
ca cng (gn gn) cch tm ca l ln khong cch l L
n cng ngh ch to my
45
Lp : CTM K44
2. Tnh lc kp .
V tr , phng chiu v im t ca lc kp cho trn hnh v.
Phng hng vung gc vi mt nh v ,chiu hng vo mt nh v
. im t ti hai u lch nhau cch tm mt khong L ta s xc nh
sau .
Trong thnh phn ca lc do dao ct gy ra bao gm 4 thnh phn l :
Lc Pz lc ct tip tuyn (lc vng)
Lc Ph Lc chy dao ngang
Lc Px Lc vung gc vi lc chy dao
Lc Py Lc hng knh
Px
Ph
L
P2
Fms2
Fms1
chi tit
Pz
Px
Od
P1
Pzy
x
Py
Ph
Dao
+ chi tit khng b ko ln do lc Px gy ra th ta phi c

phng trnh sau tho mn :
Px.107 W.L
t suy ra :
W 107.Px
L
trong Px = (0,5- 0,55)Pz tra theo bng 5-42 tp II
n cng ngh ch to my
46
Lp : CTM K44
+ chi tit khng b ko trt i do lc thnh phn chy dao th

lc kp W phi tho mn iu kin :
Ph 2Fms1 + Fms2 =f(2.P1+P2)
Trong f l h s ma st gia mt nh v v mt phng chi tit .
V phin t l phng v mt phng nh v l tinh nn ta c h s ma
st f=0,15.P1 v P2 l lc tc dng ln phin t gy ra ma st .Ta c
2P1+P2 = 2W- Px . Do :
Ph
f(2W-Px)
f .Px + Ph
2f
Nh vy ta c th xc nh c c L v W bng cch gii phng

trnh sau :
107.Px fPx + Ph
=
L
2f
107.0,55.Pz 0,15.0,55 Pz + 0, 4 Pz
=
L
2.0,15
Gii phng trnh ny ta c c L = 40 mm

thay s vo ta c c
W
107.0,55.816
40
= 1372 N
Khi tnh lc kp ta c tnh n cc h s an ton cho n :

Wk =W.k
Trong K = K0. K1. K2. K3. K4. K5. K6
K0 h s an ton chung :Ly K0 = 1,5 trong iu kin l tng.
K1 h s tnh n s tng lc ct khi bng thay i K1 = 1,2
K3 h s tng lc ct do dao b mn K2 = 1,2
K3 h s tnh n hin tng tng lc ct do tnh gin on ca qu
trnh ct . Khi tin ngoi v phay mt u ta c K3 = 1,2
K4 h s tnh n n nh ca lc kp do c cu kp gy ra .
Khi kp bng tay ly K4 =1,3
K5 h s tnh n mc thun li ca v tr tay vn trn c cu kp
cht . Ly K5 = 1,2
K6 h s tnh n m men lm quay chi tit K6 = 1,5
Do ta c :
Wk = 1372.1,5.1,2.1,2.1,2.1,3.1,5 = 6860 N
n cng ngh ch to my
47
Lp : CTM K44
3. Tnh chn c cu kp theo lc kp.

Chn c cu kp cht l c cu n ren vt c s nh sau:
Trn s ta c :
W=
l1
.
l + l1
Q=
l + l1
.W
l1.
Chn l = l1 ta c c Q =
2.W
l hiu sut tnh n mt mt do ma st trn quay ca n

0,95
Thay s vo ta c : Q =
2.6860
0,95
= 14442 N 1450 Kg
ng knh danh ngha (ng knh ngoi ca ren )c xc

nh theo cng thc sau :
d =C
Trong :
Q lc kp yu cu .
C = 1,4 i vi ren h mt
l ng sut ko . Vi ren vt ch to t thp 45 c th ly
2
= 10(kG/mm )
Thay s vo ta c :
d =1, 4
1450
10
= 16 mm
T tra bng tiu chun ren vt ta chn c c cu ph hp .
n cng ngh ch to my
48
Lp : CTM K44
4. Tnh ton sai s .

a) Tnh sai s chun .
Sai s chun c xut hin trong qu trnh nh v phi trn g v
c gi tr bng khong dao ng kch thc tnh t chun o ti mt t
theo phng kch thc gia cng (trong phn ln trng hp c ly
bng dung sai ca kch thc ny )
y do gc kch thc trng vi chun nh v nn sai s chun
bng 0.
b) Sai s kp cht .
L sai s do lc kp gy ra. V phng ca lc kp vung gc vi
phng cu kch thc gia cng nn n khng nh hng n chnh
xc ca b mt gia cng . Do nn sai s kp cht k = 0.
c) Tnh sai s mn .
Trong qua trnh tho lp chi tit nhiu ln b mt nh v b mn do
gy ra sai s mn m v n c tnh theo cng thc sau :
m = N
Trong : l h s nh hng n kt cu nh v vi phin t.
=0,2
N l s lng chi tit gia cng trn mt g .N = 2750.
Thay s vo ta c :
m = 0,2 2750 = 10,48m = 0,010 mm
d) Tnh sai s iu chnh .
Sai s iu chnh l sai s pht sinh trong qu trnh lp rp v iu
chnh g .Trong thc t tnh ton g thng ly :
c = 5 10 chn c = 5 m = 0,005 (mm)
e) Tnh sai s g t .
Thng ly :
g = ( 1 1 ) vi l dung sai ca kch thc gia cng . Ta c
3
=0,25mm
g =0,083-0,050
Ly g = 0,07 mm
n cng ngh ch to my
49
Lp : CTM K44
f) Sai s ca g .
Ly g = ( 1 1 ) = 0,0325 0,05 mm
5
Ly g = 0,05 mm
Sai s ch to g c xc nh theo cng thc sau :
ct = gd 2 ( c 2 + k 2 + m 2 + dc 2 )
Thay s vo ta c :
ct = 0, 07 2 (0, 0102 + 0, 0052 ) =
0,069 mm
5. Yu cu k thut ca g
- song song gia hai mt u l nh ca cng < 0,125mm/100mm
bn knh mt u
- Mt lm vic ca phin t c nhit luyn t cng 60HRC
- B mt lm vic ca khi V c nhit luyn t d cng 55..60 HRC
n cng ngh ch to my
50
Lp : CTM K44
Ti Liu tham kho
1. S tay cng ngh ch to my

Tp I-II-II
2. C s cng ngh ch to mi
Nh xut bn Khoa hc v K thut 2003
i hc bch khoa H Ni
3. S tay v Atlat g
Nh xut bn Khoa hc v K thut
GS.TS Trn Vn ch
4. Hng dn thit k n cng ngh ch to my
Nh xut bn Khoa hc &K thut. H Ni 2004
GS.TS Nguyn c Lc
Lu Vn Nhang
n cng ngh ch to my
51

Thuyet Minh Cong Nghe Che Tao May

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Thuyet Minh Cong Nghe Che Tao May

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SVTH: Nguyn Trng Lun

Hin nay, cng vi s i ln ca ngnh c kh, mn cng ngh ch

SVTH: Nguyn Trng Lun

Cng ho x hi ch ngha vit nam

c lp-T do-Hnh phc

SVTH: Nguyn Trng Lun

H Ni ngy Thng nm 2008

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Phn tch chc nng v iu kin lm vic ca

2.iu kin lm vic:

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SVTH: Nguyn Trng Lun

- Chiu di ca cc l c bn nn bng nhau v cc mt u ca

SVTH: Nguyn Trng Lun

1. xc nh dng sn xut trc ht phi bit lng hng nm

5500 (chi tit /nm)

2. Khi lng chi tit c xc nh theo cng thc sau :

(332 162 )35

Vtrl l th tch ca tr rng ln

SVTH: Nguyn Trng Lun

(622 422 )12

V1, V2 l th tch ca phn trc rng nh v ln b tr I khi tnh

Vth th tch phn thn bao c chiu cao 8mm

Suy ra Vth = 54076 mm3

SVTH: Nguyn Trng Lun

- Ta chn phng php ch to phi l phng php c

3.Bn v chi tit lng phi .

SVTH: Nguyn Trng Lun

Thit k quy trnh cng ngh

SVTH: Nguyn Trng Lun

Nguyn cng 1 : Phay mt u th nht

SVTH: Nguyn Trng Lun

Cng sut ca ng c chy dao 1,7KW

SVTH: Nguyn Trng Lun

Vy lng chy dao vng: Sv = 8*0,26= 1,88 mm/vng.

+ H s iu chnh ph thuc vo gc nghing chnh K6 = 1

402,5 (vng /pht)

Chn tc quay ca my l 375 (vng/pht)

Lng chy dao pht

SVTH: Nguyn Trng Lun

+H s iu chnh ph thuc vo cng ca gang vi HB =182-199

+ H s iu chnh ph thuc vo gc nghing chnh K6 = 1

580 (vng /pht)

Chn tc quay ca my l 600 (vng/pht)

Lng chy dao pht

SVTH: Nguyn Trng Lun

SVTH: Nguyn Trng Lun

SVTH: Nguyn Trng Lun

+H s iu chnh ph thuc vo chu k bn ca dao k2= 0.8 vi

+ H s iu chnh ph thuc vo gc nghing chnh K6 = 1

454,7 (vng /pht)

Chn tc quay ca my l 475 (vng/pht)

Lng chy dao pht

SVTH: Nguyn Trng Lun

+ H s iu chnh ph thuc mc hp kim cng. Vi BK6 ta c

+ H s iu chnh ph thuc vo gc nghing chnh K6 = 1

656 (vng /pht)

Chn tc quay ca my l 600 (vng/pht)

Lng chy dao pht

SVTH: Nguyn Trng Lun

Nguyn cng III

SVTH: Nguyn Trng Lun

192 (vng /pht)

Chn tc quay ca my l 190 (vng/pht)