1070 207 Thuc Hanh-Book-PLC

THC HANH IEU KHIEN LAP TRNH PLC - MANG PLC
MUC LUC
PHAN 1: THC HANH LAP TRNH IEU KHIEN PLC VI S7-200 & S7-300 Tiep can thiet b, ngon ng va hoan chnh bai thc hanh Thc hanh cac lenh tiep iem xuat nhap, EU, ED, SET, RESET tren S7-200 ieu khien Timer va Counter tren S7-200 Thc hanh mot so lenh bit logic tren S7-300 Thc hanh mot so lenh toan hoc, so sanh, chuyen oi d lieu, x ly d lieu Cac bo nh thi tren S7-300 Cac tac vu em tren S7-300 Lap trnh chng trnh con
Buoi thc hanh so 1: Buoi thc hanh so 2: Buoi thc hanh so 3: Buoi thc hanh so 4: Buoi thc hanh so 5: Buoi thc hanh so 6: Buoi thc hanh so 7: Buoi thc hanh so 8: PHAN 2:
THC HANH GIAO TIEP GIA NGI VA MAY (HMI) Cac thuoc tnh, s kien ieu khien, oi tng ieu khien cua Protool/Pro, giao tiep gia ngi va may. S kien chuyen ong qua trnh va x ly bang VBScript.
Buoi thc hanh so 9: Buoi thc hanh so 10: PHAN 3:
THC HANH MANG PLC nh ngha va xac lap mang PROFIBUS-DP 1 Master va 2 Slaver, kiem tra truyen thong mang. Cac bai toan ieu khien tuan t cua moi thanh phan ieu khien. Nang cap mang PROFIBUS-DP co chc nang HMI. Giam sat va ieu khien cac I/O hien co tren cac thiet b ieu khien chu va t trong mang.
Buoi thc hanh so 11:
Buoi thc hanh so 12:
BUOI THC HANH SO 1 TIEP CAN THIET B, NGON NG VA HOAN CHNH BAI THC HANH 1. TIEP CAN THIET B 1.1. Gii thieu thiet b Module Standard CPU 200 & 300 Digital Expanded Module Analog Expanded Module Communication Module 1.2. Ket noi thiet b ngoai vi vi CPU, Expanded Module 1.2.1. Cac thiet b vao ra so, tng t c s dung trong khoa thc hanh Cac loai tac ong c Cac loai cam bien so va tng t Cac thiet b chap hanh: valve, motor, relay. 1.2.2. Xac nh cac ac trng cua au noi Nguon cung cap, ac tnh Khai niem Bit, Byte, Word, Double Word; Gan a ch va ten goi cua bien vao ra 2. NGON NG 2.1. Cu phap, cau truc Nam ro chu ky quet cua chng trnh, ban chat cac lenh, tham so, toan hang va to chc cac lenh theo qua trnh hoat ong cua he thong. 2.2. Cong cu lap trnh Lam quen cac chc nang phan mem S dung cac cau lenh Tai va oc chng trnh 2.3. nh ngha cau hnh Nha san xuat thiet ke va che tao cac loai CPU t 300 tr lean vi muc ch s dung cho cac giai phap mang tch hp he thong san xuat t ong. Do o e CPU lam viec va hieu c cac module tng tac vi no th ngi dung phai nh ngha cau hnh cng cho chung. Cac bc nh cau hnh phan cng cho CPU S7-300 2.3.1. Sinh vien t tao cho ban than mot th muc rieng biet vi MSSV vi ng dan D:\TN_PLC\ . 2.3.2. nh ngha cau hnh cng S7-300 File New s dung Browse e chon th muc a tao, go ten file vao hop thoai Name, Enter va xuat hien khung ca so lam viec cua moi trng S7-300 co cha file co ten ma chung ta va tao. Vao menu Insert Station SIMATIC 300 Station. Kch chuot vao o dau (+) cua ten file, xuat hien bieu tng SIMATIC 300 va chon chung, bieu tng Hardware ben ca so phai cua man hnh lam viec S7-300 xuat hien.
Nhan chuoc 2 lan vao Hardware th xuat hien ca so nh ngha cau hnh cng cho S7 300. Kch vao dau (+) cua bieu tng SIMATIC 300, sau o kch vao dau (+) cua RACK 300 va chon Rail. Kch vao dau (+) cua PS-300 va chon PS 307 2A. Kch dau (+) CPU-300, chon CPU 315-2 DP, sau o chon 6ES7 315-2AF030AB0. Kch dau (+) SM-300 roi kch DI/DO 300 chon SM 323 DI16/DO16x24V/0.5A Kch dau (+) SM-300 roi kch AI/AO chon SM334 AI4/AO2x8/8Bit. Kch dau (+) SIMATIC 300, sau o chon bieu tng Blocks va xuat hien ca so viet chng trnh cho S7-300. Co the lap trnh theo Ladder. Chon bieu tng Download e tai chng trnh xuong CPU S7-300.
2.3.3. Hien th trang thai tn hieu phu thuoc chng trnh : dung e quan sat trang thai hoat ong tn hieu hien hanh cua cac toan hang. e thc hien cong viec nay chung ta vao menu Debug -> Monitor ( cac dang phng phap lap trnh). 3. HOAN CHNH BAI THC HANH Trnh t cac bc thc hanh c xay dng logic tren c s thiet ke va xay dng mot he thong ieu khien bang PLC hoac mot he thong mang PLC thc tien. ieu nay giup cho sinh vien at c ket qua tot nhat khi tham gia vao qua trnh cong tac sau nay. Mo ta mot v du mau ve viec hoan chnh bai thc hanh. Phat bieu bai toan: Viet chng trnh cho PLC ieu khien thiet b khoan thuy lc cua mot au khoan t ong mo ta hnh 1, vi yeu cau ky thuat nh sau: a chi tiet vao v tr can khoan, roi an nut Drill Start, mui khoan xoay, au khoan tnh tien va khoan chi tiet. at u chieu sau khoan can thiet (S4 tac ong), au khoan t ong quay ve va ket thuc mot chu ky khoan
tai S3. Trong qua trnh gia cong neu xay ra s co ta an nut Home Back, au khoan t ong lui ve. a) Bang gan nhiem vu I/O Input (ngo vao) Ten goi a ch Drill Start I0.0 Home Back I0.1 S3 I0.2 S4 I0.3 b) Bieu o trang thai
I0.0 I0.1 I0.2 I0.3 Q0.0
Output (ngo ra) Ten goi a ch Sol 1Y Q0.0
Hnh 1 C cau khoan
Bieu o trang thai theo thi gian c) Ket noi thiet b ngoai vi vi PLC
L
Q0.0 Q0.1 Q0.2 Q0.3 Q0.4 Q0.5 Q0.6 Q0.7
d) Chng trnh Network1: // Khi Drill Start

la 1 th 1Y c nh len 1.
Power Supply 24 VDC
I0.0 I0.1 I0.2 I0.3
1Y
Drill Start
A "Drill Start" A "S3" S "Solenoid 1Y" Network2: // S4 la 1 hoac

Home Back la 0 th xoa 1Y
I0.4
Home Back S3 S4
I0.5 I0.6 I0.7
O "S4" ON "Home Back" R "Solenoid 1Y"
1. 2.
3. 4.
5.
BUOI THC HANH SO 2 THC HANH CAC LENH VE BIT LOGIC TREN S7-200 Muc ch. Giup SV s dung thong thao c cac lenh ve tiep iem qua cac mo hnh thc. Yeu cau: SV Chuan b kien thc trc cho buoi thc hanh. Tm hieu thiet b ngoai vi a lap rap tren mo hnh. Xac nh cac lo jack ng vi a ch quy nh e ket noi thiet b vi PLC. Thi lng thc hanh: 5 tiet Noi dung cac bc thc hien ( phan danh cho Sinh vien): a. Noi dung : Thc hanh cac lenh tiep iem. Thc hanh cac lenh Set (S), Reset (R). Thc hanh cac lenh xet canh len (EU), canh xuong (ED). b. Cac bc thc hien moi bai : Thc hien bang gan nhiem vu I/0 (Input/Ouput). Ve bieu o trang thai cua qua trnh hoat ong he thong. Lap mo hnh th nghiem (neu co). Trnh bay chng trnh dang STL ( Statement List). Ket luan & anh gia (phan danh cho Giang Vien hng dan):
Bai 1: ao chieu ong c

Viet chng trnh ieu khien e ao chieu ong c ien DC. Nhan PB_CW e ong c quay cung chieu kim ong ho, nhan PB_CCW e ong c quay ngc chieu kim ong ho. Nhan PB_STOP e dng ong c. Ghi chu : co s dung mo hnh (ong c DC). Sinh vien phai thc hien cac phan sau: 1. Thc hien bang gan nhiem vu I/0 (Input/Ouput). Input (ngo vao) Mo ta Output (ngo ra) Mo ta
a ch
a ch
2. Ve bieu o trang thai cua qua trnh hoat ong he thong.
3. Ve s o ket noi thiet b vi PLC. Error!
4. Trnh bay chng trnh dang STL ( Statement List) :
Bai 2: He thong kep chat va khoan chi tiet

Viet chng trnh ieu khien he thong khoan chi tiet vi phoi c cap bang tay
2.0 S4 S3 Piston 1.0 1 Bc thc hien 3 4 5 2
o ga kep S2 S1 a. S o nguyen ly
1.0
0 1 Piston 2.0 0 b. Bieu o trang thai
Hnh 2 Nguyen ly lam viec cua may khoan Sinh vien phai thc hien cac phan sau: 1. Thc hien bang gan nhiem vu I/0 (Input/Ouput). Input (ngo vao) Output (ngo ra) Mo ta a ch Mo ta
a ch
3. Ve s o ket noi thiet b vi PLC.
4. Trnh bay chng trnh dang STL ( Statement List) : 7
Bai 3:
Viet chng trnh ieu khien he thong khoan chi tiet vi phoi c cap t ong, he thong c mo ta hnh 3. Nguyen ly lam viec cua he thong khoan lam viec nh sau: Phoi c chuyen bang bang tai, en ngay v tr gia cong th S0 tac ong lam piston 1.0 c tac ong bi van 5/2/1 side se nay chi tiet vao 3.0 v tr kep phoi va S2 c tac ong, piston 1.0 tr ve v tr ban au. Khi S5 S1 tac ong, piston 2.0 dch chuyen S6 ma kep en kep chat phoi t S3 -> S4 o ga kep , khi S4 tac ong th piston 3.0 se S2 S0 S1 1.0 mang au khoan i xuong e thc hien gia cong lo va at en chieu S4 sau lo, tc la S6 tac ong th piston 2.0 S3 3.0 giat ve, khi S5 tac ong th piston Hnh 3 C cau khoan vi phoi cap t ong 2.0 giat ma kep ve v tr ban au e thao chi tiet ra. Sinh vien phai thc hien cac phan sau: 1. Thc hien bang gan nhiem vu I/0 (Input/Ouput). Input (ngo vao) Mo ta Output (ngo ra) Mo ta
a ch
a ch
1.
2.
3. 4.
5.
BUOI THC HANH SO 3 THC HANH TIMER VA COUNTER TREN S7-200 Muc ch. Giup SV hieu c ban chat cua Timer va s dung thong thao c cac lenh ve Timer. Yeu cau: Chuan b cac thiet b ngoai vi. Xac nh cac lo jack ng vi a ch quy nh e ket noi thiet b vi PLC. Nam vng cac kien thc ly thuyet ve PLC va ky thuat so. Thi lng thc hanh: 5 tiet Noi dung cac bc thc hien ( phan danh cho Sinh vien): a. Noi dung : Thc hanh Timer loai TON, TOF. Thc hanh Timer loai co nh (TONR). Thc hanh cac bo em: CU, CD, CUD b. Cac bc thc hien moi bai : Thc hien bang gan nhiem vu I/0 (Input/Ouput). Ve bieu o trang thai cua qua trnh hoat ong he thong. Lap mo hnh th nghiem (neu co). Trnh bay chng trnh dang STL ( Statement List). Ket luan & anh gia (phan danh cho Giang Vien hng dan):
10
Bai 4: Chuyen che o hoat ong cua ong c t che o sao (Y) sang tam giac ().
Tac ong tn hieu khi ong ( bang nut nhan PB Start) ong c khi ong che o (Y), sau 5 giay th ong c chuyen sang hoat ong che o (). Dng ong c tac ong tn hieu ngng ( bang nut nhan PB Stop). Sinh vien phai thc hien cac phan sau: 1. Thc hien bang gan nhiem vu I/0 (Input/Ouput). Input (ngo vao) Output (ngo ra) Mo ta a ch Mo ta a ch
Bai 5: Thiet ke xac nh nh quyen u tien.

Yeu cau cua luat chi: 1) Sau khi giam khao hoan tat cau hoi. 11
2) Ba th sinh se nhan cong tac gan tren ban nam pha trc mat ho e gianh quyen au tien la ngi tra li cau hoi. 3) Buzzer se phat tieng keu trong 10 giay sau khi mot trong cac th sinh cham vao cong tac. 4) en bao pha trc moi th sinh se sang va ch se c reset bang cong tac cua thay giam khao. Sinh vien phai thc hien cac phan sau: 1. Thc hien bang gan nhiem vu I/0 (Input/Ouput). Input (ngo vao) Output (ngo ra) Mo ta a ch Mo ta
a ch
12
Bai 6: He thong ieu khien xe ra vao bai xe

He thong ieu khien bai au xe cha toi a la 12 chiec mo ta hnh 4. Moi lan xe vao, PLC t ong tang them 1 bi cam bien phat hien xe S1. Bat ky mot chiec xe nao i ra khoi bai, PLC se t ong giam i 1 bi cam bien phat hien S2. Khi 12 chiec xe c ang ky, bang hieu ay xe se c sang len thong bao en cac xe khong c vao na. Sinh vien phai thc hien cac phan sau: 1. Thc hien bang gan nhiem (Input/Ouput). Input (ngo vao) Mo ta
vu
I/0 Hnh 4 Bai au xe Output (ngo ra) Mo ta a ch
a ch
13
Buoi thc hanh so 4: THC HANH MOT SO LENH BIT LOGIC TREN S7-300
1. Muc ch. Giup SV tiep can vi bo ieu khien PLC S7-300 va thc hien mot so lenh c ban. 2. Yeu cau: Chuan b cac thiet b ngoai vi. Xac nh cac lo jack ng vi a ch quy nh e ket noi thiet b vi PLC. Nam vng cac kien thc ly thuyet ve PLC S7-300. 3. Thi lng thc hanh: 5 tiet 4. Noi dung cac bc thc hien ( phan danh cho Sinh vien): a. Noi dung : nh cau hnh phan cng cho PLC S7-300. Thc hanh mot so lenh c ban ve bit logic. b. Cac bc thc hien moi bai : Thc hien bang gan nhiem vu I/0 (Input/Ouput). Ve bieu o trang thai cua qua trnh hoat ong he thong. Lap mo hnh th nghiem (neu co). Trnh bay chng trnh dang STL ( Statement List). 5. Ket luan & anh gia (phan danh cho Giang Vien hng dan):
14
Bai 7: He thong t ong ong m ca cho xe ra vao kho hang.

Khi xe ang tien ve gan ca kho, cam bien SS1 nhan dang c xe va ca se c m ra en gap gii han hanh trnh tren LS2 th ca dng lai roi xe chay vao. Khi cam bien quang SS2 at pha trong cong ca nhan dang c xe a i qua khoi ca th ca se c ong lai, cham vao gii han hanh trnh di LS1 th ca dng lai. Trng hp xe i chieu ngc lai cung tng t. Chu y: mo hnh hnh 5 c thay Hnh 5 - mo hnh ong m ca t ong the cho he thong ong ca xe vao kho hang. ong m ca bang piston duoi ra va thut vao vi valve 5/3/2 side. Sinh vien phai thc hien cac phan sau: 1. Thc hien bang gan nhiem vu I/0 (Input/Ouput). Input (ngo vao) Output (ngo ra) Mo ta a ch Mo ta a ch
15
Bai 8:
Viet chng trnh ieu khien c cau thao va lap dao cat trong may gia cong CNC. C cau thao lap dao lam viec theo nguyen ly c mo ta bieu o trang thai hnh 6.
ong c A
Truc chnh B
Tay gap C
Sinh vien phai thc hien cac phan sau: 1. Thc hien bang gan nhiem vu I/0 (Input/Ouput). Input (ngo vao) Mo ta a ch Output (ngo ra) Mo ta a ch
16
17
Buoi thc hanh so 5: THC HANH LENH TOAN, CHUYEN OI D LIEU, X LY D LIEU TREN S7-300
1. Muc ch. Giup SV name ro va ng dung mot so lenh toan hoc, lenh chuyen oi d lieu, lenh truyen va nhan d lieu tren thanh ghi va thc hien viec x ly d lieu PLC S7-300. 2. Yeu cau: Chuan b cac thiet b ngoai vi. Xac nh cac lo jack ng vi a ch quy nh e ket noi thiet b vi PLC. Nam vng cac kien thc ly thuyet ve PLC S7-300. 3. Thi lng thc hanh: 5 tiet 4. Noi dung cac bc thc hien ( phan danh cho Sinh vien): a. Noi dung : Thc hanh mot so lenh truyen va nhan d lieu thanh ghi qua cac o nh PQW, PIW cua module A/D va D/A. Thc hanh cac lenh toan hoc, so sanh, chuyen oi. b. Cac bc thc hien moi bai : Thc hien bang gan nhiem vu I/0 (Input/Ouput). Ve bieu o trang thai cua qua trnh hoat ong he thong. Lap mo hnh th nghiem (neu co). Trnh bay chng trnh dang STL ( Statement List). 5. Ket luan & anh gia (phan danh cho Giang Vien hng dan):
18
Bai 9:
He thong kiem tra lc ep cua mot piston kh nen c mo ta hnh 7, trong o tai ep c mo ta bang mot c cau lo xo c gan vao au than xy lanh. Dung cam bien ap suat e o ap suat kh tac ong vao khoan piston. Ta thay oi ap suat ep bang cach ieu chnh bang van chnh ap. Viet chng trnh bieu dien gia tr thc cua lc ep len tai ng vi ap suat kh la 350 kPa. Sinh vien phai thc hien cac phan sau: 1. Thc hien bang gan nhiem vu I/0 (Input/Ouput). Input (ngo vao) Mo ta a ch Hnh 7 mo hnh kiem tra lc ep Output (ngo ra) Mo ta
a ch
19
Bai 10:
He thong ieu khien v tr cua mot qua trnh ep thuy lc c mo ta hnh 8, trong o ai lng v tr c xac nh nh mot position transducer phan hoi ve module A/D. Viet chng trnh bieu dien gia tr v tr thc cua hanh trnh dch chuyen ta co the quan sat. Viet chng trnh ieu khien piston dch chuyen t v tr zero (0 mm) en 90 mm roi giat ve v tr 75mm ro dng han. Chu y: toc o dch chuyen cham vi van toc 180mm/phut bang cach ieu chnh van tiet lu gan ngo vao trc van chnh hng.
Hnh 8 ieu khien v tr
Sinh vien phai thc hien cac phan sau: 1. Thc hien bang gan nhiem vu I/0 (Input/Ouput). Input (ngo vao) Output (ngo ra) Mo ta a ch Mo ta
a ch
20
Bai 11:
Viet chng trnh oc va hien th tai trong cua mot vat the co khoi lng P=1750 kG c at tren mot tam phang co chieu day, khong b bien dang tai iem O va tam phang nay c co nh tren 4 loadcell phan bo theo chieu ngang la 1,2 m, chieu doc la 1,6 m. Cho biet ac tnh loadcell mmax = 2000kG, ien ap ra 0 10 volt. Sinh vien phai thc hien cac phan sau: 1. Thc hien bang gan nhiem vu I/0 (Input/Ouput). Input (ngo vao) Output (ngo ra) Mo ta a ch Mo ta a ch
21
Buoi thc hanh 6 IEU KHIEN TIMER

1. Muc ch. Giup SV tiep can va hieu c ban chat cua cac Timer cua S7-300. 2. Yeu cau: Chuan b cac thiet b ngoai vi. Xac nh cac lo jack ng vi a ch quy nh e ket noi thiet b vi PLC. Nam vng cac kien thc ly thuyet ve PLC S7-300. 3. Thi lng thc hanh: 5 tiet 4. Noi dung cac bc thc hien ( phan danh cho Sinh vien): a. Noi dung : Thc hanh cac chc nang va thanh phan cua Timer: SP, SE, SD, SF, SS. at cac gia tr tr hoan theo cac kieu d lieu khac nhau. b. Cac bc thc hien moi bai : Thc hien bang gan nhiem vu I/0 (Input/Ouput). Ve bieu o trang thai cua qua trnh hoat ong he thong. Lap mo hnh th nghiem (neu co). Trnh bay chng trnh dang STL ( Statement List). 5. Ket luan & anh gia (phan danh cho Giang Vien hng dan):
22
Bai 12:
Mo ta viec ieu khien tn hieu en giao thong cac giao lo vi cac thong so ve thi gian nh sau : en Xanh 1 sang 25 giay, en o 1 sang 30 giay, en Vang 1 sang 5 giay. Khi ong he thong bang cach nhan PB_START, dng bang cach nhan PB_STOP. Chu y : co s dung mo hnh (Bo tn hieu en giao thong). Sinh vien phai thc hien cac phan sau: 1. Thc hien bang gan nhiem vu I/0 (Input/Ouput). Input (ngo vao) Output (ngo ra) Mo ta a ch Mo ta a ch
23
Bai 13:
Viet chng trnh ieu khien tay may kh nen toa o Castesian gap san pham va di chuyen en mot v tr khac, tr au san pham (xoay 1800) ro nha ra. Tay may c mo ta hnh 10 bao gom cac chuyen ong: OX, OY, XOY, kep trong mat phang XOZ lam viec theo bieu o trang thai di nay. Sinh vien phai thc hien cac phan sau: 1. Thc hien bang gan nhiem vu I/0 (Input/Ouput). Input (ngo vao) Mo ta a ch
Hnh 10 C cau tay may gap san pham
Output (ngo ra) Mo ta
a ch
24
Buoi thc hanh so 7 IEU KHIEN COUNTER

1. Muc ch. Giup SV s dung thong thao c cac lenh ve cac bo em cua PLC S7-300. 2. Yeu cau: Chuan b cac thiet b ngoai vi. Xac nh cac lo jack ng vi a ch quy nh e ket noi thiet b vi PLC. Nam vng cac kien thc ve cac bo em,ly thuyet ve PLC va ky thuat so . 3. Thi lng thc hanh: 5 tiet 4. Noi dung cac bc thc hien ( phan danh cho Sinh vien): a. Noi dung : Thc hanh Counter loai em CU, CD, SC. Gan cac gia tr em at trc, oc cac gia tr em tc thi trong thanh ghi di dang BCD, Binary. b. Cac bc thc hien moi bai : Thc hien bang gan nhiem vu I/0 (Input/Ouput). Ve bieu o trang thai cua qua trnh hoat ong he thong. Lap mo hnh th nghiem hoac khao sat cac mo hnh co san. Trnh bay chng trnh dang STL ( Statement List). 5. Ket luan & anh gia (phan danh cho Giang Vien hng dan):
25
Bai 14:
Viet chng trnh ieu khien toc o chuyen ong cua ong c dau chay theo chieu kim ong ho. Toc o ban au cua ong c la 50 v/ph chay trong 100 vong toc o c tang len 100 v/ph, sau 300 vong th toc o tang lean 150 v/ph va chay trong 200 vong th dng. Mo hnh c mo ta hnh 11. Cho biet: Valve servo dau e ieu khien thay oi lu lng dau vao xy lanh ong c, dan en toc o ong c thay oi. ien ap ieu khien valve servo co tam 0 10 volt tng van toc cua ong c 0 200v/ph.
Sinh vien phai thc hien cac phan sau: Hnh 11 mo hnh ieu khien toc o ong c 1. Thc hien bang gan nhiem vu I/0 (Input/Ouput). Input (ngo vao) Output (ngo ra) Mo ta a ch Mo ta a ch
4. Trnh bay chng trnh dang STL ( Statement List) : 26
Bai 15:
Thiet ke chng trnh ieu khien cho c cau ong goi san pham. He thong ong goi co nguyen tac lam viec nh sau: san pham c van chuyen tren mot bang tai cap san pham, mot cam bien SS1 phat hien san pham en v tr ch. Tiep tuc 3 san pham tiep theo va c nay en v tr ch, luc nay v tr ch se u 6 san pham va c piston 3 i xuong, piston 4di chuyen kep 6 chi tiet, roi piston 3 rut lean va piston 2 di chuyen 6 san pham en va bo vao thung ang name ch san tren bang tai van chuyen san pham ong goi nh cam bien phat hien SS2. Hnh 12 mo hnh ong goi san
a ch
27
28
Bai 16:
Viet chng trnh phat 100 xung nhp co tan so 2Hz. Khi nhan nut phat th bo tao xung mi lam viec. Nhan nut Stop th dng phat. Sinh vien phai thc hien cac phan sau: 1. Thc hien bang gan nhiem vu I/0 (Input/Ouput). Input (ngo vao) Output (ngo ra) Mo ta a ch Mo ta
a ch
29
Buoi thc hanh 8 CHNG TRNH CON TREN S7-300

1. Muc ch. Giup SV thc tap mot so bai tap co o phc tap cao. 2. Yeu cau: Chuan b cac thiet b ngoai vi. Xac nh cac lo jack ng vi a ch quy nh e ket noi thiet b vi PLC. Nam vng cac kien thc ve cach thiet lap cau hnh cho PLC S7-300 . 3. Thi lng thc hanh: 5 tiet 4. Noi dung cac bc thc hien ( phan danh cho Sinh vien): a. Noi dung : Phan tch he thong lam viec, xac nh cau truc hoat ong he thong, a ra ky thuat chng trnh. Thc hanh bai tap ve s dung chng trnh con. b. Cac bc thc hien moi bai : Thc hien bang gan nhiem vu I/0 (Input/Ouput). Ve bieu o trang thai cua qua trnh hoat ong he thong. Lap mo hnh th nghiem (neu co). Trnh bay chng trnh dang STL ( Statement List). 5. Ket luan & anh gia (phan danh cho Giang Vien hng dan):
30
Bai 17: He thong ieu khien cua mot may dap.

Thc te trong mot he thong, may ieu khien co 2 che o van hanh: t ong va bang tay. Che o t ong la may chay theo mot chng trnh a tao san; che o bang tay c dung e th tng ong tac cua mot c cau trong he e kiem tra san pham tao ra trc khi lam viec t ong hoac oi khi ta s dung che o nay e san xuat thay cho t ong khi h hong. Viet chngtrnh s dung chng trnh con cho he thong dap hai che o, nguyen tac hoat ong nh sau: au tien, chuyen qua che o tay a 2 pt tong ve v tr A va B. Do hau het pt tong nam v tr lng chng cua xy lanh. Tac ong tn hieu khi ong (nut nhan PB_START) pt tong kep chat dch chuyen t v tr A en B thc hien kep chat phoi, luc nay LS2 c tac ong va pt tong dap dch chuyen t v tr C en D e dap nh hnh phoi (theo hnh dang khuon) luc nay LS4 tac ong lam cho pt tong dap lui ve C va LS3 tac ong. LS3 tac ong lam cho pt tong kep dch chuyen t B ve A va LS1 tac ong thc hien lan dap tiep theo. Chu y: o Co s dung mo hnh (Bo th nghiep kh nen). o PLC ch nhan tn hieu t PB_START khi ong thi LS1 va LS3 b tac ong. o Van ien t la 5/3/2side.
31
a ch
32
Bai 18:
Viet chng trnh ieu khien tay may thuy lc gap san pham nha trong cac may ep nha mo ta hnh 14. Cho biet so san pham co 3 loai khac nhau ve kch thc. Kch thc san pham khac nhau co ngha la khoang cach t v tr gap san pham en v tr zero cua tay may se khac nhau. Khoang cach nay Hnh 14 tay may gap san pham bang thuy lc c xac nh b mot cam bien v tr. Cho biet khoang cach nay la 240 mm, 275mm va 300mm. Sinh vien phai thc hien cac phan sau: 1. Thc hien bang gan nhiem vu I/0 (Input/Ouput). Input (ngo vao) Output (ngo ra) Mo ta a ch Mo ta
a ch
33
34
Buoi thc hanh so 9 + 10 Thc hanh giao tiep May tnh va PLC
1. Muc ch. Giup SV tm hieu ve mot dang ieu khien PLC mi, ieu khien va giam sat PLC thong qua may tnh nh cong cu Protool/Pro. 2. Yeu cau: Chuan b cac thiet b ngoai vi. Xac nh cac lo jack ng vi a ch quy nh e ket noi thiet b vi PLC. Nam vng cac kien thc ly thuyet ve PLC S7-300 va ProTool Pro. 3. Thi lng thc hanh: 5 tiet 4. Noi dung cac bc thc hien ( phan danh cho Sinh vien) : a. Noi dung : Gii thieu ve ProTool Pro V6.0. Thc hanh mot so truyen nhan d lieu c ban trc tiep gia may tnh va PLC S7-300. b. Cac bc thc hien moi bai : Viet tieu luan trnh bay cac bai tap trong phan ProTool. Nhan xet ve ProTool. 5. Ket luan & anh gia (phan danh cho Giang Vien hng dan):
35
I . Gii thieu ve ProTool Pro CS : Chon File New e tao mot Project mi. Xuat hien man hnh sau :
Chon PC (Giao tiep qua may tnh) va che o man hnh 800 * 600. Bam Finish e bat au thc hien chng trnh. Man hnh Project se xuat hien :
36
Nhan Screens e bat au soan thao chng trnh. Thanh cong cu cho viec soan thao giao dien se nh sau :
II . Mot so bai tap ve ProTool : Bai 19 : ieu khien he thong ep thuy lc. Nhan nut PB Start piston dch chuyen theo chieu A thc hien qua trnh ep khi gap LS2 piston se giat lui ve gap LS1 va lai tiep tuc qua trnh ep. Ep c 10 lan th ngng ep tai v tr LS1. Khi ang ep, nhan nut PB Stop th he thong se dng tai v tr o. Chu y piston co the name v tr bat ky trc khi bat au ep, do o khi nut PB Start c nhan th piston se lui ve LS1 roi mi bat au qua trnh ep, hnh 15. Tao giao dien mo ta qua trnh: Tao nut nhan START, STOP. The hien cac gia tr I/O len man hnh Piston may tnh. Mo phong s hoat ong cua xylanh ep. LS1 LS2 Nhap vao mot gia tr at couter, khi may dap lam u so san pham ung Hnh 15 c cau ep thuy lc bang tr at trc th ngng may.
Bai 20: Xay dng giao dien ieu khien va giam sat v tr va toc o cua piston ep thuy lc, mo ta hnh 16 : Tao nut nhan START, STOP. Xac lap thong so v tr va toc o cho qua trnh qua man hnh may tnh. The hien s bien oi cua v tr va toc o piston.
Hnh 16 ieu khien v tr va toc o piston
37
Buoi thc hanh so 11 +12 Thc hanh MANG PLC - PROFIBUS

Giup SV hieu ro them ve mang PLC theo giai phap Profibus, qua trnh truyen thong d lieu tren mang, nhng thanh phan c ban ve cng cua mang, ket noi gia cac PLC chu va t, va cac vung d lieu lien quan en mang.
2. Yeu cau: Chuan b cac thiet b ngoai vi. Xac nh cac lo jack ng vi a ch quy nh e ket noi thiet b vi PLC. Nam vng cac kien thc ly thuyet ve PLC S7-300 va ProTool Pro. Xac nh ro cau hnh phan cng mang. Hieu ro ve HMI. 3. Thi lng thc hanh: 5 tiet 4. Noi dung cac bc thc hien ( phan danh cho Sinh vien) : a. Noi dung : Gii thieu ve mang Profibus -DP. Thc hanh noi cap mang. nh cau hnh mang Profibus - DP. Thu nhan d lieu t cac PLC. b. Cac bc thc hien moi bai : Viet tieu luan trnh bay cac bai tap trong phan Profibus -DP. Nhan xet ve Profibus. 5. Ket luan & anh gia (phan danh cho Giang Vien hng dan) : 1. Muc ch.
38
Gii thieu ve he thong mang Profibus : 1) Khai niem ve Profibus : Giao thc Profibus DP c thiet ke cho truyen thong toc o cao vi cac thiet b xuat nhap t xa. Co nhieu loai thiet b Profibus san co cua nhieu hang san xuat khac nhau. Cac thiet b nay cung co nhieu loai, t cac module xuat nhap n gian en cac bo ieu khien ong c va cac bo ieu khien lap trnh. Tren cac mang Profibus thng co mot thiet b chu (Master) va cac thiet b t (Slave), thiet b chu khi ong mang va cho phep cac thiet b t tren mang hieu c cau hnh. Thiet b chu lien tuc ghi d lieu ngo ra en cac thiet b t va oc cac d lieu ngo vao t cac thiet b t. Khi mot chu DP at xong c au hnh cho mot t th no se quan ly thiet b t o. Neu co mot chu th 2 tren mang th no se b han che truy xuaten thiet b t ma thiet b chu th nhat quan ly. 2) nh cau hnh phan cng cho mang : i) Thc hien noi cap mang. ii) nh cau hnh cho PLC S7-300 (PLC Master) : tng t cach ng cau hnh cho PLC trc ay. iii) Chen cau hnh cho cac PLC Slave : Khi tien hanh at cau hnh mang cho cac PLC th trc tien ta phai chon module ket noi, v module ket noi cua PLC S7-300 co uoi theo sau la DP nen khi tien hanh at cau hnh mang th ta da tren cau hnh phan cng cho tram ta at. Nhap up vao uoi DP th no se hien ra nhanh Profibus. Chon a ch cho Master bang cach chung ta nhap up vao nhanh Profibus th se hien ra a ch, a ch mac nh cua no la1. Chon toc o truyen thong cho mang. Chen module EM277 vao trong cau hnh mang : module EM277 la thiet b truyen thong Profibus DP vi toc o truyen len ti 12MB. a ch cua ieu khien t c nh ngha tren EM277.
I)
II)
Tai cau hnh mang xuong cho PLC, va bat au thc hien viec nh a ch cac vung bien viet chng trnh cho PLC S7-300. Bai tap thc hanh : 39
Bai 21: Thc hanh ket noi va truyen nhan d lieu gia cac PLC, may tnh. Ket noi cac tram mang, gom 1 PLC S7-300 lam master va 1 PLC S7-200 lam slaver. nh cau hnh mang. Thc hien truyen nhan d lieu gia cac PLC the hien bang cac bit I/O thong qua man hnh ProTool. Bai 22: Thc hanh ket noi va truyen nhan d lieu gia cac PLC, may tnh. Mo ta mot qua trnh t ong gom nhieu khau san xuat : Ket noi cac tram mang, gom 1 PLC S7-300 (Master) va 2 PLC S7-200 (Slave). nh cau hnh mang. Thc hien viec truyen nhan va giam sat d lieu cac khau san xuat. Gia s cong viec cac khau nh sau : o PLC S7-300 thc hien cong viec ieu khien toc o ong c thuy lc. o 1 PLC S7-200 thc hien cong viec cho xylanh dap mot hng lam viec. o 1 PLC S7-200 thc hien cong viec oc tn hieu t cam bien ap suat. Chu y : co s dung mo hnh (mo hnh kh nen, mo hnh thuy lc, ong c DC).
40
PHU LUC Mot so bai giai tham khao

Bai 1:
Bai 4:
41
Bai 5:
42
Bai 6:
Bai 10:
43
Bai 12:
44
Bai 14:
45
46
Tai lieu tham khao

[1]. [2]. [3]. [4]. [5]. Automation with Micro PLC SIMATIC S7-200 Siemens, Germany. A beginners guide to PLC OMRON, Japan. Statement List for S7-300 and S7-400 Programming Siemens, Germany. Le Van Tien Dung. ieu khien lap trnh PLC va mang ai hoc Ky thuat Cong nghe TP.HCM, nam 2003. Le Van Tien Dung. Nghien cu khoa hoc Xay dng he thong giam sat va ieu khien thiet b ngoai vi va PLC bang may tnh ai hoc Ky thuat Cong nghe TP.HCM, nam 2003. Software: Protool/Pro, Simatic manager S7-300, Step7-200 Siemens, Germany.
[6].
47

1070 207 Thuc Hanh-Book-PLC

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THC HANH IEU KHIEN LAP TRNH PLC - MANG PLC

Buoi thc hanh so 9: Buoi thc hanh so 10: PHAN 3:

Buoi thc hanh so 11:

Buoi thc hanh so 12:

THC HANH IEU KHIEN LAP TRNH PLC - MANG PLC

THC HANH IEU KHIEN LAP TRNH PLC - MANG PLC

THC HANH IEU KHIEN LAP TRNH PLC - MANG PLC

Output (ngo ra) Ten goi a ch Sol 1Y Q0.0

Hnh 1 C cau khoan

d) Chng trnh Network1: // Khi Drill Start

Power Supply 24 VDC

I0.0 I0.1 I0.2 I0.3

A "Drill Start" A "S3" S "Solenoid 1Y" Network2: // S4 la 1 hoac

I0.5 I0.6 I0.7

O "S4" ON "Home Back" R "Solenoid 1Y"

THC HANH IEU KHIEN LAP TRNH PLC - MANG PLC

THC HANH IEU KHIEN LAP TRNH PLC - MANG PLC

Bai 1: ao chieu ong c

2. Ve bieu o trang thai cua qua trnh hoat ong he thong.

3. Ve s o ket noi thiet b vi PLC. Error!

4. Trnh bay chng trnh dang STL ( Statement List) :

THC HANH IEU KHIEN LAP TRNH PLC - MANG PLC

Bai 2: He thong kep chat va khoan chi tiet

2.0 S4 S3 Piston 1.0 1 Bc thc hien 3 4 5 2

0 1 Piston 2.0 0 b. Bieu o trang thai

2. Ve bieu o trang thai cua qua trnh hoat ong he thong.

3. Ve s o ket noi thiet b vi PLC.

4. Trnh bay chng trnh dang STL ( Statement List) : 7

THC HANH IEU KHIEN LAP TRNH PLC - MANG PLC

THC HANH IEU KHIEN LAP TRNH PLC - MANG PLC

2. Ve bieu o trang thai cua qua trnh hoat ong he thong.

3. Ve s o ket noi thiet b vi PLC.

4. Trnh bay chng trnh dang STL ( Statement List) :

THC HANH IEU KHIEN LAP TRNH PLC - MANG PLC

THC HANH IEU KHIEN LAP TRNH PLC - MANG PLC

2. Ve bieu o trang thai cua qua trnh hoat ong he thong.

3. Ve s o ket noi thiet b vi PLC.

4. Trnh bay chng trnh dang STL ( Statement List) :

Bai 5: Thiet ke xac nh nh quyen u tien.

THC HANH IEU KHIEN LAP TRNH PLC - MANG PLC

2. Ve bieu o trang thai cua qua trnh hoat ong he thong.

3. Ve s o ket noi thiet b vi PLC.

4. Trnh bay chng trnh dang STL ( Statement List) :

THC HANH IEU KHIEN LAP TRNH PLC - MANG PLC

Bai 6: He thong ieu khien xe ra vao bai xe

I/0 Hnh 4 Bai au xe Output (ngo ra) Mo ta a ch

2. Ve bieu o trang thai cua qua trnh hoat ong he thong.

3. Ve s o ket noi thiet b vi PLC.

4. Trnh bay chng trnh dang STL ( Statement List) :

THC HANH IEU KHIEN LAP TRNH PLC - MANG PLC

THC HANH IEU KHIEN LAP TRNH PLC - MANG PLC

Bai 7: He thong t ong ong m ca cho xe ra vao kho hang.

2. Ve bieu o trang thai cua qua trnh hoat ong he thong.

3. Ve s o ket noi thiet b vi PLC.

4. Trnh bay chng trnh dang STL ( Statement List) :

THC HANH IEU KHIEN LAP TRNH PLC - MANG PLC

2. Ve s o ket noi thiet b vi PLC.

THC HANH IEU KHIEN LAP TRNH PLC - MANG PLC

3. Trnh bay chng trnh dang STL ( Statement List) :

THC HANH IEU KHIEN LAP TRNH PLC - MANG PLC

THC HANH IEU KHIEN LAP TRNH PLC - MANG PLC

2. Ve bieu o trang thai cua qua trnh hoat ong he thong.

3. Ve s o ket noi thiet b vi PLC.

4. Trnh bay chng trnh dang STL ( Statement List) :