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(S dng vi Training Kit S7-200) ThS. Nguyn B Hi i hc Nng - Trng i hc Bch khoa hoinb@ud.edu.vn
Gio trnh y bao gm 3 phn: 1. Gio trnh l thuyt 2. Gio trnh tp lnh 3. Gio trnh bi tp
Gio trnh bi tp S7-200 c km theo: 1. Hng dn s dng Training Kit 2. S7-200 System Manual 3. CD phn mm Step7-MicroWin v4.0
Cc bi tp th hin qua m hnh c chn lc t nhng ng dng thc t, sp xp t n gin n phc tp.
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MC LC: 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. ON/OFF (Contact, coil, box).................................................3 O CHIU NG C (Set, reset)....................................3 N GIAO THNG (Timer, Compare, SM, M)....................4 BNG TI (Timer)................................................................5 KHI NG SAO TAM GIC (Timer).................................6 T NG NG CC CP IN TR (Timer) ................7 H THNG CP NC (Timer, P, N)................................8 N NHP NHY (Timer, Rotate, SM, Subroutine) ...........9 BM NH LNG CHT LNG (Timer, Compare).......10 ATS (Timer, Counter, Compare) ........................................11 THANG NNG HNG (V, Set, Reset) ...............................12 TRN PHI LIU (Timer)..................................................13 TRN HO CHT (Timer).................................................13 MY PHA C PH/TR (Timer)........................................15 CNH BO LI TRM BIN P (Timer, subroutine)........16 BI U XE .......................................................................16 IU KHIN QUY TRNH GIA CNG SP .........................17
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MO R INVERTO CIRCURT TO R
I. M hnh v Yu cu
START
K1
II. Bng u vo ra
K1 PI U1 V1 M W1 3 H2 H1
K3
Tn bin
a ch I0.0 I0.1 I0.2 I0.3 Q0.0 Q0.1 Q0.2 Q0.3 V0.0 V0.1 V0.2
Ghi ch Cap nguon (Bat) Cat nguon (Tat) Nut chay thuan Nut chay nguoc Contactor K1 Contactor K3 Chi thi DC dang chay thuan Chi thi DC dang chay nguoc Bit trung gian bat/tat Bit trung gian "Chay thuan" Bit trung gian "Chay nguoc"
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iu khin n giao thng ng t. Thi gian sng n , vng, xanh ln lt l 30s, 3s, 27s. n xanh i b sng khi n cng pha sng v nhp nhy vi chu k 1s khi n vng cng pha sng.
II. Bng u vo ra
Symbol Automatic Off R1 Y1 G1 Address I0.0 I0.1 Q0.0 Q0.1 Q0.2 Comment Nt nhn start Nt nhn stop 1 Vng 1 Xanh 1
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t t t t T40=27s t t t t t t
4. BNG TI (Timer)
I. M hnh v Yu cu
SEQUENCE CONTROL CIRCURT
L1 L2 L3 Start Enable Conv 3 Conv 2 Conv 1 K1 U1V1 W1 M1 Conveyor 1 K1 H4 K3 K4 H3 H2 H1 K3 U1V1 W1 M2 Conveyor 2 K4 STO P U1V1 W1 M2 Conveyor 3
S trong cc nh my chuyn ct, h thng trn b tng nha nng hay nh lng phi liu trong nh my xi mng Timer Ch t ng: Nt ENABLE: bng ti th nht hot ng, 10s tip theo th bng ti th 2 hot ng, 10s na bng ti th 3. Ch tay: Mun bng ti no hot ng th n nt CONV ca bng ti . chuyn i gia hai ch : nhn STOP ri nhn START tr li.
II. Bng u vo ra
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Address I0.0 I0.1 I0.2 Q0.0 Q0.1 Q0.2 Q0.4 Q0.5 Q0.6 Q0.7
Comment Nt nhn start Nt nhn stop Cho php hot ng t ng Bng ti 1 (K1) Bng ti 2 (K3) Bng ti 3 (K4) n bo Conv 1 n bo Conv 2 n bo Conv 3 n bo ch t ng
K4
K1 U1 V1 W1 H2 H1 W2 V2 U2
Nhn nt START (S6) h thng ng contactor K3 v K4: ng c hot ng ch u sao (in p lm vic 220VAC). Sau thi gian 30 giy h thng ngt contactor K3 v chuyn sang ng contactor K1, ng c hot ng ch u tam gic (in p lm vic 380VAC). Cc rle K1, K3, K4 cho php u ni motor thc bn ngoi.
K3 K4
M 3
II. Bng u vo ra
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Address I0.0 I0.1 I0.2 I0.3 Q0.0 Q0.1 Q0.2 Q0.4 Q0.5
Comment Dng Chy chm Chy nhanh Khi ng ng c sao tam gic Contactor K1 Contactor K3 Contactor K4 n bo chy chm n bo chy nhanh
6. T NG NG CC CP IN TR (Timer)
I. M hnh v Yu cu
THREE PHASE AUTO MATIC STARTER
K1 L1 L2 L3 AUTO MANUAL K2 K2 K1 K3 K2 K3 K4 K3 K4 STO P
K4
K1 K2 K3 K4 H3 H2 H1
UVW
M 3
X Y Z
II. Bng u vo ra
Symbol AUTO STOP MANUAL Address I0.0 I0.1 I0.2 Comment Ch t ng Ch dng Ch bng tay
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I0.3 I0.4 I0.5 Q0.0 Q0.1 Q0.2 Q0.3 Q0.4 Q0.5 Q0.6
Nt nhn S1 tc ng contactor K4 Nt nhn S2 tc ng contactor K3 Nt nhn S3 tc ng contactor K2 ng contactor K1 ng contactor K2 ng contactor K3 ng contactor K4 n bo ng contactor K2 ch MANUAL n bo ng contactor K3 ch MANUAL n bo ng contactor K4 ch MANUAL
MANU AL
t t t t t t t t t t t t t
II.
Bng u vo ra
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Symbol STOP MANUAL S2(K3) S3(K2) AUTO S6 S7 S9 S11 PUMP1 (K2) PUMP2 (H1) PUMP3(K3) PUMP4(H3)
Address I0.0 I0.1 I0.2 I0.3 I0.4 I0.5 I0.6 I0.7 I1.0 Q0.0 Q0.1 Q0.2 Q0.4
Comment Dng Ch tay Nt nhn chn bm 3 hot ng ch bng tay Nt nhn chn bm 1 hot ng ch bng tay Ch t ng Sensor cm bin mc thp S6 Sensor cm bin mc thp S7 Sensor cm bin mc cao S9 Sensor cm bin mc cao S11 Bm 1 hot ng Bm 2 hot ng Bm 3 hot ng Bm 4 hot ng
H7
S3: UP S2: DO WN
H6
Nt UP: sng dn t H1 n H8, cch nhau 1s. Nt DOWN: tt dn t H8 n H1, cch nhau 1s. Nt AUTO: n sng quay vng.
H5 H8 H7 H6 H5 H4 H3 H2 H1 H1 H2 H4
H3
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Address I0.0 I0.1 I0.2 I0.3 I0.4 I0.5 Q0.0 Q0.1 Q0.2 Q0.3 Q0.4 Q0.5 Q0.6 Q1.7
Comment Dng Khi ng Ch hin th gim dn Ch hin th tng dn Ch nhp nhy xung Ch t ng Led hin th 1 Led hin th 2 Led hin th 3 Led hin th 4 Led hin th 5 Led hin th 6 Led hin th 7 Led hin th 8
U P
CLO CK
AU TO
t t t t t t t t t t t t t
Full Level 4
H thng s t iu khin bm hoc x mc cht lng n v tr Level 1, Level 2, Level 3, Level 4, Full, Empty
II. Bng u vo ra
S10 Empty V1 M1 H4 H3 H2 H1 M1 V1
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9.1.1.1.1 Level1 Level2 Level3 Level4 Empty Full S6 S7 S8 S9 S10 S11 V1 M1 H1 H2 H3 H4 HEmpty HFull Lev_Var
Tn bin
a ch I0.0 I0.1 I0.2 I0.3 I0.4 I0.5 I0.6 I0.7 I1.0 I1.1 I1.2 I1.3 Q0.0 Q0.1 Q0.2 Q0.3 Q0.4 Q0.5 M1.0 M0.1 VW0
Ghi ch Dieu khien chat long ve muc 1 Dieu khien chat long ve muc 2 Dieu khien chat long ve muc 3 Dieu khien chat long ve muc 4 Dieu khien bom chat long day xilo Dieu khien hut het chat long trong xilo Sensor xac dinh chat long co o vi tri muc 1 Sensor xac dinh chat long co o vi tri muc 2 Sensor xac dinh chat long co o vi tri muc 3 Sensor xac dinh chat long co o vi tri muc 4 Sensor xac dinh het chat long Sensor xac dinh chat long day binh Bat van xa Bat bom day chat long Chi thi dieu khien o muc 1 Chi thi dieu khien o muc 2 Chi thi dieu khien o muc 3 Chi thi dieu khien o muc 4 Chi thi trung gian cho 'Empty' Chi thi trung gian cho 'Full' Chi muc hien tai cua chat long
LINE PO WER
Chuyn i in p li sang ch in p my pht khi mt in v ngc li. H thng iu khin ng ct thng qua cp contactor K1 v K2.
K1: ng ngun in li K2: ng ngun my pht H1: tn hiu my pht H2: tn hiu dng my pht H3: bo li my pht khng MF c S1: Status: nhn bit trng thi GENERATO R K1 ca li in (S1=0: c in hay K2 S1=1: mt in), vn mt in H3 sau 10s th pht tn hiu my H2 pht (H1). Nu ln u my pht hot ng tt th tn hiu H1 feedback=1, b iu khin s khng pht tn hiu na. Nu my pht cha hot ng th tip ln 2, 3. Sau 3 ln m my pht vn khng hot ng th bo n H3 s bo li. Khi c in li tr li: sau 10s th ct contactor my pht, sau 30s th pht tn hiu dng my pht v pht tn hiu ng contactor li in S2: Feedback: hi tip cho bit trng thi ca my pht hot ng hay cha
II. Bng u vo ra
Symbol Address Comment
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Trng thi: c hay cp in Hi tip bo my pht c c hay khng Contactor li in Contactor my pht Pht tn hiu my khi cp in Pht tn hiu tt my pht Bo li khi my pht khng c
Generator
Line Power
t t t t t t t t
II. Bng u vo ra
Tn
Ghi ch Dieu khien hang hoa ve tram 1 Dieu khien hang hoa ve tram 2 Dieu khien hang hoa ve tram 3 Dieu khien hang hoa ve tram 4 Tat Bat
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I0.6 I0.7 I1.0 I1.1 I1.2 I1.3 Q0.0 Q0.1 Q0.2 Q0.3 Q0.4 Q0.5 M0.2 VW0
Sensor xac dinh hang hoa o tram 1 Sensor xac dinh hang hoa o tram 2 Sensor xac dinh hang hoa o tram 3 Sensor xac dinh hang hoa o tram 4 Sensor xac dinh hang hoa o vi tri thap nhat Sensor xac dinh hang hoa o vi tri cao nhat Ha hang Nang hang Chi thi dieu khien o tram 1 Chi thi dieu khien o tram 2 Chi thi dieu khien o tram 3 Chi thi dieu khien o tram 4 Bien trung gian de on/off Chi vi tri hien tai
L-
Min Level
L+
Max Level
Conveyor 1
Conveyor 2 L+
Drive Conveyor 2 Enable Subst 1/2 Drive Conveyor 1 H4 H3 Drive Conveyor3 H2 H1 Enable Substances 1/2 Mix L-
Conveyor 3
H thng nh lng phi liu cc loi ph gia trong nh my xi mng, nh lng v trn phi liu trong my trn b tng Ch tay: (Manual) Lc ny ta c th iu khin c lp cc bng ti (Conveyor) 1, 2 hoc 3 bng cc nt S1, S2, S3 n bo tng ng l H2, H3, H4. Ch t ng: (Auto) tn hiu iu khin m van Enable Substances 1/2 tc ng bng ti 1 v 2 hot ng, n khi liu trong xilo t mc cao L+ th dng. Tip bng ti 3 hot ng a phi liu ra ngoi n khi liu trong xilo ti mc thp L- th dng, van Enable Substances 1/2 tc ng tr li.
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CHEMICAL PLANTS
AUTO MIX INERT CATAL LK 2 CATALYST L+ MIX INERT GA S M3 M1 V1 CATALYST H4 H3 H2 BSTA NCE H1 SU M1 V1 Product LL+ O utlet M3 Coolant Inlet M2 3 K3 INERT GA S SUBS MANUA L STO P
S dng trong cc nh my ch bit dc phm, ch bin thuc nng sn hay trong cc nh my trn sn
+ CATALYST: (H5) Cht xc tc + INERT GAS: (H6) Kh tr + SUBSTANCE: (M1) Liu chnh + PRODUCT: (V1) ha cht thnh phm + COOLANT: (M3) Nc lm mt h thng + L+, L-: cm bin mc cao v thp ca thng trn + MIX: ng c trn ho cht
Ch tay: (Manual) nhn nt S2, S3, S4 ng cc van CATALYST, INERT GAS, SUBSTANCE c lp nhau kim tra hot ng ca cc bm v van. Ch t ng: (Auto) t ng m van CATALYST, INERT GAS v bm SUBSTANCE vo bung trn, n khi cm bin bo mc cao L+ tc ng th h thng chuyn sang trn (MIX) theo hai chiu thun v nghch (mi chiu chy 10s ) ng thi nc lm mt COOLANT lun chuyn lm mt thng . Ht thi gian trn, h thng x ha cht thng qua van x V1 cho thnh phm u ra, n khi cm bin mc thp L- tc ng th kha van V1, kha COOLANT, h thng bt u chu trnh mi.
II. Bng u vo ra
Symbol AUTO STOP MANUAL S1(SUBS) S2(CATAL) S3(INERT) L+ LCoolant(M3) SUBS(M1) Product(V1) CATALYST INERT GAS MIX DIR MIX REV H1 H2 H3 H4 Address I0.0 I0.1 I0.2 I0.3 I0.4 I0.5 I0.6 I0.7 Q0.0 Q0.1 Q0.2 Q0.4 Q0.5 Q0.6 Q0.7 Q1.0 Q1.1 Q1.2 Q1.3 Comment Ch t ng Ch dng Ch bng tay Nt nhn bm cht liu chnh (MANUAL) Nt nhn m van cht xc tc (MANUAL) Nt nhn m van kh tr (MANUAL) Sensor bo mc cao Sensor bo mc thp Bm nc lm mt Bm cht liu chnh M van a sn phm ra ngoi M van cht xc tc M van kh tr ngc trn quay thun ng c trn quay ngc n bo ch MANUAL n bo cht liu chnh (SUBS) ch MANUAL n bo cht xc tc (CATAL) ch MANUAL n bo cht kh tr(INERT) ch MANUAL
III.
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AUTO AUTO STO P MANUAL S1(SUBS) S2(CATAL) S3(INERT) L+ LCoolant(M3) SUBS(M1) Product(V1) CATALYST INERT GAS MIX DIR MIX REV H1 H2 H3 H4
T=10s T=10s
MANUAL
t t t t t t t t t t t t t t t t t
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P- Fault 7
H7
H4
Khi c li bo v th s c ci hoc chung bo ng v cc n bo li s bo v tr li xut hin dng nhp nhy. - Nt Off_bell_horn dng tt bo ng. - Nt Acknowledge dng xc nhn li v tt nhp nhy cc n. - Nt Reset: reset li. Nu li khng duy tr n bo li tt Nu li duy tr n bo li vn sng cho n khi ngi vn hnh khc phc c li - Nt Test_Display dng kim tra cc n cn tt hay khng. Trnh t nhn nt: Acknowledge Reset. Ngc li th Reset v dng.
II. Bng u vo ra
15.1.1.1.1 ACK Reset Test Faul1 Faul2 Faul3 Faul4 Faul5 Faul6 Faul7 Faul8 Pos_Fau1 Pos_Fau2 Pos_Fau3 Pos_Fau4 Pos_Fau5 Pos_Fau6 Pos_Fau7 Pos_Fau8 Horn Tn bin a ch I1.0 I1.1 I1.2 I0.0 I0.1 I0.2 I0.3 I0.4 I0.5 I0.6 I0.7 Q0.0 Q0.1 Q0.2 Q0.3 Q0.4 Q0.5 Q0.6 Q0.7 Q1.0 Ghi ch Xac nhan loi Reset loi Thu den va coi Nguon loi 1 Nguon loi 2 Nguon loi 3 Nguon loi 4 Nguon loi 5 Nguon loi 6 Nguon loi 7 Nguon loi 8 Chi thi loi 1 Chi thi loi 2 Chi thi loi 3 Chi thi loi 4 Chi thi loi 5 Chi thi loi 6 Chi thi loi 7 Chi thi loi 8 Coi
16. BI U XE
I. M hnh
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nguyen ba hoi
RED GREEN
SEQUENCE CO NTRO L
Work place machined Production line
S11 S10
Eject
S9 S8 S7 S6
S11 S9
Station 4
Cut screw thread right M10 9mm deep Lower right side S7 Drill F 8,5mm (Bore through)
Station 3
S8
Station 2
Station 1
M2 H4 H3 M1 H2 H1
S6 S10
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