ĐỒ ÁN MẪU CAD+-+CAM+-CNC

BI TP LN MN CAD CAM CNC H v tn : Nguyn Quang Trung MSSV : 20602701 Lp : CK06CTM02
LI NI U
Cng vi pht trin ca t nc trn con ng i mi, ngnh c kh ni chung, ngnh k thut ch to ni ring cng c nhng tin trin v ng gp nht nh cho s pht trin chung. Tuy nhin, khoa hc ngy cng pht trin, khi nhng phng tin gia cng truyn thng khng th p ng c nhng yu cu cng ngh th mt gii php mi trong ngnh c kh c a ra l cng ngh CAD/CAM/CNC. Tuy trn th gii cng ngh ny khng cn mi m, nhng hin nay n vn l gii php tt nht cho nhiu bi ton cng ngh. Do tnh ng dng cao trong thc t nn mn hc CAD/CAM/CNC c a vo mt trong nhng mn ging dy chnh trong ngnh k thut ch to ca i hc Bch khoa TP.HCM. trng vi s hng dn tn tnh ca qu thy c, sinh vin chng em tip thu v c kt c nhiu kinh nghim qu bo v cng ngh ny. L mt phn quan trng trong qu trnh ging dy, mi sinh vin chng em u t lm mt bi tp ln. Qua , da vo nhng kin thc bit v mn hc, chng em c th t thit k mt quy trnh cng ngh hon thnh mt sn phm c kh bng cng ngh CAD/CAM/CNC. Bi tp ln nh l mt bi ton thc t, chng em phi t a ra nhng phng n ti u gii quyt. Tuy nhin, cng khng th hon thnh c bi tp ny nu thiu s hng dn tn tnh ca qu thy c. V kinh nghim cha c ( non km ), nn c s sai st l khng th trnh khi, chng em knh mong qu thy c xem xt bi tp v hng dn chng em nhng phng n tt hn. Hon thnh bi tp mn CAD/CAM/CNC l l yu cu bt buc i vi mi sinh vin hoc mn CAD/CAM/CNC. Trong qu trnh thc hin em nhn ra c tnh hu ch ca bi tp ny gip sinh vin cng c nhng kin thc hc v qua c nhng kh nng: ng dng phn mm CAD xy dng m hnh 3D ca chi tit cn gia cng. S dng phn mm CAM gia cng chi tit xy dng m hnh 3D. Em xin chn thnh cm n thy Nguyn Vn Thnh tn tnh ging dy cng nh hng dn em thc hin tt bi tp ln ny. Sinh vin thc hin : Nguyn Quang Trung
SVTH : Nguyn Quang Trung

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GVHD : Nguyn Vn Thnh
BI TP LN MN CAD CAM CNC
I.
TO MODEL - CHI TIT & PHI
Chng ta s dng phn mm Pro/E Wildfire 5.0 F000 Cc bc thc hin chi tit s c trnh by k phn I ( V Chi Tit ) , mt s bc c bn s hn ch trnh by cc phn tip theo Chi tit s c to theo yu cu v phi s c hnh thnh khi lp y nhng phn gia cng trn chi tit .
1/ TO CHI TIT
M chng trnh Pro/e > Set working directory chn th mc lm vic To mt file mi New > Part > Solid > t tn file > ok ( Nh hnh v ) :

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To khi solid th 1 : insert > extrude > sketch chn mt phng top > ok Dng cc lnh v kt hp ta c hnh nh sau :
Chn Done > ta nh vo kch thc 16 nh hnh :
Chn Done ta c khi solid Sau tin hnh to khi solid th 2 : To mt phng o bng cch click vo nt plane trn thanh cng c nh hnh :
Sau chn mt phng song song vi mt phng cn to > nhn vo s hin ln thong s khong cch cn nhp vo ( Khong cch song song gia 2 mt phng ).

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Nhp vo ( 21mm ) ta c nh hnh di ( ch chiu mi tn mau vng th nhp s m hay dng )
Tip theo click biu tng Extrude lp tc khung sketch hin ln. Chnh li mt phng cn v cho ng chiu ( TOP ) . Click OK bt u v . Click vo biu tng Use trn thanh cng c chn ng quan h ( Bt im ) nh hnh :

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Click single chn ng trn cng s chuyn mu vng > Click Ok chn xong ( nh hnh di ) :
Sau khi sketch xong ta c hnh nh sau :

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Click done to khi Extrude ( ch chiu n ngc chiu ) > nhp s liu vo nh sau :
Click Ok hon thnh khi solid th 2 ta c khi nh sau :

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Tin hnh to khi solid th 3 v hole ( Extrude ct vt liu ) khi solid th 3 : Tin hnh tng t nh trn ta cng chn 1 ng quan h nh hnh :
Tin hnh v v nhp kch thc ta c hnh di y :

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Sau tin hnh Trim nhng on ko cn thit bt u khi n ( nh xa ng quan h ban u nu khng my s bo li ) c hnh sau :
Sau khi chn Done > nhp kch thc n xong ( 3 mm ) ta c khi nh hnh di y :

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Tin hnh Hole cho khi solid 3 va to xong : Tin hnh nh bnh thng. Lnh Extrude > to mt phng sketch v v chn ng quan h nh cc bc trn ta c hnh :

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Sau khi c ng quan h ( Bt im ) ta tin hanh v trn mt phng hnh dng cn Hole ( Extrude ) ca chi tit tin hnh ct vt liu :
Khi c hnh dng phn cn ct ri ta xa nhng ng quan h hoc nhng ng khng lin quan tin hnh ct vt liu : Chn cc thng s nh hnh :
Khi solid s c hnh dng nh sau :

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Click Ok tin hnh ct vt liu . Sau khi xong khi solid lc ny :

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Khi c khi solid nh trn ta bt u tin hnh bo cc cnh ca khi solid : Click vo biu tn Round trn thanh cng c :
Nhp vo cnh cn Round hoc 2 mt phng cha cnh . Nhp s liu cn Round ( 3 mm ). V sau ny cc cnh khc s ly theo kch thc ny Sau tip tc chn cc cnh cn li c hnh nh sau :
Sau khi chn xong nhn Ok kt thc lnh Round ta c :

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Tin hnh to khi solid 4 mt bn : Chn mt phng v sketch l TOP nh hnh to khi ng hnh dng mong mun :

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Chn ng quan h ( bt im ) nh hinh :
Bt u to khi sketch nh hnh dng yu cu bng cc lnh line, circle, trim, delete Ta c hnh nh sau :

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Click Done to khi Extrude . Nhp kch thc cn Extrude vo nh hnh :
Sau khi nhp xong Click Ok hon thnh lnh to khi Solid 4 . Khi chi tit cn to xong v c hnh dng nh hnh :

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2/ TO PHI
Lp y nhng phn gia cng trn chi tit ta c Phi : Trong phn Extrude 2/ S2D0002 Click chut phi chn Edit Definiton nh hnh :
Khung Sketch hin ln chn ng cn b ( mu ) ri Delete nh hnh :

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Chn Done ta c :
Lc b phn rnh gia cng ta Click phi chut vo Extrude 4 chn Delete :

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Sau khi hon thnh ta thu c Phi t chi tit ban u . Lu li tn l phoi.prt
II.
CHN NG LI GIA CNG CC B MT CA CHI TIT
1/ nh s mt gia cng v nh v :

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2/ Lp trnh t cng ngh : Nguyn cng 1 : Phay mt 5. Mt nh v l mt 7, mt kp cht l mt 1 v 8 Nguyn cng 2 : Phay th v tinh rnh 3, mt nh v l mt 7, mt kp cht l mt 1 v 8 Nguyn cng 3 : Phay th v tinh mt 4 , mt nh v l mt 7, mt kp cht l mt 1 v 8 Nguyn cng 4 : Khoan l 2 mt nh v l mt 7, mt kp cht l mt 1 v 8 Nguyn cng 5 : Phay tinh l 2 mt nh v l mt 7, mt kp cht l mt 1 v 8 3/ Chn phng php gia cng : a) Nguyn cng 1 : volume Rough b) Nguyn cng 2 : volume Rough , Surface Milling c) Nguyn cng 3 : Volume Rough , Surface Milling d) Nguyn cng 4 : Drilling e) Nguyn cng 5 : Surface Milling 4/ Chn dao v tnh ton cc thng s ct : Ta s dng tnh trc tip t trang Web : http://www.coroguide.com/ tra dao v tnh ton thng s ct ( Nh ch n v l Inch trong khi mnh ang dng l mm ) Trong cc bc nguyn cng trn, ta ln lt chn cc dao cho phay mt, th tch v phay surface. Chn dao phay mt: trong trng hp ny, ta chn dao c ng knh ln v c nhiu insert ct c nhanh hn

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Sau nhp cc thng s vo tnh ton ra bng thng s ct

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Chn dao phay Surface: ct c mt nghing t cht lng b mt tt, ta s dng dao cu:
Sau nhp cc thng s vo tnh ton ra bng thng s ct

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Do tc tnh ton ra qu cao, tc quay ta ch chn Feedspeed:60 v Spindle speed: 3000 Chn dao phay th tch: phay th tch, dao phi vo cc khe hp, nn ta chn dao c ng knh nh:
Nhp cc thng s vo, ta c cc thng s ct

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Chn mi khoan
III.
GIA CNG BNG PHN MM PRO/E
1. To Manufacturing Model :
u tin ta to manufacturing model bao gm chi tit tham chiu v phi.
Ta khi ng chng trnh pro/e, set th mc lm vic tm thi . File > new > Manufacturing, t tn file l Giacong > Ok.

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Insert > Rreference Model > Assemble > chn file chi_tiet.prt lu phn trn > Open > Automatic > Default > Ok > Ok. Nh vy ta a chi tit vo h ta t mc nh. Tip theo ta a phi to sn vo

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Insert > Workpiece > Assemble > chn file phoi.prt to phn trn > Open > Automatic > Default > Ok > Ok . nh vy phi v chi tit t ng c ghp vi nhau vi cng h ta tham chiu.

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K n chng ta thit lp nguyn cng, gm chn my, chn gc O, v mt phng li dao. Steps > Operation > xut hin ca s Operation Setup > NC Machine chn 3 Axis. Ta chn my 3 trc. Machine zero > Coordinate System > chn gc 0, i chiu c h ta Oxyz hp l. Surface chn mt phng li dao > Ok

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Nh vy ta to xong Manufacturing Model. Lu file li. Lu rng i khi ta cn nh ngha li gc O coordinate system v mt phng li dao Retract 2. Gia cng mt 5 : M file Giacong.prt to bc trn. Mt 5 l mt phng cn phay sut nn ta chn Volume Rough. Steps > Volume Rough > ta chn kim vo Name, Tool, Volume > Done > khai bo dao nh chn mc trn > OK > chng ta khai bo ch ct tnh c mc trn > Ok Ta tin hnh nh ngha li gc ta gia cng v mt phng li dao Retract. Vic lm tng t nh phn to Manufacturing Model nh trn. Sau khi to xong ta chn OK. K n ta tin hnh to Volume. Cch thc hin tng t to chi tit v phi ta c :
Tip theo to khi n ( Phn volume cn gia cng )

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To xong khi c dng nh sau :

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Click Play path > NC Check ca s mi m ra :
Nhn play mu xanh xem gia cng :

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3/ Gia cng rnh 3 ( Phay Th & Tinh ): Bc ny ta tin hnh gia cng phay th rnh 3 sau phay tinh li 1 ln na . gia cng rnh , ta thc hin 2 chc nng Volume Rough v Surface Milling. u tin ta dng Volume Rough phay ph. Ta cng tin hnh khai bo thng s dng c ct v ch ct trnh t nh nhng phn trn, tin hnh nh ngha li gc 0. Sau dung Surface Milling phay tinh li b mt cn gia cng : Trnh t thc nh cc hnh di y :
Nhp thng s to khi phay ph ( 20 mm ):

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Xong ta c khi hnh cn gia cng :
Chn Play path > screen play tin hnh gia cng th sau gia cng tinh nh hnh :

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4/ Gia cng mt 4 ( Phay th v tinh ) : Tin hnh tng t nh cc nguyn cng 1 & 2 : Dng lnh Volume Rough v Surface Milling phay th v phay tinh : Trnh t thc hin : To khi volume gia cng :

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Khi to xong khi th tin hnh gia cng bnh thng :

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Click Play path > NC check hp thoi xut hin tin hnh gia cng th :
Sau lm tng t chn li thng s gia cng tinh :

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5/ Nguyn cng khoan l 2: Click Step > Drilling > Deep nh hnh v :
Chn vo Name, Tool, Coord Sys, Hole > Done . Nhp thng s dao khoan nh tnh ton ban u . Xc nh v i gc ta sao cho ng chiu ca trc dao :
Chiu ng nh hnh :

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Sau khi ng chiu ta tin hnh to phn gia cng ( Cc bc tng t nh trn ) : Click Play path > NC Check > Play :

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Sau chn Surface Milling tin hnh gia cng tinh ( Phay tinh ) l 2 : Click Step > Surface Milling :
Sau khi nhp thng s cn thit tin hnh phay tinh l 2 :
Sau khi thc hin xong tt c cc phn cn gia cng ta cho Play tng th xem qu trnh gia cng bng cch gi Click vo th 1 gi phm Shift ri Click vo cui cng c hnh sau :

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Click NC Check xem kt qu . Save File li Kt thc qu trnh gia cng .

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ĐỒ ÁN MẪU CAD+-+CAM+-CNC

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BI TP LN MN CAD CAM CNC H v tn : Nguyn Quang Trung MSSV : 20602701 Lp : CK06CTM02

SVTH : Nguyn Quang Trung

GVHD : Nguyn Vn Thnh

BI TP LN MN CAD CAM CNC

TO MODEL - CHI TIT & PHI

SVTH : Nguyn Quang Trung

GVHD : Nguyn Vn Thnh

BI TP LN MN CAD CAM CNC

Chn Done > ta nh vo kch thc 16 nh hnh :

SVTH : Nguyn Quang Trung

GVHD : Nguyn Vn Thnh

BI TP LN MN CAD CAM CNC

Nhp vo ( 21mm ) ta c nh hnh di ( ch chiu mi tn mau vng th nhp s m hay dng )

SVTH : Nguyn Quang Trung

GVHD : Nguyn Vn Thnh

BI TP LN MN CAD CAM CNC

Sau khi sketch xong ta c hnh nh sau :

SVTH : Nguyn Quang Trung

GVHD : Nguyn Vn Thnh

BI TP LN MN CAD CAM CNC

Click Ok hon thnh khi solid th 2 ta c khi nh sau :

SVTH : Nguyn Quang Trung

GVHD : Nguyn Vn Thnh

BI TP LN MN CAD CAM CNC

Tin hnh v v nhp kch thc ta c hnh di y :

SVTH : Nguyn Quang Trung

GVHD : Nguyn Vn Thnh

BI TP LN MN CAD CAM CNC

SVTH : Nguyn Quang Trung

GVHD : Nguyn Vn Thnh

BI TP LN MN CAD CAM CNC

SVTH : Nguyn Quang Trung

GVHD : Nguyn Vn Thnh

BI TP LN MN CAD CAM CNC

Khi solid s c hnh dng nh sau :

SVTH : Nguyn Quang Trung

GVHD : Nguyn Vn Thnh

BI TP LN MN CAD CAM CNC

Click Ok tin hnh ct vt liu . Sau khi xong khi solid lc ny :

SVTH : Nguyn Quang Trung

GVHD : Nguyn Vn Thnh

BI TP LN MN CAD CAM CNC

Sau khi chn xong nhn Ok kt thc lnh Round ta c :

SVTH : Nguyn Quang Trung

GVHD : Nguyn Vn Thnh

BI TP LN MN CAD CAM CNC

SVTH : Nguyn Quang Trung

GVHD : Nguyn Vn Thnh

BI TP LN MN CAD CAM CNC

Chn ng quan h ( bt im ) nh hinh :

SVTH : Nguyn Quang Trung

GVHD : Nguyn Vn Thnh

BI TP LN MN CAD CAM CNC

Click Done to khi Extrude . Nhp kch thc cn Extrude vo nh hnh :

SVTH : Nguyn Quang Trung

GVHD : Nguyn Vn Thnh

BI TP LN MN CAD CAM CNC

Khung Sketch hin ln chn ng cn b ( mu ) ri Delete nh hnh :

SVTH : Nguyn Quang Trung

GVHD : Nguyn Vn Thnh

BI TP LN MN CAD CAM CNC

SVTH : Nguyn Quang Trung

GVHD : Nguyn Vn Thnh

BI TP LN MN CAD CAM CNC