Professional Documents
Culture Documents
Simply Smart!
Improving ingenuity and intelligence for ease of use in Automation & Control
TVT.R0.3
Ni dung
I. II.
III. Phng thc iu khin bin tn IV. Cc chc nng c bn ca bin tn V. c tnh c VI. Cc chc nng bin tn (tip) VII. Bin tn trong h thng in
Nhu cu iu chnh tc
I. II.
III. Phng thc iu khin bin tn IV. Cc chc nng c bn ca bin tn V. c tnh c VI. Cc chc nng bin tn (tip) VII. Bin tn trong h thng in
Tc thang 0.25m/s t
3s ACC
3s DEC
Nhu cu iu chnh tc Tit kim nng lng vi h thng HVAC /bm qut
Tit kim nng lng gim chi ph vn hnh Nng cao cht lng iu khin ton h thng Gim sc v chn ng c kh cho cc h truyn ng
6
Nhu cu iu chnh tc Tit kim nng lng vi h thng HVAC /bm qut
Th d: My nn (vi p sut t 80 psi) Tit kim ti 35% in nng Gim hao mn c kh do khi ng nhiu ln
50Hz
50Hz
25Hz 0Hz
25Hz 0Hz
Drive Altivar 11
Drive Altivar 31
Starter Altistart 01
NEW NEW
Drive Altivar 58/58F Drive Altivar 68/68F Drive Altivar 71
ATV38: 0.75 ti 315 kW ATS48: 4 ti 1200 kW ATV21: 0.37 ti 30 kW ATV61: 0.37 ti 630 kW
Cu to bin tn
I. II.
III. Phng thc iu khin bin tn IV. Cc chc nng c bn ca bin tn V. c tnh c, lut iu khin VI. Cc chc nng bin tn (tip) VII. Bin tn trong h thng in
10
Cu to bin tn
Altivar
L
Vi x l/iu khin
M ~
Mch chnh lu Mch mt chiu trung gian (DC link) Mch nghch lu Phn iu khin
11
Cu to bin tn
Chnh lu
Nghch lu
12
+ VDC bus
513 V
in p ra (PWM)
0V
Dng in ng c
- VDC bus
13
Cu to bin tn Mch hm
40:1
PO (+) PA PB
L1 L2 L3
ATV71
980 RPM
U V W
PC (-) ATV71 lun c sn transitor cho mch hm ti cng sut 160kW ATV71C16N4
14
Cu to bin tn Cc u vo/ra
L1 L2 (L3) SA
Ngun cp
Ti ng c Ti in tr hm
Cc u ra r-le
SC SB COM
Cc u vo tng t
0 20mA 4-20nA
0-10V
ALTIVAR
Cc u vo s
LI1 chy thun LI2 Chy nghch LI3 PS2 LI4 PS3
15
Cu to bin tn Cc u vo/ra
Th d: u ni iu khin cho ATV31
Cc u ni cho iu khin
16
Cu to bin tn Cc u vo/ra
R le Bo t tc
ATV21
u ra tng t Bo tn s ra
I. II.
III. Phng thc iu khin bin tn IV. Cc chc nng c bn ca bin tn V. c tnh c, lut iu khin VI. Cc chc nng bin tn (tip) VII. Bin tn trong h thng in
18
Ci t Tham s ng c Qun l vo/ra iu khin Menu chc nng Gim st li Truyn thng Hin th
19
20
10
Phng thc iu khin Knh tham chiu/ iu khin tch bit hoc kt hp
Kt hp: Tham chiu v iu khin kt hp trong cng mt knh Tch bit: Tham chiu v iu khin tch bit cc knh khc nhau
CANopen
CANopen
TERMINALS
-10V +10v
Reference
Digital reference
TERMINALS
Command
Command
Reference
21
Phng thc iu khin Knh tham chiu/ iu khin tch bit hoc kt hp
Chuyn knh vi tham chiu/iu khin kt hp
CANopen
Command word
Digital reference
Digital reference
CANopen Reference
CANopen
TERMINALS
Command
TERMINALS
-10V +10v
-10V +10v
Command
Reference
22
11
Command channel 2 Cd2 Terminals HMI 1.6 : DRIVE MENU command Cmd channel 2 Modbus CANopen Network Controller
LI1 LI14 C100 C115 C200 C215 C300 C315 C400 C415
23
Reference channel 2 Fr2 1.6 : DRIVE MENU command ref. channel ref. 2 AI1 AI2 HMI network Controller Direct reference
Reference switch
RFC
Speed reference
LI1 LI14 C100 C115 C200 C215 C300 C315 C400 C415
24
12
25
Keypad
Keypad c th lp t ngoi mt t iu khin s dng cp RJ-45 (10m) v b g lp.
26
13
hoc hoc
27
Tc t
Khng lc
L2
L3
Mi ng c phi c r-le nhit bo v Khi cc ng c c cng sut khc nhau, nn dng lut iu khin V/F
28
14
Config. 1
Config. 2
Rx= CNF1
Ry= CNF2
Rz= CNF3
Config. 3
29
f ref
Reference AIx
f ref
Torque Reference
encoder
Ch/t theo tc
30
15
Encoder
Tc t
+
Tc t
PID
Phn hi tc
Hn ch
31
Controller inside
Bin tn ATV71 vi card Controller inside ng vai tr nh mt b iu khin kh lp trnh cho php iu khin mt tp ng dng nht nh. Chc nng ng b ha qu trnh sn xut c thc hin mc trn ca mng.
32
16
Cc chc nng c bn
I. II.
III. Phng thc iu khin bin tn IV. Cc chc nng c bn ca bin tn V. c tnh c, lut iu khin VI. Cc chc nng bin tn (tip) VII. Bin tn trong h thng in
33
Thc hnh
2. Ni ATV31 vi qut U, V, W, N
34
17
Thc hnh
35
Thc hnh
t bo v nhit (qu ti) cho ng c: t thng s Ith bng dng ng c t thng s khi ng/dng: t thi gian khi ng: ACC t thi gian dng: DEC t hn ch tc trn/di: t hn ch tc di: LSP (Hz) t hn ch tc trn: HSP (Hz) 3s ACC 3s DEC t n
36
18
Thc hnh
Vo sub-menu tCC, chn kiu u 2C Chuyn knh tham chiu v AI1: Vo sub-menu Fr1, chn AI1
Kiu u dy 2C
8. Kt thc
Bt cng tc cho ng c lm vic
37
Tr v thng s lu hoc thng s mc nh (Factory settings): Vo menu Motor control: DrCVo sub-menu FCS, chn rEC 1 hoc chn InI
Tr v thng s lu trong EFROM Tr v thng s mc nh ca nh sn xut (ALTIVAR)
Bo v ALTIVAR khi truy cp v : Vo menu Hin th: SUPVo sub-menu COd, chn On nhp m bo mt XXXX
38
19
I. II.
III. Phng thc iu khin bin tn IV. Cc chc nng c bn ca bin tn V. c tnh c, lut iu khin VI. Cc chc nng bin tn (tip) VII. Bin tn trong h thng in
39
Lut iu khin
Tc ng c theo tn s: n = 60f (1 - s) p Mmen sinh ra t l vi t thng v dng in:
T = K..I.cos
iu khin mmen: - Duy tr t thng khng i
= constant
190V
40
20
Lut iu khin
Lut iu khin V/F duy tr t thng khng i UnS v FrS nh ngha cc im lm vic ca ng c. UFr l in p a ti ng c ti 0 hz (boost)
in p ng c UnS Lu : vng tc thp, khng th b qua thnh phn IR. Do c tnh V/F thng bt u ti Ufr > 0 b li st p do IR gy ra.
UFr
Tn s ra FrS
41
Lut iu khin
Lut iu khin V/F 5 im
in p ng c
UnS
U5 U4 U3 U1 U2 UFr F1 F2 F3 F4 F5 FrS
c tnh V/F 5 im (U1:F1 ti U5:F5): cho php dng c tnh V/F thch hp vi c tnh c ca ti. Th d: trnh hin tng cng hng c bit vi cc ng c tc cao.
42
21
Lut iu khin
iu khin vc t t thng Nguyn l: chuyn i h phng trnh my in, chuyn cc i lng v hng (in p, dng in, t thng) thnh cc vc t tng ng. Trn h quy chiu vi vc t t thng, thnh lp c h phng trnh:
T thng Mmen
r = K1.Id T = K2.s.Iq
ng c khng ng b
Bng cch iu khin ring bit cc thnh phn Id, Iq s gin tip iu khin c t thng v mmen.
T thng Mmen
Iq
43
Lut iu khin
So snh iu khin vct t thng v V/F
K vct t thng T ng b (Rs v s) T/Tn 200 % T/Tn Lut V/F B thng (t U0 ban u)
100%
1 3
FrS
10
FrS
iu khin vct c chnh xc cao hn, c bit tc thp, v p ng ng tt hn so vi iu khin v hng V/F.
44
22
Lut iu khin
Cc lut iu khin cho bin tn ATV31
UnS
L: n: P:
P
L n UFr FrS
f (Hz)
nLd: Tit kim nng lng (Lm vic nh loi P khi khng ti v loi n khi c ti)
Lp trnh:
Ti c
Ti mmen khng i (Constant Torque - CT)
- Thng gp trong nhiu ng dng nh bng chuyn, cu trc, thang my... - Chc nng Motor tuning gip bin tn b st p, duy tr mmen trong gii tc thp
380V
Mmen TL
Tc c bn
Tc 0
1500 rpm
190V
tng ng PL = TL = k - Mmen c duy tr theo c tnh V/F tuyn tnh (c b vi Motor tuning). - Trn tc c bn (50Hz), in p c duy tr khng i (t max)
25Hz
50Hz
87Hz
c tnh V/F
46
23
Ti c
Ti cng sut khng i (Constant Power - CP)
- Mmen ca ti t l nghch vi tc quay
tng ng PL = TL = constant - Cc ng dng vi tc ln hn tc c bn (trn 50Hz) - Cc ng dng hay gp: My ca, my ti/qun dy, my ko... Mmen
Tc
Tc c bn 1500 rpm
k TL =
2000 rpm
2500 rpm
3000 rpm
47
Ti c
Ti mmen bin thin (Variable Torque VT)
- Cc ti lin quan ti qut/bm ly tm - Mmen ca ti t l vi bnh phng tc quay ca my. TL = k2, tng ng PL = TL = k3 - Ch cn mt mmen nh khi ng Mmen Bin tn cho ng dng VT tit kim nng lng Th d: 1/2 tc (25Hz), bm tiu th mt lng cng sut bng 1/8 cng sut nh mc (50Hz)!
TL Tc
48
24
Ti c
Ti mmen bin thin (Variable Torque VT)
Ti bm trc vt
Mmen ti t l vi tc quay TL = k tng ng PL = TL = k2 Mmen
TL 0 Tc
49
Ti c
Ti yu cu mmen qu ti ln
- Ti mmen khng i CT cn mmen khi ng ln lc ban u. - Dng khi ng t ti hn 150% nh mc trong 1 pht. - Nu ng c khng khi ng c, hoc dng khi ng > 150% qu 1 pht, bin tn s trip. Bin tn bo li: OLF (Over current (Torque limit... Mmen 220%
100%
1 pht
50
25
Ti c
Ti yu cu mmen qu ti nh
Ti bm/qut ch cn mmen qu ti nh
NEW NEW
Bin tn ATV38, ATV21, ATV61 c thit k chuyn dng cho cc loi ti bm/qut. Dng bin tn ATV71 cho ti bm/qut c th nng cng sut bin tn. Th d: ATV71 200HP (CT) c th vn hnh mt ng c 250HP cho ti bm/qut (VT) Mmen 110% 100%
1 pht
t
51
I. II.
III. Phng thc iu khin bin tn IV. Cc chc nng c bn ca bin tn V. c tnh c, lut iu khin VI. Cc chc nng bin tn (tip) VII. Bin tn trong h thng in
52
26
- +/- tc - chuyn knh tham chiu - chuyn knh iu khin - hm ngun mt chiu - chn tn s cng hng - t ng reset li v khi ng li - t ng iu chnh c tuyn khi ng/dng - chuyn c tuyn khi ng/dng - ty bin c tuyn khi ng/dng - iu khin nhiu ng c -
53
Thc hnh
S ramp
U ramp
Ty bin
54
27
55
56
28
Thc hnh
57
58
29
Thc hnh
59
60
30
61
Thc hnh
62
31
+ -
Tn hiu iu khin
HSP LSP
ACC DEC
Scaling
FbS
63
Thc hnh
64
32
Tn s lm vic lc nh v hm phanh
Bin tn t ng t theo h s trt ng c.
65
Speed reference
LI2 descend
LI6 SP4
LI5 SP2
Scale
Encoder
M3
1.5kW
66
33
Mt vi thng s chc nng Tn s lm vic lc nh brL Dng bm to mmen Ibr Thi gian nh phanh brt Tn s lc hm bEn Thi gian phanh b bEt
Thng s duy nht cn thit lp
67
68
34
69
70
35
71
72
36
I. II.
III. Phng thc iu khin bin tn IV. Cc chc nng c bn ca bin tn V. c tnh c, lun iu khin VI. Cc chc nng bin tn (tip) VII. Bin tn trong h thng in
73
Sng hi v nhiu in t
Bin tn sinh ra sng hi bc cao, nhiu dng truyn dn, v nhiu pht x vo khng gian. Harmonics Electro-magnetic Interference EMI Cc sng hi bc cao v nhiu cao tn xut hin c pha ngun ca bin tn v pha ng c.
U
Nguyn nhn l do tc dng ca b chnh lu v b nghch lu vi phng php iu bin rng xung iu p DC thnh AC vi dv/dt ln (PWM). Harmonics: tn s t 150 Hz ti 10 KHz Nhiu cao tn EMI: t 10 KHz ti 1 GHz
74
37
nh hng ca sng hi
Lm tng dng in (ti 50%), gy qu ti cho ngun, cp, my bin p. Dng in b mo dng, lm gim h s cng sut ca ngun. Tng kh nng gy ra cng hng trong mch c ni t in. Gy nhiu cho cc thit b in khc trong mng.
75
Irms = 1 + THDI 2
H s cng sut thc t u vo: Cos D 1 + THDI 2
B lc LC
76
38
15 10
6.77
DC choke
5 0 1 3 5 7 9 11 13 15 17
19
21
23
25
Harmonic order
Dng khng lc 3%
Line current spectrum
30
25.94
25 20 I (A ) 15 10 5 0 1 3 5 7 9 11
9.38
13
15
17
19
21
23
25
Harmonic order
77
ATV11 ATV31
ATV71 ATV71
Built-in inductance 1%
ATV71 Irms reduction 30%
Built-in inductance 3%
Irms reduction 60% THD <=48% In accordance with standards
Optional Inductance 3%
P (kW)
75kW
500kW
78
39
gim THDI, khng th tng mi gi tr cun khng (St p -> gim cng sut v mmen) Mt s tiu chun (vd. IEEE519 US) i hi thit b to ra mc sng hi rt nh C th lm gim mc sng hi mc tng th, hoc lp t cho tng thit b c sinh ra sng hi B lc LC cho php a mc THDI t 16% ti 10%, and c th ti 5% khi dng kt hp vi cun khng Schneider c gii php ny t cng sut 0.75kW ti 500kW
B lc LC
79
Dng b lc RFI (cn gi l b lc EMC) lm gim nhiu truyn dn v nhiu pht x C nhiu mc lc khc nhau. Vic s dng b lc mc no ty thuc vo yu cu ca tiu chun phi tun theo v vo di cp, kiu cp u Nhiu in t pha cp ng c c th gim thiu bng cch s dng cp bc kim, ni t v tun th vic u ni hng dn trong ti liu
80
40
High frequency tn s current (generated principally by thet in r) Dng in leakage cao (khp mch qua cc stray capacitance)
81
C1
ATV11 up to 2.2kW
C3
C2
ATV31 and ATV71 up to 4kW Built-in class A gr1
Our drives are minimum C3 even if the drive is more than 400A to comply with industrial practices. Built-in class A Most of the ranges are also available without filters.
82
41
+ VDC bus
512V
0V
Dng in ng c gn hnh sin
- VDC bus
83
l cable
1000
Qu p trn cc ng c Thng ti 2 x V bus DC Vd: U li =400Vac - Ch ng c = 400xSQR2x2 = 1132V - Ch my pht (hm) = 790x2 = 1580V i khi in p c th tng ln ln hn 2 Vdc ...
Tim e
+ Vdc
500 0 Voltage
- Vdc
-500
-1000
-1500
-2000
84
42
Gii php gim qu p Gii hn nh xung ca qu p Gim dv/dt Bin php thc hin Dng bin tn c chc nng gii hn nh xung qu p (< 2VDC) S dng b lc dv/dt (Motor choke)
Motor choke
85
Time [s]
+ 2Vdc
Time [s]
86
43
Motor choke
B lc LC B lc hnh sin
87
Cp
50 m
100 m
150 m
300 m
600m
Ti 15kW 480v
T 18kW 480v
88
44
89
Differential breaker
RFI filter
bearings
90
45
Mt s gii php Khng s dng cc b lc EMC nu khng bt buc c bit vi ngun mt pha gim dng r pha ng c: Dng khng lc gim dv/dt Khng dng cp bc kim nu khng bt buc Gim tn s lm vic ca bin tn Gim chiu di cp ni bin tn ng c ti mc c th
91
46